CN108872102B - Apparatus and method for measuring two-dimensional gas-phase Na concentration field and temperature field of boiler - Google Patents

Apparatus and method for measuring two-dimensional gas-phase Na concentration field and temperature field of boiler Download PDF

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CN108872102B
CN108872102B CN201810551426.4A CN201810551426A CN108872102B CN 108872102 B CN108872102 B CN 108872102B CN 201810551426 A CN201810551426 A CN 201810551426A CN 108872102 B CN108872102 B CN 108872102B
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闫伟杰
娄春
周怀春
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China University of Mining and Technology CUMT
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Abstract

本发明公开了一种用于测量锅炉二维气相Na浓度场和温度场的装置和方法,该装置包括:镜杆,镜杆的第一端开设有冷却风出口,镜杆的第二端开设有冷却风入口;沿镜杆的第一端至第二端顺序设置的耐高温透镜、三个光学成像镜片和窄波段三通道滤光片;相机保护壳,相机保护壳与镜杆的第二端相接;彩色CCD相机,彩色CCD相机设置在相机保护壳之内,彩色CCD相机具有用于对彩色CCD相机进行供电的电源接口和用于进行数据和控制信号传输的网络接口,其中,当镜杆的第一端伸入锅炉内时,锅炉内火焰的辐射光依次经过耐高温透镜、三个光学成像镜片和窄波段三通道滤光片进入彩色CCD相机的传感器上,以生成三种不同波长的单色火焰图像。The invention discloses a device and a method for measuring a two-dimensional gas phase Na concentration field and temperature field of a boiler. The device comprises: a mirror rod; a cooling air outlet is provided at a first end of the mirror rod; and a second end of the mirror rod is provided with a cooling air outlet. There is a cooling air inlet; a high temperature resistant lens, three optical imaging lenses and a narrow-band three-channel filter are sequentially arranged along the first end to the second end of the lens rod; end-to-end; color CCD camera, the color CCD camera is arranged in the camera protective shell, and the color CCD camera has a power supply interface for supplying power to the color CCD camera and a network interface for data and control signal transmission, wherein, when When the first end of the mirror rod extends into the boiler, the radiant light of the flame in the boiler enters the sensor of the color CCD camera through the high temperature resistant lens, three optical imaging lenses and narrow-band three-channel filter in turn to generate three different Monochromatic flame image in wavelength.

Description

用于测量锅炉二维气相Na浓度场和温度场的装置和方法Apparatus and method for measuring two-dimensional gas-phase Na concentration field and temperature field of boiler

技术领域technical field

本发明涉及锅炉检测技术领域,特别涉及一种用于测量锅炉二维气相Na浓度场和温度场的装置和一种测量锅炉二维气相Na浓度场和温度场的方法。The invention relates to the technical field of boiler detection, in particular to a device for measuring a two-dimensional gas-phase Na concentration field and temperature field of a boiler and a method for measuring the two-dimensional gas-phase Na concentration field and temperature field of a boiler.

背景技术Background technique

新疆准东煤是近年来发现的重要煤炭资源,预计储量达3900亿吨,是国内目前已探明的最大整装煤田。准东煤田具有开采成本低、煤反应性好、硫分含量低、容易燃尽等优势。但另一方面,准东煤田为海洋沉积型,煤原生矿物中K、Na含量相对偏高,尤其Na的含量,研究表明灰分中Na的总体含量在2%以上,而且煤中Na以水溶型为主。水溶型Na在燃烧过程中极易进入气相,气相Na随高温烟气流经锅炉受热面时容易发生凝聚,继而引发结渣,影响锅炉的安全经济运行,严重制约了准东煤在电站锅炉上的大规模利用。Xinjiang Zhundong Coal is an important coal resource discovered in recent years, with an estimated reserve of 390 billion tons, making it the largest proven integrated coal field in China. Zhundong coalfield has the advantages of low mining cost, good coal reactivity, low sulfur content and easy burnout. On the other hand, the Zhundong coalfield is of marine sedimentary type, and the content of K and Na in coal primary minerals is relatively high, especially the content of Na. Studies have shown that the overall content of Na in ash is more than 2%, and Na in coal is of water-soluble type. main. Water-soluble Na is easy to enter the gas phase during the combustion process, and the gas phase Na tends to condense when passing through the heating surface of the boiler with the high-temperature flue gas flow, which in turn causes slagging, which affects the safe and economical operation of the boiler and seriously restricts the use of Zhundong coal in power station boilers. large-scale utilization.

发明内容SUMMARY OF THE INVENTION

本发明旨在至少在一定程度上解决上述技术中的技术问题之一。为此,本发明的目的在于提出一种用于测量锅炉二维气相Na浓度场和温度场的装置和方法,装置构造简单,成本低,并且便于操作,通过该装置和方法能够实现锅炉内二维气相Na浓度场和二维温度场的同时测量,为锅炉的安全经济运行提供重要的保障。The present invention aims to solve one of the technical problems in the above technologies at least to a certain extent. Therefore, the purpose of the present invention is to propose a device and method for measuring the two-dimensional gas-phase Na concentration field and temperature field of a boiler. Simultaneous measurement of the two-dimensional gas-phase Na concentration field and the two-dimensional temperature field provides an important guarantee for the safe and economical operation of the boiler.

