CN108858667A - A kind of manufacturing method of unilateral side baked wheaten cake face composite gypsum floor tile - Google Patents
A kind of manufacturing method of unilateral side baked wheaten cake face composite gypsum floor tile Download PDFInfo
- Publication number
- CN108858667A CN108858667A CN201810702218.XA CN201810702218A CN108858667A CN 108858667 A CN108858667 A CN 108858667A CN 201810702218 A CN201810702218 A CN 201810702218A CN 108858667 A CN108858667 A CN 108858667A
- Authority
- CN
- China
- Prior art keywords
- gypsum
- natural stone
- stone slab
- baked wheaten
- wheaten cake
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/384—Treating agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/40—Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material
- B28B7/44—Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material for treating with gases or degassing, e.g. for de-aerating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0036—Heat treatment
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/0072—Heat treatment
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C5/00—Pavings made of prefabricated single units
- E01C5/04—Pavings made of prefabricated single units made of bricks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/744—Non-slip, anti-slip
Abstract
The present invention provides a kind of manufacturing method of unilateral baked wheaten cake face composite gypsum floor tile, including prepares gypsum block, grinding natural stone slab, drying gypsum block and natural stone slab, bonding gypsum block and natural stone slab and cure under pressure, carries out baked wheaten cake processing to natural stone slab front;Further, when preparing gypsum block, further include prepare metal die, the intracavitary coating release agent of type, prepare gypsum slurry, that gypsum slurry is poured into type is intracavitary and is stirred, make its condensation that gypsum block be made;Using technical solution of the present invention, it is uneven whole by burning treated natural stone slab front, so that composite gypsum floor tile is provided with antiskid function, grinding is carried out to natural stone slab, improve the bonding force between natural stone slab and gypsum block, gypsum slurry is sufficiently stirred, keeps its condensation closely knit, improves the bearing capacity of composite gypsum floor tile, present invention process process is simple, so that gypsum material is rationally applied, turn waste into wealth, has a extensive future.
Description
Technical field
The invention belongs to construction engineering technical field more particularly to a kind of manufacturers of unilateral baked wheaten cake face composite gypsum floor tile
Method.
Background technique
Currently, burning face stone material is widely used in subway, airport, square, exterior wall dried hanging, pavement, park, parking lot etc.
Place, burning face stone material is that stone material is caused shaggy effect, due to by baked wheaten cake with crystal explosion is heated at high temperature to
Stone slab after reason, surface become uneven, particularly useful as abrasive floor material, and have excellent texture, desulfurization
Gypsum is the finishing material being widely used at present;Desulfurized gypsum is using the plaster of paris as primary raw material blast blending and fiber system
At with performances such as light, insulation, sound absorption, non-ignitable and saw property;Desulfurized gypsum is mainly used at present in Modern Family's finishing
Parlor furred ceiling, the desulfurized gypsum in application mainly has common paper faced desulfurized gypsum, fiber desulfurized gypsum and decoration de- at present
Sulphur gypsum etc.;In order to increase the beauty of decoration desulfurized gypsum, it is widely used in building basis and external and internal wall, and make building
Wall has the function of that heat preservation, heat-insulated, fire prevention etc. are certain special, for example, Publication No.:The patent document of " CN2871705 ", it is public
A kind of thermal-insulating floor tiles have been opened, the thermal insulation layer of the contact layer bottom is formed in comprising a contact layer and one, wherein thermal insulation layer tool
There is predetermined thickness and with heat insulation mud made of gypsum, cement mixing, and has made of tool thermoplasticity in heat insulation mud internal mix
Combined block is distributed in combined block inside heat insulation mud, and the flat of the thermal insulation layer bottom surface can still be maintained by so that it is exposed to the sun and rain for a long time
It is whole, and still have good zygosity with ground, the patent of the utility model promotes the use of gypsum material in floor tile, still,
The type floor tile does not have antiskid function, and service life is limited.
Summary of the invention
In order to solve the above technical problems, the present invention provides a kind of manufacturing methods of unilateral baked wheaten cake face composite gypsum floor tile.
