CN108861420A - Fool proof feeding control method and device, computer readable storage medium - Google Patents
Fool proof feeding control method and device, computer readable storage medium Download PDFInfo
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- CN108861420A CN108861420A CN201810659645.4A CN201810659645A CN108861420A CN 108861420 A CN108861420 A CN 108861420A CN 201810659645 A CN201810659645 A CN 201810659645A CN 108861420 A CN108861420 A CN 108861420A
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- feeding
- information
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- Mechanical Engineering (AREA)
- General Factory Administration (AREA)
- Supply And Installment Of Electrical Components (AREA)
Abstract
The invention discloses a kind of fool proof feeding control method and device, computer readable storage medium, wherein method includes：When producing either circuit plate, the basic material information of pre-stored every kind of material corresponding with either circuit plate is obtained, basic material information includes feeding erect-position coding；Receive the practical material information that each material that corresponding feeding station bit scan arrives is encoded with any feeding erect-position in production wire body；Practical material information is compared with target material information corresponding in basic material information；When each information in practical material information is matched with corresponding presupposed information in target material information, control production wire body remains in operation, and when there is information unmatched with presupposed information in target material information in practical material information, control production wire body shuts down.Solve the problems, such as in the prior art scanning material information mistake it is non-stop-machine, achieved the effect that improve circuit board product quality, play material using mistake shut down fool proof.
Description
Technical field
The present invention relates to board production technical field more particularly to fool proof feeding control methods, fool proof feeding control dress
It sets and computer readable storage medium.
Background technique
Currently, the circuit board of each electronic product is in plug-in machine batch production process, manual operation there are it is unreliable because
Element, therefore it is required that error prevention device is added, in production to guarantee that the actual load circuit board of all factory meets the specification and ginseng of design
Number.Since the brand and model of each air-conditioning is different, the electronic component that need to be used in the machine transplanting of rice is also different, needs replacing in production
Different electronic components.
And existing error-preventing method is to be made into barcode scanning journey according to each erect-position number of feeding table and corresponding electronic component coding
Sequence, software is according to the erect-position bar code and electronic component bar code itself and erect-position corresponding in scanner program in scanner scanning machine
It is checked with electronic component coding, existing barcode scanning software only carries out erect-position and carries out core with the coding for changing electronic component is connect
It is right, it compares OK scanning software and then shows OK, on the contrary display NG.
But present inventor has found that above-mentioned technology at least has the following technical problems：
Technical problem one：Barcode scanning low efficiency when changing the line of production changes the line of production and needs first to sweep erect-position bar code, then sweeps electronic component bar code, will
All erect-positions carry out barcode scanning one by one and check, and movement again and again, wastes more.
Technical problem two：Quality is uncontrollable, and equipment is not shut down when result is NG after being compared due to scanning electron element bar code,
Then when there are employee not barcode scanning, drain sweep code, software can not differentiate when mistake in material polarity, cannot accomplish fool proof effect.
Summary of the invention
The embodiment of the present application is by providing a kind of fool proof feeding control method and device, computer readable storage medium, solution
It has determined and has scanned the non-stop-machine problem of material information mistake in the prior art, reached the product quality for improving circuit board, while energy
Enough play the effect that material shuts down fool proof using mistake.
The application first embodiment provides a kind of fool proof feeding control method, including：When producing either circuit plate, obtain
The basic material information of pre-stored every kind of material corresponding with the either circuit plate is taken, the basic material information includes upper
Expect erect-position coding；It receives and encodes each object that corresponding feeding station bit scan arrives with any feeding erect-position in production wire body
The practical material information of material；The practical material information is carried out with target material information corresponding in the basic material information
It compares；When each information in the practical material information is matched with presupposed information corresponding in the target material information
When, control the production wire body and remain in operation, and when in the practical material information in the presence of in the target material information
Presupposed information unmatched information when, control the production wire body and shut down.
In the technical scheme, it is contemplated that in the related technology when any feeding station bit scan to material information with prestore
The checked result of the material information corresponding with the feeding erect-position of storage only shows that scanning result mismatches when mismatching, and is not implemented
Material has then been pre-stored circuit board and has been produced the basic material of every kind of material used in circuit board using the shutdown fool proof of mistake
On the basis of the corresponding relationship of information, when producing either circuit plate, the base of every kind of material corresponding with circuit board is obtained first
This material information successively carries out material information with each material on the feeding erect-position corresponding with every kind of material of production wire body
Acquisition, core further is compared with pre-stored corresponding target material information in the practical material information of each material
It is real, it using to wrong material, and is directly controlled when determining any material using mistake to avoid when produce circuit board
Production wire body shuts down, so that the position where wrong material can be accurately positioned in related personnel when producing wire body and shutting down
It sets to replace correct material in time, avoids the occurrence of material using mistake and lead to the case where returning production, and be not necessarily to artificial nucleus couple, effect
Rate is high, will not malfunction, and so as to reach the product quality for improving circuit board, while it is anti-using mistake shutdown to play material
Slow-witted effect.
In some embodiments of the invention, it is preferable that the fool proof feeding control method further includes：Appoint when into described
One circuit board change the line of production the stage when, boot sequence barcode scanning mode, all feeding erect-positions codings that will acquire are according to default
Sequence carries out arrangement and shows；And the feeding erect-position corresponding with any feeding erect-position coding received in production wire body
The practical material information scanned, including：Receive it is described production wire body with sequence sequence each feeding erect-position encode pair
The practical material information for each material that the feeding station bit scan answered arrives.
In the technical scheme, when needing to change the line of production during producing circuit board, in order to avoid there is material leakage core
Situation, before the practical material information for obtaining the corresponding each material of each feeding erect-position, all materials that first include by circuit board
Corresponding all feeding erect-position codings are ranked up, after sequencing sequence, successively in order to each object on each feeding erect-position
Material practical material information, to avoid omission, so the practical material information that will acquire be pre-stored the material it is basic
Target material information in material information is checked, and then directly controls production line when determining any material using mistake
Body shuts down, and realizes that material leakage core, material improve efficiency of changing the line of production, to reduce people using the shutdown fool proof of mistake when changing the line of production
Power cost.