为达到上述目的,本发明提出了一种用于测量锅炉二维气相Na浓度场和温度场的装置,包括:镜杆,所述镜杆的第一端开设有冷却风出口,所述镜杆的第二端开设有冷却风入口;沿所述镜杆的第一端至第二端顺序设置的耐高温透镜、三个光学成像镜片和窄波段三通道滤光片;相机保护壳,所述相机保护壳与所述镜杆的第二端相接;彩色CCD(ChargeCoupled Device,电荷耦合器件)相机,所述彩色CCD相机设置在所述相机保护壳之内,所述彩色CCD相机具有用于对所述彩色CCD相机进行供电的电源接口和用于进行数据和控制信号传输的网络接口,其中,当所述镜杆的第一端伸入所述锅炉内时,所述锅炉内火焰的辐射光依次经过所述耐高温透镜、所述三个光学成像镜片和所述窄波段三通道滤光片进入所述彩色CCD相机的传感器上,以生成三种不同波长的单色火焰图像。In order to achieve the above purpose, the present invention proposes a device for measuring the two-dimensional gas phase Na concentration field and temperature field of a boiler, comprising: a mirror rod, the first end of the mirror rod is provided with a cooling air outlet, and the mirror rod is provided with a cooling air outlet. The second end of the lens rod is provided with a cooling air inlet; a high temperature resistant lens, three optical imaging lenses and a narrow-band three-channel filter are sequentially arranged along the first end to the second end of the mirror rod; The camera protective shell is connected to the second end of the mirror rod; a color CCD (ChargeCoupled Device, charge-coupled device) camera, the color CCD camera is arranged in the camera protective shell, and the color CCD camera has a A power interface for supplying power to the color CCD camera and a network interface for transmitting data and control signals, wherein when the first end of the mirror rod extends into the boiler, the radiation of the flame in the boiler Light enters the sensor of the color CCD camera through the high temperature resistant lens, the three optical imaging lenses and the narrow-band three-channel filter in sequence to generate monochromatic flame images with three different wavelengths.

另外,根据本发明上述实施例提出的用于测量锅炉二维气相Na浓度场和温度场的装置还可以具有如下附加的技术特征:In addition, the device for measuring the two-dimensional gas-phase Na concentration field and temperature field of the boiler proposed according to the above embodiments of the present invention may also have the following additional technical features:

根据本发明的一个实施例,所述的窄波段三通道滤光片具有3个独立的光学通道,3个光学通道的中心波长分别为460nm、520nm和589nm,3个光学通道半带宽均为10nm,3个光学通道的峰值透过率均大于90%,3个光学通道的波长截止范围均为400-780nm,3个光学通道的波长截止深度均小于0.5%。According to an embodiment of the present invention, the narrow-band three-channel filter has three independent optical channels, the center wavelengths of the three optical channels are respectively 460 nm, 520 nm and 589 nm, and the half bandwidths of the three optical channels are all 10 nm , the peak transmittances of the three optical channels are all greater than 90%, the wavelength cut-off ranges of the three optical channels are all 400-780 nm, and the wavelength cut-off depths of the three optical channels are all less than 0.5%.

根据本发明的一个实施例,所述彩色CCD相机为3CCD相机,具有三片CCD芯片。According to an embodiment of the present invention, the color CCD camera is a 3CCD camera with three CCD chips.

进一步地,所述彩色CCD相机具备以下光谱响应特性:R、G、B三个通道的相对光谱效率分别在589nm、520nm和460nm处均超过相对光谱响应效率最大值的50%;相机G谱带的光谱响应在589nm不超过最高响应值的15%;相机G谱带在460nm处相对光谱响应小于1%,B谱带在520nm处相对光谱响应小于1%。Further, the color CCD camera has the following spectral response characteristics: the relative spectral efficiencies of the three channels of R, G, and B respectively exceed 50% of the maximum relative spectral response efficiency at 589 nm, 520 nm and 460 nm; the camera G band The spectral response of the camera does not exceed 15% of the highest response value at 589 nm; the relative spectral response of the camera G band is less than 1% at 460 nm, and the relative spectral response of the B band is less than 1% at 520 nm.

进一步地,所述彩色CCD相机输出RAW格式图像,所述彩色CCD相机通过调整相机快门来保证所采集火焰图像的高信噪比,所述彩色CCD相机基于千兆网通讯进行图像数据传输和进行相机操作参数的调整。Further, the color CCD camera outputs a RAW format image, and the color CCD camera ensures a high signal-to-noise ratio of the captured flame image by adjusting the camera shutter, and the color CCD camera transmits image data and performs image data transmission based on Gigabit network communication. Adjustment of camera operating parameters.

