CN108861263B - Intelligent screen plate storing and taking device and method - Google Patents
Intelligent screen plate storing and taking device and method Download PDFInfo
- Publication number
- CN108861263B CN108861263B CN201810360108.XA CN201810360108A CN108861263B CN 108861263 B CN108861263 B CN 108861263B CN 201810360108 A CN201810360108 A CN 201810360108A CN 108861263 B CN108861263 B CN 108861263B
- Authority
- CN
- China
- Prior art keywords
- screen plate
- screen
- groove
- positioning
- shaped bracket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
Abstract
The invention discloses an intelligent screen access device and a method, wherein the device comprises: the screen plate positioning and limiting device comprises a screen plate positioning and limiting device, two screen plate storage frames, a first groove-shaped bracket, a second groove-shaped bracket and an intelligent control system; the two screen plate storage racks are connected through a first groove-shaped support and a second groove-shaped support, wherein the first groove-shaped support and the second groove-shaped support are arranged in parallel, and the length direction of the first groove-shaped support is consistent with that of the screen plate storage racks; the screen plate positioning and limiting device is arranged on the first groove-shaped bracket and is used for limiting the screen plate and positioning the screen plate; the intelligent control system is connected with the screen plate positioning and limiting device and used for controlling the screen plate positioning and limiting device to position the screen plate and position the screen plate. The invention avoids the inflexible problem caused by manual numbering of the screen plates and classification and storage of the screen plate frames, thereby solving the reasonable utilization of the on-site storage space and the storage space of the storehouse.
Description
Technical Field
The invention belongs to the technical field of intelligent screens, and particularly relates to an intelligent screen storing and taking device and method.
Background
With the development of Chinese economy, the electronic manufacturing technology has become mature, the labor cost is rising continuously, and the era that the electronic manufacturing industry takes low labor cost as the advantage is not repeated. The method strictly controls the cost, seeks lean production, and gradually changes from labor-intensive type to intelligent manufacturing to be the development direction of the future electronic manufacturing industry. As a main link of electronic manufacturing, namely SMT processing, production enterprises put forward higher requirements on equipment, particularly in the face of intense market competition and requirements on personalized product manufacturing, a multi-variety small-batch operation mode is the leading factor of the market, and the requirements on flexible production lines are increased. Efficiency and time cost are key problems which have to be solved in an important way by SMT processing enterprises.
The screen plate is used as the most important tool jig in SMT processing, and has very important influence on welding quality. In the existing screen plate management regulations, screen plate tension indexes, cleanliness indexes and use frequency indexes are usually appointed, the indexes are often unqualified due to improper use or accidental collision in a moving process, the screen plate indexes which do not reach the standard mean scrapping, the repairing difficulty is very high, tooling cost is increased, and production line production delay or product quality problems caused by the tooling cost are brought to enterprises. The improper operation and accidents are manual accidents caused by the fact that operators are neglected, supervision is delayed, and the process is not performed in place, the problems can be exposed only when the operators are used for the second time, at the moment, the reason is traced, the responsibility is traced without any evidence, the working state and consciousness of the operators cannot be effectively improved, and the problems are caused continuously.
Under the condition of multiple varieties and small batches, the identification degree of the web boards on the goods shelves which are arranged in a centralized mode is extremely low, the probability of wrong taking is extremely high, under the condition that an intelligent auxiliary system is not available, more and more web boards are stored, recorded and coded into a very complicated matter, the common web boards cannot be used quickly and effectively, the production preparation time is continuously increased, the efficiency is continuously reduced, and the risk of production accidents caused by wrong taking of the web boards is increased; the unused screen plate occupies the storage space for a long time, which causes great waste of the space of the production field.
The statistics of the use times of the screen plate can only stay at the roughly estimated level, which causes serious errors to the calculation of the detection period of the important technical indexes of the screen plate, or causes quality accidents and production delays due to longer periods, or causes waste of detection cost and invalid labor expenditure due to shorter periods.
Due to insufficient communication of links such as production planning, processes and the like, the situation that production is arranged during web inspection is caused, defects and problems of an enterprise in management are exposed, the situation is fed back to a client side, the subsequent cooperation is inevitably affected, and potential hazards are huge.
Disclosure of Invention
The technical problem solved by the invention is as follows: the defects of the prior art are overcome, the intelligent screen storing and taking device and the intelligent screen storing and taking method are provided, the problem of inflexibility caused by manual numbering of screens and classification and storage of screen frames is avoided, and therefore reasonable utilization of on-site storage space and storehouse storage space is achieved.