In some embodiments of the invention, it is preferable that the fool proof feeding control method further includes：Receive every produced
The circuit board quantity updated after one circuit board；The material number that each feeding erect-position is used is determined according to the circuit board quantity
Amount；According to each corresponding default material total amount of feeding erect-position and the material quantity used obtain it is described it is each on
Expect the corresponding surplus material quantity of erect-position；When to be less than described first default for the corresponding surplus material quantity of each feeding erect-position
When material number, control is alarmed, to remind user to add corresponding material to each feeding erect-position；When it is described it is each on
When expecting that the corresponding surplus material quantity of erect-position is less than the described second default material number, controls the production wire body and shuts down,
In, the second default material number is less than the described first default material number.
In the technical scheme, realize that the material during board production shuts down fool proof using mistake, material leakage core
Meanwhile monitoring to the surplus material quantity on each feeding erect-position may be implemented, it avoids influencing circuit board due to lacking material
Production efficiency, specifically, it is contemplated that material variety used in different circuit boards and quantity determines, then can be according to real-time
The circuit board quantity produced counted determines the material quantity that each feeding erect-position has been used, and then will have been used
Material quantity is cut in the default material total amount of corresponding feeding erect-position to obtain the real-time surplus material number of each feeding erect-position
Amount, and alarm when the surplus material quantity of any feeding station position is lower than the first default material number, supplement material is reminded, into
In the case that one step material supplements not in time, i.e., when the surplus material quantity of any feeding erect-position is lower than the second default material number,
It directly controls production wire body to shut down, realizes that the material leakage core as caused by material is insufficient shuts down fool proof.
In some embodiments of the invention, it is preferable that the fool proof feeding control method further includes：Will with it is each described
The surplus material quantity that feeding erect-position encodes the corresponding practical material information and obtains every time carries out display and voice
Casting.
In the technical scheme, in order to further increase material verification and material quantity monitoring effect, can with text,
The form of sound show the corresponding every kind of material of each feeding erect-position practical material information and real-time surplus material quantity.
The application second embodiment provides a kind of fool proof feeding control device, including：Module is obtained, for appointing when production
When one circuit board, the basic material information of pre-stored every kind of material corresponding with the either circuit plate is obtained, it is described basic
Material information includes feeding erect-position coding；Receiving module, for receiving encoding with any feeding erect-position in production wire body
The practical material information for each material that corresponding feeding station bit scan arrives；Comparison module is used for the practical material information
It is compared with target material information corresponding in the basic material information；Control module, for when the practical material letter
When each information in breath is matched with corresponding presupposed information in the target material information, controls the production wire body and continue
Operating, and when in the practical material information in the presence of and the unmatched information of presupposed information in the target material information
When, it controls the production wire body and shuts down.
In the technical scheme, it is contemplated that in the related technology when any feeding station bit scan to material information with prestore
The checked result of the material information corresponding with the feeding erect-position of storage only shows that scanning result mismatches when mismatching, and is not implemented
Material has then been pre-stored circuit board and has been produced the basic material of every kind of material used in circuit board using the shutdown fool proof of mistake
On the basis of the corresponding relationship of information, when producing either circuit plate, the base of every kind of material corresponding with circuit board is obtained first
This material information successively carries out material information with each material on the feeding erect-position corresponding with every kind of material of production wire body
Acquisition, core further is compared with pre-stored corresponding target material information in the practical material information of each material
It is real, it using to wrong material, and is directly controlled when determining any material using mistake to avoid when produce circuit board
Production wire body shuts down, so that the position where wrong material can be accurately positioned in related personnel when producing wire body and shutting down
It sets to replace correct material in time, avoids the occurrence of material using mistake and lead to the case where returning production, and be not necessarily to artificial nucleus couple, effect
Rate is high, will not malfunction, and so as to reach the product quality for improving circuit board, while it is anti-using mistake shutdown to play material
Slow-witted effect.
The application 3rd embodiment provides a kind of fool proof feeding control device, including memory, processor and is stored in
On memory and the fool proof feeding control program that can run on a processor, the processor execute the fool proof feeding and control journey
Fool proof feeding control method described in any one of first embodiment as above is realized when sequence.
The application fourth embodiment provides a kind of computer readable storage medium, is stored thereon with fool proof feeding control journey
Sequence, the fool proof feeding control program realize fool proof feeding described in any one of first embodiment as above when being executed by processor
Control method.
The 5th embodiment of the application provides a kind of fool proof feeding control device, including：I/O control module, respectively with behaviour
The Power Component electrical connection of control terminal and production wire body；Power module, for providing operating voltage for the I/O control module；
Wherein, the I/O control module includes the first control unit being electrically connected with the Power Component and I/O control mould
Block is configured as：The Power Component is controlled by the first control unit according to the first signal that the operation control terminal is sent
It works on or the Power Component is controlled by the first control unit according to the second signal that the operation control terminal is sent
It stops working, first signal is each object that the operation control terminal is arrived in any feeding station bit scan of the production wire body
Each information in the practical material information of material with issue when pre-stored corresponding material information matches, the second signal
It is issued when there is information unmatched with pre-stored material information in the practical material information for the operation control terminal.
In the technical scheme, operation control terminal can pass through first in the I/O control module of fool proof feeding control device
The state of the Power Component of control unit control production wire body, specifically, when any feeding erect-position to production wire body is corresponding
When each material is checked, if each information in the practical material information of each material that scanning is got with it is pre-stored
Corresponding material information matches when then control production wire body remain in operation, otherwise, if occurring in the practical material information of material
Any one and the pre-stored unmatched situation of corresponding material information, then control production wire body and shut down, that is to say, that is logical
It crosses and makes a kind of fool proof feeding control device comprising be provided with the control list that can control the Power Component state of production wire body
The I/O control module of member realizes controlling terminal and produces the communication control between wire body, on the one hand will produce each feeding in wire body
The material situation of erect-position goes to operation control terminal, and the control instruction of manipulation is on the one hand gone to production wire body, to avoid there is material
Caused using mistake the case where returning production, and is not necessarily to artificial nucleus couple, it is high-efficient, it will not malfunction, so as to reach raising circuit
The product quality of plate, while the effect that material shuts down fool proof using mistake can be played.
