CN108859135A - A kind of optical cable wire reel ultrasonic brazing unit - Google Patents
A kind of optical cable wire reel ultrasonic brazing unit Download PDFInfo
- Publication number
- CN108859135A CN108859135A CN201810826152.5A CN201810826152A CN108859135A CN 108859135 A CN108859135 A CN 108859135A CN 201810826152 A CN201810826152 A CN 201810826152A CN 108859135 A CN108859135 A CN 108859135A
- Authority
- CN
- China
- Prior art keywords
- soldering tip
- optical cable
- mounting jaw
- support tube
- gauge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
- B29C66/822—Transmission mechanisms
- B29C66/8222—Pinion or rack mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Apparatuses For Generation Of Mechanical Vibrations (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
The present invention relates to a kind of wire spool ultrasonic brazing units, belong to optical cable plastics wire spool production equipment technology.Working plate is housed in rack, support tube is fixed on working plate, supersonic generator and energy converter interconnected are provided in support tube, driving rack is provided on support tube, lifting seat is equipped with by driving rack on support tube, it is fixed with electric cylinder on lifting seat, passes through assembly on the piston rod of electric cylinder and is set with frequency modulator, the bottom of frequency modulator is equipped with soldering tip；In the welder course of work, pass through multiple slot segmentations uniformly distributed on soldering tip circumference, to make it that can distinguish high-frequency vibratory energy uniformly during the work time, thus it is too deep to solve workpiece side welding caused by existing Energy distribution unevenness, and easily cause soldering tip lead to the problem of fatigue cause damage, especially suitable for plastic material optical cable wire reel ultrasonic bonding use.
Description
Technical field
The present invention relates to a kind of wire spool ultrasonic brazing units, belong to optical cable plastics wire spool production equipment technology.
Background technique
Wire spool is the common instrument of coiled cable；Wire spool mostly uses plastic material to make greatly at present, i.e., using injection molding
Then each component is welded to each other by machine by after each component injection molding of wire spool by ultrasonic welding machine；Ultrasonic wave
Fundamentals of Welding be that 50/60 hertz of electric current is converted by 15,20,30 or 40 kHz electric energy by supersonic generator, turned
The mechanical movement that the high-frequency electrical energy changed is again converted to as equal frequencies by energy converter, subsequent mechanical movement by it is a set of can
It is transmitted to soldering tip to change the frequency modulation device of amplitude, the vibrational energy received is transmitted to the engaging portion of welding workpiece by soldering tip,
In the engaging portion, vibrational energy is converted into thermal energy by friction mode, and welded workpiece is melted, and fuses it mutually, from
And achieve the purpose that welding.Plurality of advantages based on ultrasonic bonding compared with conventional bonding technique is widely used in electric elements, line
The welding of beam, light metal material.But due to the reasons in structure of existing ultrasonic welding machine, Energy distribution is uneven, welding process
In be easy to cause workpiece side welding it is too deep, influence workpiece welding quality, at the same also be easy to cause soldering tip generate fatigue cause to damage
It is bad.
Summary of the invention
It is good that the object of the present invention is to provide a kind of using effects, and the welding of workpiece side can be effectively prevent too deep, easily caused
Soldering tip, which leads to the problem of fatigue, leads to the optical cable wire reel ultrasonic brazing unit of damage.
The technical scheme is that：
A kind of optical cable wire reel ultrasonic brazing unit, including rack, supersonic generator, energy converter, frequency modulator, support tube and
Soldering tip, it is characterised in that：Working plate is housed in rack, is fixed with support tube on working plate, is provided in support tube mutually
The supersonic generator and energy converter of connection, are provided with driving rack on support tube, by driving rack equipped with rising on support tube
Seat is dropped, electric cylinder is fixed on lifting seat, passes through assembly on the piston rod of electric cylinder and is set with frequency modulator, the bottom dress of frequency modulator
There is soldering tip；The frequency modulator is connect by conducting wire with energy converter.
Workseat is provided on corresponding working plate below the soldering tip.
The lifting seat is made of fixing sleeve, upper mounting jaw, lower mounting jaw, handwheel and transmission gear, is on fixing sleeve
Upper mounting jaw and lower mounting jaw are installed every shape between the upper and lower；The side of lower mounting jaw is provided with transmission shaft, and one end of transmission shaft is prolonged
It extends in lower mounting jaw, the transmission shaft end extended in lower mounting jaw is fixed with transmission gear, transmission gear and driving rack
Engagement connection, the other end of transmission shaft are fixedly installed with handwheel.
