CN108863341A - Titanium alloy-silicate transition zone-hydroxy-apatite halite bioceramic preparation method - Google Patents
Titanium alloy-silicate transition zone-hydroxy-apatite halite bioceramic preparation method Download PDFInfo
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- CN108863341A CN108863341A CN201810971470.0A CN201810971470A CN108863341A CN 108863341 A CN108863341 A CN 108863341A CN 201810971470 A CN201810971470 A CN 201810971470A CN 108863341 A CN108863341 A CN 108863341A
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- Prior art keywords
- powder
- titanium alloy
- silicate
- apatite
- halite
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- 239000010936 titanium Substances 0.000 title claims abstract description 49
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 title claims abstract description 48
- 229910052719 titanium Inorganic materials 0.000 title claims abstract description 48
- 229910052588 hydroxylapatite Inorganic materials 0.000 title claims abstract description 47
- 235000002639 sodium chloride Nutrition 0.000 title claims abstract description 42
- 239000010442 halite Substances 0.000 title claims abstract description 41
- 230000007704 transition Effects 0.000 title claims abstract description 39
- 239000003462 bioceramic Substances 0.000 title claims abstract description 25
- 238000002360 preparation method Methods 0.000 title claims description 15
- 239000000843 powder Substances 0.000 claims abstract description 97
- 239000000463 material Substances 0.000 claims abstract description 42
- 229910001069 Ti alloy Inorganic materials 0.000 claims abstract description 40
- XYJRXVWERLGGKC-UHFFFAOYSA-D pentacalcium;hydroxide;triphosphate Chemical class [OH-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O XYJRXVWERLGGKC-UHFFFAOYSA-D 0.000 claims abstract description 25
- 239000000758 substrate Substances 0.000 claims abstract description 25
- 238000002513 implantation Methods 0.000 claims abstract description 19
- 238000000498 ball milling Methods 0.000 claims abstract description 16
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 15
- 229960000935 dehydrated alcohol Drugs 0.000 claims abstract description 15
- 239000011148 porous material Substances 0.000 claims abstract description 15
- 238000010146 3D printing Methods 0.000 claims abstract description 9
- 239000012300 argon atmosphere Substances 0.000 claims abstract description 7
- 239000000203 mixture Substances 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 claims abstract description 5
- 238000007872 degassing Methods 0.000 claims abstract description 4
- 238000013461 design Methods 0.000 claims abstract description 4
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims description 24
- 239000012620 biological material Substances 0.000 claims description 15
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- 239000013078 crystal Substances 0.000 claims description 6
- 239000000470 constituent Substances 0.000 claims description 5
- 239000011777 magnesium Substances 0.000 claims description 5
- 239000011159 matrix material Substances 0.000 claims description 5
- 229910052720 vanadium Inorganic materials 0.000 claims description 5
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 239000010949 copper Substances 0.000 claims description 4
- 238000000227 grinding Methods 0.000 claims description 4
- 229910052749 magnesium Inorganic materials 0.000 claims description 4
- 229910052709 silver Inorganic materials 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 3
- 229910052681 coesite Inorganic materials 0.000 claims description 3
- 239000002131 composite material Substances 0.000 claims description 3
- 229910052906 cristobalite Inorganic materials 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 235000012239 silicon dioxide Nutrition 0.000 claims description 3
- 239000004332 silver Substances 0.000 claims description 3
- 229910052682 stishovite Inorganic materials 0.000 claims description 3
- 229910052905 tridymite Inorganic materials 0.000 claims description 3
- VSIIXMUUUJUKCM-UHFFFAOYSA-D pentacalcium;fluoride;triphosphate Chemical class [F-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O VSIIXMUUUJUKCM-UHFFFAOYSA-D 0.000 claims description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims 1
- 239000010439 graphite Substances 0.000 claims 1
- 229910002804 graphite Inorganic materials 0.000 claims 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims 1
- 238000005056 compaction Methods 0.000 abstract description 3
- 239000010410 layer Substances 0.000 description 20
- 210000000988 bone and bone Anatomy 0.000 description 15
- 230000007797 corrosion Effects 0.000 description 7
- 238000005260 corrosion Methods 0.000 description 7
- 238000007639 printing Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 239000003519 biomedical and dental material Substances 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 239000007943 implant Substances 0.000 description 3
- 239000012567 medical material Substances 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 2
- 230000002421 anti-septic effect Effects 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001727 in vivo Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 210000001519 tissue Anatomy 0.000 description 2
- 240000006409 Acacia auriculiformis Species 0.000 description 1
- 206010065687 Bone loss Diseases 0.000 description 1
- 229910014497 Ca10(PO4)6(OH)2 Inorganic materials 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 206010061218 Inflammation Diseases 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 241000251539 Vertebrata <Metazoa> Species 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000000845 anti-microbial effect Effects 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003115 biocidal effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000014461 bone development Effects 0.000 description 1