The purpose of the invention is realized by the following technical scheme: according to an aspect of the present invention, there is provided an intelligent network board accessing device, comprising: the screen plate positioning and limiting device comprises a screen plate positioning and limiting device, two screen plate storage frames, a first groove-shaped bracket, a second groove-shaped bracket and an intelligent control system; the two screen plate storage racks are connected through a first groove-shaped support and a second groove-shaped support, wherein the first groove-shaped support and the second groove-shaped support are arranged in parallel, and the length direction of the first groove-shaped support is consistent with that of the screen plate storage racks; the screen plate positioning and limiting device is arranged on the first groove-shaped bracket and is used for limiting the screen plate and positioning the screen plate; the intelligent control system is connected with the screen plate positioning and limiting device and used for controlling the screen plate positioning and limiting device to position the screen plate and position the screen plate.
In the above-mentioned intelligent otter board access arrangement, the otter board is decided stop device and is included driving motor, two drive gears, balance gear, drive chain, sensor bearing mechanism, wireless charging module, vision sensor and protection cover plate; the driving motor is arranged in the first groove-shaped bracket; the driving motor is coaxially connected with the transmission gear; the two transmission gears are meshed with the transmission chain gear; the balance gear is positioned between the two transmission gears and is meshed with the transmission chain gear; the sensor bearing mechanism is arranged on the transmission chain; the wireless charging module is connected with the first groove-shaped bracket; the vision sensor is arranged on the sensor bearing mechanism.
Among the above-mentioned intelligent otter board access arrangement, stop device is decided to the otter board still includes: a protective cover plate; wherein, the protection cover plate is respectively connected with the transmission gear and the balance gear.
Among the above-mentioned intelligent otter board access arrangement, stop device is decided to the otter board still includes: a plurality of long fins; each long fin is connected with the transmission chain, and the plurality of long fins are uniformly distributed along the circumferential direction of the transmission chain.
In the intelligent screen storing and taking device, the screen storage rack comprises a screen supporting slide block, a plurality of screens and a plurality of steel sheets; the mesh plate storage rack is characterized in that the top surface and the bottom surface of the interior of the mesh plate storage rack are uniformly divided through a plurality of steel sheets to form grid grooves matched with the mesh plate in size, a mesh plate supporting slide block is arranged at the bottom of each grid groove, and each mesh plate is arranged on the corresponding mesh plate supporting slide block.
In the above-mentioned intelligent otter board access arrangement, the otter board support slider is the polyamide slide rail.
In the above-mentioned intelligent otter board access arrangement, the vision sensor includes: the device comprises a mounting body, a camera, a plurality of LED lamps, an obstacle detector and a wireless communication module; the camera, the LED lamp, the obstacle detector and the wireless communication module are all arranged on the installation body; the mounting body is connected with the sensor bearing mechanism; the LED lamps are distributed on two sides of the camera; the position of the obstacle detector is equal to the side surface of the long fin; the wireless communication module is respectively connected with the camera, the plurality of LED lamps and the obstacle detector; the wireless communication module comprises a group of wireless charging coils, and the wireless charging coils are wirelessly connected with the wireless charging module and are used in a matched manner; the intelligent control system is in wireless connection with the wireless communication module.
In the intelligent screen plate storing and taking device, the upper inner wall and the lower inner wall of the protective cover plate are both provided with limiting sliding-assistant strips; the limiting slide-assisting strip and the balance gear work in a matched mode, so that the horizontal posture is kept in the motion of the transmission chain.
In the above-mentioned intelligent otter board access arrangement, the quantity of balance gear is more than two, and wherein, the length direction evenly distributed of drive chain is followed to more than two balance gear.
According to another aspect of the present invention, there is also provided an intelligent web access method, including the steps of: after the inquiry terminal passes ID identification confirmation, inputting the product name or number corresponding to the screen to be inquired, automatically retrieving and returning the result by the intelligent control system, and simultaneously displaying the current real state of the screen; in the returned result, selecting a needed product, when the inquired screen is stored on the current screen frame, taking out the screen, automatically moving the visual sensor to the position of the screen according to the record of the intelligent control system, carrying out image identification and verification on the two-dimensional code of the screen, and completing accurate positioning; after the confirmation is correct, the LED lamp flickers to prompt that the screen plate can be taken out; after the screen plate is taken out, the vision sensor automatically carries out image processing again to confirm that the current screen plate position is empty, the detection result of the obstacle detector shows that no obstacle exists, the vision sensor can automatically return to the charging position, and at the moment, all screen plate position taking and placing ports are in a long fin blocking state; and the intelligent control system uploads the operation information record to the database management system for tracing and information pushing.