In some embodiments of the invention, it is preferable that the fool proof feeding control device further includes：Sense interconnected
Module and counting module are answered, the induction module is arranged in the production wire body and for incuding each circuit produced
Plate, the counting module are electrically connected with the I/O control module and for often sensing a circuit board in the induction module
The circuit board quantity that Shi Gengxin is once counted, and the circuit board quantity updated every time is transmitted to the I/O control module；
Alarm module is electrically connected with the I/O control module；And the I/O control module further includes being electrically connected with the alarm module
The second control unit and the I/O control module connect is configured as：The circuit board quantity updated every time is sent to
The operation control terminal, and receive the corresponding residue of each feeding erect-position that the operation control terminal is determined according to the circuit board quantity
The comparison result that material quantity is compared with pre-stored material number, to control the power according to the comparison result
The state of component or the state of the control alarm module.
In the technical scheme, which can assist realizing the residue on each feeding erect-position
The monitoring for expecting quantity avoids influencing the production efficiency of circuit board due to lacking material, specifically, by being placed in production wire body
Induction module incudes each circuit board produced, and counts the circuit board number that induction module senses by counting module
Amount, and the circuit board quantity is sent to operation control terminal by I/O control module, so that it determines that each feeding erect-position is corresponding
Surplus material quantity and I/O control module can also be whole according to manipulation based on its first control unit and the second control unit
The instruction that end is issued according to the comparison result of the corresponding surplus material quantity of each feeding erect-position and pre-stored corresponding material number
It controls the state of Power Component or controls the state of alarm module, is i.e. operation control terminal can be controlled by I/O control module and be produced
The operating status of wire body issues the user with alarm.
In some embodiments of the invention, it is preferable that the I/O control module is specifically configured to：When the comparison
When as a result for the corresponding surplus material quantity of each feeding erect-position less than the first default material number, the alarm module is controlled
Alarm is to remind user to add corresponding material to each feeding erect-position；When the comparison result is each feeding station
When the corresponding surplus material quantity in position is less than the second default material number, controls the Power Component and stop providing for remaining described
Produce the power source that wire body runs well, wherein the second default material number is less than the described first default material number.
In the technical scheme, specifically when the surplus material quantity of any feeding erect-position is lower than the first default material number
It is alarmed by alarm module, reminds supplement material, in the case that further material supplements not in time, i.e., any feeding erect-position
Surplus material quantity when being lower than the second default material number, its power source is supplied by the Power Component of cutting production wire body
Directly make to produce wire body shutdown, realizes that the material leakage core as caused by material is insufficient shuts down fool proof.
In some embodiments of the invention, it is preferable that the first control unit and second control unit difference
For relay, the induction module is photoelectric sensor, and the counting module is counting relay；And the power module is also
For providing operating voltage for the induction module, the counting module and the alarm module.
Additional aspect and advantage of the invention will be set forth in part in the description, and will partially become from the following description
Obviously, or practice through the invention is recognized.
Detailed description of the invention
Above-mentioned and/or additional aspect of the invention and advantage will become from the description of the embodiment in conjunction with the following figures
Obviously and it is readily appreciated that, wherein：
Fig. 1 shows the flow diagram of the fool proof feeding control method of the embodiment of the present invention；
Fig. 2 shows the method flow schematic diagrams of the control material volume residual of the embodiment of the present invention；
Fig. 3 shows the schematic block diagram of the fool proof feeding control device of first embodiment of the invention；
Fig. 4 shows the schematic block diagram of the fool proof feeding control device of second embodiment of the invention；
Fig. 5 shows the schematic illustration of the fool proof feeding control system of the embodiment of the present invention.
Specific embodiment
In order to solve scene mode and scene mode control parameter can not between different user, distinct device directly into
It proposes based on share wait push with receiving device associated scene mode selection parameter the technical issues of row is shared
The determination of scene mode and its configuration data, and carry out the efficient sharing between transceiver and directly use, it can be effectively
The control efficiency to receiving device is improved, to promote user experience.
In order to better understand the above technical scheme, the exemplary reality of the disclosure is more fully described below with reference to accompanying drawings
Apply example.Although showing the exemplary embodiment of the disclosure in attached drawing, it being understood, however, that may be realized in various forms this public affairs
It opens and should not be limited by the embodiments set forth herein.It is to be able to thoroughly understand this on the contrary, providing these embodiments
It is open, and the scope of the present disclosure can be fully disclosed to those skilled in the art.
In order to better understand the above technical scheme, in conjunction with appended figures and specific embodiments to upper
Technical solution is stated to be described in detail.
Embodiment one
As shown in Figure 1, fool proof feeding control method according to an embodiment of the present invention, is specifically used for operation control terminal, such as electricity
Brain, the fool proof feeding control method specifically include following below scheme step：
Step S102 obtains pre-stored every kind of object corresponding with the either circuit plate when producing either circuit plate
The basic material information of material, the basic material information include feeding erect-position coding.
It is understood that in this embodiment, needing to be stored in advance different every kind of circuit boards of circuit board and production
The basic material information of used every kind of material, the basic material information at least should include the feeding station where material is corresponding
The corresponding default material for meeting production placed of feeding erect-position coding, COM code, material polarity, the feeding erect-position of position is total
Number.
And then when needing to check the associated material of either circuit plate, obtain first corresponding with current circuit board
The basic material information of every kind of material, using as verification benchmark.