- 230000008468 bone growth Effects 0.000 description 1
- 230000000747 cardiac effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000011712 cell development Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
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- 239000012141 concentrate Substances 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 208000002925 dental caries Diseases 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000004054 inflammatory process Effects 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 239000011785 micronutrient Substances 0.000 description 1
- 235000013369 micronutrients Nutrition 0.000 description 1
- 239000011812 mixed powder Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 239000012890 simulated body fluid Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- 239000011573 trace mineral Substances 0.000 description 1
- 235000013619 trace mineral Nutrition 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 150000003722 vitamin derivatives Chemical class 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
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Abstract
The invention belongs to biomedical materials field, especially titanium alloy-silicate transition zone-hydroxy-apatite halite bioceramic porous materials.By titanium alloy substrate material powder, titanium alloy-silicate-hydroxy-apatite halite transition zone powder and hydroxyapatite salt powder composition, powder is all made of plus dehydrated alcohol method that mechanization ball milling is carried out in ball mill refines powder grain, by after configured each powder cold compaction 10‑6Degasification is gradually heated under de- vacuum condition, 3D printing model is constructed by CAD according to the characteristics of implantation material, CAD model is layered by computer, obtain each layer of model of cross section information, according to the design feature of implantation material section, dynamic regulation lays titanium alloy substrate material powder from inside to outside, titanium alloy-silicate transition zone-hydroxy-apatite halite transition zone powder and hydroxyapatite salt powder, powder is loaded according to the more gradients of the streamline of implantation material from bottom to top, then at 500-600 DEG C, 50-200Mpa argon atmosphere protects lower selective laser to melt 3D printing, it prepares using titanium alloy-hydroxy-apatite halite as the titanium alloy of matrix-silicate transition zone-hydroxy-apatite halite bioceramic porous material.Material of the present invention is significantly improved compared with traditional handicraft toughness, wearability, intensity after tested.
Description
Technical field
The invention belongs to biomedical materials field, especially titanium alloy-silicate transition zone-hydroxy-apatite halite biologies
Ceramic porous material.
Background technique
Currently, the bio-medical material of clinical application, such as skeleton implant, cardiac stent mostly use titanium alloy, titanium is closed
Fitting has good biocompatibility, corrosion resistance and mechanical property, therefore titanium alloy is very widely used, cures in clinic
Educational circles gets the nod.Metal bone existing for titanium alloy etc. is implanted into material, and there is the mechanical compatibility differences with biological bone
Problem.5.3 times higher than natural bone of the tensile strength of titanium alloy etc materials or more, elasticity modulus is even more high 11 times or more.Titanium closes
The skeleton implants such as gold generate very big " stress shielding " effect to body local bone tissue, can induce blocking property bone loss.
Lead to original biological bone fragility of skeleton implantation material and surrounding, the area of new bone undergrowth around skeleton implantation material
And stress concentrates initiation inflammation between skeleton implantation material and biological bone.Develop novel mechanics and biocompatibility more
Ideal bio-medical material is very necessary.Meanwhile skeleton implantation material operation take out, increase medical person pain,
Time and expense, therefore, the high medical material that is tough and can degrading in vivo of research and development is current medical field
One of important directions of development.And hydroxyapatite is the main constituents of vertebrate skeletal and tooth, is had good
Bioactivity and biocompatibility.Relative to traditional metal(Stainless steel, titanium alloy)And ceramics(Aluminium oxide, silicon nitride)Class bone
Before alternative materials, not only corrosion resistance is strong for hydroxyapatite, self-bone grafting generative nature is strong, but also its degradation in vivo also eliminates
The security risk of person.Hydroxyapatite coating layer refers to using titanium alloy as substrate, using physical chemistry means by hydroxyapatite coat
Cover the hard tissue implanting material being prepared on its surface.After the material is implanted into human body, titanium alloy can provide enough mechanical strengths,
The hydroxyapatite coating layer on surface be easy to human body synosteosis, induce the generation of new bone, general several months in human body bone surface
Induce the generation of new bone.But the disadvantage that current technology is not strong enough there are still binding force, so that occurring after being implanted into vivo
The phenomenon that coating shedding.