Compared with the prior art, the invention has the following beneficial effects:
the invention can well solve the disordered storage state of the SMT net plate under the state of various small batches, shorten the taking and placing time of the net plate through quick system query and automatic positioning, and automatically make the limitation and record of the use time and the use times according to the production plan arrangement. By the intelligent screen plate storing and taking device, storage of the screen plates is randomized, and the problem of inflexibility caused by manual numbering of the screen plates and classification and storage of the screen plate frames is solved, so that reasonable utilization of a field storage space and a storehouse storage space is realized, and the screen plates to be used and frequently used are extracted and placed on the field intelligent screen plate frames. The networking application of the whole intelligent system realizes fine management from a plurality of links such as orders, production plans, production management, quality tracing and the like, and personnel assessment, process supervision, exception reporting and scrapping warning can be clear and clearly confirmed in the intelligent system, so that production accidents and production abnormal states caused by the network board can be effectively controlled at an extremely low level.
Drawings
Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the invention. Also, like reference numerals are used to refer to like parts throughout the drawings. In the drawings:
fig. 1 is a schematic structural diagram of an intelligent web access device according to an embodiment of the present invention;
fig. 1-1 is a schematic view of a partial structure of an intelligent web access device according to an embodiment of the present invention;
FIG. 2 is a schematic view of a positioning and limiting device for a screen plate according to an embodiment of the present invention;
fig. 3(a) is a schematic structural diagram of a vision sensor provided in an embodiment of the present invention;
FIG. 3(b) is a schematic structural diagram of a sensor supporting mechanism connected to a transmission chain according to an embodiment of the present invention;
FIG. 3(c) is a schematic structural diagram of the connection between the long fin and the driving chain according to the embodiment of the present invention;
FIG. 4 is a flowchart illustrating the operation of the intelligent control system in a use scenario according to an embodiment of the present invention;
fig. 5 is a flowchart of a method for accessing a web page according to an embodiment of the present invention.
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
FIG. 1 shows an embodiment of the present invention, an intelligent screen storing and fetching device includes two screen storing racks 1 stacked longitudinally, a first trough-shaped rack 2, a second trough-shaped rack 201, and an intelligent control system; wherein the content of the first and second substances,
the two screen plate storage racks 1 are connected through a first groove-shaped support 2 and a second groove-shaped support 201, wherein the first groove-shaped support 2 and the second groove-shaped support 201 are arranged in parallel, and the length direction of the first groove-shaped support 2 is consistent with the length direction of the screen plate storage racks 1; the screen plate positioning and limiting device is arranged on the first groove-shaped bracket 2 and used for positioning and limiting the screen plate. And the intelligent control system is connected with the screen plate positioning and limiting device and is used for controlling the screen plate positioning and limiting device to position the screen plate and position the screen plate. The intelligent control system can realize web information inquiry, web positioning and locking, authority control and event early warning, and can truly record the service condition and state of the web.
The intelligent control system comprises an ID recognition system, a power supply management system and an upper computer comprehensive management system based on an industrial personal computer; the ID identification system is used for realizing web information inquiry; the power management system is used for supplying power; the integrated management system is used for controlling and managing the ID identification system and the power supply management system. The power management system adopts a UPS power supply mode, and utilizes an electromagnetic induction wireless charging technology and a wireless communication technology to realize the functions of battery monitoring, automatic charging and the like. The upper computer comprehensive management system comprises an industrial personal computer, a data bus system and an intelligent control software system. The industrial personal computer is used as a software running carrier and a man-machine interaction platform, and the data bus is used for realizing online communication among a plurality of devices. The intelligent control software system can realize intelligent management functions of information inquiry, screen positioning, access authorization control, user management, state announcement, early warning and the like.