The present invention is achieved by the following technical programs.
The present invention provides a kind of unilateral baked wheaten cake face composite gypsum floor tile, mainly includes the following steps that:
Step 1:Gypsum block is prepared, the gypsum block has well-regulated hexahedral shape, each to the gypsum block
Surface is polished, and gypsum block surface smoothness is made to reach 1mm or less;
Step 2:Natural stone slab is taken, grinding is carried out to natural stone slab reverse side, keeps natural stone slab reverse side surface thick
Rugosity reaches 12.5 microns or less;
Step 3:Natural stone slab described in step 2 after grinding is put into baking oven, its appearance will be attached to
Moisture drying on face;
Step 4:The reverse side of natural stone slab after drying is coated into adhesive for polyurethane, natural stone slab reverse side is glued
It is connected on the front of gypsum block described in step 1, then appropriate pressure is applied to natural stone slab front, when polyurethane gluing
After agent solidification, natural stone slab is made to be bonded as one with gypsum block;
Step 5:It is carried out at baked wheaten cake using front of the flame thrower to the natural stone slab being adhered on gypsum block
Reason forms baked wheaten cake face in the front of natural stone slab, obtains unilateral baked wheaten cake face composite gypsum floor tile.
Preparation gypsum block described in step 1 includes the following steps:
Step 1:Mold is prepared using metal material, type chamber is equipped in the mold;
Step 2:The type inner cavity surface described in step 1 coats one layer of release agent;
Step 3:Gypsum slurry is prepared, takes suitable water and land plaster to put into uniform stirring in stirring container and calcium plaster is made
Material, wherein the quality proportioning of water and land plaster is:10:6 or 10:7;
Step 4:Gypsum slurry is poured within the type chamber for having coated release agent described in step 2, and uses wooden stick pair simultaneously
The intracavitary gypsum slurry of type is stirred, and to exclude air therein, obtains gypsum block after gypsum slurry condensation cure, along
Direction straight up is by gypsum block from the intracavitary extraction of type.
Release agent described in step 2 is 133# polyesters release agent.
It is using the process examination that wooden stick is stirred the intracavitary gypsum slurry of type described in step 4:First to the type chamber
Middle part is stirred, then wooden stick is moved to type chamber surrounding and is stirred, stirring duration of each mixing position point be 20s extremely
30s, 4/5ths of wooden stick insertion depth not less than gypsum slurry casting layer depth, with the gas being discharged in gypsum slurry pouring layer
Bubble, makes the closely knit combination of the gypsum slurry.
It is using the technological parameter that grinding machine carries out grinding to the natural stone slab reverse side described in step 2:On grinding machine
The CBN grinding wheel that granularity is B91 is configured, the grinding wheel diameter is Φ 100mm, grinding speed 26m/s, amount of feeding 20mm/
min。
The technological parameter for making gypsum block and natural stone slab be bonded as one described in step 4:To natural stone slab front
Application pressure is 250kgf~500kgf, and application pressure duration is 30min~60min, the adhesive for polyurethane solidification
Solidification temperature is 20 DEG C~35 DEG C.
It is using the technological parameter that flame thrower burn processing to natural stone slab front described in step 5:Flame
Temperature is 2000 DEG C~2500 DEG C, and flame jet velocity is 400m/s~1000m/s.
The manufacturing method of unilateral side baked wheaten cake face compound stone plate further includes after carrying out step 5, using milling machine to institute
The each side for stating unilateral baked wheaten cake face composite gypsum floor tile carries out Milling Process, removes the stone material composite board laminated board of ceramics periphery material, makes
It has well-regulated appearance profile.
It is described to be using technological parameter of the milling machine to each side progress Milling Process of the stone material composite board laminated board of ceramics:Main shaft turns
Fast 220r/min, amount of feeding 2mm/r.
The natural stone slab thickness is 1st/1st to five/8th of the gypsum block thickness.
