CN108857226B - Box derrick welding auxiliary system and application method thereof - Google Patents
Box derrick welding auxiliary system and application method thereof Download PDFInfo
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- CN108857226B CN108857226B CN201810816576.3A CN201810816576A CN108857226B CN 108857226 B CN108857226 B CN 108857226B CN 201810816576 A CN201810816576 A CN 201810816576A CN 108857226 B CN108857226 B CN 108857226B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
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Abstract
The invention relates to a box derrick welding auxiliary system and a use method thereof, wherein the box derrick welding auxiliary system comprises a box derrick unit and a welding auxiliary supporting device, the box derrick unit comprises four side box boards, each side box board comprises a steel plate, a plurality of H-shaped steel are arranged on the inner side of each steel plate, and a first clamping groove is formed between every two adjacent H-shaped steel; the welding auxiliary supporting device comprises two supporting columns, a first flat pipe positioned between the two supporting columns and a pull rope. The box derrick welding auxiliary system is characterized in that a plurality of H-shaped steel is additionally arranged on the inner side of an existing steel plate, and a welding auxiliary supporting device is arranged between two opposite side box plates, so that the third side box plate and the fourth side box plate cannot deviate in the process of welding, and the four side box plates can be welded into a complete box derrick unit. The auxiliary welding support device can be repeatedly utilized, can not cause obstruction to welding equipment and welding workers in the using process, and is simple and convenient to operate, time-saving and labor-saving.
Description
Technical Field
The invention relates to a box type derrick welding auxiliary system and a using method thereof, and belongs to the technical field of building installation.
Background
Currently, in most coal mines, non-coal mines and underground mining mine construction processes, a derrick is required to be erected, and the derrick is usually of a hollow structure for reducing cost and weight. Since the length of a derrick is typically several tens of meters, it is common to machine several derrick units during the manufacturing process and then connect the derrick units end to end into a derrick. The derrick unit is usually welded into a box structure by adopting four steel plates, and because the length of the steel plates is usually 6-12 m, the width of the steel plates is 3-5 m, the dead weight of the steel plates is large, the operation difficulty of the position adjustment operation of the steel plates is large, when the four steel plates are welded into the derrick unit with the box structure, the third steel plate and the fourth steel plate are easy to deviate during welding due to the extremely large dead weights, so that the four steel plates cannot be welded into the complete box structure.
At present, in order to change the defect, a welding auxiliary supporting device is usually additionally arranged in the welding process, a plurality of metal rods with equal length are usually used for the welding auxiliary supporting device, when a third steel plate or a fourth steel plate is welded, the metal rods are welded between the two opposite steel plates, and are arranged at equal intervals along the length direction of the steel plates, and due to the existence of the metal rods, offset cannot occur between the two opposite steel plates, so that the four steel plates can be welded into a complete box structure. Because of the existence of the metal rod, the welding equipment and the welding staff can carry out the welding operation in the box type derrick unit, and the time and the labor are wasted during the welding operation; in addition, in order to facilitate wiring inside the box derrick, a sufficient space needs to be reserved inside the box derrick unit, that is, after welding operation is completed between two opposite steel plates, the welded metal rod needs to be cut off again, and the cut metal rod cannot be reused due to the change of the length, so that the consumption of the metal rod is very large.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention provides a box derrick welding auxiliary system and a using method thereof, and the specific technical scheme is as follows:
the box derrick welding auxiliary system comprises a box derrick unit and a welding auxiliary supporting device, wherein the box derrick unit comprises four side box plates, each side box plate comprises a steel plate, a plurality of H-shaped steels are arranged on the inner side of each steel plate, the length directions of the H-shaped steels are parallel to the length directions of the steel plates, each H-shaped steel comprises a first flange plate, a web plate and a second flange plate which is identical to the first flange plate in structure, and the second flange plates are connected with the steel plates in a welding mode; a first clamping groove is formed between the adjacent H-shaped steels; the welding auxiliary supporting device comprises two supporting columns, a first flat pipe and a pull rope, wherein the first flat pipe and the pull rope are positioned between the two supporting columns, the supporting columns comprise a second flat pipe which is mutually perpendicular to the first flat pipe, the end part of the first flat pipe is welded with the middle part of the second flat pipe, two ends of the second flat pipe are respectively provided with an electromagnet, and the end face of the second flat pipe is welded with the side wall of the electromagnet; the two ends of the second flat pipe are respectively provided with a first baffle plate and a second baffle plate, the center of the first baffle plate is provided with a first mounting hole for the inlet and outlet of the end part of the second flat pipe, the hole wall of the first mounting hole is welded with the outer side wall of the second flat pipe, the center of the second baffle plate is provided with a second mounting hole for the inlet and outlet of the end part of the second flat pipe, the hole wall of the second mounting hole is welded with the outer side wall of the second flat pipe, the first baffle plate is arranged between the second baffle plate and the electromagnet, and a second clamping groove matched with the edge part of the first flange plate is arranged between the first baffle plate and the second baffle plate; the middle part of first flat pipe has set firmly the pull ring, the tail end and the pull ring fixed connection of stay cord.
