CN108867841B - Drainage pipeline cleaning device - Google Patents

Drainage pipeline cleaning device Download PDF

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Publication number
CN108867841B
CN108867841B CN201811017540.5A CN201811017540A CN108867841B CN 108867841 B CN108867841 B CN 108867841B CN 201811017540 A CN201811017540 A CN 201811017540A CN 108867841 B CN108867841 B CN 108867841B
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China
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scraper
drainage pipeline
controller
travel switch
motor
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CN108867841A (en
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吴兴华
张佳佳
付帅
林成杰
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Haiteng creation (Shenzhen) Group Co.,Ltd.
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Shenzhen Haiteng Construction Engineering Co ltd
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    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03FSEWERS; CESSPOOLS
    • E03F7/00Other installations or implements for operating sewer systems, e.g. for preventing or indicating stoppage; Emptying cesspools
    • E03F7/10Wheeled apparatus for emptying sewers or cesspools

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Hydrology & Water Resources (AREA)
  • Public Health (AREA)
  • Water Supply & Treatment (AREA)
  • Cleaning In General (AREA)

Abstract

The invention relates to the technical field of sludge cleaning equipment, in particular to a drainage pipeline cleaning device, which has the technical scheme that: the sludge scraping device comprises a drainage pipeline, wherein the drainage pipeline is respectively provided with a water inlet and a water outlet, the drainage pipeline is connected with a sludge scraping component and a driving trolley in a sliding manner, the sludge scraping component is connected with the driving trolley, and a driving piece is arranged on the driving trolley; the mud scraping assembly comprises a fixed block, a scraper base, a telescopic mechanism and a scraper, wherein the fixed block is rotatably provided with a rotating shaft, the scraper base is arranged on the rotating shaft, a torsional spring is sleeved on the rotating shaft, and the scraper is connected with the scraper base through the telescopic mechanism; a first winding assembly and a pull rope are arranged at the water outlet, and a second winding assembly and a steel wire rope are arranged on the fixed block; when the scraper rotates to a first angle, the scraper can rotate to clean sludge, and when the scraper rotates to a second angle, the scraper can rotate to stretch out of the water inlet. The device has improved drainage pipe's automatic clearance degree, and then has improved the clean efficiency of silt.

Description

Drainage pipeline cleaning device
Technical Field
The invention relates to the technical field of sludge cleaning equipment, in particular to a drainage pipeline cleaning device.
Background
Along with the continuous development of urban construction, a large amount of sludge exists in drainage pipelines below urban roads after long-time sedimentation, and the longer the time is, the more the sludge is accumulated, the smaller the pipeline circulation is, and even pipeline blockage can be caused; meanwhile, the rainwater is large, so that unidentified objects can be flushed into the drainage pipeline to cause the blockage of the pipeline. In the long-term past, when severe weather such as heavy rainstorm occurs, the precipitation is large, drainage of a drainage pipeline is limited, on one hand, sewage containing a large amount of bacteria in the sewer can flow backwards to be discharged to the road surface, a large amount of pathogenic bacteria are brought, the health of people is damaged, on the other hand, the sewage cannot be discharged in time, and the normal trip of people is seriously influenced.
The desilting and debris that prior art was to city underground drainage pipe mainly divide into two kinds of forms, firstly the machine mediation, secondly manual excavation, to the great drainage pipe of diameter, no matter adopt mechanical equipment or artifical desilting, it is all comparatively convenient, but to general city sewage drainage pipe, the pipe diameter of drainage pipe is about 1.5m, and large-scale desilting equipment can't get into, and artifical desilting is because drainage pipe inner space is narrow and small, the operation of being not convenient for. There is a need to develop a cleaning device that facilitates cleaning of the drain pipe.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a drainage pipeline cleaning device, which improves the automatic cleaning degree of a drainage pipeline and further improves the cleaning efficiency of sludge.
The technical purpose of the invention is realized by the following technical scheme: a drainage pipeline cleaning device comprises a drainage pipeline, wherein the drainage pipeline is provided with a water inlet and a water outlet respectively, the top of the inner wall of the drainage pipeline is connected with a sludge scraping component and a driving trolley in a sliding mode sequentially along the length direction of the drainage pipeline from the water inlet to the water outlet, the sludge scraping component is used for scraping sludge on the inner wall of the drainage pipeline, the driving trolley is connected with the sludge scraping component, and a driving piece used for driving the trolley to move is arranged on the driving trolley; the mud scraping assembly comprises a fixed block, a scraper base, a telescopic mechanism and a scraper, wherein the fixed block is connected to the top of the inner wall of the drainage pipeline in a sliding manner along the length direction of the drainage pipeline, a rotating shaft is rotatably arranged on one side, away from the driving trolley, of the fixed block, one side of the scraper base is fixedly arranged on the rotating shaft, a torsion spring is sleeved on the rotating shaft, one end of the torsion spring is fixedly connected to the fixed block, the other end of the torsion spring is fixedly connected to the scraper base, and the scraper is connected with the scraper base through the telescopic; a first winding assembly and a pull rope connected between the driving trolley and the first winding assembly are arranged at the water outlet, and a second winding assembly and a steel wire rope connected between the free end of the scraper and the second winding assembly are arranged on one side, close to the driving trolley, of the fixed block; when the scraper rotates to a first angle, the scraper can rotate to clean sludge, and when the scraper rotates to a second angle, the scraper can rotate to stretch out of the water inlet.