Step S104 is received and is encoded what corresponding feeding station bit scan arrived with any feeding erect-position in production wire body
The practical material information of each material.
Step S106 carries out the practical material information with target material information corresponding in the basic material information
It compares.
Specifically, practical material information and target material information include at least：COM code and material polarity.
Step S108, when each information in the practical material information is corresponding pre- with the target material information
If when information matches, control the production wire body and remain in operation, and when in the practical material information in the presence of and the target
When the unmatched information of presupposed information in material information, controls the production wire body and shut down.
In this embodiment, it is contemplated that in the related technology when the material information that is arrived in any feeding station bit scan and pre-stored
Material information corresponding with the feeding erect-position checked result mismatch when only show scanning result mismatch, and be not implemented object
Material has then been pre-stored circuit board and has been produced the basic material letter of every kind of material used in circuit board using the shutdown fool proof of mistake
On the basis of the corresponding relationship of breath, when producing either circuit plate, the basic of every kind of material corresponding with circuit board is obtained first
Material information successively carries out material information with each material on the feeding erect-position corresponding with every kind of material of production wire body
It obtains, core further is compared with pre-stored corresponding target material information in the practical material information of each material
It is real, it using to wrong material, and is directly controlled when determining any material using mistake to avoid when produce circuit board
Production wire body shuts down, so that the position where wrong material can be accurately positioned in related personnel when producing wire body and shutting down
It sets to replace correct material in time, avoids the occurrence of material using mistake and lead to the case where returning production, and be not necessarily to artificial nucleus couple, effect
Rate is high, will not malfunction, and so as to reach the product quality for improving circuit board, while it is anti-using mistake shutdown to play material
Slow-witted effect.
Further, in the fool proof feeding control method of above-described embodiment：When changing the line of production into the either circuit plate
When the stage, boot sequence barcode scanning mode, all feeding erect-position codings that will acquire carry out arrangement according to preset order and show
Show.Specifically, it can be ranked up or according to corresponding each feeding erect-position according to the size that all feeding erect-positions encode in life
Sequencing on producing line body is ranked up, then sequencing sequence then can be with according to the sequence successively to each on each feeding erect-position
Material is checked, to avoid the leakage core during changing the line of production.
Further, above-mentioned steps S104, which can be executed specifically, is：Receive it is described production wire body with sequence sequence
Each feeding erect-position encodes the practical material information for each material that corresponding feeding station bit scan arrives.
In this embodiment, when needing to change the line of production during producing circuit board, in order to avoid there are the feelings of material leakage core
Condition, before the practical material information for obtaining the corresponding each material of each feeding erect-position, all materials pair that first include by circuit board
All feeding erect-positions coding answered is ranked up, after sequencing sequence, successively in order to each material on each feeding erect-position
Practical material information, to avoid omission, and then the basic object of the practical material information that will acquire and the pre-stored material
Target material information in material information is checked, and then production wire body is directly controlled when determining any material using mistake
It shuts down, realizes that material leakage core, material improve efficiency of changing the line of production, to reduce manpower using the shutdown fool proof of mistake when changing the line of production
Cost.
Further, the fool proof feeding control method in above-described embodiment further includes process as shown in Figure 2, specific to wrap
It includes：
Step S202, reception is every to have produced the circuit board quantity updated after a circuit board.
Step S204 determines the material quantity that each feeding erect-position is used according to the circuit board quantity.
Step S206, according to each corresponding default material total amount of feeding erect-position and the material quantity used
Obtain the corresponding surplus material quantity of each feeding erect-position.
Step S208, when the corresponding surplus material quantity of each feeding erect-position is less than the described first default material number
When, control is alarmed, to remind user to add corresponding material to each feeding erect-position.
Step S210, when the corresponding surplus material quantity of each feeding erect-position is less than the described second default material number
When, it controls the production wire body and shuts down, wherein the second default material number is less than the described first default material number.
In this embodiment, realize that the material during board production shuts down the same of fool proof using mistake, material leakage core
When, the monitoring to the surplus material quantity on each feeding erect-position may be implemented, avoid influencing circuit board due to lacking material
Production efficiency, specifically, it is contemplated that material variety used in different circuit boards and quantity determine, then can be united according to real-time
The circuit board quantity produced counted determines the material quantity that each feeding erect-position has been used, and then the object that will be had been used
Material quantity is cut in the default material total amount of corresponding feeding erect-position to obtain the real-time surplus material quantity of each feeding erect-position,
And alarm when the surplus material quantity of any feeding station position is lower than the first default material number, supplement material is reminded, into one
In the case where walking material supplement not in time, i.e., when the surplus material quantity of any feeding erect-position is lower than the second default material number, directly
It connects control production wire body to shut down, realizes that the material leakage core as caused by material is insufficient shuts down fool proof.
In a specific embodiment, the first default material number preferably can be with value for 200, and the second default material number is excellent
Selection of land can be with value for 50；Specifically other values can certainly be set as by production requirement.
Further, in the above-described embodiments, the fool proof feeding control method further includes：It will be with each feeding station
The surplus material quantity that position encodes the corresponding practical material information and obtains every time carries out display and voice broadcast.
It in this embodiment, can be with text, sound in order to further increase the effect that material is checked and material quantity monitors
The form of sound show the corresponding every kind of material of each feeding erect-position practical material information and real-time surplus material quantity.
Further, voice broadcast can remind user to check material polarity etc. to a certain extent, when cannot thorough mistake proofing,
Link of taking pictures can be introduced, the process of specific shooting record automatic checking material, in order to which subsequent accurate positionin material uses mistake
Link accidentally.
It specifically, can be according to residue when showing the surplus material quantity updated every time on the operation control terminal
The control of material number interval locating for material quantity carries out different prompts, for example, when the surplus material quantity is enough, it can
To control traffic light system green, and when the surplus material quantity reaches corresponding critical value (such as corresponding described first
Default material number and the second default material number) when, it can control traffic light system red, naturally it is also possible to green and red
Gradient color, etc. is arranged according to the size of surplus material quantity between color, is remained with further causing user to each feeding erect-position
Remaining material quantity is paid close attention to.