本发明提出了一种基于上述装置测量锅炉二维气相Na浓度场和温度场的方法,包括以下步骤:基于所述装置的标定实验确立二维气相Na浓度、温度场和气相Na辐射强度之间的函数关系;将标定后的所述装置安装在所述锅炉上以采集所述锅炉内火焰的辐射图像;通过所述网络接口将所述辐射图像传输至工控机;所述工控机根据所述函数关系计算得到所述锅炉内的二维气相Na浓度场和温度场。The present invention provides a method for measuring the two-dimensional gas-phase Na concentration field and temperature field of a boiler based on the above-mentioned device. The functional relationship of The functional relationship is calculated to obtain the two-dimensional gas-phase Na concentration field and temperature field in the boiler.

其中,基于所述装置的标定实验确立二维气相Na浓度、温度场和气相Na辐射强度之间的函数关系,具体包括:Wherein, the functional relationship between the two-dimensional gas phase Na concentration, the temperature field and the gas phase Na radiation intensity is established based on the calibration experiment of the device, specifically including:

a.分别配制多种不同浓度的NaCl溶液;a. Prepare a variety of NaCl solutions with different concentrations;

b.在盛有NaCl溶液的容器中置入超声波雾化器,并开启所述超声波雾化器,以产生含有已知NaCl浓度的水雾;b. Insert an ultrasonic atomizer in a container containing a NaCl solution, and open the ultrasonic atomizer to generate a water mist containing a known concentration of NaCl;

c.所述超声波雾化器连续工作预设时间,根据所述超声波雾化器的平均雾化速率计算进入黑体炉中的气相Na浓度;c. the continuous working preset time of the ultrasonic atomizer, calculate the gas phase Na concentration entering the blackbody furnace according to the average atomization rate of the ultrasonic atomizer;

d.设置所述黑体炉的多个温度点;d. setting multiple temperature points of the blackbody furnace;

e.在每个温度点下,分别向所述黑体炉中通入所述多种不同浓度的NaCl溶液所产生的水雾,并利用所述装置采集相应温度下的黑体炉靶面图像;e. at each temperature point, the water mist generated by the various NaCl solutions of different concentrations is respectively introduced into the blackbody furnace, and the target surface image of the blackbody furnace at the corresponding temperature is collected by the device;

f.分别提取所述装置输出的R通道图像强度数据、G通道图像强度数据和B通道图像强度数据;f. Respectively extract R channel image intensity data, G channel image intensity data and B channel image intensity data output by the device;

g.利用普朗克定律,分别将所述R通道图像强度数据、G通道图像强度数据和B通道图像强度数据转化为绝对辐射强度值:g. Using Planck's law, respectively convert the R channel image intensity data, G channel image intensity data and B channel image intensity data into absolute radiation intensity values:

Figure BDA0001680329800000041
Figure BDA0001680329800000041

其中,c1和c2分别为第一、第二辐射常数;Wherein, c 1 and c 2 are the first and second radiation constants, respectively;

h.利用多项式拟合,建立绝对辐射强度值与图像强度值之间的关系:h. Use polynomial fitting to establish the relationship between the absolute radiation intensity value and the image intensity value:

Figure BDA0001680329800000046
Figure BDA0001680329800000046

Figure BDA0001680329800000047
Figure BDA0001680329800000047

Figure BDA0001680329800000048
Figure BDA0001680329800000048

i.将计算得到的气相Na辐射强度值

Figure BDA0001680329800000049
和黑体炉中气相Na浓度值Ij代入下式:i. The calculated gas phase Na radiation intensity value
Figure BDA0001680329800000049
And the gas phase Na concentration value I j in the black body furnace is substituted into the following formula:

Figure BDA0001680329800000042
Figure BDA0001680329800000042

其中,L为黑体炉加热腔的几何长度,f1(T)和f2(T)均为温度T的四阶多项式函数:Among them, L is the geometric length of the heating cavity of the blackbody furnace, and f 1 (T) and f 2 (T) are both fourth-order polynomial functions of the temperature T:

f1(T)=a0+a1·T+a2·T2+a3·T3+a4·T4 f 1 (T)=a 0 +a 1 ·T+a 2 ·T 2 +a 3 ·T 3 +a 4 ·T 4

f2(T)=b0+b1·T+b2·T2+b3·T3+b4·T4f 2 (T)=b 0 +b 1 ·T+b 2 ·T 2 +b 3 ·T 3 +b 4 ·T 4 ,

其中,式中未知参数利用粒子群算法对

Figure BDA0001680329800000043
进行求解得到,二维气相Na浓度、温度场和气相Na辐射强度之间的函数关系为:Among them, the unknown parameters in the formula are calculated by particle swarm optimization
Figure BDA0001680329800000043
After solving, the functional relationship between the two-dimensional gas-phase Na concentration, the temperature field and the gas-phase Na radiation intensity is:

Figure BDA0001680329800000044
Figure BDA0001680329800000044

其中,T利用双色法进行求解:where T is solved using the two-color method:

Figure BDA0001680329800000045
Figure BDA0001680329800000045

本发明的装置构造简单,成本低,并且便于操作,通过本发明的装置和方法能够实现锅炉内二维气相Na浓度场和二维温度场的同时测量,为锅炉的安全经济运行提供重要的保障。The device of the invention is simple in structure, low in cost, and easy to operate. The device and method of the invention can realize the simultaneous measurement of the two-dimensional gas-phase Na concentration field and the two-dimensional temperature field in the boiler, and provide important guarantee for the safe and economical operation of the boiler. .