As shown in fig. 1 and fig. 1-1, the mesh plate positioning and limiting device comprises a driving motor 8, two transmission gears 22, a balance gear 19, a transmission chain 9, a sensor carrying mechanism 16 (shown in fig. 3 (b)), a wireless charging module 24, a vision sensor 5 and a protective cover plate 4; wherein, the driving motor 8 is coaxially connected with the transmission gear 22; the two transmission gears 22 are in gear engagement with the transmission chain 9; the balance gear 19 is positioned between the two transmission gears 22, and the balance gear 19 is in gear engagement with the transmission chain 9; the sensor bearing mechanism 16 is arranged on the transmission chain 9; the wireless charging module 24 is connected with the driving motor 8; the vision sensor 5 is provided to the sensor support mechanism 16. The balance gear 19 and the transmission gear have the same size, the centers of the balance gear and the transmission gear are in the same horizontal straight line, and the balance gear and the transmission gear are uniformly distributed at the central part of the transmission chain.
In the above embodiment, the screen plate positioning and limiting device further includes: a protective cover plate 4; wherein, the protective cover plate 4 is respectively connected with the transmission gear 22 and the balance gear 19. The protective cover 4 serves to protect the transmission gear 22 and the balance gear 19.
In the above embodiment, as shown in fig. 3(c), the mesh plate positioning and limiting device further includes: a plurality of long fins 18; wherein, each long fin 18 is connected with the transmission chain 9, and a plurality of long fins 18 are evenly distributed along the circumference of the transmission chain 9. Each long fin 18 is used for blocking the access opening of the net plate. Each large ball 17 of the transmission chain 9 has the same diameter and is larger than the outer edge of the short fin 901, the long fins 18 and the short fins 901 are distributed at intervals on one side close to the screen plate frame, and the long fins 18 are arranged on the outer sides of the short fins 901; the length of the far end of the long fin 18 exceeding the upper tangent plane of the screen plate supporting slide block 20 is not less than 30 mm; the long fins 18 are not less than 5mm and not more than 20mm from the edge of the screen plate frame.
In the above embodiment, as shown in fig. 1-1, the mesh plate storage rack 1 includes a mesh plate supporting slide block 20, a plurality of mesh plates 6 and a plurality of steel sheets 21; the mesh plate storage frame 1 is characterized in that the top surface and the bottom surface of the interior of the mesh plate storage frame 1 are uniformly divided through a plurality of steel sheets 21 to form grid grooves matched with the mesh plates 6 in size, a mesh plate supporting slide block 20 is installed at the bottom of each grid groove, and each mesh plate 6 is arranged on the corresponding mesh plate supporting slide block 20.
Specifically, a front groove-shaped support and a rear groove-shaped support are used for supporting, connecting and fixing between the two screen plate storage frames 1. The first groove-shaped bracket 2 positioned in front bears a screen plate limiting and limiting device which comprises a driving motor 8, a transmission gear 22, a balance gear 19, a transmission chain 9, a sensor bearing mechanism 16, a wireless charging module 24 and a protective cover plate 4. The driving motor 8 is coaxially connected with the transmission gear 22, the transmission chain 9 adopts a wide-body large-roller long fin form to ensure that the long fin 18 always keeps a vertical angle in the operation process, the transmission gear 22 and the balance gear 19 are completely meshed with the transmission chain 9, and the transmission chain is ensured not to axially move along the motor 8 in the operation process; more than two balance gears which are uniformly distributed are used for supporting and limiting the transmission chain, so that the transmission chain is ensured to move horizontally and linearly in a tensioning state; the screen plate storage frame 1 is uniformly divided by using a thin steel sheet 21 to form grid grooves matched with the screen plates 6 in size, and a polyamide screen plate supporting slide block 20 is arranged at the bottom of each grid groove, so that the screen plates can smoothly enter and exit the screen plate frame under small abrasion.
As shown in fig. 2, the driving motor 8 is fixed in the first trough-type bracket 2, and the transmission chain is kept at a proper distance from the screen frame to avoid friction or collision in operation; the vision sensor 5 is fixed on the sensor bearing mechanism 16, and the sensor bearing mechanism 16 inclines outwards for a certain angle, so that the vision sensor 5 can read the image information of the two-dimensional code area of the screen plate at a relatively low position, and meanwhile, the length of the vision sensor is controlled within a reasonable range, so that the upper edge of the fixed vision sensor 5 is lower than the height required by the normal screen plate frame entering and exiting of the screen plate. The sensor bearing mechanism 16 inclines a certain angle to the large ball 17 side at a position 8mm above the outer diameter of the large ball, and the angle can be adjusted within the range of 40 degrees +/-10 degrees; it should also satisfy that the outermost plane is lower than the upper tangent plane of the screen plate supporting slide block 20, and the driving chain fins connected with it are short fins, and the minimum edge distance between the long fins nearest to it is not less than the thickness of the screen plate.