Further, in the above-described embodiments, after control production wire body shuts down and replaces material, object is carried out to it
Material verification, and control production wire body restores operating again after material verification qualification.
Based on the same inventive concept, the embodiment of the invention also provides the corresponding fool proof feedings of method in above-described embodiment one
Control device is shown in embodiment two.
Embodiment two
As shown in figure 3, fool proof feeding control device 30 according to a first embodiment of the present invention, is specifically used for operation control terminal,
For example computer, the fool proof feeding control device 30 include：Obtain module 302, receiving module 304, comparison module 306 and control mould
Block 308.
Wherein, the acquisition module 302 is used for when producing either circuit plate, is obtained pre-stored with the either circuit
The basic material information of the corresponding every kind of material of plate, the basic material information include feeding erect-position coding；The receiving module
304 encode each material that corresponding feeding station bit scan arrives with any feeding erect-position produce wire body for receiving
Practical material information；The comparison module 306 is used for the practical material information is corresponding with the basic material information
Target material information is compared；The control module 308 is used for each information in the practical material information and institute
When stating corresponding presupposed information matching in target material information, controls the production wire body and remain in operation, and work as the reality
When there is information unmatched with presupposed information in the target material information in material information, controls the production wire body and stop
Only operate.
In this embodiment, it is contemplated that in the related technology when the material information that is arrived in any feeding station bit scan and pre-stored
Material information corresponding with the feeding erect-position checked result mismatch when only show scanning result mismatch, and be not implemented object
Material has then been pre-stored circuit board and has been produced the basic material letter of every kind of material used in circuit board using the shutdown fool proof of mistake
On the basis of the corresponding relationship of breath, when producing either circuit plate, the basic of every kind of material corresponding with circuit board is obtained first
Material information successively carries out material information with each material on the feeding erect-position corresponding with every kind of material of production wire body
It obtains, core further is compared with pre-stored corresponding target material information in the practical material information of each material
It is real, it using to wrong material, and is directly controlled when determining any material using mistake to avoid when produce circuit board
Production wire body shuts down, so that the position where wrong material can be accurately positioned in related personnel when producing wire body and shutting down
It sets to replace correct material in time, avoids the occurrence of material using mistake and lead to the case where returning production, and be not necessarily to artificial nucleus couple, effect
Rate is high, will not malfunction, and so as to reach the product quality for improving circuit board, while it is anti-using mistake shutdown to play material
Slow-witted effect.
Further, in the above-described embodiments, the control module 308 is also used to：When the entrance either circuit plate
Change the line of production the stage when, boot sequence barcode scanning mode, all feeding erect-positions codings that will acquire are arranged according to preset order
Column display；And the receiving module 304 is specifically used for：It receives in the production wire body and each feeding station for sequencing sequence
Position encodes the practical material information for each material that corresponding feeding station bit scan arrives.
Further, in the above-described embodiments, the control module 308 is also used to：It receives and every has produced a circuit board
The circuit board quantity updated afterwards；The material quantity that each feeding erect-position is used is determined according to the circuit board quantity；According to institute
It states the corresponding default material total amount of each feeding erect-position and the material quantity used obtains each feeding erect-position pair
The surplus material quantity answered；When the corresponding surplus material quantity of each feeding erect-position is less than the described first default material number
When, control is alarmed, to remind user to add corresponding material to each feeding erect-position；When each feeding erect-position
When corresponding surplus material quantity is less than the described second default material number, controls the production wire body and shut down, wherein is described
Second default material number is less than the described first default material number.
Further, in the above-described embodiments, the control module 308 is also used to：It will be compiled with each feeding erect-position
The corresponding practical material information of code and the surplus material quantity obtained every time carry out display and voice broadcast.
Further, basic material information at least should include that the feeding erect-position of the feeding erect-position where material is corresponding is compiled
The corresponding default material sum for meeting production placed of code, COM code, material polarity, feeding erect-position；Practical material letter
Breath and target material information include at least：COM code and material polarity；First default material number preferably can be with value
200, the second default material number preferably can be with value for 50；Specifically other values can certainly be set as by production requirement.
Based on the same inventive concept, the embodiment of the invention also provides the corresponding fool proof feedings of method in above-described embodiment one
Control device is shown in embodiment three.
Embodiment three
As shown in figure 4, fool proof feeding control device 40 according to a second embodiment of the present invention includes memory 402, processing
The fool proof feeding control program that device 404 and being stored in can be run on memory 402 and on processor 404, the processor 404
The fool proof feeding control method as described in above-described embodiment one is realized when executing the fool proof feeding control program.
Based on the same inventive concept, the embodiment of the invention also provides the corresponding computers of method in above-described embodiment one can
Storage medium is read, sees example IV.
Example IV
Computer readable storage medium according to an embodiment of the present invention is stored thereon with fool proof feeding control program, described
Fool proof feeding control program realizes the fool proof feeding control method as described in above-described embodiment one when being executed by processor.
Based on the same inventive concept, the embodiment of the invention also provides the corresponding fool proof feedings of method in above-described embodiment one
Control device is shown in embodiment five.
Embodiment five
As shown in figure 5, fool proof feeding control system according to an embodiment of the present invention, including operation control terminal 50, fool proof feeding
Control device 51, the Power Component 52 for producing wire body, wherein the operation control terminal is preferably computer, the Power Component 52 is wrapped
It includes wire body motor 520, the relay 521 for controlling wire body motor running and the relay 521 and passes through control wire body motor electricity
The operating status of the switch control wire body motor 520 in source 522.
Further, fool proof feeding control device 51 includes：I/O control module 510 and power module 511.