The beneficial effects of the present invention are:Using technical solution of the present invention, make a large amount of gypsum raw material in building work
Journey field has obtained reasonable application, uneven whole by burning treated natural stone slab front, makes composite gypsum floor tile
It is provided with antiskid function, before being bonded to natural stone slab, first passing through grinding processing method makes natural stone slab surfacing,
It lays a good foundation to improve the adhesion strength between gypsum block and natural stone slab, is compacted natural stone slab reverse side sufficiently with plasterboard
Knot, takes full advantage of the load-bearing capacity of gypsum material, and composite gypsum floor tile is made to be provided with higher bearing capacity, present invention manufacture
Process flow is simple, and gypsum slurry is sufficiently stirred, and keeps gypsum slurry condensation closely knit, for the carrying energy for improving composite gypsum floor tile
Power is laid a good foundation.
Detailed description of the invention
Fig. 1 is unilateral baked wheaten cake face of the invention composite gypsum floor tile cross-sectional configuration schematic diagram;
Fig. 2 is the manufacturing approach craft flow chart that face composite gypsum floor tile is burnt in side of the present invention.
In figure:1- natural stone slab, 2- gypsum block.
Specific embodiment
Be described further below technical solution of the present invention, but claimed range be not limited to it is described.
As shown in Figure 1 and Figure 2, the present invention provides a kind of manufacturing method of unilateral baked wheaten cake face composite gypsum floor tile, including following
Step:
Step 1:Gypsum block 2 is prepared, gypsum block 2 has well-regulated hexahedral shape, each to the gypsum block 2
Surface is polished, and 2 surface smoothness of gypsum block is made to reach 1mm or less;
Step 2:Natural stone slab 1 is taken, grinding is carried out to 1 reverse side of natural stone slab, keeps 1 reverse side surface of natural stone slab thick
Rugosity reaches 12.5 microns or less;Further, the work of grinding is carried out in step 2 to 1 reverse side of natural stone slab using grinding machine
Skill parameter is:On grinding machine configure granularity be B91 CBN grinding wheel, grinding wheel diameter be Φ 100mm, grinding speed 26m/s, into
It is 20mm/min to amount.Grinding is carried out to the reverse side of natural stone slab 1, is conducive to improve the fermentation flatness of natural stone slab 1, make
It is more firmly combined with gypsum block, is laid a good foundation to improve the bearing capacity of composite gypsum floor tile of the present invention.Into one
Step ground, 1 thickness of natural stone slab are 1st/1st to five/8th of 2 thickness of gypsum block, and 1 preferred thickness of natural stone slab is 10mm
~20mm, so that gypsum material is adequately and reasonably applied, the features such as making full use of gypsum material bearing capacity strong.
Step 3:Natural stone slab 1 of the step 2 after grinding is put into baking oven, will be attached on its outer surface
Moisture drying;
Step 4:The reverse side of natural stone slab 1 after drying is coated into adhesive for polyurethane, by 1 reverse side of natural stone slab
It is adhered in step 1 on the front of gypsum block 2, then appropriate pressure is applied to 1 front of natural stone slab, when polyurethane gluing
After agent solidification, natural stone slab 1 is made to be bonded as one with gypsum block 2;Further, gypsum block 2 and natural is made in step 4
The technological parameter that slabstone 1 is bonded as one is:Applying pressure to 1 front of natural stone slab is 250kgf~500kgf, applies pressure
Duration is 30min~60min, and it is 20 DEG C~35 DEG C that adhesive for polyurethane, which solidifies solidification temperature,.
Step 5:It is carried out at baked wheaten cake using front of the flame thrower to the natural stone slab 1 being adhered on gypsum block 2
Reason forms baked wheaten cake face in the front of natural stone slab 1, obtains unilateral baked wheaten cake face composite gypsum floor tile.Further, make in step 5
It is with the technological parameter that flame thrower burn processing to 1 front of natural stone slab:Flame temperature is 2000 DEG C~2500 DEG C,
Flame jet velocity is 400m/s~1000m/s.Further, after carrying out step 5, using milling machine to unilateral baked wheaten cake face
Each side of composite gypsum floor tile carries out Milling Process, removes stone material composite board laminated board of ceramics periphery material, makes it have the shape of rule
Profile.It is using the technological parameter that each side of the milling machine to stone material composite board laminated board of ceramics carries out Milling Process:Speed of mainshaft 220r/min,
Amount of feeding 2mm/r.