By adopting the technical scheme, when sludge in the drainage pipeline needs to be cleaned, the second winding assembly winds the steel wire rope, so that the scraper rotates, when the scraper rotates to a first angle, the first winding assembly winds the pull rope, so that the pull rope pulls the driving trolley to move in the drainage pipeline from the water inlet to the water outlet, and the fixed block moves along with the driving trolley, so that the scraper can clean the sludge in the drainage pipeline; when the drive dolly moves to water outlet department, first coiling subassembly release stay cord, the drive dolly is under the drive effect of driving piece, the direction removes, and then promote the fixed block and remove to the water inlet direction from the delivery port, through the removal repeatedly of drive dolly, utilize telescopic machanism to realize the distance between scraper and the silt simultaneously, and then realize that the scraper strikes off the silt successive layer in the drainage pipe, after the scraper finishes to the clearance of silt, second coiling subassembly release wire rope, and then the scraper rotates the second angle under the effect of drainage pipe, the scraper can stretch out the water inlet, avoid the drainage that the scraper influences the utensil, the device has improved the cleaning efficiency of drainage pipe silt and debris, and simultaneously, compare for the mode of manual cleaning drainage pipe, the security has been improved.
Preferably, when the scraper rotates to a first angle, the scraper and an included angle between central lines of the drainage pipeline are 0 degrees, and when the scraper rotates to a second angle, the included angle between the scraper and the central lines of the drainage pipeline is 90 degrees.
By adopting the technical scheme, when the scraper rotates to form an included angle of 0 degree with the central line of the drainage pipeline, the resistance of the scraper to water flowing in the drainage pipeline is smaller at the angle, and when the scraper rotates to form an included angle of 90 degrees with the central line of the drainage pipeline, the scraper moves more stably in the process of scraping sludge at the angle.
Preferably, the first winding component comprises a first rotating wheel for winding the pull rope and a first motor for driving the first rotating wheel to rotate; the second winding assembly comprises a second rotating wheel used for winding the steel wire rope and a second motor driving the second rotating wheel to rotate.
By adopting the technical scheme, the first rotating wheel is rotated to elongate or contract the pull rope, so that the sliding of the driving trolley is controlled, the first motor drives the first rotating wheel to rotate, and the pull rope converts the rotating force into the pulling force on a straight line; the second rotating wheel is rotated to enable the steel wire rope to be stretched or contracted, so that the rotating angle of the scraper is controlled, the second motor drives the second rotating wheel to rotate, the steel wire rope converts rotating force into pulling force on a straight line, automatic operation is achieved, and working efficiency is improved.
Preferably, the surface of the fixing block facing the top of the drainage pipeline is provided with a limiting block, the top of the inner wall of the drainage pipeline is provided with a limiting groove matched with the limiting block in a sliding manner from the water inlet to the water outlet along the length direction of the drainage pipeline, and the longitudinal sections of the limiting block and the limiting groove are both in a T shape; the driving trolley comprises wheels, and guide rails for the wheels to slide are arranged on the top of the inner wall of the drainage pipeline along the length direction of the drainage pipeline from the water inlet to the water outlet.
By adopting the technical scheme, the T-shaped limiting groove plays a good guiding role in sliding of the limiting block, so that the limiting block cannot be separated from the limiting groove in the sliding process; meanwhile, the guide rail also plays a good role in guiding the movement of the wheels.
Preferably, the device further comprises an induction device for inducing the sliding position of the driving trolley and a first controller for controlling the forward and reverse rotation of the first motor, the induction device is electrically connected with a signal input end of the first controller, and the first motor is electrically connected with a signal output end of the first controller.
By adopting the technical scheme, when the first motor rotates forwards, the driving trolley slides forwards along the length direction of the drainage pipeline; when the fixed block slides forwards to the sliding end point of the fixed block, the driving trolley is sensed by the sensing device, the sensing device sends a forward sliding end point signal to the first controller, the first controller immediately sends a reverse rotation signal to the first motor after receiving the forward sliding end point signal, so that the first motor is reversed, and the driving trolley reversely slides along the length direction of the drainage pipeline; when the fixed block slides reversely to the sliding end point, the driving trolley is sensed by the sensing device, the sensing device sends a reverse sliding end point signal to the first controller, the first controller immediately sends a forward rotation signal to the first motor after receiving the reverse sliding end point signal, so that the first motor rotates forwards, and the fixed block slides forwards along the length direction of the drainage pipeline. Therefore, the scraper can realize reciprocating sliding, and simultaneously, under the cooperation of the telescopic mechanism, sludge in the drainage pipeline is scraped layer by layer.