Based on above-mentioned purpose, it is more that the present invention develops a kind of titanium alloy-silicate transition zone-hydroxy-apatite halite bioceramic
Porous materials use more gradient proportion mixed-powders for raw material, use metal three-dimensional printer printing bone implant etc..Of the invention
Titanium alloy-silicate transition zone-hydroxy-apatite halite bioceramic porous material main chemical compositions Si, O, P, H, Ca,
Remaining is Ti.The existing titanium alloy material in China is in patent 104710188A at present, through research, analysis shows having as Zn, Mg
Equal elements addition, but service performance raising is limited.Therefore, titanium alloy-is generated by more gradient 3 D-printings in the present invention
Silicate transition zone-hydroxy-apatite halite bioceramic porous material purpose.
Summary of the invention
The purpose of the invention patent is:It is to overcome the above-mentioned prior art insufficient, a kind of stable processing technology, production is provided
Low in cost, non-pollution discharge, titanium alloy-silicate transition zone-hydroxy-apatite halite that production can be organized under normal conditions
Bioceramic porous material, the biomedical materials such as more traditional stainless steel, titanium alloy have better biocompatibility, more often
The toughness for advising ceramic biomedical material is substantially improved.
Scheme material requested presses following specific preparation step:
(1)The preparation of titanium alloy substrate powder:
The preparation process of titanium alloy substrate powder is:Titanium alloy substrate dusty material chemical component is:Titanium, silver, magnesium, vanadium, nickel and
Copper is constituent element, and composition can be indicated with aTi-bAg-cMg-dV-eNi-fCu, wherein a:83-90, b:1-3, c:3-5, d:5-8,
e:1-2, f:1-2 and a+b+c+d+e+f=100.Add dehydrated alcohol in ball milling the titanium alloy substrate composite powder prepared in proportion
It is carried out mechanization ball milling 24 hours in machine, obtaining has 50-150 μm of crystallite dimension superfines, and powder is packed into crystal vessel
In, under the conditions of argon atmosphere protection and 1300 DEG C -1600 DEG C of temperature, keep the temperature 90min-180min.
The present invention is to obtain optimal comprehensive mechanical property and biological antiseptic corrosion energy, the content of strict control impurity:Ti
Degree of purity be more than or equal to 99.99%;The degree of purity of Mg is more than or equal to 99.999%, and tramp element total amount is not more than 0.3%.
(2)The preparation of silicate bioceramic material powder:
The chemical component and weight percent CaO of silicate bioceramic material:42-50%, SiO2:48-52%, B2O3:0.3-
2.4%, ZnO:0.2-3.0%, MgO:0.8-4.5%.The silicate bioceramic material powder prepared in proportion is added into dehydrated alcohol
It is carried out mechanization ball milling 24 hours in ball mill, obtaining has 50-150 μm of crystallite dimension superfines.
(3)The preparation of hydroxyapatite salt powder:
The chemical component of hydroxyapatite salt powder:6 (OH) 2 of Ca10 (PO4) will add dehydrated alcohol by hydroxyapatite salt powder
It is carried out mechanization ball milling 24 hours in ball mill, obtaining has 50-150 μm of crystallite dimension superfines.
(4)Titanium alloy-silicate-hydroxy-apatite halite transition zone powder preparation:
Configuration forms titanium alloy-silicate-hydroxy-apatite halite transition zone of more gradients from the inside to the outside, is always divided into 5 layers, most
Internal layer to outermost powder weight ratio is respectively:
First layer:Titanium alloy substrate powder:Silicate biomaterial powder=81.6:18.4
The second layer:Titanium alloy substrate powder:Silicate biomaterial powder=72.4:27.6
Third layer:Titanium alloy substrate powder:Silicate biomaterial powder=54:46
4th layer:Hydroxyapatite salt powder:Silicate biomaterial powder=72.4:27.6
Layer 5:Hydroxyapatite salt powder:Silicate biomaterial powder=81.6:18.4
It prepares titanium alloy-silicate-hydroxy-apatite halite transition zone powder respectively according to weight ratio, adds dehydrated alcohol in ball
It is carried out mechanization ball milling 24 hours in grinding machine, obtaining has 50-150 μm of crystallite dimension superfines.