Using technical solution of the present invention, a large amount of gypsum raw material is made to have obtained reasonably answering in building engineering field
With, it is uneven whole by burning treated natural stone slab front, so that composite gypsum floor tile is provided with antiskid function, to day
Before right slabstone is bonded, first passing through grinding processing method makes natural stone slab surfacing, for raising gypsum block and naturally
Adhesion strength between slabstone is laid a good foundation, and natural stone slab reverse side is made sufficiently to be compacted tie with plasterboard, takes full advantage of gypsum material
The load-bearing capacity of material makes composite gypsum floor tile be provided with higher bearing capacity, and manufacturing process flow of the present invention is simple, to gypsum
Slurry is sufficiently stirred, and keeps gypsum slurry condensation closely knit, lays a good foundation to improve the bearing capacity of composite gypsum floor tile.
Further, gypsum block 2 is prepared in step 1 to include the following steps:
Step 1:Mold is prepared using metal material, type chamber is equipped in the mold;
Step 2:One layer of release agent is coated in step 1 type inner cavity surface;Further, release agent is poly- for 133# in step 2
Esters release agent.
Step 3:Gypsum slurry is prepared, takes suitable water and land plaster to put into uniform stirring in stirring container and calcium plaster is made
Material, wherein the quality proportioning of water and land plaster is:10:6 or 10:7;
Step 4:Gypsum slurry is poured within the type chamber that step 2 has coated release agent, and simultaneously using wooden stick to type chamber
Interior gypsum slurry is stirred, and to exclude air therein, gypsum block 2 is obtained after gypsum slurry condensation cure, along perpendicular
Straight upwardly direction is by gypsum block 2 from the intracavitary extraction of type.Further, use wooden stick to the intracavitary gypsum slurry of type in step 4
The process examination being stirred is:First type chamber middle part is stirred, then wooden stick is moved into type chamber surrounding and is stirred, is each stirred
Mix location point the stirring duration be 20s to 30s, wooden stick insertion depth not less than gypsum slurry casting layer depth five/
Four, with the bubble being discharged in gypsum slurry pouring layer, make the closely knit combination of gypsum slurry.
Claims (10)
1. a kind of manufacturing method of unilateral side baked wheaten cake face composite gypsum floor tile, it is characterised in that:Include the following steps:
Step 1:It prepares gypsum block (2), the gypsum block (2) has well-regulated hexahedral shape, to the gypsum block
(2) each surface is polished, and gypsum block (2) surface smoothness is made to reach 1mm or less;
Step 2:Natural stone slab (1) is taken, grinding is carried out to natural stone slab (1) reverse side, makes the natural stone slab (1) reverse side
Surface roughness reaches 12.5 microns or less;
Step 3:Natural stone slab (1) described in step 2 after grinding is put into baking oven, its outer surface will be attached to
On moisture drying;
Step 4:The reverse side of natural stone slab (1) after drying is coated into adhesive for polyurethane, by natural stone slab (1) reverse side
It is adhered on the front of gypsum block described in step 1 (2), then appropriate pressure is applied to natural stone slab (1) front, when poly-
After the solidification of urethane adhesive, natural stone slab (1) is made to be bonded as one with gypsum block (2);
Step 5:It is carried out at baked wheaten cake using front of the flame thrower to the natural stone slab (1) being adhered on gypsum block (2)
Reason forms baked wheaten cake face in the front of natural stone slab (1), obtains unilateral baked wheaten cake face composite gypsum floor tile.