The upper mounting jaw and lower mounting jaw are made of left snap-gauge, right snap-gauge and fastening bolt respectively, one end of snap-gauge
It is provided with buck plate, fixed mounting hole is provided on buck plate, the other end of fixing bolt snap-gauge is provided in fixed mounting hole
It is provided with fastener hole, is provided with fastening bolt in fastener hole.
Driving cog race is respectively arranged on the left snap-gauge of the upper mounting jaw and lower mounting jaw.
The soldering tip is cylindrical, and the centre of soldering tip is provided with pilot hole；It is axially evenly equipped on the circumference of soldering tip
Multiple slot segmentations, slot segmentation are connected to pilot hole；Be arranged radially fixation hole on soldering tip circumference between slot segmentation, fixation hole with
Pilot hole connection.
The beneficial effect of the present invention compared with prior art is：
The optical cable wire reel ultrasonic brazing unit structure is simple, using effect is good, in the course of work, passes through the hand on lifting seat
Wheel and transmission gear can be such that lifting seat integrally moves up and down along driving rack in support tube, to adjust the installation site of lifting seat,
The workpiece welding for adapting to different height, by multiple slot segmentations uniformly distributed on soldering tip circumference, so that it be made during the work time may be used
Distinguish high-frequency vibratory energy uniformly, it is too deep and easy thus to solve workpiece side welding caused by existing Energy distribution unevenness
Causing soldering tip to lead to the problem of fatigue leads to damage, and the optical cable wire reel ultrasonic bonding especially suitable for plastic material uses.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the structural schematic diagram of upper mounting jaw of the invention；
Fig. 3 is the structural schematic diagram of lower mounting jaw of the invention；
Fig. 4 is the structural schematic diagram of soldering tip of the invention.
In figure：1, rack, 2, frequency modulator, 3, support tube, 4, soldering tip, 5, working plate, 6, driving rack, 7, fixing sleeve,
8, upper mounting jaw, 9, lower mounting jaw, 10, handwheel, 11, transmission gear, 12, left snap-gauge, 13, right snap-gauge, 14, fastening bolt, 15,
Buck plate, 16, fixing bolt, 17, driving cog race, 18, electric cylinder, 19, assembly set, 20, pilot hole, 21, slot segmentation, 22,
Fixation hole, 23, workseat.
Specific embodiment
The optical cable wire reel ultrasonic brazing unit includes rack 1, supersonic generator, energy converter, frequency modulator 2, support
Cylinder 3 and soldering tip 4 is equipped with working plate 5 in rack 1, is fixed with support tube 3 on working plate 5, is provided in support tube 3 mutually
The supersonic generator and energy converter of connection, the outer surface of support tube 3 are fixed with driving rack 6, pass through driving cog on support tube 3
Item 6 is equipped with lifting seat.
Lifting seat is made of fixing sleeve 7, upper mounting jaw 8, lower mounting jaw 9, handwheel 10 and transmission gear 11, on fixing sleeve 7
Upper mounting jaw 8 and lower mounting jaw 9 are installed in upper and lower interval shape；Upper mounting jaw 8 and lower mounting jaw 9 are respectively by left snap-gauge 12, the right side
Snap-gauge 13 and fastening bolt 14 are constituted, and one end of left snap-gauge 12 and right snap-gauge 13 is provided with the buck plate 15 of bending, buck plate
It is provided with fixed mounting hole on 15, fixing bolt 16 is provided in fixed mounting hole, for the connection with fixing sleeve 7；Left snap-gauge
12 and the other end of right snap-gauge 13 be provided with fastener hole, fastening bolt 14 is provided in fastener hole, is used for left snap-gauge 12 and right card
Connection between plate 13.
Driving cog race 17 is respectively arranged on the left snap-gauge 12 of upper mounting jaw 8 and lower mounting jaw 9.The biography of lower mounting jaw 9
17 side of movable tooth race is provided with transmission shaft, and one end of transmission shaft extends in the driving cog race 17 of lower mounting jaw 9, extends to
Transmission shaft end in the driving cog race 17 of lower mounting jaw 9 is fixed with transmission gear 11, and transmission gear 11 is nibbled with driving rack 6
Connection is closed, the other end of transmission shaft is fixedly installed with handwheel 10.Upper mounting jaw 8 and support tube 3 and driving rack 6 are that sliding connects
It connects, effect is that a synergistic effect is integrally played to lifting seat, keeps the assembly balance of lifting seat entirety；Lower mounting jaw 9 is to rise
The power mechanism of seat entirety drops, to drive lifting seat is whole to move up and down along driving rack 6.
When work, its band nutating gear 11 is rotated by rotating handwheel 10, thus drives lifting seat whole along transmission
Rack gear 6 moves up and down, and to adjust the installation site of lifting seat, adapts to the workpiece welding of different height.
Electric cylinder 18 is fixed with by fixing sleeve 7 on lifting seat, is equipped on the piston rod of electric cylinder 18 by assembly set 19
Frequency modulator 2, frequency modulator 2 are connect by conducting wire with energy converter.The bottom of frequency modulator 2 is equipped with soldering tip 4.
Soldering tip 4 is cylindrical, and the centre of soldering tip 4 is provided with the pilot hole 20 of perforation；It is axial equal on the circumference of soldering tip 4
Multiple slot segmentations 21 are furnished with, slot segmentation 21 is connected to pilot hole 20；Vibrational energy to be uniformly distributed at work；Slot segmentation 21
Between soldering tip circumference on be arranged radially fixation hole 22, fixation hole 22 is connected to pilot hole 20, and fixation hole 22 is for fastening spiral shell
The frequency modulator 2 for following closely and extending to pilot hole 20 is connected and fixed.
It is provided with workseat 23 on the corresponding working plate 5 in 4 lower section of soldering tip, the workpiece for placing to be welded when work makes
With.
The optical cable wire reel ultrasonic brazing unit structure is simple, using effect is good, in the course of work, by lifting seat
Handwheel 10 and transmission gear 11, can make lifting seat integrally moved up and down along driving rack 6 in support tube 3, to adjust lifting seat
Installation site, adapt to different height workpiece welding, by multiple slot segmentations 21 uniformly distributed on 4 circumference of soldering tip, to make it
High-frequency vibratory energy can be made uniformly to distinguish during the work time, thus solve workpiece side caused by existing Energy distribution unevenness
It welds too deep, and easily causes soldering tip to lead to the problem of fatigue to lead to damage, the optical cable wire reel especially suitable for plastic material is super
Sound wave welding uses.
Claims (6)
1. a kind of optical cable wire reel ultrasonic brazing unit, including rack（1）, supersonic generator, energy converter, frequency modulator（2）,
Support tube（3）And soldering tip（4）, it is characterised in that：Rack（1）It is upper that working plate is housed（5）, working plate（5）On be fixed with branch
Support cylinder（3）, support tube（3）Inside it is provided with supersonic generator and energy converter interconnected, support tube（3）On be provided with transmission
Rack gear（6）, support tube（3）On pass through driving rack（6）Equipped with lifting seat, electric cylinder is fixed on lifting seat（18）, electric cylinder
（18）Piston rod on by assembly set（19）Equipped with frequency modulator（2）, frequency modulator（2）Bottom be equipped with soldering tip（4）；The tune
Frequency device（2）It is connect by conducting wire with energy converter.
2. a kind of optical cable wire reel ultrasonic brazing unit according to claim 1, it is characterised in that：The soldering tip
（4）The corresponding working plate in lower section（5）On be provided with workseat（23）.
3. a kind of optical cable wire reel ultrasonic brazing unit according to claim 1, it is characterised in that：The lifting seat
By fixing sleeve（7）, upper mounting jaw（8）, lower mounting jaw（9）, handwheel（10）And transmission gear（11）It constitutes, fixing sleeve（7）On be in
Upper mounting jaw is installed every shape between the upper and lower（8）With lower mounting jaw（9）；Lower mounting jaw（9）Side be provided with transmission shaft, transmission shaft
One end extend to lower mounting jaw（9）It is interior, extend to lower mounting jaw（9）Interior transmission shaft end is fixed with transmission gear（11）,
Transmission gear（11）With driving rack（6）Engagement connection, the other end of transmission shaft are fixedly installed with handwheel（10）.
4. a kind of optical cable wire reel ultrasonic brazing unit according to claim 3, it is characterised in that：The upper installation
Pawl（8）With lower mounting jaw（9）Respectively by left snap-gauge（12）, right snap-gauge（13）And fastening bolt（14）It constitutes, left snap-gauge（12）With
Right snap-gauge（13）One end be provided with buck plate（15）, buck plate（15）On be provided with fixed mounting hole, set in fixed mounting hole
It is equipped with fixing bolt（16）；Left snap-gauge（12）With right snap-gauge（13）The other end be provided with fastener hole, be provided in fastener hole tight
Fixing bolt（14）.
5. a kind of optical cable wire reel ultrasonic brazing unit according to claim 4, it is characterised in that：The upper installation
Pawl（8）With lower mounting jaw（9）Left snap-gauge（12）On be respectively arranged with driving cog race（17）.