Fig. 3(a) is a schematic structural diagram of a vision sensor according to an embodiment of the present invention. As shown in fig. 3(a), the vision sensor 5 includes: the installation body 51, camera 12, a plurality of LED lamps 13, obstacle detector 14 and wireless communication module 15. The camera 12, the LED lamp 13, the obstacle detector 14 and the wireless communication module 15 are all disposed on the mounting body 51; the mounting body 51 is connected with the sensor carrier 16; the LED lamps 13 are distributed on two sides of the camera 12; the position of the obstacle detector 14 is flush with the side of the long fin 18; the wireless communication module 15 includes a set of wireless charging coil, and this wireless charging coil and wireless charging module wireless connection, cooperation use.
Specifically, the vision sensor 5 comprises a camera 12 and two groups of obstacle detectors 14, and a pair of white light LED lamps 13 can supplement light for the camera to meet the vision identification requirement when the light is insufficient. The sensor bearing mechanism and the transmission chain are made of the same materials and parameters, and bent fins are used for replacing long fins. After the screen plate is matched and fixed as shown in fig. 2, the position of the obstacle detector 14 is flush with the side surface of the long fin 18, and whether the screen plate at the inlet and the outlet of the screen plate forms an obstacle to the transmission chain or not can be detected at any time, so that the normal operation of the transmission chain is prevented. The plane department of vision sensor bottom embeds has wireless charging and wireless communication module 15, realizes the feed of vision sensor with the cooperation of wireless module of charging. Two limiting slide-assisting strips 23 (shown in figure 2) arranged on the upper and lower inner walls of the protective cover plate roll under the limiting and slide-assisting action of a large ball 17 with the diameter larger than the width of the connecting sheet and the balance gear to work in a matching way, so that the horizontal posture of the chain in motion is ensured. The upper and lower inner walls are provided with a limiting slide-assisting strip 23 made of polyamide, the longitudinal projection of the limiting slide-assisting strip is overlapped with the large ball 17 on the transmission chain, but a gap not larger than 1mm is kept. The camera 12 points to the two-dimensional code area 7 on the screen plate 6, and the center connecting line and the detection direction of the obstacle detector 14 are coplanar with the long fin; the plane where the built-in wireless charging and wireless communication module 15 is located is parallel to the long fin; it is fixed with the upper surface of the sensor bearing mechanism 16 in a fitting way, and the topmost end of the sensor bearing mechanism is lower than the upper tangent plane of the screen plate supporting slide block 20 after assembly.
An operator inputs a product name or a serial number corresponding to a screen to be inquired after ID identification confirmation is carried out at a field inquiry terminal, a system automatically retrieves and returns results, the current real state of the screen is displayed, the operator selects a required product from one or more returned results, when the inquired screen is stored on a current intelligent screen storage rack, clicking confirmation is carried out and the required product is taken out, a vision sensor automatically moves to the position of the screen according to the system record and carries out image identification verification information on a two-dimensional code of the screen, and accurate positioning is completed; after the confirmation of no error, the light supplement lamp will flash to prompt that the screen plate can be taken out; after the operator takes out the screen plate, the screen plate is clicked on a terminal interface to finish the taking action, the vision sensor automatically processes the image again to confirm that the current screen plate position is empty, the detection result of the obstacle sensor shows no obstacle, the vision sensor can automatically return to the charging position, and all screen plate position taking and placing ports are in a long fin blocking state.
FIG. 4 is a flow chart of the operation of the intelligent control system in an actual use scenario, which depicts that after a production order is issued, it is determined whether a web board needs to be manufactured through product process analysis, and a predicted web board manufacturing period is obtained after web board requirements and difficulty are determined, for a product that does not need to be manufactured newly, the system verifies whether the existing state can be used normally, and when a production plan is generated, the system checks the existing state according to the state, and if a time conflict or a state abnormality occurs, the system displays the state in an abnormal display form, and sends a prompt to a production plan maker to request the production plan maker to change the production plan or negotiate adjustment arrangement with a relevant department in time; meanwhile, the system sends out notice to screen board designers and managers to remind the designers and managers to verify the status of the screen board. Under all normal conditions in the process, the production plan is allowed to be executed, simultaneously, the screens of related products are set to be in a use limiting state, only team personnel arranged in the production plan have permission to take, the screen taking and placing operation can automatically push message prompts to a screen manager every time, other personnel can take the corresponding screens only through an authorized party of the screen manager, the process is time-limited use and must return before the production starting time listed in the production plan, and the system reminds the screen manager to carry out tracking processing all the time. When the production is finished, the system becomes a way for reporting working hours by operators, the operators are forced to input correct yield, and the system calculates the use times of the screen plate at this time; after the screen board is used, the screen board frame is put back, the screen board manager needs to perform screen board appearance inspection, and if no abnormity occurs, the screen board manager authorizes the screen board frame and confirms the screen board frame to return, and the working hour information can be normally reported; when the work is handed over, the following personnel are also required to confirm that the appearance of the screen is abnormal, and then the system is registered and handed over to finish the work-hour report. Therefore, the use flow of the screen plate for a complete production operation is finished, the two-dimensional code scanning verification is carried out by the vision sensor by taking and placing the screen plate every time in the period, the execution is carried out after no error, and the product quality problem and the production time delay caused by manual identification errors are avoided.