附图说明Description of drawings

图1为根据本发明一个实施例的用于测量锅炉二维气相Na浓度场和温度场的装置的结构示意图;1 is a schematic structural diagram of a device for measuring two-dimensional gas-phase Na concentration field and temperature field of a boiler according to an embodiment of the present invention;

图2为根据本发明一个实施例的彩色CCD相机及三通道滤色片相对光谱响应曲线;2 is a relative spectral response curve of a color CCD camera and a three-channel color filter according to an embodiment of the present invention;

图3为根据本发明一个实施例的测量锅炉二维气相Na浓度场和温度场的方法的流程图;3 is a flowchart of a method for measuring a two-dimensional gas-phase Na concentration field and a temperature field of a boiler according to an embodiment of the present invention;

图4为根据本发明一个实施例的标定系统的结构示意图;4 is a schematic structural diagram of a calibration system according to an embodiment of the present invention;

图5为根据本发明一个实施例的测量系统的结构示意图。FIG. 5 is a schematic structural diagram of a measurement system according to an embodiment of the present invention.

附图标记:Reference number:

0-镜杆;1-耐高温透镜;2-冷却风出口;3-光学成像镜片;4-冷却风入口;5-窄波段三通道滤光片;6-彩色CCD相机;7-相机保护壳;8-电源接口;9-网络接口;10-电源;11-测量装置;12-黑体炉;13-气体质量流量计;14-玻璃管容器;15-超声波雾化器;16-工控机;17-数据传输线;18-千兆网交换机;19-冷却风管路;20-锅炉炉膛。0-mirror rod; 1-high temperature resistant lens; 2-cooling air outlet; 3-optical imaging lens; 4-cooling air inlet; 5-narrow-band three-channel filter; 6-color CCD camera; 7-camera protective case ; 8- power interface; 9- network interface; 10- power supply; 11- measuring device; 12- black body furnace; 13- gas mass flow meter; 14- glass tube container; 15- ultrasonic atomizer; 16- industrial computer; 17-Data transmission line; 18-Gigabit network switch; 19-Cooling air pipeline; 20-Boiler furnace.

具体实施方式Detailed ways

下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present invention and should not be construed as limiting the present invention.

下面结合附图来描述本发明实施例的用于测量锅炉二维气相Na浓度场和温度场的装置和方法。The apparatus and method for measuring the two-dimensional gas-phase Na concentration field and temperature field of a boiler according to embodiments of the present invention are described below with reference to the accompanying drawings.

本发明实施例的锅炉为燃煤锅炉,优选适用于燃烧高碱煤如准东煤的锅炉。The boiler of the embodiment of the present invention is a coal-fired boiler, which is preferably suitable for a boiler that burns high-alkali coal such as Zhundong coal.

如图1所示,本发明实施例的用于测量锅炉二维气相Na浓度场和温度场的装置,包括:镜杆0;沿镜杆0的第一端至第二端顺序设置的耐高温透镜1、三个光学成像镜片3和窄波段三通道滤光片5;相机保护壳7;彩色CCD相机6。其中,镜杆0的第一端开设有冷却风出口2,镜杆0的第二端开设有冷却风入口4;相机保护壳7与镜杆0的第二端相接;彩色CCD相机6设置在相机保护壳7之内,彩色CCD相机6具有用于对彩色CCD相机6进行供电的电源接口8和用于进行数据和控制信号传输的网络接口9。As shown in FIG. 1, the device for measuring the two-dimensional gas phase Na concentration field and temperature field of a boiler according to an embodiment of the present invention includes: a mirror rod 0; Lens 1, three optical imaging lenses 3 and narrow-band three-channel filter 5; camera protective shell 7; color CCD camera 6. The first end of the mirror rod 0 is provided with a cooling air outlet 2, and the second end of the mirror rod 0 is provided with a cooling air inlet 4; the camera protective shell 7 is connected to the second end of the mirror rod 0; the color CCD camera 6 is provided with Inside the camera protective case 7 , the color CCD camera 6 has a power supply interface 8 for supplying power to the color CCD camera 6 and a network interface 9 for data and control signal transmission.

其中,当镜杆0的第一端伸入锅炉内时,锅炉内火焰的辐射光依次经过耐高温透镜1、三个光学成像镜片3和窄波段三通道滤光片5进入彩色CCD相机6的传感器上,以生成三种不同波长的单色火焰图像。When the first end of the mirror rod 0 extends into the boiler, the radiated light of the flame in the boiler enters the color CCD camera 6 through the high temperature resistant lens 1, the three optical imaging lenses 3 and the narrow-band three-channel filter 5 in turn. sensor to generate monochrome flame images at three different wavelengths.

