CN108857046A - A kind of aluminium alloy extrusions welding equipment - Google Patents
A kind of aluminium alloy extrusions welding equipment Download PDFInfo
- Publication number
- CN108857046A CN108857046A CN201810661750.1A CN201810661750A CN108857046A CN 108857046 A CN108857046 A CN 108857046A CN 201810661750 A CN201810661750 A CN 201810661750A CN 108857046 A CN108857046 A CN 108857046A
- Authority
- CN
- China
- Prior art keywords
- aluminium alloy
- large arm
- alloy extrusions
- hydraulic cylinder
- grinding wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/24—Preliminary treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/10—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/26—Auxiliary equipment
Abstract
The invention discloses a kind of aluminium alloy extrusions welding equipments, including pedestal, horizontally rotate device, large arm, large arm shaft, telescopic hydraulic cylinder, telescopic rod, telescopic rod shaft, L shape forearm, rotation cylinder, fixture, gripper jaw, backing plate, workbench, the workbench is equipped with backing plate, aluminium alloy extrusions to be welded is placed in backing plate, the two sides of the workbench are equipped with manipulator, and the manipulator includes pedestal, horizontally rotates device, large arm, large arm shaft, telescopic hydraulic cylinder, telescopic rod, telescopic rod shaft, L shape forearm, rotation cylinder, fixture and gripper jaw.The present invention is equipped with the grinding device of aluminium alloy extrusions, can polish off the oxidation film on the place surface to be welded of profile, the fusing point of unoxidized aluminium alloy is lower, reduces welding difficulty.And present invention welding aluminum alloy profile by the way of ultrasonic bonding reduces the aerosol cloud generated in welding process while improving welding efficiency, has prevented the generation for welding light.
Description
Technical field
The present invention relates to a kind of aluminium alloy process equipment, specifically a kind of aluminium alloy extrusions welding equipment.
Background technique
Aluminium alloy extrusions is most widely used one kind non-ferrous metal structural material in industry, Aeronautics and Astronautics, automobile,
Machine-building, ship are built, and have been widely applied in finishing and chemical industry.With in recent years science and technology and industrial economy
Rapid development, the demand to aluminum alloy piping welding structural member is increasing, the Research on Weldability enabled aluminum alloy to also therewith deeply.
In the production process of aluminium alloy extrusions, in order to guarantee the corrosion resistance of aluminium alloy extrusions, need to aluminium alloy type
Oxidation processes are done on the surface of material, form fine and close oxidation film.The fusing point of this layer of oxidation film is high, improves aluminium alloy extrusions welding
Difficulty.
Summary of the invention
It is mentioned above in the background art to solve the purpose of the present invention is to provide a kind of aluminium alloy extrusions welding equipment
Problem.
To achieve the above object, the present invention provides the following technical solutions：
A kind of aluminium alloy extrusions welding equipment, including pedestal, horizontally rotate device, is large arm, large arm shaft, telescopic hydraulic cylinder, flexible
Bar, telescopic rod shaft, grinding wheel, grinding wheel mobile mechanism, lifting hydraulic cylinder, hydraulic cylinder rot, roof, rectifier transformer, ultrasound
Wave producer, rotation cylinder, fixture, gripper jaw, backing plate, workbench, controller, program button, operation button, is shown L shape forearm
Display screen, storage card plug, rot and motor, the workbench are equipped with backing plate, and aluminium alloy to be welded is placed in backing plate
Profile, the two sides of the workbench are equipped with manipulator, and the manipulator includes pedestal, horizontally rotates device, large arm, large arm turn
Axis, telescopic hydraulic cylinder, telescopic rod, telescopic rod shaft, L shape forearm, rotation cylinder, fixture and gripper jaw are installed on the pedestal
Have and horizontally rotate device, fix large arm on horizontally rotating device, the top of the large arm passes through large arm shaft and telescopic hydraulic cylinder
The closed end of cylinder body is rotatablely connected, and the top of the telescopic rod in telescopic hydraulic cylinder passes through telescopic rod shaft and the one of L shape forearm
