CN108856607A - Multi-functional full-automatic bending iron silk device - Google Patents
Multi-functional full-automatic bending iron silk device Download PDFInfo
- Publication number
- CN108856607A CN108856607A CN201810889458.5A CN201810889458A CN108856607A CN 108856607 A CN108856607 A CN 108856607A CN 201810889458 A CN201810889458 A CN 201810889458A CN 108856607 A CN108856607 A CN 108856607A
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- Prior art keywords
- component
- raw material
- line
- straightening
- automatic bending
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 54
- 238000005452 bending Methods 0.000 title claims abstract description 38
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 27
- 238000005520 cutting process Methods 0.000 claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 13
- 239000002994 raw material Substances 0.000 claims description 55
- 238000012546 transfer Methods 0.000 claims description 43
- 238000003466 welding Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 abstract description 12
- 238000012545 processing Methods 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 10
- 238000000465 moulding Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 4
- 229910000831 Steel Inorganic materials 0.000 abstract description 3
- 239000010959 steel Substances 0.000 abstract description 3
- 230000007547 defect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000015895 biscuits Nutrition 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F45/00—Wire-working in the manufacture of other particular articles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The present invention relates to a kind of multi-functional full-automatic bending iron silk devices, circuit box, control cabinet, curved line mechanism including workbench and setting on the table, the curved line mechanism includes the straightening component set gradually along workbench, wire feeding assembly, cutting assembly and curved line component.The multi-functional full-automatic bending iron silk device is matched by straightening component, wire feeding assembly, cutting assembly and curved line component, multiple tracks bending can be carried out automatically, one-pass molding, whole process does not need manual operation, greatly reduce the labour of worker, improve processing efficiency, it ensure that precision, reduce defect rate, the multi-functional full-automatic bending iron silk device can process the material of the various shapes such as steel wire, hollow pipe, stitching flat wire, it is applicable not only to complex-shaped Pattern iron supporter, is also capable of processing the workpiece of other shapes, the scope of application is very wide.
Description
Technical field:
The present invention relates to swan neck system technical field more particularly to a kind of multi-functional full-automatic bending iron silks for Pattern iron supporter
Device.
Background technique:
Existing Pattern iron supporter generally uses the materials such as steel wire, hollow pipe or stitching flat wire integrally to bend, however due to flower
The overall structure of brandreth is larger, and at least two operators is needed to carry out multiple tracks bending and molding by bending machine, not only time-consuming to take
Power, processing efficiency is poor, and obtained finished product consistency is poor, often because certain one of bending deviation occurs and leads to whole report
It is useless, substantially increase the production cost of enterprise.
Summary of the invention:
The purpose of the present invention is in view of the drawbacks of the prior art, provide it is a kind of it is simple to operate, can one-pass molding plus
Work is high-efficient, good product quality multi-functional full-automatic bending iron silk device.
The present invention is achieved through the following technical solutions:A kind of multi-functional full-automatic bending iron silk device, including workbench
And circuit box, the control cabinet, curved line mechanism of setting on the table, the curved line mechanism includes the tune set gradually along workbench
Straight component, wire feeding assembly, cutting assembly and curved line component;
The straightening component is used for by raw material straightening, including line transfer plate and several line transfer wheels being arranged on line transfer plate, respectively
The straightening channel passed through for raw material is formed between line transfer wheel;
The output end of straightening component is arranged in the wire feeding assembly, for driving raw material to transmit, including line sending motor, line sending
Shaft and several Wire Wheels, the line sending motor drive Wire Wheel rotation by line sending shaft, are formed between Wire Wheel for original
Expect the Transfer pipe passed through;
The output end of wire feeding assembly, including cutting motor, cutter seat and cutter, the cutter is arranged in the cutting assembly
It is arranged on cutter seat, the cutting motor can drive cutter to rotate;
The curved line component includes internal model lift servo motor, external mold rotating servo motor, internal model and external mold, the external mold
It is set in outside internal model, several location holes is offered on external mold, the positioning hole is detachably connected with pilot pin, the internal model
On offer straight-line groove for clamping raw material, the internal model lift servo motor can drive internal model to go up and down, the external mold rotation
Servo motor can drive external mold to rotate.