在本发明的一个实施例中,耐高温透镜1可由耐高温玻璃制成。窄波段三通道滤光片可具有3个独立的光学通道,3个光学通道的中心波长分别为460nm、520nm和589nm,3个光学通道半带宽均为10nm,3个光学通道的峰值透过率均大于90%,3个光学通道的波长截止范围均为400-780nm,3个光学通道的波长截止深度均小于0.5%。In one embodiment of the present invention, the high temperature resistant lens 1 may be made of high temperature resistant glass. The narrow-band three-channel filter can have three independent optical channels, the central wavelengths of the three optical channels are 460nm, 520nm and 589nm, the half bandwidth of the three optical channels is 10nm, and the peak transmittance of the three optical channels All are greater than 90%, the wavelength cut-off ranges of the three optical channels are all 400-780 nm, and the wavelength cut-off depths of the three optical channels are all less than 0.5%.

在本发明的一个实施例中,彩色CCD相机6为3CCD相机,具有三片CCD芯片。彩色CCD相机6可生成460nm,520nm和589nm三种不同波长的单色火焰图像。In an embodiment of the present invention, the color CCD camera 6 is a 3CCD camera with three CCD chips. The color CCD camera 6 can generate monochromatic flame images at three different wavelengths of 460nm, 520nm and 589nm.

进一步地,参照图2,彩色CCD相机6具备以下光谱响应特性:R、G、B三个通道的相对光谱效率分别在589nm、520nm和460nm处较高,均超过相对光谱响应效率最大值的50%;相机G谱带的光谱响应在589nm相对较弱,不超过最高响应值的15%,以避免589nm处的气相Na辐射对相机G谱带接收信号的叠加干扰,从而提高温度测量精度。相机G谱带在460nm处相对光谱响应小于1%,例如可为0,B谱带在520nm处相对光谱响应小于1%,例如可为0,从而提高相机测得的G、B信号的单色性,提高温度测量精度。Further, referring to FIG. 2 , the color CCD camera 6 has the following spectral response characteristics: the relative spectral efficiencies of the three channels of R, G, and B are respectively higher at 589 nm, 520 nm and 460 nm, all exceeding 50% of the maximum relative spectral response efficiency. %; The spectral response of the camera G band is relatively weak at 589 nm, not exceeding 15% of the highest response value, to avoid the superimposed interference of the gas-phase Na radiation at 589 nm on the received signal of the camera G band, thereby improving the temperature measurement accuracy. The relative spectral response of the camera G band at 460nm is less than 1%, for example, it can be 0, and the relative spectral response of the B band at 520nm is less than 1%, for example, it can be 0, so as to improve the monochromaticity of the G and B signals measured by the camera improve the accuracy of temperature measurement.

其中,彩色CCD相机6可输出RAW格式图像,以输出与相机快门时间无关的8bit图像强度值。可通过调整相机快门来保证所采集火焰图像的非饱和、高信噪比。彩色CCD相机6可基于千兆网通讯进行图像数据传输和进行相机操作参数的调整。Among them, the color CCD camera 6 can output a RAW format image to output an 8-bit image intensity value irrelevant to the shutter time of the camera. The non-saturated and high signal-to-noise ratio of the captured flame images can be guaranteed by adjusting the camera shutter. The color CCD camera 6 can transmit image data and adjust camera operating parameters based on Gigabit network communication.

在本发明的一个具体实施例中,彩色CCD相机6型号可为JAR-AT-200GE型,但本发明的实施例并不限于该型相机。In a specific embodiment of the present invention, the model of the color CCD camera 6 may be JAR-AT-200GE, but the embodiment of the present invention is not limited to this type of camera.

本发明上述实施例的装置,可用于测量锅炉二维气相Na浓度场和温度场,下面实施例将对测量方法进行详细说明。The device of the above embodiment of the present invention can be used to measure the two-dimensional gas-phase Na concentration field and temperature field of the boiler, and the measurement method will be described in detail in the following embodiments.

如图3所示,测量方法包括以下步骤:As shown in Figure 3, the measurement method includes the following steps:

S1,基于装置的标定实验确立二维气相Na浓度、温度场和气相Na辐射强度之间的函数关系。S1, the functional relationship between the two-dimensional gas-phase Na concentration, the temperature field and the gas-phase Na radiation intensity is established based on the calibration experiment of the device.

在本发明的一个实施例中,可构建图4所示的标定系统,标定系统中包括上述用于测量锅炉二维气相Na浓度场和温度场的装置11、黑体炉12、气体质量流量计13、玻璃管容器14、超声波雾化器15、工控机16、数据传输线17以及为上述装置11、超声波雾化器15等供电的电源10。In one embodiment of the present invention, the calibration system shown in FIG. 4 can be constructed, and the calibration system includes the above-mentioned device 11 for measuring the two-dimensional gas-phase Na concentration field and temperature field of a boiler, a black body furnace 12, and a gas mass flow meter 13 , a glass tube container 14, an ultrasonic atomizer 15, an industrial computer 16, a data transmission line 17, and a power supply 10 for powering the above-mentioned device 11, ultrasonic atomizer 15, etc.