Fig. 5 is a flowchart of a method for accessing a web page according to an embodiment of the present invention. The intelligent network board access method comprises the following steps: after the inquiry terminal passes ID identification confirmation, inputting the product name or number corresponding to the screen to be inquired, automatically retrieving and returning the result by the intelligent control system, and simultaneously displaying the current real state of the screen; in the returned result, selecting a needed product, when the inquired screen is stored on the current screen frame, taking out the screen, automatically moving the visual sensor to the position of the screen according to the record of the intelligent control system, carrying out image identification and verification on the two-dimensional code of the screen, and completing accurate positioning; after the confirmation is correct, the LED lamp flickers to prompt that the screen plate can be taken out; after the screen plate is taken out, the vision sensor automatically carries out image processing again to confirm that the current screen plate position is empty, the detection result of the obstacle detector shows that no obstacle exists, the vision sensor can automatically return to the charging position, and at the moment, all screen plate position taking and placing ports are in a long fin blocking state; and the intelligent control system uploads the operation information record to the database management system for tracing and information pushing.
The scenario describes the flow of the operator to query the web page and complete the pick-and-place action. An operator inputs a product name or a serial number corresponding to a screen to be inquired after ID identification confirmation is carried out at a field inquiry terminal, a system automatically retrieves and returns results, the current real state of the screen is displayed, the operator selects a required product from one or more returned results, when the inquired screen is stored on a current intelligent screen storage rack, clicking confirmation is carried out and the required product is taken out, a vision sensor automatically moves to the position of the screen according to the system record and carries out image identification verification information on a two-dimensional code of the screen, and accurate positioning is completed; after the confirmation of no error, the light supplement lamp will flash to prompt that the screen plate can be taken out; after the operator takes out the screen plate, the screen plate is clicked on a terminal interface to finish the taking action, the vision sensor automatically processes the image again to confirm that the current screen plate position is empty, the detection result of the obstacle sensor shows no obstacle, the vision sensor can automatically return to the charging position, and all screen plate position taking and placing ports are in a long fin blocking state. Meanwhile, the system uploads the identity information record of the operator of the action to a database management system for tracing and information pushing.
The database management system of the intelligent control system of the embodiment strictly performs authorization management, all field operations aiming at the intelligent network board access system need identity authentication, and an unauthorized person cannot perform the operations; except the anonymous query function, the background database management system needs to be executable by an identity authentication party. The intelligent management system carries out statistical analysis according to real-time data, freezes the otter boards exceeding the use times, and pushes information to a manager to request to organize otter board quality identification, and the otter boards which are not identified or unqualified in identification cannot be used. The system can extract active products of active customers according to information such as customer cooperation direction information, product production frequency and the like, the active products are suggested to be placed on an intelligent screen board frame on site, a screen board with low production frequency is subjected to warehouse management, and a screen board for production stoppage products is subjected to off-shelf treatment in time. The screen plate use time, the printing times and the user at each time are recorded in a database for tracing, checking and batch problem analysis.
The above-described embodiments are merely preferred embodiments of the present invention, and general changes and substitutions by those skilled in the art within the technical scope of the present invention are included in the protection scope of the present invention.