End connection, is equipped with rotation cylinder in the other end of L shape forearm, fixture is fixed on the turntable of rotation cylinder, on fixture
Equipped with gripper jaw；It is the roof of this welding equipment in the top of workbench, beating for aluminium alloy extrusions is installed below roof
Mill apparatus and ultrasonic brazing unit, the grinding device include that grinding wheel, grinding wheel mobile mechanism, lifting hydraulic cylinder and hydraulic cylinder turn
Dynamic device, the hydraulic cylinder rot are mounted on the lower section of roof, in the envelope of the fixed lifting hydraulic cylinder in the lower section of hydraulic cylinder rot
Closed end is equipped with grinding wheel mobile mechanism on the top of the telescopic rod of the lifting hydraulic cylinder, is equipped in grinding wheel mobile mechanism
Grinding wheel；The ultrasonic brazing unit includes rectifier transformer and supersonic generator, and the rectifier transformer is fixed on roof
Lower section, be fixed by the connecting rod connection supersonic generator below rectifier transformer, the connecting rod is hollow structure,
It by the inner hollow of connecting rod, is connected between rectifier transformer and supersonic generator by conducting wire, the ultrasonic wave occurs
The sound wave direction of the launch of device faces backing plate；This equipment be equipped with control system, the control system include controller, programming by
Button, operation button, display screen and storage card plug, the controller are equipped with program button, operation button, display screen and storage
Card plug, wherein program button and operation button are located at the lower section of display screen, and operation button is located at the left side of program button, storage
Deposit the right side that card plug is located at display screen.
As a further solution of the present invention：The inside for horizontally rotating device is equipped with rotary electric machine and retarder, described
Horizontally rotating device slewing area is 360 degree, and its rotational angular velocity is 0.5rad/s.
As further scheme of the invention：The large arm shaft is divided into inner shaft and outer sleeve two parts, large arm shaft
Outer sleeve be fixed in large arm, inner shaft is installed in outer sleeve, one end of the inner shaft is fixed on telescopic hydraulic cylinder cylinder body
Closed end on, and the other end of inner shaft is connected by retarder with rotary electric machine, and big arm pivoted rotational angular velocity is
0.2rad/s。
As further scheme of the invention：The grinding wheel is 200 mesh silicon carbide grinding wheels, and the diameter of grinding wheel is 150mm.
As further scheme of the invention：The grinding wheel mobile mechanism includes rot and motor, described electronic
The output shaft of machine is fixed at the center mounting hole of grinding wheel, and the both ends of the rot are separately fixed at motor and grinding wheel is mobile
In mechanism.
As further scheme of the invention：The fixture is air-actuated jaw, and aid dynamics is 50N, is mounted on folder
It is handled on the inner surface of gripper jaw on tool by frosted.
As further scheme of the invention：The backing plate is made of cast iron, and be carved on the upper surface of backing plate with
The groove of the equivalent width of aluminium alloy extrusions.
As further scheme of the invention：The upper surface of the workbench is made of steel plate, sets below steel plate
There is circulating water cooling system, the temperature drop pipe of circulating water cooling system is close to the steel plate of worktable upper surface.
Compared with prior art, the beneficial effects of the invention are as follows：
The present invention is equipped with the grinding device of aluminium alloy extrusions, can polish off the oxidation film on the place surface to be welded of profile,
The fusing point of unoxidized aluminium alloy is lower, reduces welding difficulty.And the present invention welds aluminium conjunction by the way of ultrasonic bonding
Metal type material reduces the aerosol cloud generated in welding process while improving welding efficiency, has prevented the generation for welding light,
Reduce the Health cost to operator.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of aluminium alloy extrusions welding equipment.
Fig. 2 is the structural schematic diagram of operator in aluminium alloy extrusions welding equipment.
Fig. 3 is the structural schematic diagram of grinding device in aluminium alloy extrusions welding equipment.