通过标定实验确立函数关系具体包括下述步骤a~i:Establishing the functional relationship through calibration experiments specifically includes the following steps a to i:

a.分别配制多种不同浓度的NaCl溶液。a. Prepare a variety of NaCl solutions with different concentrations respectively.

例如,可配制表1所示的编号1~8的八种不同浓度的NaCl溶液。For example, eight different concentrations of NaCl solutions numbered 1 to 8 shown in Table 1 can be prepared.

表1Table 1

Figure BDA0001680329800000081
Figure BDA0001680329800000081

b.在盛有NaCl溶液的容器中置入超声波雾化器,并开启超声波雾化器,以产生含有已知NaCl浓度的水雾。b. Put an ultrasonic atomizer in the container containing the NaCl solution, and turn on the ultrasonic atomizer to generate a water mist containing a known concentration of NaCl.

可通过电源开关控制超声波雾化器15开启,产生含有浓度

Figure BDA0001680329800000082
的水雾。氮气N2在通过气体质量流量计13后进入玻璃管容器14,氮气的流量设定为100ml/min,氮气携带含有已知NaCl浓度的水雾进入高温黑体炉12中。The ultrasonic atomizer 15 can be turned on through the power switch to generate a concentration of
Figure BDA0001680329800000082
water mist. Nitrogen N 2 enters the glass tube container 14 after passing through the gas mass flow meter 13 , the flow rate of nitrogen is set to 100ml/min, and the nitrogen carries water mist containing known NaCl concentration into the high temperature black body furnace 12 .

c.超声波雾化器连续工作预设时间,根据超声波雾化器的平均雾化速率计算进入黑体炉中的气相Na浓度。c. The ultrasonic atomizer works continuously for a preset time, and the gas phase Na concentration entering the blackbody furnace is calculated according to the average atomization rate of the ultrasonic atomizer.

例如,在超声波雾化器15连续工作30分钟,测量超声波雾化器15的平均雾化速率为Vs(g/min),则进入黑体炉中的气相Na浓度Ij(j=1,2,3...7,8)为:For example, when the ultrasonic atomizer 15 works continuously for 30 minutes, the average atomization rate of the ultrasonic atomizer 15 is measured as V s (g/min), then the gas phase Na concentration I j (j=1,2 ,3...7,8) is:

Figure BDA0001680329800000083
Figure BDA0001680329800000083

d.设置黑体炉的多个温度点。d. Set multiple temperature points of the blackbody furnace.

高温黑体炉12可设有观测窗口,实验过程中高温黑体炉12的温度T设定如下:起始温度为900℃,终止温度为1700℃,温度间隔为20℃,共设置41个温度点。The high temperature blackbody furnace 12 can be provided with an observation window. During the experiment, the temperature T of the high temperature blackbody furnace 12 is set as follows: the initial temperature is 900°C, the end temperature is 1700°C, and the temperature interval is 20°C, with a total of 41 temperature points set.

e.在每个温度点下,分别向黑体炉中通入多种不同浓度的NaCl溶液所产生的水雾,并利用装置采集相应温度下的黑体炉靶面图像。e. At each temperature point, the water mist generated by a variety of NaCl solutions with different concentrations was introduced into the blackbody furnace respectively, and the device was used to collect the image of the target surface of the blackbody furnace at the corresponding temperature.

在41个温度点下,分别通入表1所示的八种浓度的NaCl水雾,采集黑体炉靶面图像,共可得到8×41组图像数据。At 41 temperature points, the eight concentrations of NaCl water mist shown in Table 1 were respectively introduced to collect images of the target surface of the blackbody furnace, and a total of 8 × 41 sets of image data were obtained.

f.分别提取装置输出的R通道图像强度数据、G通道图像强度数据和B通道图像强度数据。f. Respectively extract the R channel image intensity data, G channel image intensity data and B channel image intensity data output by the device.

可利用工控机16的Matlab程序分别提取上述装置11输出的589nm的R通道图像强度数据SR、520nm的G通道图像强度数据SG和460nm的B通道图像强度数据SBThe R channel image intensity data SR of 589 nm, the G channel image intensity data SG of 520 nm, and the B channel image intensity data S B of 460 nm output by the above-mentioned device 11 can be extracted by using the Matlab program of the industrial computer 16 .

g.利用普朗克定律,分别将R通道图像强度数据SR、G通道图像强度数据SG和B通道图像强度数据SB转化为绝对辐射强度值:g. Using Planck's law, respectively convert the R channel image intensity data S R , the G channel image intensity data S G and the B channel image intensity data S B into absolute radiation intensity values:

Figure BDA0001680329800000091
Figure BDA0001680329800000091

其中,c1和c2分别为第一、第二辐射常数。Wherein, c 1 and c 2 are the first and second radiation constants, respectively.