Wherein, the I/O control module 510 is electrically connected with the Power Component 52 of operation control terminal 50 and production wire body respectively,
The power module 511 is used to provide operating voltage for the I/O control module 510；And the I/O control module 510 is wrapped
It includes the first control unit 5102 being electrically connected with the Power Component 52 and the I/O control module 510 is configured as：Root
The first signal sent according to the operation control terminal 50, which controls the Power Component 52 by the first control unit 5102, to be continued
Work controls the power packages by the first control unit 5102 according to the second signal that the operation control terminal 50 is sent
Part 52 stops working, and first signal is that the operation control terminal 50 is arrived in any feeding station bit scan of the production wire body
Each information in the practical material information of each material with issued when pre-stored corresponding material information matches, described
Binary signal is that the operation control terminal 50 exists and the pre-stored unmatched information of material information in the practical material information
When issue.
In this embodiment, operation control terminal 50 can pass through in the I/O control module 510 of fool proof feeding control device
The state of the Power Component 52 of one control unit 5102 control production wire body, specifically, when any feeding station to production wire body
When the corresponding each material in position is checked, if each information in the practical material information for each material that scanning is got is equal
It remains in operation with production wire body is then controlled when pre-stored corresponding material information matches, otherwise, if there is the practical material of material
Any one of information and the pre-stored unmatched situation of corresponding material information then control production wire body and shut down,
That is by making a kind of fool proof feeding control device 51 comprising be provided with the Power Component shape that can control production wire body
The I/O control module 510 of the control unit of state realizes controlling terminal and produces the communication control between wire body, on the one hand will produce
The material situation of each feeding erect-position goes to operation control terminal 50 in wire body, and the control instruction of manipulation is on the one hand gone to production line
Body leads to the case where returning production to avoid there is material using mistake, and is not necessarily to artificial nucleus couple, high-efficient, will not malfunction, thus
It can achieve the product quality for improving circuit board, while the effect that material shuts down fool proof using mistake can be played.
Further, as shown in figure 5, the fool proof feeding control device 51 further includes：Alarm module 514 is connected with each other
Induction module 512 and counting module 513.
Wherein, the induction module 512 is arranged in the production wire body and for incuding each circuit board produced,
The counting module 513 is electrically connected with the I/O control module 510 and for often sensing one in the induction module 512
The circuit board quantity once counted is updated when circuit board, and the circuit board quantity updated every time is transmitted to the I/O and is controlled
Molding block 510；The alarm module 514 is electrically connected with the I/O control module 510；And the I/O control module 510 is also
The second control unit 5104 and the I/O control module 510 including being electrically connected with the alarm module 514 are configured as：
The circuit board quantity updated every time is sent to the operation control terminal 50, and receives the operation control terminal 50 according to the electricity
The ratio that the corresponding surplus material quantity of each feeding erect-position that road plate quantity determines is compared with pre-stored material number
Compared with as a result, to control the state of the state of the Power Component 52 or the control alarm module 514 according to the comparison result.
In this embodiment, which can assist realizing the residue on each feeding erect-position
The monitoring for expecting quantity avoids influencing the production efficiency of circuit board due to lacking material, specifically, by being placed in production wire body
Induction module 512 incudes each circuit board produced, and counts what induction module 512 sensed by counting module 513
Circuit board quantity, and the circuit board quantity is sent to operation control terminal 50 by I/O control module 510, so that it is determined each
The corresponding surplus material quantity of feeding erect-position and I/O control module 510 can also be based on its first control units 5102 and the
Two control units 5104 are corresponding with being pre-stored according to the corresponding surplus material quantity of each feeding erect-position according to operation control terminal 50
The state for the instruction control Power Component that the comparison result of material number issues or the state for controlling alarm module 514, i.e. manipulation are eventually
End 50 can control the operating status of production wire body by I/O control module 510 or issue the user with alarm.
Further, the I/O control module 510 is specifically configured to：When the comparison result is each feeding
When the corresponding surplus material quantity of erect-position is less than the first default material number, the alarm of alarm module 514 is controlled to remind user
Corresponding material is added to each feeding erect-position；When the comparison result is the corresponding residue of each feeding erect-position
When expecting quantity less than the second default material number, controls the Power Component 52 and stop providing for maintaining the production wire body normal
The power source of operating, wherein the second default material number is less than the described first default material number.
In this embodiment, specifically logical when the surplus material quantity of any feeding erect-position is lower than the first default material number
It crosses alarm module 514 to alarm, reminds supplement material, in the case that further material supplements not in time, i.e., any feeding station
When the surplus material quantity of position is lower than the second default material number, power source of the Power Component 52 to it of wire body is produced by cutting
Supply directly makes to produce wire body shutdown, realizes that the material leakage core as caused by material is insufficient shuts down fool proof.
Further, in the above-described embodiments, the first control unit 5102 and second control unit 5104 are divided
Not Wei relay, the induction module 512 be photoelectric sensor, the counting module 513 be counting relay；And the electricity
Source module 511 is also used to provide work electricity for the induction module 512, the counting module 513 and the alarm module 514
Pressure.
Specifically, the power module 511 is 24V power supply, takes alternating current by plug 515, which specifically can be with
For 220V three-pin plug；And operation control terminal 50 is connect with I/O control module 510 by USB RS 232 data line.
To sum up, the embodiment can specifically control I/O control mould by writing barcode scanning software on computers in software
The relay switch of block realizes whether production wire body correct and the voice broadcast of the barcode scannings result such as polar orientation and reality simultaneously
It now lacks material early warning, drain sweep code and barcode scanning mistake and shuts down fool proof.Moreover, the scheme of the embodiment, can be applied to improve in factory
AI (Artificial Intelligence, the artificial intelligence) electronic component in portion uses does over again in batches caused by mistake, due to
In workshop, electronic component has positive correlation using the correctness and yield, quality of link, then AI electronic component
Solves the problems, such as producing line electronic component using mistake, by making above-mentioned fool proof feeding using the use of the fool proof scheme of mistake
Control device writes software, and when production directly selects type by software on computers, judges that employee replaces electronics by software
Whether component is correct, and relay counts practical material usage quantity, avoids the electronic component that employee replaces mistake, makes
Producing line is stepped and is gone a step further in the process of fool proof.