Preferably, the sensing device comprises a first limit travel switch and a second limit travel switch which are respectively arranged on the guide rail, the first limit travel switch is positioned at the water outlet, the second limit travel switch is positioned at the water inlet, the first limit travel switch and the second limit travel switch are respectively matched with wheels in an abutting mode, and the first limit travel switch and the second limit travel switch are respectively electrically connected with the first controller; telescopic machanism includes the cylinder, cylinder fixed connection be in the free end of scraper base, the piston rod fixed connection of scraper and cylinder, the second limit travel switch is provided with and is used for controlling the trigger switch of cylinder piston rod extension, the wheel can with the trigger switch butt cooperation.
By adopting the technical scheme, when the driving trolley slides forwards to the sliding end point, the driving trolley is abutted against the first limit travel switch, and the first limit travel switch sends a forward sliding end point signal to the first controller; when the driving trolley reversely slides to the sliding terminal point, the wheels are respectively abutted against the trigger switch and the second limit travel switch, the second limit travel switch sends a reverse sliding terminal point signal to the first controller, the trigger switch triggers the piston rod of the air cylinder to extend, and therefore the scraper can conveniently scrape deeper sludge. Therefore, the scraper can realize reciprocating sliding, and simultaneously, under the cooperation of the telescopic mechanism, sludge in the drainage pipeline is scraped layer by layer.
Preferably, both ends of the guide rail are sealed, buffer springs are arranged between the two sealed ends of the guide rail and the first limit travel switch and between the two sealed ends of the guide rail and the second limit travel switch respectively, and the first limit travel switch and the second limit travel switch are respectively loaded in the guide rail through the buffer springs.
Through adopting above-mentioned technical scheme, when the drive carriage moved to wheel and first limit travel switch or the butt of second limit travel switch, buffer spring can cushion the impact of wheel pair first limit travel switch or second limit travel switch, made first limit travel switch and second limit travel switch not fragile.
Preferably, the controller further comprises a control terminal for sending a start signal or a stop signal to the first controller to control the first motor to start or stop.
By adopting the technical scheme, an operator can send a control signal to the first controller through the remote control terminal to control the first motor to start or stop, so that the scraper can be more conveniently controlled to clean sludge in the drainage pipeline.
Preferably, the control terminal is provided with an infrared transmitter for transmitting an infrared signal to the first controller, and the first controller is provided with an infrared receiver for receiving the infrared signal transmitted by the control terminal.
By adopting the technical scheme, an operator transmits a starting signal or a stopping signal to the first controller through the control terminal in hand, and after the infrared receiver in the first controller receives the starting signal or the stopping signal transmitted by the control terminal, the first controller immediately transmits the starting signal or the stopping signal to the first motor to start or stop the first motor. The infrared remote control technology is utilized to control the starting and stopping of the first motor, and the structure is simple and practical.
Preferably, the control module is used for monitoring the sludge height in the drainage pipeline and comprises a plurality of ultrasonic sensors arranged on the inner wall of the drainage pipeline along the length direction of the drainage pipeline and a P L C controller arranged at the top of the inner wall of the drainage pipeline;
the ultrasonic sensor is used for measuring the height of sludge in the drainage pipeline and sending a first trigger signal when the height of the sludge in the drainage pipeline is higher than a preset first set value; when the height of sludge in the drainage pipeline is lower than a preset second set value, a second trigger signal is sent out, and the second set value is smaller than the first set value;
the ultrasonic sensor is electrically connected with a signal input end of the P L C controller, a signal output end of the P L C controller is electrically connected with the first motor and the second motor respectively, and the P L C controller is used for receiving a first trigger signal and a second trigger signal;
and when the P L C controller receives the second trigger signal, the first motor and the second motor are controlled to stop working.
By adopting the technical scheme, when the ultrasonic sensor senses that the sludge in the drainage pipeline is higher than a first set value, the first trigger signal is sent, the P L C controller correspondingly starts the first motor and the second motor after receiving the first trigger signal, so that the scraper can clean the sludge, when the ultrasonic sensor senses that the sludge in the drainage pipeline is lower than a second set value, the second trigger signal is sent, and the P L C controller correspondingly controls the first motor and the second motor to stop working after receiving the second trigger signal, so that the sludge cleaning work is stopped, and the automation degree of sludge cleaning is further improved.