h.利用多项式拟合,建立绝对辐射强度值与图像强度值之间的关系:h. Use polynomial fitting to establish the relationship between the absolute radiation intensity value and the image intensity value:

Figure BDA0001680329800000092
Figure BDA0001680329800000092

i.将计算得到的气相Na辐射强度值

Figure BDA0001680329800000094
和黑体炉中气相Na浓度值Ij代入下式:i. The calculated gas phase Na radiation intensity value
Figure BDA0001680329800000094
And the gas phase Na concentration value I j in the black body furnace is substituted into the following formula:

Figure BDA0001680329800000093
Figure BDA0001680329800000093

其中,L为黑体炉加热腔的几何长度,f1(T)和f2(T)均为温度T的四阶多项式函数:Among them, L is the geometric length of the heating cavity of the blackbody furnace, and f 1 (T) and f 2 (T) are both fourth-order polynomial functions of the temperature T:

f1(T)=a0+a1·T+a2·T2+a3·T3+a4·T4 f 1 (T)=a 0 +a 1 ·T+a 2 ·T 2 +a 3 ·T 3 +a 4 ·T 4

f2(T)=b0+b1·T+b2·T2+b3·T3+b4·T4 (5)f 2 (T)=b 0 +b 1 ·T+b 2 ·T 2 +b 3 ·T 3 +b 4 ·T 4 (5)

其中,测得的

Figure BDA0001680329800000101
共有328个值,式(5)中未知参数a0~b4可利用粒子群算法对
Figure BDA0001680329800000102
即公式(4)进行求解得到。Among them, the measured
Figure BDA0001680329800000101
There are 328 values in total, and the unknown parameters a 0 ~ b 4 in formula (5) can be determined by particle swarm algorithm
Figure BDA0001680329800000102
That is, formula (4) is solved to obtain.

标定完成后,即可得到二维气相Na浓度、温度场和气相Na辐射强度之间的函数关系为:After the calibration is completed, the functional relationship between the two-dimensional gas-phase Na concentration, the temperature field and the gas-phase Na radiation intensity can be obtained as:

Figure BDA0001680329800000103
Figure BDA0001680329800000103

其中,T利用双色法进行求解:where T is solved using the two-color method:

Figure BDA0001680329800000104
Figure BDA0001680329800000104

S2,将标定后的装置安装在锅炉上以采集锅炉内火焰的辐射图像。S2, the calibrated device is installed on the boiler to collect the radiation image of the flame in the boiler.

如图5所示,整个锅炉二维气相Na浓度场和温度场的测量系统包括多个上述装置11、工控机16、数据传输线17、千兆网交换机18、对应上述冷却风入口4设置的冷却风管路19以及锅炉炉膛20。As shown in FIG. 5 , the measurement system for the two-dimensional gas-phase Na concentration field and temperature field of the entire boiler includes a plurality of the above-mentioned devices 11 , an industrial computer 16 , a data transmission line 17 , a Gigabit Ethernet switch 18 , and a cooling system corresponding to the above-mentioned cooling air inlet 4 . Air duct 19 and boiler furnace 20.

用于测量锅炉二维气相Na浓度场和温度场的装置的安装方式参照图5,可将多个装置11安装在锅炉炉膛20不同高度上,通过水冷壁上的观测孔在线采集锅炉内煤粉燃烧火焰的辐射图像。Refer to Figure 5 for the installation method of the device for measuring the two-dimensional gas-phase Na concentration field and temperature field of the boiler. Multiple devices 11 can be installed at different heights of the boiler furnace 20, and the pulverized coal in the boiler can be collected online through the observation hole on the water wall. Radiant image of a burning flame.

S3,通过网络接口将辐射图像传输至工控机。S3, transmit the radiation image to the industrial computer through the network interface.

如图5所示,多个装置11采集的辐射图像可通过千兆网交换机18传输至工控机16。As shown in FIG. 5 , the radiation images collected by the multiple devices 11 can be transmitted to the industrial computer 16 through the Gigabit Ethernet switch 18 .

S4,工控机根据函数关系计算得到锅炉内的二维气相Na浓度场和温度场。S4, the industrial computer obtains the two-dimensional gas-phase Na concentration field and temperature field in the boiler according to the functional relationship.

工控机16可用于计算和存储数据。工控机16首先可基于上述公式(7),利用520nm和460nm的辐射图像计算得到炉内二维温度场;其次,可将计算得到的二维温度场代入上述公式(6)中,并结合测量得到的589nm的辐射图像,计算得到炉内二维气相Na浓度分布。The industrial computer 16 may be used to calculate and store data. The industrial computer 16 can firstly calculate the two-dimensional temperature field in the furnace based on the above formula (7) and use the radiation images of 520 nm and 460 nm; secondly, the calculated two-dimensional temperature field can be substituted into the above formula (6), and combined with the measurement The obtained 589nm radiation image, the two-dimensional gas-phase Na concentration distribution in the furnace was calculated.