As an improvement of the above technical solution, the pitches between the adjacent webs are equal.
As an improvement of the above technical solution, the distance between adjacent webs is x, the length of the electromagnet is equal to the length of the first baffle, and the length of the electromagnet is y, y=x.
As an improvement of the technical scheme, a plurality of reinforcing plates are fixedly arranged between the adjacent side box plates, and the reinforcing plates are arranged in the box type derrick unit.
As an improvement of the technical scheme, the first side box plate is horizontally placed, and then the second side box plate is placed on one side of the first side box plate and welded; in the process of welding the third side box plate or the fourth side box plate, the welding auxiliary supporting device is arranged between the two opposite side box plates, the electromagnet is positioned in the first clamping groove, and the first baffle is positioned in the first clamping groove; in the process of welding the third side box plate or the fourth side box plate, after 0.5-1 meter of welding is finished, the electromagnet is powered off, the stay column is pulled by the stay cord to move 0.5-1 meter along the length direction of the side box plate, then the stay cord is stopped being pulled, the electromagnet is powered on, and the forward welding is continued for 0.5-1 meter.
As an improvement of the technical scheme, in the process of welding the third side box plate or the fourth side box plate, the distance between the support column and the area to be welded is 1-1.5 meters.
According to the box derrick welding auxiliary system, the H-shaped steel is additionally arranged on the inner side of the existing steel plate, and the welding auxiliary supporting device is arranged between the two opposite side box plates, so that the third side box plate and the fourth side box plate cannot deviate in the process of welding, and the four side box plates can be welded into a complete box derrick unit. The welding auxiliary supporting device can not block the activities of welding equipment and welding staff in the using process, and the welding operation is simple and convenient, and is time-saving and labor-saving; the auxiliary welding supporting device can be reused, and construction cost is effectively reduced.
Drawings
FIG. 1 is a schematic diagram of a box derrick welding auxiliary system of the present invention;
FIG. 2 is a schematic diagram of the box derrick welding auxiliary system of the present invention (side view);
FIG. 3 is a schematic view of the structure of the side case plate according to the present invention;
FIG. 4 is a schematic view of the H-section steel structure according to the present invention;
FIG. 5 is a schematic view of a welding auxiliary support device according to the present invention;
FIG. 6 is a schematic diagram illustrating the connection of the first baffle, the second baffle and the second flat tube according to the present invention;
FIG. 7 is a schematic view of the operation of the welding auxiliary support device in welding a third side box plate;
fig. 8 is an internal schematic view of the box derrick unit of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1 to 6, the box derrick welding auxiliary system comprises a box derrick unit and a welding auxiliary supporting device 20, wherein the box derrick unit comprises four side box boards 10, the side box boards 10 comprise steel plates 11, a plurality of H-shaped steel 12 are arranged on the inner sides of the steel plates 11, the length directions of the H-shaped steel 12 are parallel to the length directions of the steel plates 11, the H-shaped steel 12 comprises a first flange plate 121, a web 122 and a second flange plate 123 with the same structure as the first flange plate 121, and the second flange plate 123 is welded and connected with the steel plates 11; a first clamping groove 13 is arranged between adjacent H-shaped steel 12 in the side box plate 10; the welding auxiliary supporting device 20 comprises two supporting columns 21, a first flat tube 22 and a pull rope 23, wherein the first flat tube 22 is positioned between the two supporting columns 21, the supporting columns 21 comprise a second flat tube 211 which is mutually perpendicular to the first flat tube 22, the end part of the first flat tube 22 is welded with the middle part of the second flat tube 211, two ends of the second flat tube 211 are respectively provided with an electromagnet 212, and the end face of the second flat tube 211 is welded with the side wall of the electromagnet 212; the two ends of the second flat tube 211 are respectively provided with a first baffle 213 and a second baffle 214, a first mounting hole for the end part of the second flat tube 211 to enter and exit is formed in the center of the first baffle 213, the first mounting hole is rectangular, the hole wall of the first mounting hole is welded with the outer side wall of the second flat tube 211, a second mounting hole for the end part of the second flat tube 211 to enter and exit is formed in the center of the second baffle 214, the second mounting hole is rectangular, the hole wall of the second mounting hole is welded with the outer side wall of the second flat tube 211, the first baffle 213 is arranged between the second baffle 214 and the electromagnet 212, the first baffle 213 is tightly attached to the electromagnet 212, and a second clamping groove 215 matched with the edge part of the first flange 121 is formed between the first baffle 213 and the second baffle 214; the electromagnet 212 is positioned inside the first clamping groove 13, and the first baffle 213 is positioned inside the first clamping groove 13; a pull ring 221 is fixedly arranged in the middle of the first flat tube 22, and the tail end of the pull rope 23 is fixedly connected with the pull ring 221.