In conclusion, the invention has the following beneficial effects:
1. when sludge in the drainage pipeline needs to be cleaned, the second winding assembly winds the steel wire rope, so that the scraper rotates, when the scraper rotates to a first angle, the first winding assembly winds the pull rope, the pull rope pulls the driving trolley to move in the drainage pipeline from the water inlet to the water outlet, and the fixing block moves along with the driving trolley, so that the scraper can clean the sludge in the drainage pipeline;
2. when the drive dolly moves to water outlet department, first coiling subassembly release stay cord, the drive dolly is under the drive effect of driving piece, the direction removes, and then promote the fixed block and remove to the water inlet direction from the delivery port, through the removal repeatedly of drive dolly, utilize telescopic machanism to realize the distance between scraper and the silt simultaneously, and then realize that the scraper strikes off the silt successive layer in the drainage pipe, after the scraper finishes to the clearance of silt, second coiling subassembly release wire rope, and then the scraper rotates the second angle under the effect of torsional spring, the scraper can stretch out the water inlet, avoid the drainage that the scraper influences drainage pipe silt, the device has improved the cleaning efficiency of drainage pipe silt.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a schematic view showing the assembly relationship between the driving trolley and the mud scraping assembly and the drainage pipeline in the embodiment of the invention;
FIG. 3 is a schematic view of the assembled relationship of the scraper and the positioning block in the embodiment of the present invention;
FIG. 4 is a schematic view showing a cross-sectional internal structure of a drainage pipeline according to an embodiment of the present invention;
FIG. 5 is an enlarged view of portion A of FIG. 4;
FIG. 6 is an enlarged view of portion B of FIG. 4;
FIG. 7 is a block diagram of the control principles of the sensing device, the control terminal, the first controller and the first motor in an embodiment of the present invention;
fig. 8 is a functional block diagram of the ultrasonic sensor, the P L C controller, the first motor, and the second motor according to the embodiment of the present invention.
In the figure: 1. a water discharge pipeline; 2. a water inlet; 3. a water outlet; 41. a fixed block; 42. a scraper base; 43. a cylinder; 44. a scraper; 441. a scraper; 442. positioning blocks; 4411. mounting blocks; 4412. a groove; 4421. mounting grooves; 4422. a threaded hole; 5. driving the trolley; 51. a wheel; 52. a drive member; 6. a first winding assembly; 61. a first runner; 62. a first motor; 7. pulling a rope; 8. a second winding assembly; 81. a second runner; 82. a second motor; 9. a wire rope; 10. a limiting groove; 11. a guide rail; 121. a first limit travel switch; 122. a second limit travel switch; 13. a buffer spring; 14. a containing groove; 15. a cover plate; 16. a rotating shaft; 17. a torsion spring; 18. a limiting block; 19. a bolt; 20. and a frame.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
A drainage pipeline cleaning device, referring to fig. 1 and 2, comprises a cylindrical drainage pipeline 1, wherein the drainage pipeline 1 is respectively provided with a water inlet 2 and a water outlet 3; simultaneously, the top of 1 inner wall of drainage pipe slides in proper order from water inlet 2 to 3 directions of delivery port and is connected with the mud subassembly and the drive dolly 5 of scraping that are used for scraping the silt of 1 inner wall of drainage pipe, scrapes mud subassembly and drive dolly 5 and all sets up along the length direction of drainage pipe 1, and scrapes fixed connection between mud subassembly and the drive dolly 5.
Referring to fig. 2 and 3, the surface of the drive carriage 5 facing away from the drain pipeline 1 is provided with a drive 52 (see fig. 4) for driving the drive carriage 5 in motion, in this embodiment the drive 52 may preferably be a drive motor. The mud scraping assembly includes a rectangular parallelepiped fixing block 41, a rectangular parallelepiped scraper base 42, a telescopic mechanism, and a scraper 44. The fixing block 41 is connected to the top of the inner wall of the drainage pipeline 1 in a sliding manner along the length direction of the drainage pipeline 1.
Specifically, the limiting block 18 is welded on the surface of the fixing block 41 facing the top of the drainage pipeline 1, the limiting groove 10 matched with the limiting block 18 in a sliding mode is formed in the top of the inner wall of the drainage pipeline 1 from the water inlet 2 to the water outlet 3 along the length direction of the drainage pipeline 1, and the longitudinal sections of the limiting block 18 and the limiting groove 10 are both in a T shape; the driving trolley 5 comprises wheels 51, and the top of the inner wall of the drainage pipeline 1 is provided with a guide rail 11 for the wheels 51 to slide along the length direction of the drainage pipeline 1 from the water inlet 2 to the water outlet 3. The T-shaped limiting groove 10 plays a good role in guiding the sliding of the limiting block 18, so that the limiting block 18 cannot be separated from the limiting groove 10 in the sliding process; at the same time, the guide rail 11 also provides good guidance for the movement of the wheels 51.
In addition, a rotating shaft 16 is rotatably connected to one side of the fixed block 41, which is far away from the driving trolley 5, along the length direction of the fixed block 41, and one side of the scraper base 42 is fixedly installed on the rotating shaft 16; meanwhile, the rotating shaft 16 is sleeved with a torsion spring 17, and one end of the torsion spring 17 is fixedly connected to the fixed block 41 and the scraper base 42; the scraper 44 is fixedly connected to the scraper base 42 via a telescopic mechanism. The telescopic mechanism comprises an air cylinder 43, the air cylinder 43 is fixedly connected to the free end of the scraper base 42, and the scraper 44 is fixedly connected with a piston rod of the air cylinder 43.
Meanwhile, a first winding component 6 and a pull rope 7 connected between the driving trolley 5 and the first winding component 6 are installed at the water outlet 3. Specifically, the first winding assembly 6 includes a first pulley 61 for winding the rope 7 and a first motor 62 for driving the first pulley 61 to rotate; the water outlet 3 is also provided with a frame 20, and the first rotating wheel 61 and the first motor 62 are both carried on the frame 20. In addition, a second winding assembly 8 and a steel wire rope 9 connected between the free end of the scraper 44 and the second winding assembly 8 are installed on one side of the fixed block 41 close to the driving trolley 5. Specifically, the second winding assembly 8 includes a second pulley 81 for winding the wire rope 9 and a second motor 82 for driving the second pulley 81 to rotate. When the scraper 44 is rotated to a first angle, the scraper 44 is rotated to clean the sludge, and when the scraper 44 is rotated to a second angle, the scraper 44 is rotated to protrude from the water inlet 2.
Specifically, when the scraper 44 rotates to a first angle, the included angle between the scraper 44 and the central line of the drainage pipeline 1 is 0 °, and when the scraper 44 rotates to a second angle, the included angle between the scraper 44 and the central line of the drainage pipeline 1 is 90 °. When the scraper 44 is rotated to an angle of 0 ° with the centre line of the drain pipe 1, the scraper 44 has less resistance to the water flowing through the drain pipe 1 at this angle, and when the scraper 44 is rotated to an angle of 90 ° with the centre line of the drain pipe 1, the scraper 44 moves more stably during the process of scraping off the sludge at this angle.
When the sludge of the drainage pipeline 1 needs to be cleaned, the second winding assembly 8 winds the steel wire rope 9, the scraper 44 rotates, when the scraper 44 rotates to a first angle, the first winding assembly 6 winds the pull rope 7, the pull rope 7 pulls the driving trolley 5 to move from the water inlet 2 to the water outlet 3 in the drainage pipeline 1, the fixing block 41 moves together with the driving trolley 5, and therefore the sludge in the drainage pipeline 1 is cleaned by the scraper 44.
When the driving trolley 5 moves to the water outlet 3, the first winding assembly 6 releases the pull rope 7, the driving trolley 5 moves in the direction under the driving action of the driving piece 52, thereby pushing the fixed block 41 to move from the water outlet 3 to the water inlet 2, realizing the distance between the scraper 44 and the sludge by using the telescopic mechanism through the repeated movement of the driving trolley 5, thereby realizing the successive scraping of the sludge in the drainage pipeline 1 by the scraper 44, when the cleaning of the sludge by the scraper 44 is finished, the second winding assembly 8 releases the steel wire rope 9, and the scraper 44 rotates to a second angle under the action of the torsion spring 17, the scraper 44 can extend out of the water inlet 2, the scraper 44 is prevented from influencing the drainage of the drainage pipeline 1, the device has improved the cleaning efficiency of drainage pipe 1 silt and debris, simultaneously, compares for the mode of artifical clearance drainage pipe 1, has improved the security.
Referring to fig. 2 and 4, a containing groove 14 for containing the second winding assembly 8 is formed in the surface of the fixing block 41 away from the top of the drainage pipeline 1, a cover plate 15 for covering the containing groove 14 is hinged to the surface of the fixing block 41, the cover plate 15 is located at the groove opening of the containing groove 14, and the steel wire rope 9 penetrates through the cover plate 15 and is connected with the free end of the scraper 44. The arrangement of the accommodating groove 14 facilitates the placement of the second winding assembly 8, and reduces the occupied space of the second winding assembly 8 in the drainage pipeline 1.
Referring to fig. 3 and 4, the scraper 44 includes a rectangular plate-shaped scraper 441 and a rectangular parallelepiped positioning block 442, wherein one end surface of the scraper 441 away from the positioning block 442 is disposed in a rounded manner, and a piston rod of the cylinder 43 is fixedly connected to one side surface of the positioning block 442. Meanwhile, the surface of the positioning block 442, which is far away from the cylinder 43, is provided with a mounting groove 4421 along the length direction of the positioning block 442, the scraper blade 441 is fixedly provided with a mounting block 4411, the longitudinal sections of the mounting groove 4421 and the mounting block 4411 are both in trapezoidal arrangement, and the mounting block 4411 is connected with the mounting groove 4421 in a sliding manner. The longitudinal section of the installation groove 4421 is trapezoidal, so that the installation block 4411 is more firmly connected with the installation groove 4421, the installation block 4411 is not easy to separate from the installation groove 4421 in the moving process, and the stability of the installation block 4411 in sliding is improved.
Referring to fig. 2, positioning members for positioning the mounting block 4411 in the mounting groove 4421 are mounted on the positioning block 442 and the mounting block 4411. Specifically, the positioning assembly includes a threaded hole 4422 disposed on the outer surface of the positioning block 442 and communicating with the mounting groove 4421, a groove 4412 disposed on the mounting block 4411 and corresponding to the threaded hole 4422, and a bolt 19 in threaded engagement with the threaded hole 4422, wherein the bolt 19 can penetrate through the threaded hole 4422 and be abutted against and engaged with the groove 4412. In the present embodiment, the screw holes 4422 are provided in two, respectively communicating with the mounting groove 4421 from both ends of the surface of the positioning block 442 away from the scraper blade 441 in the vertical direction, and the grooves 4412 are correspondingly provided on the surface of the mounting block 4411 facing the mounting groove 4421.
When the scraper blade 441 is installed, when the installation block 4411 slides in along the installation groove 4421, the groove 4412 is aligned with the threaded hole 4422, and a worker can penetrate the threaded hole 4422 through the bolt 19 and abut against the groove 4412, so that the installation block 4411 can be conveniently fixed in the installation groove 4421; when the scraper blade 441 is dismounted, the bolt 19 can be separated from the groove 4412 and the threaded hole 4422, and then the mounting block 4411 can be slid to be separated from the mounting groove 4421, so that the scraper blade 441 can be replaced, and the structure is simple and the operation is convenient.
Referring to fig. 4 and 7, the drainage pipeline sludge cleaning device further includes a sensing device for sensing the sliding position of the driving trolley 5 and a first controller (not shown) for controlling the forward and reverse rotation of the first motor 62, the sensing device is electrically connected with a signal input end of the first controller, and the first motor 62 is electrically connected with a signal output end of the first controller. When the first motor 62 rotates positively, the driving trolley 5 slides positively along the length direction of the drainage pipeline 1; when the fixed block 41 slides forwards to the sliding end point, the driving trolley 5 is sensed by the sensing device, the sensing device sends a forward sliding end point signal to the first controller, the first controller immediately sends a reverse rotation signal to the first motor 62 after receiving the forward sliding end point signal, so that the first motor 62 is reversed, and the driving trolley 5 slides reversely along the length direction of the drainage pipeline 1; when the fixed block 41 slides reversely to the sliding end point, the driving trolley 5 is sensed by the sensing device, the sensing device sends a reverse sliding end point signal to the first controller, and the first controller immediately sends a forward rotation signal to the first motor 62 after receiving the reverse sliding end point signal, so that the first motor 62 rotates forward, and the fixed block 41 slides forward along the length direction of the drainage pipeline 1.
Specifically, the sensing device includes a first limit travel switch 121 (refer to fig. 5) and a second limit travel switch 122 (refer to fig. 6) respectively disposed on the guide rail 11, the first limit travel switch 121 is located at the water outlet 3, the second limit travel switch 122 is located at the water inlet 2, the first limit travel switch 121 and the second limit travel switch 122 are respectively abutted to and matched with the wheel 51, and the first limit travel switch 121 and the second limit travel switch 122 are respectively electrically connected with the first controller.
When the driving trolley 5 slides forwards to the sliding end point, the driving trolley 5 is abutted against the first limit travel switch 121, and the first limit travel switch 121 sends a forward sliding end point signal to the first controller; when the driving trolley 5 slides reversely to the sliding end point, the wheels 51 abut against the second limit travel switch 122, and the second limit travel switch 122 sends a reverse sliding end point signal to the first controller.
A trigger switch for controlling the extension of the piston rod of the cylinder 43 is fixedly mounted on the surface of the second limit travel switch 122 facing the wheel 51, and the wheel 51 can be in abutting fit with the trigger switch. When the driving trolley 5 moves to the position where the wheels 51 abut against the trigger switch, the piston rod of the trigger cylinder 43 of the trigger switch extends, so that the scraper 44 can conveniently scrape deeper sludge.
Referring to fig. 5 and 6, both ends of the guide rail 11 (refer to fig. 4) are closed, and buffer springs 13 are respectively and fixedly installed between the two closed ends of the guide rail 11 and the first limit travel switch 121 and the second limit travel switch 122 (and the first limit travel switch 121 and the second limit travel switch 122 are respectively loaded in the guide rail 11 through the buffer springs 13.
When the driving trolley 5 moves until the wheels 51 abut against the first limit travel switch 121 or the second limit travel switch 122, the buffer spring 13 can buffer the impact force of the wheels 51 on the first limit travel switch 121 or the second limit travel switch 122, so that the first limit travel switch 121 and the second limit travel switch 122 are not easily damaged.
Referring to fig. 4 and 7, the drain pipeline sludge cleaning apparatus further includes a control terminal for sending a start signal or a stop signal to the first controller to control the first motor 62 to start or stop. The operator can send a control signal to the first controller through the remote control terminal to control the first motor 62 to start or stop, so as to control the scraper 44 to clean the sludge in the drainage pipeline 1 more conveniently.
In addition, the control terminal is provided with an infrared transmitter for transmitting an infrared signal to the first controller, and the first controller is provided with an infrared receiver for receiving the infrared signal transmitted by the control terminal. An operator transmits a starting signal or a stopping signal to the first controller through the control terminal in the hand, and after the infrared receiver in the first controller receives the starting signal or the stopping signal transmitted by the control terminal, the first controller immediately transmits the starting signal or the stopping signal to the first motor 62 to start or stop the first motor 62. The start and stop of the first motor 62 are controlled by using an infrared remote control technology, and the structure is simple and practical.
Referring to fig. 8, the drainage pipeline sludge cleaning device further comprises a control module for monitoring the sludge height in the drainage pipeline 1, wherein the control module comprises a plurality of ultrasonic sensors arranged on the inner wall of the drainage pipeline 1 along the length direction of the drainage pipeline 1 and a P L C controller arranged at the top of the inner wall of the drainage pipeline 1;
the ultrasonic sensor is used for measuring the height of sludge in the drainage pipeline 1 and sending a first trigger signal when the height of the sludge in the drainage pipeline 1 is higher than a preset first set value; when the height of the sludge in the drainage pipeline 1 is lower than a preset second set value, a second trigger signal is sent out, and the second set value is smaller than the first set value;
the ultrasonic sensor is electrically connected with a signal input end of a P L C controller, a signal output end of the P L C controller is electrically connected with the first motor 62 and the second motor 82 respectively, and the P L C controller is used for receiving a first trigger signal and a second trigger signal;
when the P L C controller receives the first trigger signal, the first motor 62 and the second motor 82 are controlled to start, and when the controller receives the second trigger signal, the first motor 62 and the second motor 82 are controlled to stop working.
When the ultrasonic sensor senses that the sludge in the drainage pipeline 1 is lower than a second set value, the P L C controller correspondingly controls the first motor 62 and the second motor 82 to stop working after receiving the second trigger signal, so that the sludge cleaning work is stopped, and the automation degree of the sludge cleaning of the drainage pipeline 1 is further improved.
The above-mentioned embodiments are merely illustrative of the present invention, and are not restrictive, and those skilled in the art can make modifications, which do not contribute to the inventive concept if necessary, after reading the present specification, but are protected by patent laws within the scope of the appended claims.

Claims (10)

1. The utility model provides a drainage pipe cleaning device, includes drainage pipe (1), drainage pipe (1) is provided with water inlet (2) and delivery port (3) respectively, characterized by: the top of the inner wall of the drainage pipeline (1) is sequentially connected with a mud scraping component and a driving trolley (5) in a sliding manner from the water inlet (2) to the water outlet (3) along the length direction of the drainage pipeline (1) for scraping mud on the inner wall of the drainage pipeline (1), the mud scraping component is connected with the driving trolley (5), and a driving part (52) for driving the driving trolley (5) to move is arranged on the driving trolley (5); the mud scraping component comprises a fixed block (41), a scraper base (42), a telescopic mechanism and a scraper (44), the fixed block (41) is connected to the top of the inner wall of the drainage pipeline (1) in a sliding manner along the length direction of the drainage pipeline (1), a rotating shaft (16) is rotatably arranged on one side of the fixed block (41) far away from the driving trolley (5), one side of the scraper base (42) is fixedly arranged on the rotating shaft (16), the rotating shaft (16) is sleeved with a torsion spring (17), one end of the torsion spring (17) is fixedly connected with the fixed block (41), the other end of the torsion spring (17) is fixedly connected with the scraper base (42), the scraper (44) is connected with the scraper base (42) through a telescopic mechanism, the telescopic mechanism comprises a cylinder (43), the air cylinder (43) is fixedly connected to the free end of the scraper base (42), and the scraper (44) is fixedly connected with a piston rod of the air cylinder (43); a first winding assembly (6) and a pull rope (7) connected between the driving trolley (5) and the first winding assembly (6) are arranged at the water outlet (3), a second winding assembly (8) and a steel wire rope (9) connected between the free end of the scraper (44) and the second winding assembly (8) are arranged on one side, close to the driving trolley (5), of the fixed block (41); when the scraper (44) rotates to a first angle, the scraper (44) can rotate to clean sludge, and when the scraper (44) rotates to a second angle, the scraper (44) can rotate to extend out of the water inlet (2); the surface of the fixed block (41) departing from the top of the drainage pipeline (1) is provided with a containing groove (14) for containing the second winding assembly (8), the surface of the fixed block (41) is hinged with a cover plate (15) for covering the containing groove (14), and the steel wire rope (9) penetrates through the cover plate (15) and is connected with the free end of the scraper (44); the scraper (44) comprises a scraper (441) and a positioning block (442), one end surface of the scraper (441), which is far away from the positioning block (442), is arranged in a round angle mode, and a piston rod of the air cylinder (43) is fixedly connected to one side surface of the positioning block (442); the surface, far away from the cylinder (43), of the positioning block (442) is provided with a mounting groove (4421) along the length direction of the positioning block (442), the scraper (441) is fixedly provided with a mounting block (4411), the longitudinal sections of the mounting groove (4421) and the mounting block (4411) are both in trapezoidal arrangement, and the mounting block (4411) is connected with the mounting groove (4421) in a sliding manner; and positioning components for positioning the mounting block (4411) in the mounting groove (4421) are mounted on the positioning block (442) and the mounting block (4411).
2. The drain line cleaning apparatus of claim 1, wherein: when scraper (44) rotated first angle, scraper (44) with contained angle between the central line of drainage pipe (1) is 0, when scraper (44) rotated the second angle, contained angle between the central line of scraper (44) and drainage pipe (1) is 90.
3. The drain line cleaning apparatus of claim 2, wherein: the first winding assembly (6) comprises a first rotating wheel (61) for winding the pull rope (7) and a first motor (62) for driving the first rotating wheel (61) to rotate; the second winding assembly (8) comprises a second rotating wheel (81) used for winding the steel wire rope (9) and a second motor (82) driving the second rotating wheel (81) to rotate.
4. The drain line cleaning apparatus of claim 3, wherein: the surface, facing the top of the drainage pipeline (1), of the fixing block (41) is provided with a limiting block (18), the top of the inner wall of the drainage pipeline (1) is provided with a limiting groove (10) matched with the limiting block (18) in a sliding mode from the water inlet (2) to the water outlet (3) along the length direction of the drainage pipeline (1), and the longitudinal sections of the limiting block (18) and the limiting groove (10) are both in a T shape; drive dolly (5) include wheel (51), the length direction of drainage pipe (1) is followed at the top of drainage pipe (1) inner wall certainly water inlet (2) are provided with the confession to delivery port (3) gliding guide rail (11) of wheel (51).
5. The drain line cleaning apparatus of claim 4, wherein: the device is characterized by further comprising a sensing device used for sensing the sliding position of the driving trolley (5) and a first controller used for controlling the forward and reverse rotation of the first motor (62), wherein the sensing device is electrically connected with a signal input end of the first controller, and the first motor (62) is electrically connected with a signal output end of the first controller.
6. The drain line cleaning apparatus of claim 5, wherein: the induction device comprises a first limit travel switch (121) and a second limit travel switch (122) which are respectively arranged on the guide rail (11), the first limit travel switch (121) is positioned at the water outlet (3), the second limit travel switch (122) is positioned at the water inlet (2), the first limit travel switch (121) and the second limit travel switch (122) are respectively abutted and matched with the wheels (51), and the first limit travel switch (121) and the second limit travel switch (122) are respectively electrically connected with the first controller; the second limit travel switch (122) is provided with a trigger switch for controlling the extension of a piston rod of the air cylinder (43), and the wheels (51) can be in butt fit with the trigger switch.
7. The drain line cleaning apparatus of claim 6, wherein: the two ends of the guide rail (11) are sealed, buffer springs (13) are arranged between the two sealed ends of the guide rail (11) and the first limit travel switch (121) and the second limit travel switch (122), and the first limit travel switch (121) and the second limit travel switch (122) are respectively borne in the guide rail (11) through the buffer springs (13).
8. The drain line cleaning apparatus of claim 7, wherein: the control terminal is used for sending a starting signal or a stopping signal to the first controller so as to control the first motor (62) to start or stop.
9. The drain line cleaning apparatus of claim 8, wherein: the control terminal is provided with an infrared transmitter used for transmitting infrared signals to the first controller, and the first controller is provided with an infrared receiver used for receiving the infrared signals transmitted by the control terminal.
10. The drainage pipeline cleaning device according to claim 9, further comprising a control module for monitoring the sludge height in the drainage pipeline (1), wherein the control module comprises a plurality of ultrasonic sensors arranged on the inner wall of the drainage pipeline (1) along the length direction of the drainage pipeline (1) and a P L C controller arranged on the top of the inner wall of the drainage pipeline (1);
the ultrasonic sensor is used for measuring the height of sludge in the drainage pipeline (1), and a first trigger signal is sent out when the height of the sludge in the drainage pipeline (1) is higher than a preset first set value; when the height of sludge in the drainage pipeline (1) is lower than a preset second set value, a second trigger signal is sent out, and the second set value is smaller than the first set value;
the ultrasonic sensor is electrically connected with a signal input end of the P L C controller, a signal output end of the P L C controller is electrically connected with the first motor (62) and the second motor (82) respectively, and the P L C controller is used for receiving a first trigger signal and a second trigger signal;
and when the P L C controller receives the first trigger signal, the first motor (62) and the second motor (82) are controlled to start, and when the controller receives the second trigger signal, the first motor (62) and the second motor (82) are controlled to stop working.
CN201811017540.5A 2018-09-01 2018-09-01 Drainage pipeline cleaning device Active CN108867841B (en)

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