In figure：Pedestal 1 horizontally rotates device 2, large arm 3, large arm shaft 4, telescopic hydraulic cylinder 5, telescopic rod 6, telescopic rod shaft
7, grinding wheel 8, grinding wheel mobile mechanism 9, lifting hydraulic cylinder 10, hydraulic cylinder rot 11, roof 12, rectifier transformer 13, ultrasonic wave
Generator 14, L shape forearm 15, rotation cylinder 16, fixture 17, gripper jaw 18, backing plate 19, workbench 20, controller 21, programming are pressed
Button 22, operation button 23, display screen 24, storage card plug 25, rot 91 and motor 92.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Please refer to Fig. 1~3, in the embodiment of the present invention, a kind of aluminium alloy extrusions welding equipment, including pedestal 1, horizontally rotate
Device 2, large arm 3, large arm shaft 4, telescopic hydraulic cylinder 5, telescopic rod 6, telescopic rod shaft 7, grinding wheel 8, grinding wheel mobile mechanism 9, lifting
Hydraulic cylinder 10, hydraulic cylinder rot 11, roof 12, rectifier transformer 13, supersonic generator 14, L shape forearm 15, rotation cylinder
16, fixture 17, gripper jaw 18, backing plate 19, workbench 20, controller 21, program button 22, operation button 23, display screen 24, storage
Card plug 25, rot 91 and motor 92 are deposited, the workbench 20 is equipped with backing plate 19, aluminium to be welded is placed in backing plate 19
Alloy profile, the two sides of the workbench 20 are equipped with manipulator, and the manipulator includes pedestal 1, horizontally rotates device 2, large arm
3, large arm shaft 4, telescopic hydraulic cylinder 5, telescopic rod 6, telescopic rod shaft 7, L shape forearm 15, rotation cylinder 16, fixture 17 and clamping
Pawl 18 is equipped on the pedestal 1 and horizontally rotates device 2, and large arm 3 is fixed on horizontally rotating device 2, and the top of the large arm 3 is logical
The closed end for crossing the cylinder body of large arm shaft 4 and telescopic hydraulic cylinder 5 is rotatablely connected, the top of the telescopic rod 6 in telescopic hydraulic cylinder 5
It is connect by telescopic rod shaft 7 with one end of L shape forearm 15, rotation cylinder 16 is installed in the other end of L shape forearm 15, turned
Take offence cylinder 16 turntable on be fixed with fixture 17, on fixture 17 be equipped with gripper jaw 18；It is this welding in the top of workbench 20
The roof 12 of equipment is equipped with the grinding device and ultrasonic brazing unit of aluminium alloy extrusions in the lower section of roof 12, described to beat
Mill apparatus includes grinding wheel 8, grinding wheel mobile mechanism 9, lifting hydraulic cylinder 10 and hydraulic cylinder rot 11, the hydraulic cylinder rot 11
It is mounted on the lower section of roof 12, in the closed end of the fixed lifting hydraulic cylinder 10 in the lower section of hydraulic cylinder rot 11, the lifting liquid
Grinding wheel mobile mechanism 9 is installed on the top of the telescopic rod of cylinder pressure 10, grinding wheel 8 is installed in grinding wheel mobile mechanism 9；It is described super
Sound wave welder includes rectifier transformer 13 and supersonic generator 14, and the rectifier transformer 13 is fixed under roof 12
Side is fixed by the connecting rod connection supersonic generator 14 in the lower section of rectifier transformer 13, and the connecting rod is hollow structure,
By the inner hollow of connecting rod, connected between rectifier transformer 13 and supersonic generator 14 by conducting wire, the ultrasonic wave
The sound wave direction of the launch of generator 14 faces backing plate 19；This equipment is equipped with control system, and the control system includes controller
21, program button 22, operation button 23, display screen 24 and storage card plug 25, the controller 21 be equipped with program button 22,
Operation button 23, display screen 24 and storage card plug 25, wherein program button 22 and operation button 23 are located under display screen 24
Side, and operation button 23 is located at the left side of program button 22, storage card plug 25 is located at the right side of display screen 24.
The inside for horizontally rotating device 2 is equipped with rotary electric machine and retarder, described to horizontally rotate 2 slewing area of device and be
360 degree, and its rotational angular velocity is 0.5rad/s.
The large arm shaft 4 is divided for inner shaft and outer sleeve two parts, and the outer sleeve of large arm shaft 4 is fixed in large arm 3,
Inner shaft is installed, one end of the inner shaft is fixed on the closed end of 5 cylinder body of telescopic hydraulic cylinder, and the other end of inner shaft is logical in outer sleeve
It crosses retarder to connect with rotary electric machine, the rotational angular velocity of large arm shaft 4 is 0.2rad/s.
The grinding wheel 8 is 200 mesh silicon carbide grinding wheels, and the diameter of grinding wheel 8 is 150mm.