The H-shaped steel 12 is an economic section bar with an H-shaped section, and is also called a universal steel beam, a wide-edge I-steel or a parallel-flange I-steel. The H-section steel 12 is welded to the inner side of the steel plate 11 so that the bending strength of the side case plate 10 is remarkably improved. If the same quality steel plate material is welded on the inner side of the steel plate 11 to obtain a comparison side box plate, the bending strength of the side box plate 10 is 1.7-2.2 times of that of the comparison side box plate.
The first flat tube 22 and the second flat tube 211 are rectangular tubes, and have the same bending resistance and torsional strength, and are light in weight, so that they are widely used for manufacturing mechanical parts and engineering structures. Meanwhile, since the second flat tube 211 has a hollow structure, it is convenient for the cable connected to the electromagnet 212 to be routed inside the second flat tube 211.
In the manufacturing process of the box derrick unit, the first side box plate 10 is horizontally placed on the ground or a horizontal working table, then the second side box plate 10 is placed on one side of the first side box plate 10, and the second side box plate 10 can be supported by a wall surface perpendicular to the ground or a supporting table perpendicular to the horizontal working table, so that the second side box plate 10 is not easy to deviate. After full-welding is adopted between the second side box plate 10 and the first side box plate 10, the third side box plate 10 is placed on the other side of the first side box plate 10, and then a welding auxiliary supporting device 20 is placed between the third side box plate 10 and the second side box plate 10, as shown in fig. 7, wherein the electromagnet 212 is positioned in the first clamping groove 13, the first baffle 213 is positioned in the first clamping groove 13, and the two supporting columns 21 can move along the direction defined by the first clamping groove 13, namely, the two supporting columns 21 can move along the length direction of the side box plate 10; the edge of the first flange plate 121 is just clamped into the second clamping groove 215, and the welding auxiliary supporting device 20 is not offset when moving along the length direction of the side box plate 10 due to the cooperation between the edge of the first flange plate 121 and the second clamping groove 215, and is not offset between the third side box plate 10 and the second side box plate 10 due to the limitation of the first baffle 213 and the second baffle 214. When the welding operation is performed between the third side box board 10 and the second side box board 10, the supporting columns 21 are 1-1.5 meters away from the area to be welded, so that enough movable space is reserved for welding equipment and workers, and meanwhile, an area of 1-1.5 meters exists between the electromagnet 212 and the area to be welded, and the situation that the normal operation of the electromagnet 212 is influenced by high temperature generated when the area to be welded is welded when the electromagnet 212 is electrified can be avoided. In order to prevent the support column 21 from moving, the electromagnet 212 is energized, and since both the steel plate 11 and the H-section steel 12 can be absorbed by the electromagnet 212, the second flat tube 211, the first baffle 213 and the second baffle 214 can also be made of ferroalloy that can be absorbed by the electromagnet 212, and the support column 21 can not move any more under the absorption of the electromagnet 212; after welding 0.5-1 m between the third side box plate 10 and the second side box plate 10, the electromagnet 212 is powered off, the electromagnet 212 does not generate magnetic force at this time, the supporting column 21 is pulled by the pull rope 23 to move 0.5-1 m along the length direction of the side box plate 10, the pull rope 23 is stopped to be pulled, the electromagnet 212 is powered on, and the welding equipment is used for continuously welding the third side box plate 10 and the second side box plate 10 forwards for 0.5-1 m, so that the cycle is performed until the welding between the third side box plate 10 and the second side box plate 10 is completed. Similarly, when the fourth box board 10 is welded, the welding auxiliary supporting device 20 is placed between the fourth side box board 10 and the first side box board 10, and the above operation is repeated until the fourth box board 10 is welded, as shown in fig. 1.