2. the manufacturing method of unilateral side baked wheaten cake face as described in claim 1 composite gypsum floor tile, it is characterised in that:Institute in step 1
Preparation gypsum block (2) is stated to include the following steps:
Step 1:Mold is prepared using metal material, type chamber is equipped in the mold;
Step 2:The type inner cavity surface described in step 1 coats one layer of release agent;
Step 3:Gypsum slurry is prepared, takes suitable water and land plaster to put into uniform stirring in stirring container and gypsum slurry is made,
Wherein the quality proportioning of water and land plaster is:10:6 or 10:7;
Step 4:Gypsum slurry is poured within the type chamber for having coated release agent described in step 2, and simultaneously using wooden stick to type chamber
Interior gypsum slurry is stirred, and to exclude air therein, obtains gypsum block (2) after gypsum slurry condensation cure, along
Direction straight up is by gypsum block (2) from the intracavitary extraction of type.
3. the manufacturing method of unilateral side baked wheaten cake face as claimed in claim 2 composite gypsum floor tile, it is characterised in that:Institute in step 2
Stating release agent is 133# polyesters release agent.
4. the manufacturing method of unilateral side baked wheaten cake face as described in claim 1 composite gypsum floor tile, it is characterised in that:Institute in step 4
It states and is using the process examination that wooden stick is stirred the intracavitary gypsum slurry of type:First the type chamber middle part is stirred, then will
Wooden stick moves to type chamber surrounding and is stirred, and the stirring duration of each mixing position point is 20s to 30s, wooden stick insertion depth
Not less than 4/5ths of gypsum slurry casting layer depth, with the bubble being discharged in gypsum slurry pouring layer, make the calcium plaster
Expect closely knit combination.
5. the manufacturing method of unilateral side baked wheaten cake face as described in claim 1 compound stone plate, it is characterised in that:Described in step 2
It is using the technological parameter that grinding machine carries out grinding to the natural stone slab (1) reverse side:It is B91's that granularity is configured on grinding machine
CBN grinding wheel, the grinding wheel diameter are Φ 100mm, grinding speed 26m/s, amount of feeding 20mm/min.
6. the manufacturing method of unilateral side baked wheaten cake face as described in claim 1 composite gypsum floor tile, it is characterised in that:Institute in step 4
State the technological parameter for making gypsum block (2) and natural stone slab (1) to be bonded as one:Apply pressure to natural stone slab (1) front
For 250kgf~500kgf, application pressure duration is 30min~60min, and the adhesive for polyurethane solidifies solidification temperature
It is 20 DEG C~35 DEG C.
7. the manufacturing method of unilateral side baked wheaten cake face as described in claim 1 compound stone plate, it is characterised in that:Described in step 5
It is using the technological parameter that flame thrower burn processing to natural stone slab (1) front:Flame temperature be 2000 DEG C~
2500 DEG C, flame jet velocity is 400m/s~1000m/s.
8. the manufacturing method of unilateral side baked wheaten cake face as described in claim 1 compound stone plate, it is characterised in that:The unilateral baked wheaten cake
The manufacturing method of face compound stone plate further includes after carrying out step 5, using milling machine to unilateral baked wheaten cake face composite gypsum
Each side of floor tile carries out Milling Process, removes the stone material composite board laminated board of ceramics periphery material, makes it have the appearance profile of rule.
9. the manufacturing method of unilateral side baked wheaten cake face as claimed in claim 8 compound stone plate, it is characterised in that:It is described to use milling machine
The technological parameter for carrying out Milling Process to each side of the stone material composite board laminated board of ceramics is:Speed of mainshaft 220r/min, the amount of feeding
2mm/r。
10. the manufacturing method of unilateral side baked wheaten cake face as claimed in claim 8 compound stone plate, it is characterised in that:The natural stone
Plate (1) thickness is 1st/1st to five/8th of the gypsum block (2) thickness.
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Cited By (1)
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CN111691627A (en) * | 2020-05-20 | 2020-09-22 | 贵州开磷磷石膏综合利用有限公司 | Method for manufacturing metal facing composite gypsum board |
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CN111691627A (en) * | 2020-05-20 | 2020-09-22 | 贵州开磷磷石膏综合利用有限公司 | Method for manufacturing metal facing composite gypsum board |
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