Claims (9)
1. The utility model provides an intelligence otter board access arrangement which characterized in that includes: the screen plate positioning and limiting device comprises a screen plate positioning and limiting device, two screen plate storage racks (1), a first groove-shaped bracket (2), a second groove-shaped bracket (201) and an intelligent control system; wherein the content of the first and second substances,
the two screen plate storage racks (1) are connected through a first groove-shaped bracket (2) and a second groove-shaped bracket (201), wherein the first groove-shaped bracket (2) and the second groove-shaped bracket (201) are arranged in parallel, and the length direction of the first groove-shaped bracket (2) is consistent with that of the screen plate storage racks (1);
the screen plate positioning and limiting device is arranged on the first groove-shaped bracket (2) and is used for limiting the screen plate and positioning the screen plate;
the intelligent control system is connected with the screen plate positioning and limiting device and is used for controlling the screen plate positioning and limiting device to position the screen plate and positioning the screen plate; wherein the content of the first and second substances,
the screen plate positioning and limiting device comprises a driving motor (8), two transmission gears (22), a balance gear (19), a transmission chain (9), a sensor bearing mechanism (16), a wireless charging module (24), a visual sensor (5) and a protective cover plate (4); wherein the content of the first and second substances,
the driving motor (8) is arranged in the first groove-shaped bracket (2);
the driving motor (8) is coaxially connected with the transmission gear (22);
two transmission gears (22) are in gear engagement with the transmission chain (9);
the balance gear (19) is positioned between the two transmission gears (22), and the balance gear (19) is in gear engagement with the transmission chain (9);
the sensor bearing mechanism (16) is arranged on the transmission chain (9);
the wireless charging module (24) is connected with the first groove-shaped bracket (2);
the vision sensor (5) is arranged on the sensor carrier (16).
2. The intelligent network access device of claim 1, wherein: the otter board is decided stop device and is still included: a protective cover plate (4); wherein the content of the first and second substances,
the protective cover plate (4) is respectively connected with the transmission gear (22) and the balance gear (19).
3. The intelligent network access device of claim 1, wherein: the otter board is decided stop device and is still included: a plurality of long fins (18); wherein the content of the first and second substances,
each long fin (18) is connected with the transmission chain (9),
the plurality of long fins (18) are uniformly distributed along the circumferential direction of the transmission chain (9).
4. The intelligent network access device of claim 1, wherein: the screen plate storage rack (1) comprises a screen plate supporting slide block (20), a plurality of screen plates (6) and a plurality of steel sheets (21); wherein the content of the first and second substances,
the mesh plate storage rack is characterized in that the top surface and the bottom surface of the interior of the mesh plate storage rack (1) are uniformly divided through a plurality of steel sheets (21) to form grid grooves matched with the mesh plates (6) in size, a mesh plate supporting sliding block (20) is installed at the bottom of each grid groove, and each mesh plate (6) is arranged on the corresponding mesh plate supporting sliding block (20).
5. The intelligent network access device of claim 4, wherein: the screen plate supporting slide block (20) is a polyamide slide rail.
6. The intelligent network access device of claim 3, wherein: the vision sensor (5) comprises: the device comprises a mounting body (51), a camera (12), a plurality of LED lamps (13), an obstacle detector (14) and a wireless communication module (15); wherein the content of the first and second substances,
the camera (12), the LED lamp (13), the obstacle detector (14) and the wireless communication module (15) are all arranged on a mounting body (51);
the mounting body (51) is connected with the sensor carrying mechanism (16);
the LED lamps (13) are distributed on two sides of the camera (12);
the position of the obstacle detector (14) is equal to the side surface of the long fin (18);
the wireless communication module (15) is respectively connected with the camera (12), the LED lamps (13) and the obstacle detector (14);
the wireless communication module (15) comprises a group of wireless charging coils, and the wireless charging coils are wirelessly connected with the wireless charging module (24);
the intelligent control system is in wireless connection with the wireless communication module (15).
7. The intelligent network access device of claim 2, wherein: the upper inner wall and the lower inner wall of the protective cover plate (4) are provided with limiting sliding-assistant strips (23); wherein the content of the first and second substances,
the limiting slide-assisting strip (23) and the balance gear (19) work in a matched mode, so that the transmission chain (9) keeps a horizontal posture in motion.
8. The intelligent network access device of claim 1, wherein: the number of the balance gears (19) is more than two, wherein the more than two balance gears (19) are uniformly distributed along the length direction of the transmission chain (9).