It should be understood by those skilled in the art that, the embodiment of the present invention can provide as method, equipment (system) or calculate
Machine program product.Therefore, the present invention can be used complete hardware embodiment, complete software embodiment or combine software and hardware side
The form of the embodiment in face.Moreover, it wherein includes computer usable program code that the present invention, which can be used in one or more,
The computer implemented in computer-usable storage medium (including but not limited to magnetic disk storage, CD-ROM, optical memory etc.)
The form of program product.
The present invention be referring to according to the method for the embodiment of the present invention, the process of equipment (system) and computer program product
Figure and/or block diagram describe.It should be understood that every one stream in flowchart and/or the block diagram can be realized by computer program instructions
The combination of process and/or box in journey and/or box and flowchart and/or the block diagram.It can provide these computer programs
Instruct the processor of general purpose computer, special purpose computer, Embedded Processor or other programmable data processing devices to produce
A raw machine, so that being generated by the instruction that computer or the processor of other programmable data processing devices execute for real
The device for the function of being specified in present one or more flows of the flowchart and/or one or more blocks of the block diagram.
These computer program instructions, which may also be stored in, is able to guide computer or other programmable data processing devices with spy
Determine in the computer-readable memory that mode works, so that it includes referring to that instruction stored in the computer readable memory, which generates,
Enable the manufacture of device, the command device realize in one box of one or more flows of the flowchart and/or block diagram or
The function of being specified in multiple boxes.
These computer program instructions also can be loaded onto a computer or other programmable data processing device, so that counting
Series of operation steps are executed on calculation machine or other programmable devices to generate computer implemented processing, thus in computer or
The instruction executed on other programmable devices is provided for realizing in one or more flows of the flowchart and/or block diagram one
The step of function of being specified in a box or multiple boxes.
It should be noted that in the claims, any reference symbol between parentheses should not be configured to power
The limitation that benefit requires.Word "comprising" does not exclude the presence of component or step not listed in the claims.Before component
Word "a" or "an" does not exclude the presence of multiple such components.The present invention can be by means of including several different components
It hardware and is realized by means of properly programmed computer.In the unit claims listing several devices, these are filled
Several in setting, which can be, to be embodied by the same item of hardware.Word first, second, third and fourth-class make
With not indicating any sequence.These words can be construed to title.
Although preferred embodiments of the present invention have been described, it is created once a person skilled in the art knows basic
Property concept, then additional changes and modifications may be made to these embodiments.So it includes excellent that the following claims are intended to be interpreted as
It selects embodiment and falls into all change and modification of the scope of the invention.
Obviously, various changes and modifications can be made to the invention without departing from essence of the invention by those skilled in the art
Mind and range.In this way, if these modifications and changes of the present invention belongs to the range of the claims in the present invention and its equivalent technologies
Within, then the present invention is also intended to include these modifications and variations.
Claims (11)
1. a kind of fool proof feeding control method, which is characterized in that including：
When producing either circuit plate, the basic material letter of pre-stored every kind of material corresponding with the either circuit plate is obtained
Breath, the basic material information include feeding erect-position coding；
Receive the reality that each material that corresponding feeding station bit scan arrives is encoded with any feeding erect-position in production wire body
Border material information；
The practical material information is compared with corresponding target material information in the basic material information；
When each information in the practical material information is matched with corresponding presupposed information in the target material information,
The production wire body is controlled to remain in operation, and when in the practical material information exist with it is pre- in the target material information
If when the unmatched information of information, controlling the production wire body and shutting down.
2. fool proof feeding control method according to claim 1, which is characterized in that further include：
When enter the either circuit plate change the line of production the stage when, boot sequence barcode scanning mode, all feedings that will acquire
Erect-position coding carries out arrangement according to preset order and shows；And
Described receive encodes the practical material that corresponding feeding station bit scan arrives with any feeding erect-position in production wire body
Information, including：
Receive it is described production wire body with each feeding erect-position for sequencing sequence encode corresponding feeding station bit scan arrive it is every
The practical material information of a material.
3. fool proof feeding control method according to claim 1 or 2, which is characterized in that further include：
Receive every circuit board quantity for having produced and having updated after a circuit board；
The material quantity that each feeding erect-position is used is determined according to the circuit board quantity；
It is obtained according to each corresponding default material total amount of feeding erect-position and the material quantity used described each
The corresponding surplus material quantity of feeding erect-position；
When the corresponding surplus material quantity of each feeding erect-position is less than the described first default material number, control is reported
It is alert, to remind user to add corresponding material to each feeding erect-position；
When the corresponding surplus material quantity of each feeding erect-position is less than the described second default material number, the production is controlled
Wire body shuts down, wherein the second default material number is less than the described first default material number.
4. fool proof feeding control method according to claim 3, which is characterized in that further include：
The surplus material number that the corresponding practical material information will be encoded with each feeding erect-position and obtained every time
Amount carries out display and voice broadcast.
5. a kind of fool proof feeding control device, which is characterized in that including：
Module is obtained, for obtaining pre-stored every kind of object corresponding with the either circuit plate when producing either circuit plate
The basic material information of material, the basic material information include feeding erect-position coding；
Receiving module encodes what corresponding feeding station bit scan arrived with any feeding erect-position in production wire body for receiving
The practical material information of each material；
Comparison module, for carrying out the practical material information with target material information corresponding in the basic material information
It compares；
Control module, it is corresponding pre- with the target material information for working as each information in the practical material information
If when information matches, control the production wire body and remain in operation, and when in the practical material information in the presence of and the target
When the unmatched information of presupposed information in material information, controls the production wire body and shut down.
6. a kind of fool proof feeding control device, which is characterized in that
Including memory, processor and store the fool proof feeding that can be run on a memory and on a processor control program, institute
It states when processor executes the fool proof feeding control program and realizes method according to any one of claims 1 to 4.