The grinding wheel mobile mechanism 9 includes rot 91 and motor 92, and the output shaft of the motor 92 is fixed on sand
At the center mounting hole of wheel 8, the both ends of the rot 91 are separately fixed on motor 92 and grinding wheel mobile mechanism 9.
The fixture 17 is air-actuated jaw, and aid dynamics is 50N, is mounted on the inside table of the gripper jaw 18 on fixture 17
It is handled on face by frosted.
The backing plate 19 is made of cast iron, and is carved with and the equivalent width of aluminium alloy extrusions on the upper surface of backing plate 19
Groove.
The upper surface of the workbench 20 is made of steel plate, is equipped with circulating water cooling system, recirculated water cooling in the lower section of steel plate
The temperature drop pipe of system is close to the steel plate of 20 upper surface of workbench.
The working principle of the invention is：
The manipulator of 20 two sides of workbench clamps aluminium alloy extrusions, and the surface to be welded of aluminium alloy extrusions is placed at grinding wheel 8 and is ground
Go the oxide layer on surface.Subsequent two aluminium alloy extrusions docking, and be placed in the groove on backing plate 19, subsequent start-up ultrasonic wave
Generator 14 is towards transmitting ultrasonic wave at aluminium alloy extrusions, quickly to improve the temperature at aluminium alloy extrusions docking.It is mechanical simultaneously
Hand holds aluminium alloy extrusions and docks prescription to force to it, achievees the effect that press.
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art,
It is still possible to modify the technical solutions described in the foregoing embodiments, or part of technical characteristic is carried out etc.
With replacement, all within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in this
Within the protection scope of invention.
Claims (8)
1. a kind of aluminium alloy extrusions welding equipment, including pedestal (1), horizontally rotates device (2), large arm (3), large arm shaft (4), stretches
Contracting hydraulic cylinder (5), telescopic rod (6), telescopic rod shaft (7), grinding wheel (8), grinding wheel mobile mechanism (9), lifting hydraulic cylinder (10), liquid
Cylinder pressure rot (11), roof (12), rectifier transformer (13), supersonic generator (14), L shape forearm (15), rotation cylinder
(16), fixture (17), gripper jaw (18), backing plate (19), workbench (20), controller (21), program button (22), operation button
(23), display screen (24) and storage card plug (25), which is characterized in that the workbench (20) is equipped with backing plate (19), is padding
Plate (19) places aluminium alloy extrusions to be welded, and the two sides of the workbench (20) are equipped with manipulator, and the manipulator includes
Pedestal (1) horizontally rotates device (2), large arm (3), large arm shaft (4), telescopic hydraulic cylinder (5), telescopic rod (6), telescopic rod shaft
(7), L shape forearm (15), rotation cylinder (16), fixture (17) and gripper jaw (18) are equipped on the pedestal (1) and horizontally rotate
Device (2) is fixed large arm (3) on horizontally rotating device (2), and the top of the large arm (3) passes through large arm shaft (4) and telescopic hydraulic
The closed end of the cylinder body of cylinder (5) is rotatablely connected, and the top of the telescopic rod (6) in telescopic hydraulic cylinder (5) passes through telescopic rod shaft
(7) it is connect with one end of L shape forearm (15), rotation cylinder (16) is installed in the other end of L shape forearm (15), in rotation cylinder
(16) it is fixed with fixture (17) on turntable, is equipped with gripper jaw (18) on fixture (17)；
It is the roof (12) of this welding equipment in the top of workbench (20), aluminium alloy extrusions is installed below roof (12)
Grinding device and ultrasonic brazing unit, the grinding device includes grinding wheel (8), grinding wheel mobile mechanism (9), lifting hydraulic cylinder
(10) and hydraulic cylinder rot (11), the hydraulic cylinder rot (11) are mounted on the lower section of roof (12), rotate in hydraulic cylinder
The closed end of lifting hydraulic cylinder (10) is fixed in the lower section of device (11), installs on the top of the telescopic rod of the lifting hydraulic cylinder (10)
There are grinding wheel mobile mechanism (9), grinding wheel (8) are installed on grinding wheel mobile mechanism (9)；
The ultrasonic brazing unit includes rectifier transformer (13) and supersonic generator (14), the rectifier transformer (13)
It is fixed on the lower section of roof (12), is fixed by the connecting rod connection supersonic generator below rectifier transformer (13)
(14), the connecting rod is hollow structure, by the inner hollow of connecting rod, rectifier transformer (13) and supersonic generator
(14) it is connected between by conducting wire, the sound wave direction of the launch of the supersonic generator (14) faces backing plate (19)；
This equipment be equipped with control system, the control system include controller (21), program button (22), operation button (23),
Display screen (24) and storage card plug (25), the controller (21) are equipped with program button (22), operation button (23), display
Shield (24) and storage card plug (25), wherein program button (22) and operation button (23) are located at the lower section of display screen (24), and
Operation button (23) is located at the left side of program button (22), and storage card plug (25) is located at the right side of display screen (24).