9. An intelligent network board access method is characterized by comprising the following steps:
after the inquiry terminal passes ID identification confirmation, inputting the product name or number corresponding to the screen to be inquired, automatically retrieving and returning the result by the intelligent control system, and simultaneously displaying the current real state of the screen;
in the returned result, selecting a needed product, when the inquired screen is stored on the current screen frame, taking out the screen, automatically moving the visual sensor to the position of the screen according to the record of the intelligent control system, carrying out image identification and verification on the two-dimensional code of the screen, and completing accurate positioning;
after the confirmation is correct, the LED lamp flickers to prompt that the screen plate can be taken out;
after the screen plate is taken out, the vision sensor automatically carries out image processing again to confirm that the current screen plate position is empty, the detection result of the obstacle detector shows that no obstacle exists, the vision sensor can automatically return to the charging position, and at the moment, all screen plate position taking and placing ports are in a long fin blocking state;
and the intelligent control system uploads the operation information record to the database management system for tracing and information pushing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810360108.XA CN108861263B (en) | 2018-04-20 | 2018-04-20 | Intelligent screen plate storing and taking device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810360108.XA CN108861263B (en) | 2018-04-20 | 2018-04-20 | Intelligent screen plate storing and taking device and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108861263A CN108861263A (en) | 2018-11-23 |
| CN108861263B true CN108861263B (en) | 2020-06-19 |
Family
ID=64326585
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810360108.XA Active CN108861263B (en) | 2018-04-20 | 2018-04-20 | Intelligent screen plate storing and taking device and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108861263B (en) |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103870948A (en) * | 2014-03-20 | 2014-06-18 | 苏州佳世达电通有限公司 | Intelligent goods shelf, intelligent warehousing system and intelligent warehousing system control method |
| MY185495A (en) * | 2015-02-27 | 2021-05-19 | Inovaxe Corp | Intelligent inventory storage system |
| CN105236059B (en) * | 2015-09-10 | 2017-05-03 | 国网山东商河县供电公司 | File box containing device |
| CN106672523B (en) * | 2015-11-09 | 2019-03-05 | 上海开铭智能科技有限公司 | The mistake proofing of SMT material and retroactive method and system |
| CN205820152U (en) * | 2016-07-25 | 2016-12-21 | 北京东塔金属汽车部件有限公司 | Auto parts and components storage rack system |
| CN107042982B (en) * | 2016-12-27 | 2018-09-14 | 杭州世创电子技术股份有限公司 | A kind of intelligent storage week switch cabinet with manipulator |
| CN207242650U (en) * | 2017-09-23 | 2018-04-17 | 深圳市庄海钦粮油进出口有限公司 | A kind of pallet of intelligent storage |
-
2018
- 2018-04-20 CN CN201810360108.XA patent/CN108861263B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN108861263A (en) | 2018-11-23 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106056298B (en) | Intelligent factory workshop real-time scheduling system | |
| CN107977815A (en) | Warehouse management system and method | |
| CN110599103A (en) | Production management subsystem based on intelligent manufacturing MES system | |
| CN111930088A (en) | Edge management system | |
| CN103559605A (en) | Intelligent depot output-input system of digital grain depot | |
| CN106516543B (en) | A kind of machine tool manages cabinet and its management method automatically | |
| EP2761605A1 (en) | Apparatus for storing and fully automatically dispensing a multiplicity of products | |
| CN113487267B (en) | System and method for managing full life cycle of material and automatically calculating life | |
| CN110766178A (en) | Equipment full life cycle management system | |
| CN108861263B (en) | Intelligent screen plate storing and taking device and method | |
| CN115079655A (en) | Digital intelligent workshop system based on data analysis | |
| CN111702944A (en) | Concrete prefabricated part production tracing system and control method | |
| CN209765566U (en) | Intelligent tool integrated management system | |
| JP4775966B2 (en) | Assembly support system in a heterogeneous simultaneous production line | |
| CN116976773A (en) | Digital factory logistics scheduling system and method | |
| CN111709805A (en) | Integrated order management method and device based on bar code management and control | |
| CN110745434A (en) | Automatic dispensing system for traditional Chinese medicine prescription | |
| Huang et al. | RFID-enabled real-time PBS monitoring for automobile assembly factory | |
| CN115860646A (en) | Mold management system and warehouse entry and exit method | |
| CN114648177A (en) | Forklift intelligent task management method and system | |
| WO2021147327A1 (en) | Vertical aluminum profile treatment system having effective linked suspension conveying line | |
| CN211589134U (en) | Motor train unit framework manufacturing system | |
| DE102011114612A1 (en) | Process for handling Kanban orders and RFID pallet box | |
| CN112766673A (en) | Power plant system equipment maintenance standardized management system | |
| CN112818716A (en) | Intelligent operation staring and controlling visual management system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |