CN110524104A - A kind of welding combined tool heads of Ultrasonic metal - Google Patents
A kind of welding combined tool heads of Ultrasonic metal Download PDFInfo
- Publication number
- CN110524104A CN110524104A CN201910990151.9A CN201910990151A CN110524104A CN 110524104 A CN110524104 A CN 110524104A CN 201910990151 A CN201910990151 A CN 201910990151A CN 110524104 A CN110524104 A CN 110524104A
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- CN
- China
- Prior art keywords
- female bar
- welding
- plumb joint
- tool heads
- combined tool
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/10—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/26—Auxiliary equipment
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
The present invention relates to ultrasonic bonding fields, disclose a kind of welding combined tool heads of Ultrasonic metal, including first female bar, second female bar and plumb joint, described first female bar and second female bar are located at the two sides of plumb joint, and the connection component that first female bar, plumb joint, second female bar are sequentially connected is provided on described first female bar.Since collapsible tool head assembles, and plumb joint therein is main consumables, when plumb joint can not be repaired use because of service wear, only need to change plumb joint, entire collapsible tool head need not be replaced, the availability that collapsible tool head greatly improved thus greatly reduces use cost, and disassembly process is convenient.
Description
Technical field
The present invention relates to ultrasonic bonding field more particularly to a kind of welding combined tool heads of Ultrasonic metal.
Background technique
The soldering appliance head needs of device for ultrasonic welding carry out high-frequency vibration in the case where being subjected to certain pressure and rub
It wipes, tool heads are to guarantee the one of the major reasons in ultrasonic tool head service life and welding quality.
Current Ultrasonic metal welding tool head in the market, is made using whole integral type.Carrying out ultrasonic welding
When, under the friction by 1.5~70,000 times/second, the weld part loss of tool heads is too fast, and need frequent progress to replace, therefore whole
Tool heads needs follow replacement, cause use cost high, have certain limitation in use.
Summary of the invention
In view of the deficiencies of the prior art, the present invention intends to provide a kind of welding combined tool of Ultrasonic metal
Head, tool heads are in fabricated structure, and the availability of collapsible tool head greatly improved, greatly reduce use cost.
To achieve the above object, the present invention can be achieved by the following technical programs:
A kind of welding combined tool heads of Ultrasonic metal, including first female bar, second female bar and plumb joint, described first is female
Bar and second female bar are located at the two sides of plumb joint, are provided on described first female bar by the first female bar, plumb joint, second
The connection component that female bar is sequentially connected.
Since collapsible tool head assembles, and plumb joint therein is main consumables, when plumb joint is because of work
It wears and can not be repaired in use, only needing to change plumb joint, it is not necessary to replace entire collapsible tool head, combination greatly improved
The availability of formula tool heads thus greatly reduces use cost, and disassembly process is convenient.
Preferably, the connection component includes screw rod, and the screw rod and first female bar integral type are arranged, the plumb joint
On be provided with the through-hole passed through for screw rod, be provided with the mounting hole connecting with screw flight on described second female bar.
Setting in this way, when carrying out installation operation to collapsible tool head, the screw rod being first about on first female bar is logical
It crosses through-hole to penetrate on plumb joint, then operates screw rod and screw in mounting hole, until first female bar and second female bar will weld
Head firm grip, the installation process of collapsible tool head terminates at this time, and structure setting so plays easy-to-dismount effect.
Preferably, the plumb joint is that plane is bonded with the way of contact of first female bar and second female bar.
Setting in this way can be more steady when enabling first female bar, second female bar that will weld head clamping.
Preferably, at least provided with two welding ends on the plumb joint, the welding ends is evenly distributed on plumb joint
Side on.
Preferably, the welding ends is provided with 4, and the welding ends includes welding surface, uniformly covers on the welding surface
It is stamped weld line point.
Preferably, the weld line point is straight grain or reticulate pattern.
Preferably, flange fixed structure is provided on described first female bar and second female bar.
Preferably, auxiliary mounting structure is provided on described first female bar and second female bar.
Setting in this way installs or removes first female bar and second female bar convenient for operator.
Preferably, the auxiliary mounting structure is that the auxiliary mounting hole dismounted is installed into for hook spanner.
Preferably, the auxiliary mounting structure be auxiliary mounting surface, the auxiliary mounting surface in flat position formula setting for
Spanner, which is installed into, to be dismounted.
The present invention has the advantages that
1. the collapsible tool head that first female bar, second female bar and plumb joint are constituted, greatly improved collapsible tool
The availability of head, greatly reduces use cost;
2. the setting of auxiliary mounting structure improves the disassembly efficiency of operator;
3. auxiliary positioning, auxiliary installation are played the role of in the setting of flange fixed structure, because of human factor when avoiding assembling
Other adverse effects are caused, the stability of tool heads is directly enhanced.
Detailed description of the invention
Fig. 1 is the concrete structure diagram of the embodiment of the present invention 1;
Fig. 2 is the application schematic diagram of the embodiment of the present invention 1;
Fig. 3 is the concrete structure diagram of the embodiment of the present invention 2;
Fig. 4 is the application schematic diagram of the embodiment of the present invention 2.
Appended drawing reference: 1, first female bar;2, second female bar;3, plumb joint;4, ultrasonic generator;5, energy converter;6, high frequency
Connecting line;7, mounting rod;8, flange assembly;9, bed die;10, workpiece to be added;11, screw rod;12, threaded hole;13, welding ends;14,
Welding surface;15, weld line point;16, mounting surface is assisted;17, flange fixed structure;18, auxiliary mounting hole.
Specific embodiment
Below in conjunction with attached drawing and specific embodiment, the present invention is further illustrated:
A kind of welding combined tool heads of Ultrasonic metal, as shown in Figure 1, including first female bar 1 and second female bar 2.
Plumb joint 3 is equipped between one female bar 1 and second female bar 2, wherein is equipped with connection component on first female bar 1, connection component is by the
One female bar 1, the female bar 2 of plumb joint 3, second are sequentially fixed together, to form a collapsible tool head.First female bar
1 and second the ultrasonic wavelength of female bar 2 can be half-wavelength or all-wave length, first female bar 1 and second female bar 2 in the present embodiment
Ultrasonic wavelength be half-wavelength, the working frequency of collapsible tool head is 15KHz-80KHz.
The first female bar 2 of female bar 1, second and plumb joint 3 can make of different materials according to actual needs, then assembled
It is composed.Its plumb joint 3 is the key position with welding object direct friction, and the small volume of plumb joint 3, usable height are hard
The more expensive alloy steel material of the good price of degree, high-wearing feature is made;First female bar 1 and second female bar 2 are 3 both ends of plumb joint
Coupling part can be used price relatively cheap, and general tool steel easier to process or slightly better titanium alloy material are made, in this way
The requirement of ultrasonic welding tool heads can be reached, moreover it is possible to reduce the cost of manufacture of tool heads.
As shown in Fig. 2, being one of application schematic diagram of the present embodiment, in first female bar 1 and second female bar 2 remote
One end from plumb joint 3 is equipped with the installation end for flanged joint.A whole welding system includes ultrasonic generator 4, energy converter 5
And the high frequency connecting line 6 of both connections, energy converter 5 are fixedly connected by flange assembly 8 with first female bar 1, system further includes
Mounting rod 7, mounting rod 7 are fixedly connected also through flange assembly 8 with second female bar 2.Bottom is correspondingly arranged in the lower section of plumb joint 3
Mould 9 and workpiece to be added 10.
Ultrasonic bonding principle is the mechanical vibrational energy using supersonic frequency, connects same metal or dissimilar metal
A kind of specific process.Metal neither conveys electric current to workpiece, does not also impose high warm to workpiece when carrying out ultrasonic bonding
Source.Metallurgical bonding between connector is a kind of solid State Welding realized in the case that base material does not melt.Ultrasonic wave acts on heat
When the plastic contact surface of plasticity, tens of thousands of high-frequency vibrations per second can be generated, this high-frequency vibration for reaching certain amplitude passes through
The first ultrasonic energy of collapsible tool is transmitted to welding zone, since acoustic resistance is big at the interface of welding zone i.e. two welding, can produce
Raw localized hyperthermia, in addition being fused into one it after certain pressure.After ultrasonic wave fails, pressure is allowed to continue several seconds,
Make its coagulation forming, thus forms a firm strand, achieve the purpose that welding, weld strength can be close to raw material
Intensity.
In an embodiment of the present invention, connection component includes screw rod 11, and screw rod 11 and first female 1 integral type of bar are arranged,
It is equipped with the through-hole passed through for screw rod 11 on plumb joint 3, while being equipped with the installation being threadedly coupled with screw rod 11 on second female bar 2
Hole.When carrying out installation operation to collapsible tool head, the screw rod 11 being first about on first female bar 1 penetrates into plumb joint by through-hole
On 3, then operates screw rod 11 and screw in mounting hole, until first female bar 1 and second female bar 2 be by 3 firm grip of plumb joint, this
When collapsible tool head installation process terminate.Since collapsible tool head assembles, and plumb joint therein 3 is main
Consumables, when plumb joint 3 can not be repaired because of service wear in use, only needing to change plumb joint 3, it is not necessary to the entire combination of replacement
The availability of collapsible tool head greatly improved in formula tool heads, thus greatly reduces use cost, and disassembly process
It is convenient and efficient.
More preferably, in embodiments of the present invention, through-hole is threaded hole 12, when being installed to collapsible tool head, behaviour
Make personnel only and need a plumb joint 3 and screw in a screw rod 11, thread connecting mode so can allow plumb joint 3 and first mother's bar 1,
The connection cooperation of second female bar 2 is more stable.The way of contact of plumb joint 3 and first female bar 1 and second female bar 2 is plane patch
It closes, it, can be more steady when laminating type so enables the first female bar 2 of female bar 1, second clamp plumb joint 3.
It is provided with 4 welding ends 13 on plumb joint 3, and welding ends 13 is evenly distributed on the side of plumb joint 3, welds
End 13 can be according to the setting for carrying out quantity the case where practical machined object, and in the present embodiment, welding ends 13 is provided with 4, root
Corresponding welding ends 13 is set according to actual conditions, procedure of processing can be simplified, to realize the effect for improving working efficiency.Together
When, welding ends 13 includes welding surface 14, each welding ends 13 corresponds to a welding surface 14, there is uniform fold on welding surface 14
Weld line point 15.Weld line point 15 can be set to straight grain, reticulate pattern, ladders in painting, diamond texture or faillette, weld in the present embodiment
Line point 15 is straight grain.
For the installation and disassembly convenient for collapsible tool head, auxiliary is equipped on first female bar 1 and second female bar 2
Mounting structure, in the present embodiment, auxiliary mounting structure are auxiliary mounting surface 16, and it is in flat position that auxiliary mounting surface 16, which is provided with 4,
Formula setting, is parallel to each other between any two, is installed into and is dismounted for spanner.It needs to screw the first female bar 2 of female bar 1, second
Or when unscrewing, it is only necessary to spanner are adjusted to opening width appropriate, spanner is and then caught in the first mother along auxiliary mounting surface 16
On bar 1 or second female bar 2, then the first female bar 2 of female bar 1, second can be screwed or be unscrewed by spanner, to realize
Convenient for the effect of the installation of collapsible tool head, disassembly.
Embodiment 2
A kind of welding combined tool heads of Ultrasonic metal, as shown in Figure 3 and 4, in first female bar 1 and second female bar 2
On be respectively and fixedly provided with flange fixed structure 17, the flange fixed structure 17 on the first female bar 2 of female bar 1, second is respectively positioned on its far from weldering
The outer rim of 3 one end of connector, when operator installs tool heads, can according to flange fixed structure 17 position to tool
Head is installed, and auxiliary positioning, auxiliary installation are played the role of, because of other adverse effects caused by human factor when avoiding assembling,
Directly enhance the stability of tool heads.
In the present embodiment, auxiliary mounting structure is auxiliary mounting hole 18, in the outer of both the first female bars 2 of female bar 1, second
Auxiliary mounting hole 18 is equipped on edge, auxiliary mounting hole 18 is provided with 4, is installed into and is dismounted for hook spanner, needs to
When the one female bar 2 of female bar 1, second is screwed or is unscrewed, it is only necessary to hook into auxiliary mounting hole 18 hook spanner, can then lead to
It crosses spanner the first female bar 2 of female bar 1, second is screwed or unscrewed, to realize convenient for the installation of collapsible tool head, disassembly
Effect.
For those skilled in the art, it can be made various other equivalent according to above technical scheme and design
Change and deformation, and all these change and modification all should belong within the scope of protection of the claims of the present invention.
Claims (10)
1. a kind of welding combined tool heads of Ultrasonic metal, which is characterized in that including first female bar, second female bar and plumb joint,
First female bar and second female bar are located at the two sides of plumb joint, be provided on described first female bar by first female bar,
The connection component that plumb joint, second female bar are sequentially connected.
2. the welding combined tool heads of a kind of Ultrasonic metal according to claim 1, which is characterized in that the connection component packet
Including screw rod, the screw rod and first female bar integral type are arranged, and are provided with the through-hole passed through for screw rod on the plumb joint, and described the
The mounting hole connecting with screw flight is provided on two female bars.
3. the welding combined tool heads of a kind of Ultrasonic metal according to claim 2, which is characterized in that the plumb joint and
The way of contact of one female bar and second female bar is plane fitting.
4. the welding combined tool heads of a kind of Ultrasonic metal according to claim 2, which is characterized in that the plumb joint up to
There are two welding ends, the welding ends is evenly distributed on the side of plumb joint for few setting.
5. the welding combined tool heads of a kind of Ultrasonic metal according to claim 4, which is characterized in that the welding ends setting
There are 4, the welding ends includes welding surface, and uniform fold has weld line point on the welding surface.
6. the welding combined tool heads of a kind of Ultrasonic metal according to claim 5, which is characterized in that the weld line point is
Straight grain or reticulate pattern.
7. the welding combined tool heads of a kind of Ultrasonic metal according to claim 4, which is characterized in that first female bar with
And second be provided with flange fixed structure on female bar.
8. -7 any welding combined tool heads of a kind of Ultrasonic metal according to claim 1, which is characterized in that described first
Auxiliary mounting structure is provided on female bar and second female bar.
9. the welding combined tool heads of a kind of Ultrasonic metal according to claim 8, which is characterized in that the auxiliary installation knot
Structure is that the auxiliary mounting hole dismounted is installed into for hook spanner.
10. the welding combined tool heads of a kind of Ultrasonic metal according to claim 8, which is characterized in that the auxiliary installation
Structure is auxiliary mounting surface, and the auxiliary mounting surface is dismounted in the setting of flat position formula so that spanner is installed into.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN201910584301.6A CN110202252A (en) | 2019-07-01 | 2019-07-01 | A kind of welding combined tool heads of Ultrasonic metal |
CN2019105843016 | 2019-07-01 |
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CN110524104A true CN110524104A (en) | 2019-12-03 |
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CN201910584301.6A Pending CN110202252A (en) | 2019-07-01 | 2019-07-01 | A kind of welding combined tool heads of Ultrasonic metal |
CN201910990151.9A Pending CN110524104A (en) | 2019-07-01 | 2019-10-17 | A kind of welding combined tool heads of Ultrasonic metal |
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CN201910584301.6A Pending CN110202252A (en) | 2019-07-01 | 2019-07-01 | A kind of welding combined tool heads of Ultrasonic metal |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114226948A (en) * | 2022-01-17 | 2022-03-25 | 广州市科普超声电子技术有限公司 | Full-wavelength ultrasonic tool head and ultrasonic welding device |
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CN2772709Y (en) * | 2004-11-24 | 2006-04-19 | 严卓晟 | Ultrasonic metal spot-welding processor |
CN204583642U (en) * | 2014-11-25 | 2015-08-26 | 必能信超声(上海)有限公司 | Ultrasonic transducer and bonding machine |
EP3269492A1 (en) * | 2016-07-15 | 2018-01-17 | Telsonic Holding AG | Apparatus for ultrasonic welding and sonotrode for such a device |
CN207873379U (en) * | 2018-02-07 | 2018-09-18 | 上海幸义超声技术有限公司 | Detachable wave welding head of ultrasonic wave |
CN208358020U (en) * | 2018-06-25 | 2019-01-11 | 广州市科普超声电子技术有限公司 | A kind of all-wave length Ultrasonic metal welding tool head |
CN109570726A (en) * | 2019-01-26 | 2019-04-05 | 广州市科普超声电子技术有限公司 | A kind of more welding surface Ultrasonic metal tool heads of polygon |
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2019
- 2019-07-01 CN CN201910584301.6A patent/CN110202252A/en active Pending
- 2019-10-17 CN CN201910990151.9A patent/CN110524104A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN2772709Y (en) * | 2004-11-24 | 2006-04-19 | 严卓晟 | Ultrasonic metal spot-welding processor |
CN204583642U (en) * | 2014-11-25 | 2015-08-26 | 必能信超声(上海)有限公司 | Ultrasonic transducer and bonding machine |
EP3269492A1 (en) * | 2016-07-15 | 2018-01-17 | Telsonic Holding AG | Apparatus for ultrasonic welding and sonotrode for such a device |
CN207873379U (en) * | 2018-02-07 | 2018-09-18 | 上海幸义超声技术有限公司 | Detachable wave welding head of ultrasonic wave |
CN208358020U (en) * | 2018-06-25 | 2019-01-11 | 广州市科普超声电子技术有限公司 | A kind of all-wave length Ultrasonic metal welding tool head |
CN109570726A (en) * | 2019-01-26 | 2019-04-05 | 广州市科普超声电子技术有限公司 | A kind of more welding surface Ultrasonic metal tool heads of polygon |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114226948A (en) * | 2022-01-17 | 2022-03-25 | 广州市科普超声电子技术有限公司 | Full-wavelength ultrasonic tool head and ultrasonic welding device |
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CN110202252A (en) | 2019-09-06 |
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Application publication date: 20191203 |