2. aluminium alloy extrusions welding equipment according to claim 1, which is characterized in that described to horizontally rotate the interior of device (2)
Portion is equipped with rotary electric machine and retarder, and described to horizontally rotate device (2) slewing area be 360 degree, and its rotational angular velocity is
0.5rad/s。
3. aluminium alloy extrusions welding equipment according to claim 1, which is characterized in that in the large arm shaft (4) is divided into
Axis and outer sleeve two parts, the outer sleeve of large arm shaft (4) are fixed on large arm (3), and inner shaft is equipped in outer sleeve, described
One end of inner shaft is fixed on the closed end of telescopic hydraulic cylinder (5) cylinder body, and the other end of inner shaft is connected by retarder and rotary electric machine
It connects, the rotational angular velocity of large arm shaft (4) is 0.2rad/s.
4. aluminium alloy extrusions welding equipment according to claim 1, which is characterized in that the grinding wheel (8) is the carbonization of 200 mesh
Silica sand wheel, the diameter of grinding wheel (8) are 150mm.
5. aluminium alloy extrusions welding equipment according to claim 1, which is characterized in that grinding wheel mobile mechanism (9) packet
Rot (91) and motor (92) are included, the output shaft of the motor (92) is fixed at the center mounting hole of grinding wheel (8), institute
The both ends for stating rot (91) are separately fixed on motor (92) and grinding wheel mobile mechanism (9).
6. aluminium alloy extrusions welding equipment according to claim 1, which is characterized in that the fixture (17) is pneumatic clamps
Tool, aid dynamics are 50N, are mounted on the inner surface of the gripper jaw (18) on fixture (17) and handle by frosted.
7. aluminium alloy extrusions welding equipment according to claim 1, which is characterized in that the backing plate (19) is by cast iron system
At, and it is carved on the upper surface of backing plate (19) groove with the equivalent width of aluminium alloy extrusions.
8. aluminium alloy extrusions welding equipment according to claim 1, which is characterized in that the upper surface of the workbench (20)
It is made of steel plate, is equipped with circulating water cooling system in the lower section of steel plate, the temperature drop pipe of circulating water cooling system is close to workbench (20)
The steel plate of upper surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810661750.1A CN108857046A (en) | 2018-06-25 | 2018-06-25 | A kind of aluminium alloy extrusions welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810661750.1A CN108857046A (en) | 2018-06-25 | 2018-06-25 | A kind of aluminium alloy extrusions welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108857046A true CN108857046A (en) | 2018-11-23 |
Family
ID=64294567
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810661750.1A Pending CN108857046A (en) | 2018-06-25 | 2018-06-25 | A kind of aluminium alloy extrusions welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108857046A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110497119A (en) * | 2019-08-23 | 2019-11-26 | 凌军 | A kind of welder for removing oxide layer |
| CN114700733A (en) * | 2022-04-08 | 2022-07-05 | 广西中大旺幕墙门窗有限公司 | Framework welding equipment for aluminum alloy doors and windows |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110497119A (en) * | 2019-08-23 | 2019-11-26 | 凌军 | A kind of welder for removing oxide layer |
| CN114700733A (en) * | 2022-04-08 | 2022-07-05 | 广西中大旺幕墙门窗有限公司 | Framework welding equipment for aluminum alloy doors and windows |
| CN114700733B (en) * | 2022-04-08 | 2023-03-10 | 广西中大旺幕墙门窗有限公司 | Framework welding equipment for aluminum alloy doors and windows |
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Application publication date: 20181123 |