7. a kind of computer readable storage medium, which is characterized in that fool proof feeding control program is stored thereon with, in the fool proof
Material control program realizes method according to any one of claims 1 to 4 when being executed by processor.
8. a kind of fool proof feeding control device, which is characterized in that including：
I/O control module is electrically connected with the Power Component of operation control terminal and production wire body respectively；
Power module, for providing operating voltage for the I/O control module；
Wherein, the I/O control module includes the first control unit being electrically connected with the Power Component, and
The I/O control module is configured as：The first signal sent according to the operation control terminal is single by first control
It is single by first control that member controls the second signal that the Power Component works on or sends according to the operation control terminal
Member controls the Power Component and stops working, and first signal is any feeding of the operation control terminal in the production wire body
Each information in the practical material information for each material that erect-position scans with pre-stored corresponding material information matches when
It issues, the second signal is that the operation control terminal exists with pre-stored material information not in the practical material information
It is issued when matched information.
9. fool proof feeding control device according to claim 8, which is characterized in that further include：
Induction module and counting module interconnected, the induction module are arranged in the production wire body and for incuding life
The each circuit board produced, the counting module are electrically connected with the I/O control module and in the every senses of the induction module
The circuit board quantity once counted is updated when should be to a circuit board, and the circuit board quantity updated every time is transmitted to institute
State I/O control module；
Alarm module is electrically connected with the I/O control module；And
The I/O control module further includes the second control unit being electrically connected with the alarm module and I/O control mould
Block is configured as：The circuit board quantity updated every time is sent to the operation control terminal, and receives the operation control terminal root
The corresponding surplus material quantity of each feeding erect-position determined according to the circuit board quantity is compared with pre-stored material number
Obtained comparison result, to control the state of the Power Component or the shape of the control alarm module according to the comparison result
State.
10. fool proof feeding control device according to claim 9, which is characterized in that the I/O control module is specifically matched
It is set to：
When the comparison result be the corresponding surplus material quantity of each feeding erect-position less than the first default material number when, control
The alarm module alarm is made to remind user to add corresponding material to each feeding erect-position；
When the comparison result be the corresponding surplus material quantity of each feeding erect-position less than the second default material number when, control
It makes the Power Component to stop providing the power source for maintaining the production wire body to run well, wherein described second is default
Material number is less than the described first default material number.
11. fool proof feeding control device according to claim 9 or 10, which is characterized in that
The first control unit and second control unit are respectively relay, and the induction module is photoelectric sensor,
The counting module is counting relay；And
The power module is also used to provide operating voltage for the induction module, the counting module and the alarm module.
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| CN201810659645.4A CN108861420B (en) | 2018-06-25 | 2018-06-25 | Fool-proof feeding control method and device and computer readable storage medium |
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|---|---|---|---|
| CN201810659645.4A CN108861420B (en) | 2018-06-25 | 2018-06-25 | Fool-proof feeding control method and device and computer readable storage medium |
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| CN108861420B CN108861420B (en) | 2020-07-28 |
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| CN110197358A (en) * | 2019-06-03 | 2019-09-03 | 格力电器（合肥）有限公司 | A kind of assembly line output products are associated with error-preventing method with the scanning of material |
| CN110210265A (en) * | 2019-05-28 | 2019-09-06 | Oppo（重庆）智能科技有限公司 | A kind of material checking method, device and computer readable storage medium |
| CN111260819A (en) * | 2020-01-16 | 2020-06-09 | 深圳市蓝眼科技有限公司 | Electronic component detection method and apparatus, and computer-readable storage medium |
| CN112347866A (en) * | 2020-10-22 | 2021-02-09 | 上海铂端科技有限公司 | System and method for realizing attachment assembly fool-proof detection processing based on machine vision |
| CN112722766A (en) * | 2020-12-25 | 2021-04-30 | 苏州索芙特威尔软件科技有限公司 | Feeding error-proofing control method and system |
| CN112954997A (en) * | 2021-02-03 | 2021-06-11 | 深圳一道创新技术有限公司 | Material error prevention system and method for raw materials in electronic industry |
| CN113628198A (en) * | 2021-08-18 | 2021-11-09 | 深圳米飞泰克科技有限公司 | Material abnormity detection method and device, terminal equipment and storage medium |
| CN113687623A (en) * | 2021-07-20 | 2021-11-23 | 青岛奥利普自动化控制系统有限公司 | Method and system for preventing error and fool of tire quality |
| CN113707576A (en) * | 2021-08-13 | 2021-11-26 | 矽品科技（苏州）有限公司 | Loading machine magazine misuse fool-proof device |
| CN113800308A (en) * | 2021-09-07 | 2021-12-17 | 安徽新南港汽车智能安全零部件有限公司 | Error-proofing control method and system for feeding of spreading machine |
| CN114298064A (en) * | 2021-12-22 | 2022-04-08 | 重庆允成互联网科技有限公司 | Production feeding error-proofing method, system, equipment and storage medium |
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| CN112347866A (en) * | 2020-10-22 | 2021-02-09 | 上海铂端科技有限公司 | System and method for realizing attachment assembly fool-proof detection processing based on machine vision |
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| CN113687623A (en) * | 2021-07-20 | 2021-11-23 | 青岛奥利普自动化控制系统有限公司 | Method and system for preventing error and fool of tire quality |
| CN113707576A (en) * | 2021-08-13 | 2021-11-26 | 矽品科技（苏州）有限公司 | Loading machine magazine misuse fool-proof device |
| CN113628198A (en) * | 2021-08-18 | 2021-11-09 | 深圳米飞泰克科技有限公司 | Material abnormity detection method and device, terminal equipment and storage medium |
| CN113800308A (en) * | 2021-09-07 | 2021-12-17 | 安徽新南港汽车智能安全零部件有限公司 | Error-proofing control method and system for feeding of spreading machine |
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