When the third side box plate 10 and the fourth side box plate 10 are welded, due to the welding auxiliary supporting device 20, even if external force or dead weight acts on the two opposite side box plates 10, the two opposite side box plates 10 cannot deviate, so that the four side box plates 10 can be welded into a complete box type derrick unit. In the welding process, each time 0.5-1 meter is welded, the welding auxiliary supporting device 20 moves backwards by 0.5-1 meter, and the welding auxiliary supporting device 20 does not block the activities of welding equipment and welding staff, so that the welding equipment and the welding staff can freely weld in the box-type derrick unit, the operation is simple and convenient, and the time and the labor are saved; moreover, the welding auxiliary supporting device 20 can be moved by means of magnetic force generated by electrifying the electromagnet 212 and by means of de-electrifying the electromagnet 212, so that the fixing and separating operations of the welding auxiliary supporting device 20 become simple and convenient, and meanwhile, the welding auxiliary supporting device 20 can be recycled, and the construction cost is remarkably reduced. Wherein the spacing between adjacent webs 122 is equal. The distance between the adjacent webs 122 is x, the length of the electromagnet 212 is equal to the length of the first baffle 213, and the length of the electromagnet 212 is y, y=x, so that two ends of the electromagnet 212 can contact the webs 122, the adsorption area is further increased, and the fixing effect between the support column 21 and the side box board 10 is improved.
Further, as shown in fig. 8, a plurality of triangular reinforcing plates 30 are fixedly arranged between the adjacent side box plates 10, and the reinforcing plates 30 are all arranged inside the box-type derrick unit. The reinforcing plate 30 functions as a reinforcing rib, and can increase the strength of the joint surface between the adjacent side case plates 10.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (4)
1. The utility model provides a box derrick welding auxiliary system, includes box derrick unit and welding auxiliary support device (20), box derrick unit includes four side boxboards (10), its characterized in that: the side box plate (10) comprises a steel plate (11), a plurality of H-shaped steel (12) are arranged on the inner side of the steel plate (11), the length direction of the H-shaped steel (12) is parallel to the length direction of the steel plate (11), the H-shaped steel (12) comprises a first flange plate (121), a web plate (122) and a second flange plate (123) which has the same structure as the first flange plate (121), and the second flange plate (123) is connected with the steel plate (11) in a welding mode; a first clamping groove (13) is formed between the adjacent H-shaped steel (12); the welding auxiliary supporting device (20) comprises two supporting columns (21), a first flat tube (22) positioned between the two supporting columns (21) and a pull rope (23), wherein the supporting columns (21) comprise a second flat tube (211) which is perpendicular to the first flat tube (22), the end part of the first flat tube (22) is welded with the middle part of the second flat tube (211), two ends of the second flat tube (211) are respectively provided with an electromagnet (212), and the end face of the second flat tube (211) is welded with the side wall of the electromagnet (212); the two ends of the second flat tube (211) are respectively provided with a first baffle (213) and a second baffle (214), the center of the first baffle (213) is provided with a first mounting hole for the end part of the second flat tube (211) to enter and exit, the hole wall of the first mounting hole is welded with the outer side wall of the second flat tube (211), the center of the second baffle (214) is provided with a second mounting hole for the end part of the second flat tube (211) to enter and exit, the hole wall of the second mounting hole is welded with the outer side wall of the second flat tube (211), the first baffle (213) is arranged between the second baffle (214) and the electromagnet (212), and a second clamping groove (215) matched with the edge part of the first flange plate (121) is arranged between the first baffle (213) and the second baffle (214); a pull ring (221) is fixedly arranged in the middle of the first flat pipe (22), and the tail end of the pull rope (23) is fixedly connected with the pull ring (221);
the spacing between adjacent webs (122) is equal;
a plurality of reinforcing plates (30) are fixedly arranged between the adjacent side box plates (10), and the reinforcing plates (30) are arranged in the box type derrick unit.
2. A box derrick welding assist system as set forth in claim 1, wherein: the distance between adjacent webs (122) is x, the length of the electromagnet (212) is equal to the length of the first baffle (213), and the length of the electromagnet (212) is y, y=x.
3. A box derrick welding assist system as claimed in claim 1 or 2, wherein: the using method of the box type derrick welding auxiliary system comprises the following steps:
the first side box plate (10) is horizontally placed, and then the second side box plate (10) is placed on one side of the first side box plate (10) and welded; in the process of welding the third side box plate (10) or the fourth side box plate (10), the welding auxiliary supporting device (20) is arranged between the two opposite side box plates (10), the electromagnet (212) is positioned in the first clamping groove (13), and the first baffle (213) is positioned in the first clamping groove (13); in the process of welding the third side box plate (10) or the fourth side box plate (10), after 0.5-1 meter of welding is finished, the electromagnet (212) is powered off, the support column (21) is pulled by the pull rope (23) to move 0.5-1 meter along the length direction of the side box plate (10), then the pull rope (23) is stopped being pulled, the electromagnet (212) is powered on, and the forward welding is continued for 0.5-1 meter.
4. The method of using a box derrick welding assist system as set forth in claim 1, wherein: in the process of welding the third side box plate (10) or the fourth side box plate (10), the distance between the support column (21) and the area to be welded is 1-1.5 meters.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810816576.3A CN108857226B (en) | 2018-07-24 | 2018-07-24 | Box derrick welding auxiliary system and application method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810816576.3A CN108857226B (en) | 2018-07-24 | 2018-07-24 | Box derrick welding auxiliary system and application method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108857226A CN108857226A (en) | 2018-11-23 |
| CN108857226B true CN108857226B (en) | 2023-06-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810816576.3A Active CN108857226B (en) | 2018-07-24 | 2018-07-24 | Box derrick welding auxiliary system and application method thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN108857226B (en) |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10227130A (en) * | 1997-02-17 | 1998-08-25 | Kumagai Gumi Co Ltd | Steel-plate fixture |
| CN201405178Y (en) * | 2009-05-22 | 2010-02-17 | 天津豪钢机械工程有限公司 | H-beam joint-welding auxiliary tooling |
| CN201664832U (en) * | 2010-04-06 | 2010-12-08 | 海城市石油机械制造有限公司 | Head frame welding platform |
| CN204504575U (en) * | 2014-12-09 | 2015-07-29 | 张向阳 | A kind of process equipment of combined shaft frame |
| CN205464960U (en) * | 2016-01-25 | 2016-08-17 | 上海十三冶建设有限公司 | Assembly platform of H shaped steel |
| CN106695151A (en) * | 2017-03-17 | 2017-05-24 | 铜陵有色建安钢构有限责任公司 | Mounting method of box type derrick |
| CN208556486U (en) * | 2018-07-24 | 2019-03-01 | 铜陵有色建安钢构有限责任公司 | A kind of box-type headframe welding auxiliary system |
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2018
- 2018-07-24 CN CN201810816576.3A patent/CN108857226B/en active Active
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| CN108857226A (en) | 2018-11-23 |
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