另外,工控机16的界面可实时显示火焰图像、二维火焰温度场和气相Na浓度场,并且测量结果实时保存于计算机硬盘中。In addition, the interface of the industrial computer 16 can display the flame image, the two-dimensional flame temperature field and the gas phase Na concentration field in real time, and the measurement results can be saved in the computer hard disk in real time.

根据本发明实施例的用于测量锅炉二维气相Na浓度场和温度场的装置和方法,装置构造简单,成本低,并且便于操作,通过该装置和方法能够实现锅炉内二维气相Na浓度场和二维温度场的同时测量,为锅炉的安全经济运行提供重要的保障。According to the device and method for measuring the two-dimensional gas-phase Na concentration field and temperature field of a boiler according to the embodiment of the present invention, the device has a simple structure, low cost, and is easy to operate, and the two-dimensional gas-phase Na concentration field in the boiler can be realized by the device and method. Simultaneous measurement of the two-dimensional temperature field provides an important guarantee for the safe and economical operation of the boiler.

在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Back, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated device or Elements must have a particular orientation, be constructed and operate in a particular orientation and are therefore not to be construed as limitations of the invention.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.

在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may be in direct contact between the first and second features, or the first and second features indirectly through an intermediary touch. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.

尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it should be understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Embodiments are subject to variations, modifications, substitutions and variations.

Claims (1)

1. A method for measuring a two-dimensional gas phase Na concentration field and a temperature field of a boiler based on an apparatus for measuring a two-dimensional gas phase Na concentration field and a temperature field of a boiler, the apparatus comprising: the first end of the mirror rod is provided with a cooling air outlet, and the second end of the mirror rod is provided with a cooling air inlet; the high-temperature-resistant lens, the three optical imaging lenses and the narrow-band three-channel optical filter are sequentially arranged from the first end to the second end of the mirror rod; the camera protective shell is connected with the second end of the mirror rod; the color CCD camera is arranged in the camera protective shell and provided with a power interface for supplying power to the color CCD camera and a network interface for transmitting data and control signals, when the first end of the lens rod extends into the boiler, radiation light of flames in the boiler sequentially passes through the high-temperature-resistant lens, the three optical imaging lenses and the narrow-band three-channel optical filter and enters a sensor of the color CCD camera to generate monochromatic flame images with three different wavelengths, and the method comprises the following steps:
establishing a functional relation among the two-dimensional gas phase Na concentration, the temperature field and the gas phase Na radiation intensity based on a calibration experiment of the device;
mounting the calibrated device on the boiler to acquire a radiation image of flame in the boiler;
transmitting the radiation image to an industrial personal computer through the network interface;
the industrial personal computer calculates and obtains a two-dimensional gas phase Na concentration field and a temperature field in the boiler according to the functional relation,
wherein, based on the calibration experiment of the device establishes the functional relationship among the two-dimensional gas phase Na concentration, the temperature field and the gas phase Na radiation intensity, and specifically comprises the following steps:
a. respectively preparing a plurality of NaCl solutions with different concentrations;
b. putting an ultrasonic atomizer in a container containing a NaCl solution, and starting the ultrasonic atomizer to generate water mist with known NaCl concentration;
c. the ultrasonic atomizer works continuously for a preset time, and the concentration of gas phase Na entering the black body furnace is calculated according to the average atomization rate of the ultrasonic atomizer;
d. setting a plurality of temperature points of the black body furnace;
e. respectively introducing water mist generated by the NaCl solutions with different concentrations into the black body furnace at each temperature point, and acquiring target surface images of the black body furnace at corresponding temperatures by using the device;
f. respectively extracting R channel image intensity data, G channel image intensity data and B channel image intensity data output by the device;
g. respectively converting the R channel image intensity data, the G channel image intensity data and the B channel image intensity data into absolute radiation intensity values by using Planck's law:
Figure FDA0002600942350000021
wherein, c1And c2Respectively a first radiation constant and a second radiation constant;
h. establishing a relation between the absolute radiation intensity value and the image intensity value by using polynomial fitting:
Figure FDA0002600942350000022
i. the calculated gas-phase Na radiation intensity value
Figure FDA0002600942350000023
And gas phase Na concentration value I in black body furnacejSubstituting the following formula:
Figure FDA0002600942350000024
wherein L is the geometric length of the heating cavity of the blackbody furnace, f1(T) and f2(T) are all fourth order polynomial functions of temperature T:
f1(T)=a0+a1·T+a2·T2+a3·T3+a4·T4
f2(T)=b0+b1·T+b2·T2+b3·T3+b4·T4
wherein, the unknown parameters in the formula are paired by utilizing a particle swarm algorithm
Figure FDA0002600942350000031
Is solved to obtainTo that end, the functional relationship between the two-dimensional gas phase Na concentration, the temperature field, and the gas phase Na radiation intensity is:
Figure FDA0002600942350000032
wherein, T is solved by a bicolor method:
Figure FDA0002600942350000033
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