6. a kind of optical cable wire reel ultrasonic brazing unit according to claim 1, it is characterised in that：The soldering tip
（4）It is cylindrical, soldering tip（4）Centre be provided with pilot hole（20）；Soldering tip（4）Circumference on be axially evenly equipped with multiple points
Cut slot（21）, slot segmentation（21）With pilot hole（20）Connection；Slot segmentation（21）Between soldering tip（4）It has been arranged radially on circumference solid
Determine hole（22）, fixation hole（22）With pilot hole（20）Connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810826152.5A CN108859135A (en) | 2018-07-25 | 2018-07-25 | A kind of optical cable wire reel ultrasonic brazing unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810826152.5A CN108859135A (en) | 2018-07-25 | 2018-07-25 | A kind of optical cable wire reel ultrasonic brazing unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108859135A true CN108859135A (en) | 2018-11-23 |
Family
ID=64304879
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810826152.5A Withdrawn CN108859135A (en) | 2018-07-25 | 2018-07-25 | A kind of optical cable wire reel ultrasonic brazing unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108859135A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5855706A (en) * | 1992-04-21 | 1999-01-05 | Branson Ultrasonics Corporation | Simultaneous amplitude and force profiling during ultrasonic welding of thermoplastic workpieces |
| JP3139864U (en) * | 2007-12-14 | 2008-03-06 | 強榮超音波機械有限公司 | Ultrasonic welding head with disk type hole |
| CN201399653Y (en) * | 2009-05-01 | 2010-02-10 | 台州巨龙超声设备有限公司 | Ultrasonic wave bonding machine |
| JP2012024790A (en) * | 2010-07-21 | 2012-02-09 | Yazaki Corp | Ultrasonic welding device |
| KR20120001877U (en) * | 2010-09-03 | 2012-03-13 | 에코소닉(주) | ultrasonic wave welder |
| CN105397270A (en) * | 2015-12-23 | 2016-03-16 | 苏州润昇精密机械有限公司 | Ultrasonic welding machine |
| CN205702831U (en) * | 2016-04-11 | 2016-11-23 | 珠海灵科自动化科技有限公司 | ultrasonic welding machine |
| CN206998028U (en) * | 2017-06-29 | 2018-02-13 | 四川长虹模塑科技有限公司 | For welding the wave welding head of ultrasonic wave of vortex flabellum |
| CN208682156U (en) * | 2018-07-25 | 2019-04-02 | 湖北辰朗科技有限公司 | A kind of optical cable wire reel ultrasonic brazing unit |
-
2018
- 2018-07-25 CN CN201810826152.5A patent/CN108859135A/en not_active Withdrawn
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5855706A (en) * | 1992-04-21 | 1999-01-05 | Branson Ultrasonics Corporation | Simultaneous amplitude and force profiling during ultrasonic welding of thermoplastic workpieces |
| JP3139864U (en) * | 2007-12-14 | 2008-03-06 | 強榮超音波機械有限公司 | Ultrasonic welding head with disk type hole |
| CN201399653Y (en) * | 2009-05-01 | 2010-02-10 | 台州巨龙超声设备有限公司 | Ultrasonic wave bonding machine |
| JP2012024790A (en) * | 2010-07-21 | 2012-02-09 | Yazaki Corp | Ultrasonic welding device |
| KR20120001877U (en) * | 2010-09-03 | 2012-03-13 | 에코소닉(주) | ultrasonic wave welder |
| CN105397270A (en) * | 2015-12-23 | 2016-03-16 | 苏州润昇精密机械有限公司 | Ultrasonic welding machine |
| CN205702831U (en) * | 2016-04-11 | 2016-11-23 | 珠海灵科自动化科技有限公司 | ultrasonic welding machine |
| CN206998028U (en) * | 2017-06-29 | 2018-02-13 | 四川长虹模塑科技有限公司 | For welding the wave welding head of ultrasonic wave of vortex flabellum |
| CN208682156U (en) * | 2018-07-25 | 2019-04-02 | 湖北辰朗科技有限公司 | A kind of optical cable wire reel ultrasonic brazing unit |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20190213 Address after: 434300 Qingji Industrial Park, Gongan County, Jingzhou City, Hubei Province Applicant after: HUBEI CHENLANG TECHNOLOGY Co.,Ltd. Applicant after: Zhao Xuhua Address before: 434300 Qingji Industrial Park, Gongan County, Jingzhou City, Hubei Province Applicant before: Zhao Xuhua |
|
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20181123 |