The effect difference of basic asphalt mixture element is as follows in the present invention:
Zn is the element having a major impact to cell development, is the necessary micronutrient element of human body, the addition of Zn can
The intensity of alloy is improved, while effectively facilitating the generation of the non-basal slip of titanium alloy at room temperature, improves the plastic processing of titanium alloy
Ability.
Ni is good with titanium associativity, and elevated temperature strength is good, hardness is high, density is big, resistance to corrosion is strong, thermal expansion coefficient is small, can
Further increase obdurability, the corrosion resistance of alloy.
V has the title of metal " vitamin ".By refining the tissue and crystal grain of titanium, grain coarsening temperature is improved, to play
Increase the intensity, toughness and wearability of titanium alloy.Vanadium is the essential trace elements of the human body, vanadium and bone and tooth normal development and calcium
Change related, tooth can be enhanced, normal bone growth and development is promoted to the resistance of dental caries tooth.
Ag, Cu are antiseptic elements, the anti-microbial property after improving material implantation.
The present invention provides more gradient 3 D-printings to generate titanium alloy-silicate transition zone-hydroxy-apatite halite biology pottery
Porcelain porous material, it is characterised in that:The material is from inside to outside by the titanium alloy of more gradients-hydroxyapatite salt matrix material group
At crystal grain diameter 200-800nm.
The present invention is by the following technical programs:Titanium alloy-silicate transition zone-hydroxy-apatite halite bioceramic is porous
Material powder is by titanium alloy substrate material powder, titanium alloy-silicate-hydroxy-apatite halite transition zone powder and hydroxy-apatite
Halite powder constituent, powder is all made of the method for adding dehydrated alcohol to carry out mechanization ball milling in ball mill, and powder grain is thin
Change, will gradually heat degasification in the case where 10-6 takes off vacuum condition after configured each powder cold compaction, leads to according to the characteristics of implantation material
CAD building 3D printing model is crossed, CAD model is layered by computer, each layer of model of cross section information is obtained, according to implantation
Dynamic regulation lays titanium alloy substrate material powder, titanium alloy-silicate transition zone-hydroxyl to the design feature of object section from inside to outside
Base apatite salt transition zone powder and hydroxyapatite salt powder load powder according to the more gradients of the streamline of implantation material from bottom to top
End, then at 500-600 DEG C, 50-200Mpa argon atmosphere protects lower selective laser to melt 3D printing, prepares with titanium alloy-
Hydroxy-apatite halite is titanium alloy-silicate transition zone-hydroxy-apatite halite bioceramic porous material of matrix.
More gradient 3 D-printings generate titanium alloy-silicate transition zone-hydroxy-apatite halite bioceramic porous material
It without equipment such as vacuum melting furnace, high temperature and pressure, can organize to produce using common metal 3D printing equipment, the present invention
Small investment, quick, can quickly recoup capital outlay cost.
Compared with existing casting medical titanium alloy, hydroxy-apatite halite and bioceramic technology, more gradient 3 D-printings are raw
It is had the following advantages that at titanium alloy-silicate transition zone-hydroxy-apatite halite bioceramic porous material preparation method:
(1)Toughness, wearability, intensity significantly improve, and are spaced the poor mechanical property of 2 hours samples less than 6%, this is beneficial to greatly
In batches, the steady production of small size medical material.It is tiny to enhance particle size, is evenly distributed, structure stability is high, closes in titanium
Auri body is well combined.Toughness, hardness and the wear-resisting property of material significantly improve, and are particularly suitable for skeleton implantation material
The application of equal medical materials applies also for requiring high-intensitive and high-wearing feature components.
(2)Microstructure stability is good, will not decompose toxic gas or toxic dissolved matter, have to the health of customer
Place, corrosion resistance, antibiotic property, biocompatibility are good.
(3)The present invention is because of selective melting 3 D-printing, and the technology stability of production is high, low production cost, pollution-free row
It puts, can organize to produce under normal conditions, the equipment such as vacuum melting furnace, high temperature and pressure.
Detailed description of the invention
Here is that specific embodiments of the present invention are described in detail in conjunction with the accompanying drawings and embodiments.
Fig. 1 is titanium alloy-silicate-hydroxy-apatite halite buffer layer material schematic diagram;
It can be seen that titanium alloy-silicon from titanium alloy-silicate shown in FIG. 1-hydroxy-apatite halite buffer layer material schematic diagram
The configuration of hydrochlorate-hydroxy-apatite halite transition zone, forms titanium alloy-silicate-hydroxyapatite of more gradients from the inside to the outside
Salt transition zone is always divided into 5 layers.
Specific embodiment
Highly preferred embodiment of the present invention is given below:Titanium, silver, magnesium, vanadium, nickel and copper are constituent element, and composition can use aTi-
BAg-cMg-dV-eNi-fCu indicates, wherein a:83-90, b:1-3, c:3-5, d:5-8, e:1-2, f:1-2 and a+b+c+d+e+f
=100.Dehydrated alcohol is added to carry out mechanization ball milling 24 in ball mill the titanium alloy substrate composite powder prepared in proportion small
When, obtaining has 50-150 μm of crystallite dimension superfines, powder is fitted into crystal vessel, in argon atmosphere protection and 1300
Under the conditions of DEG C -1600 DEG C of temperature, 90min-180min is kept the temperature.By silicate transition zone bioceramic material according to weight percent
Than for CaO:42-50%, SiO2:48-52%, B2O3:0.3-2.4%, ZnO:0.2-3.0%, MgO:0.8-4.5%.It will match in proportion
The silicate bioceramic material powder of system adds dehydrated alcohol to carry out in ball mill mechanization ball milling 24 hours, is had
50-150 μm of crystallite dimension superfines.By hydroxyapatite salt powder Ca10 (PO4) 6 (OH) 2 plus dehydrated alcohol in ball mill
Middle progress mechanization ball milling 24 hours, obtaining has 50-150 μm of crystallite dimension superfines.According to powder weight proportional arrangement
By titanium alloy-silicate-hydroxy-apatite halite transition zone powder of internal layer to outer more gradients, 5 layers are always divided into, innermost layer is extremely
Outermost powder weight ratio is respectively:
First layer:Titanium alloy substrate powder:Silicate biomaterial powder=81.6:18.4
The second layer:Titanium alloy substrate powder:Silicate biomaterial powder=72.4:27.6
Third layer:Titanium alloy substrate powder:Silicate biomaterial powder=54:46
4th layer:Hydroxyapatite salt powder:Silicate biomaterial powder=72.4:27.6
Layer 5:Hydroxyapatite salt powder:Silicate biomaterial powder=81.6:18.4
It prepares titanium alloy-silicate-hydroxy-apatite halite transition zone powder respectively according to weight ratio, adds dehydrated alcohol in ball
It is carried out mechanization ball milling 24 hours in grinding machine, obtaining has 50-150 μm of crystallite dimension superfines.By configured each powder
Degasification is gradually heated in the case where 10-6 takes off vacuum condition after cold compaction, 3D printing model is constructed by CAD according to the characteristics of implantation material,
CAD model is layered by computer, each layer of model of cross section information is obtained, according to the design feature of implantation material section by interior
And outer dynamic regulation lays titanium alloy substrate material powder, titanium alloy-silicate transition zone-hydroxy-apatite halite transition zone powder
With hydroxyapatite salt powder, powder are loaded according to the more gradients of the streamline of implantation material from bottom to top, then at 500-600 DEG C, 50-
200Mpa argon atmosphere protects lower selective laser to melt 3D printing, prepares using titanium alloy-hydroxy-apatite halite as the titanium of matrix
Alloy-silicate transition zone-hydroxy-apatite halite bioceramic porous material.Then T6 processing is carried out, and is tested for the property.
Can get high-intensitive medium plasticity titanium alloy-hydroxy-apatite halite bioceramic porous material under the technique, (tensile strength is
411MPa, yield strength 370MPa, elongation percentage 6.3%).Corrosion rate under simulated body fluid environment is 0.27mm/
year.The requirement of orthopaedics inner implantation material bone plate, bone nail etc. can be met.
Claims (1)
1. titanium alloy-silicate transition zone-hydroxy-apatite halite bioceramic preparation method it is characterized in that:The material by interior and
It is made of outside the titanium alloy of more gradients-hydroxyapatite salt matrix material, crystal grain diameter 200-800nm, by titanium alloy substrate
Material powder, titanium alloy-silicate-hydroxy-apatite halite transition zone powder and hydroxyapatite salt powder composition, powder are equal
Powder grain is refined using the method for adding dehydrated alcohol to carry out mechanization ball milling in ball mill, configured each powder is cold
10 after compacting-6Degasification is gradually heated under de- vacuum condition, 3D printing model is constructed by CAD according to the characteristics of implantation material, is led to
Cross computer to be layered CAD model, obtain each layer of model of cross section information, according to the design feature of implantation material section by interior and
Outer dynamic regulation lay titanium alloy substrate material powder, titanium alloy-silicate transition zone-hydroxy-apatite halite transition zone powder and
Hydroxyapatite salt powder loads powder according to the more gradients of the streamline of implantation material from bottom to top, then at 500-600 DEG C, 50-
200Mpa argon atmosphere protects lower selective laser to melt 3D printing, prepares using titanium alloy-hydroxy-apatite halite as the titanium of matrix
Alloy-silicate transition zone-hydroxy-apatite halite bioceramic porous material, specific preparation process are as follows:
(a)The preparation process of titanium alloy substrate powder is:Titanium alloy substrate dusty material chemical component is:Titanium, silver, magnesium, vanadium, nickel
It is constituent element with copper, composition can be indicated with aTi-bAg-cMg-dV-eNi-fCu, wherein a:83-90, b:1-3, c:3-5, d:5-
8, e:1-2, f:1-2 and a+b+c+d+e+f=100;Add dehydrated alcohol in ball the titanium alloy substrate composite powder prepared in proportion
It is carried out mechanization ball milling 24 hours in grinding machine, obtaining has 50-150 μm of crystallite dimension superfines, and powder is packed into graphite and is held
In device, under the conditions of argon atmosphere protection and 1300 DEG C -1600 DEG C of temperature, 90min-180min is kept the temperature;
(b)The preparation of silicate bioceramic material powder:The chemical component and weight percent of silicate bioceramic material
CaO:42-50%, SiO2:48-52%, B2O3:0.3-2.4%, ZnO:0.2-3.0%, MgO:0.8-4.5%;By what is prepared in proportion
Silicate bioceramic material powder adds dehydrated alcohol to carry out in ball mill mechanization ball milling 24 hours, and obtaining has 50-150
μm crystallite dimension superfines;
(c)The preparation of hydroxyapatite salt powder:The chemical component of hydroxyapatite salt powder:6 (OH) 2 of Ca10 (PO4), will be by hydroxyl
Base apatite salt powder adds dehydrated alcohol to carry out in ball mill mechanization ball milling 24 hours, and obtaining has 50-150 μm of crystal grain ruler
Very little superfines;
(d)Titanium alloy-silicate-hydroxy-apatite halite transition zone powder preparation:Configuration forms the titanium of more gradients from the inside to the outside
Alloy-silicate-hydroxy-apatite halite transition zone is always divided into 5 layers, and innermost layer to outermost powder weight ratio is distinguished
For:
First layer:Titanium alloy substrate powder:Silicate biomaterial powder=81.6:18.4;
The second layer:Titanium alloy substrate powder:Silicate biomaterial powder=72.4:27.6;
Third layer:Titanium alloy substrate powder:Silicate biomaterial powder=54:46;
4th layer:Hydroxyapatite salt powder:Silicate biomaterial powder=72.4:27.6;
Layer 5:Hydroxyapatite salt powder:Silicate biomaterial powder=81.6:18.4;
It prepares titanium alloy-silicate-hydroxy-apatite halite transition zone powder respectively according to weight ratio, adds dehydrated alcohol in ball
It is carried out mechanization ball milling 24 hours in grinding machine, obtaining has 50-150 μm of crystallite dimension superfines.
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