Firstly, the present invention to be considered be raw material the problem of.Before Pattern iron supporter bending, length is longer, by upper one
The raw material that procedure processes more or less has certain bending, if directly carrying out bending, certainly will influence the essence of bending
The total quality of degree and product.And if raw material are coiled strip, it also needs first to carry out it leveling processing, could use,
It is very troublesome.Therefore, the present invention devises special straightening component.
Secondly, it is envisaged that the transportation problem of raw material.The present invention uses simple wire feeding assembly, passes through servo motor
And Wire Wheel carries out line sending, and it is easy to adjust, it is adapted to the raw material without type.
In view of the continuity of processing, simple cutting assembly is had also been devised in the present invention, and the Pattern iron supporter processed can be certainly
Dynamic cutting.
Finally, being then vital bending problem.There are many automatic bending machine in the prior art, however major part exists
It still needs manually to assist in bending process.Artificial in order to replace, some automatic bending machines use complicated positioning
Mechanism not only increases production cost, also produces limitation to the raw material of processing, so that such automatic bending machine is only capable of rolling over
The raw material of curved specific shape.In addition, the use of positioning mechanism also limits the shape of bending, if product structure is more multiple
It is miscellaneous, it is often necessary to processed by two sets or two sets or more automatic bending systems, can not one-pass molding, versatility is poor.And this hair
The curved line component of bright design can solve this problem.
In order to guarantee the levelness of raw material entirety, the quality of product is further increased, the straightening component includes laterally
Straightening component and longitudinal straightening component, the transverse direction straightening component include that the horizontal line transfer plate and setting parallel with horizontal plane exist
Several lateral line transfer wheels on horizontal line transfer plate form lateral straightening channel, the longitudinal direction straightening component between lateral line transfer wheel
Including the vertical line transfer plate perpendicular with horizontal plane and several longitudinal line transfer wheels being arranged on vertical line transfer plate, longitudinal line transfer wheel
Between form longitudinal straightening channel.
For accurate adjusting tightness, the adjusting screw rod for adjusting Transfer pipe width is provided on the Wire Wheel,
The adjustable Wire Wheel of adjusting screw rod clamps the elasticity of raw material, to control process velocity.
Since raw material surface may have foreign matter, or since each component of preamble does not adjust accurately, if raw material is straight
Row following process is tapped into, a large amount of substandard products can be generated, in order to guarantee that raw material can be accurately into wire feeding assembly and preventing time
Product are provided with conducting wire block between the wire feeding assembly and cutting assembly, offered on the conducting wire block for being oriented to raw material
Straight-line groove.
Since certain positions of some products need to carry out chamfering or soldering, the present invention is defeated in curved line component
Outlet be provided with can chamfer angle component to raw material chamfering and the weld assembly that raw material can be welded, the chamfer angle component, welding
Component is arranged on the slide rail, and chamfer angle component, weld assembly can be slided along sliding rail.
Preferably, the chamfer angle component includes rotating electric machine, gripping sleeve and chamfer cutter, the gripping sleeve is for receiving
And the raw material of curved line component output is clamped, the rotating electric machine can drive chamfer cutter rotation to fall to the raw material in gripping sleeve
Angle.
Preferably, the weld assembly includes clamping electrode, welding electrode and cylinder, the clamping electrode is for receiving
And the raw material of curved line component output is clamped, the cylinder can drive welding electrode to move left and right to the raw material clamped in electrode
Welding.
The beneficial effects of the invention are as follows:The multi-functional full-automatic bending iron silk device passes through straightening component, wire feeding assembly, cutting
Component and curved line component match, and can carry out multiple tracks bending, one-pass molding automatically, and whole process does not need manual operation, greatly
The labour for reducing worker greatly, improves processing efficiency, ensure that precision, reduce defect rate, this is multi-functional full-automatic curved
Iron wire device can process the material of the various shapes such as steel wire, hollow pipe, stitching flat wire, be applicable not only to complex-shaped colored iron
Frame, is also capable of processing the workpiece of other shapes, and the scope of application is very wide.
Detailed description of the invention:
Fig. 1 is the main view of multi-functional full-automatic bending iron silk device of the invention;
Fig. 2 is the top view of multi-functional full-automatic bending iron silk device of the invention;
Fig. 3 is the rearview of multi-functional full-automatic bending iron silk device of the invention;
Fig. 4 is the structural schematic diagram of straightening component of the invention;
Fig. 5 is the partial structural diagram of curved line component of the invention;
Fig. 6 is the structural schematic diagram of chamfer angle component and weld assembly of the invention.
Specific embodiment:
The preferred embodiments of the present invention will be described in detail with reference to the accompanying drawing, so that advantages and features of the invention energy
It is easier to be understood by those skilled in the art, so as to make a clearer definition of the protection scope of the present invention.The present invention is mentioned
The direction term arrived, such as "upper", "lower", "front", "rear", "left", "right", "top", "bottom" etc. are only with reference to annexed drawings
Direction.Therefore, the direction term used is to illustrate and understand the present invention, rather than to limit the present invention.
As shown in Figure 1-3, a kind of multi-functional full-automatic bending iron silk device, including workbench 1 and is arranged on workbench 1
Circuit box 11, control cabinet 12, curved line mechanism, the circuit box 11 are arranged in workbench 1, are used for each assembly power supply, described
Control cabinet 12 is arranged on 1 table top of workbench, for being programmed and grasping machine, the curved line mechanism include along workbench 1 successively
Straightening component 2, wire feeding assembly 3, cutting assembly 5 and the curved line component 6 of setting are additionally provided with fuel tank and air-cooled in the workbench 1
But device 13, for providing power to each actuator, in order to fall the product processed freely, the workbench 1 is set as
It is tilted with horizontal plane.
Straightening component 2 as shown in Figure 4 is used for curved 9 straightening of raw material, including lateral straightening component and longitudinal straightening
Component, the transverse direction straightening component include the horizontal line transfer plate 21 parallel with horizontal plane and are arranged on horizontal line transfer plate 21
Several transverse direction line transfer wheels 22, lateral line transfer wheel 22 are two rows, and lateral straightening channel is formed between two rows of transverse direction line transfer wheels 22, described
Longitudinal straightening component includes that the vertical line transfer plate 23 perpendicular with horizontal plane and the two rows being arranged on vertical line transfer plate 23 are longitudinal
Line transfer wheel 24 forms longitudinal straightening channel between two rows of longitudinal direction line transfer wheels 24.Lateral line transfer wheel 22 and longitudinal line transfer wheel 24
It adjusts, the two mutual cooperation can play preferable pressing effect, can also flatten even if using biscuit.
The output end of straightening component 2 is arranged in the wire feeding assembly 3, as the power source that raw material 9 transmits, drives raw material 9
Constantly forward, including line sending motor 32, line sending shaft 34 and two rows of Wire Wheels 33, the line sending motor 32 pass through line sending shaft 34
It drives Wire Wheel 33 to rotate, forms the Transfer pipe passed through for raw material 9 between two rows of Wire Wheels 33, set on the Wire Wheel 33
It is equipped with the adjusting screw rod 31 for adjusting Transfer pipe width, the adjustable Wire Wheel 33 of adjusting screw rod 31 clamps the pine of raw material 9
Tightness, to control process velocity.
The output end of wire feeding assembly 3, including cutting motor, cutter seat and cutter is arranged in the cutting assembly 5, described to cut
Knife is arranged on cutter seat, and the cutting motor can drive cutter to rotate, and the every rotation of cutter is primary, can once be cut.
Certainly, which can also be used the common cutting mechanism of saw disc class and is replaced.
It is provided with conducting wire block 4 between the wire feeding assembly 3 and cutting assembly 5, offers on the conducting wire block 4 for original
The straight-line grooves of 9 guiding of material, straight-line groove can be oriented tos raw material 9 in being wrapped in raw material, prevent it can not standard due to being upturned
Really enter in curved line component 6.
As shown in figure 5, the curved line component 6 includes internal model lift servo motor 61, external mold rotating servo motor 62, internal model
64 and external mold 63, the external mold 63 be set in outside internal model 64, several location holes 66 are offered on external mold 63, in the location hole 66
It is detachably connected with pilot pin, the straight-line groove 65 for clamping raw material 9 is offered in the internal model 64, the internal model lifting is watched
Taking motor 61 can drive internal model 64 to go up and down, and the external mold rotating servo motor 62 can drive external mold 63 to rotate.According to what is processed
The shape of product installs corresponding pilot pin in each location hole 66.In addition, pilot pin can be driven using cylinder, when need
When using a certain pilot pin, cylinder drives its rising, and the contracting of remaining pilot pin prevents to collide in location hole 66.
As described in Figure 6, be provided with can chamfer angle component 8 to 9 chamfering of raw material and can be to raw material 9 for 6 output end of curved line component
The weld assembly 7 of welding, the chamfer angle component 8, weld assembly 7 are arranged on sliding rail 10, and shift servo motor 14 can drive down
Angular component 8, weld assembly 7 are slided along sliding rail 10.The chamfer angle component 8 includes rotating electric machine 81, gripping sleeve 83 and chamfer cutter
82, the gripping sleeve 83 is used to receive and clamp the raw material 9 of the output of curved line component 6, and the rotating electric machine 81 can drive chamfering vehicle
The rotation of knife 82 is to 9 chamfering of raw material in gripping sleeve 83.The weld assembly 7 include clamp electrode 73, welding electrode 72 and
Cylinder 71, the raw material 9 for clamping electrode 73 and being used to receive and clamp the output of curved line component 6, the cylinder 71 can drive welding
Electrode 72 moves left and right to weld the raw material 9 clamped in electrode 73.
When processing, raw material 9 is initially entered in bar straightening mechanism 2, the lateral line transfer wheel 22 of bar straightening mechanism and longitudinal line transfer wheel 24
Lateral to raw material 9, longitudinal to flatten, the raw material 9 after pressing enters in curved line component 6 through wire feeding assembly 3, guide pad 4, curved line component
6 internal model 64 rises, and raw material 9 is inserted into the straight-line groove 65 of internal model 64, at this point, external mold 63 is rotated, it is corresponding on external mold 63
Pilot pin raw material 9 can be pushed to rotate, the every rotation of external mold 63 is primary, can be completed one of bending, and the angle of bending
It can then be controlled according to the angle that external mold 63 rotates, to constantly complete the processing of product.It should be noted that when passing through guide
When 9 length of raw material of block 4 is the length of product, cutting assembly 5 cuts off it, which can be same with flexing movement
Shi Jinhang will not influence each other, to process finished product one by one.When certain products need to carry out chamfering or welding, subsequent weldering
Connected components 7 and chamfer angle component 8 can operate, finally, finished product is fallen automatically and is collected due to gravity, complete processing.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously
It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art
It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to protection of the invention
Range.
Claims (7)
1. a kind of multi-functional full-automatic bending iron silk device, including workbench and setting circuit box on the table, control cabinet, curved
Line mechanism, it is characterised in that:The curved line mechanism includes the straightening component set gradually along workbench, wire feeding assembly, cutting group
Part and curved line component;
The straightening component is used for by raw material straightening, including line transfer plate and several line transfer wheels being arranged on line transfer plate, each line transfer
The straightening channel passed through for raw material is formed between wheel;
The output end of straightening component is arranged in the wire feeding assembly, for driving raw material to transmit, including line sending motor, line sending shaft
And several Wire Wheels, the line sending motor drive Wire Wheel rotation by line sending shaft, are formed between Wire Wheel logical for raw material
The Transfer pipe crossed;
The output end of wire feeding assembly, including cutting motor, cutter seat and cutter, the cutter setting is arranged in the cutting assembly
On cutter seat, the cutting motor can drive cutter to rotate;
The curved line component includes internal model lift servo motor, external mold rotating servo motor, internal model and external mold, and the external mold is arranged
Several location holes are offered outside internal model, on external mold, the positioning hole is detachably connected with pilot pin, opens in the internal model
Equipped with the straight-line groove for clamping raw material, the internal model lift servo motor can drive internal model to go up and down, the external mold rotating servo
Motor can drive external mold to rotate.
2. multi-functional full-automatic bending iron silk device according to claim 1, it is characterised in that:The straightening component includes cross
To straightening component and longitudinal straightening component, the transverse direction straightening component includes the horizontal line transfer plate and setting parallel with horizontal plane
Several lateral line transfer wheels on horizontal line transfer plate form lateral straightening channel, the longitudinal direction straightening group between lateral line transfer wheel
Part includes the vertical line transfer plate perpendicular with horizontal plane and several longitudinal line transfer wheels for being arranged on vertical line transfer plate, longitudinal line transfer
Longitudinal straightening channel is formed between wheel.
3. multi-functional full-automatic bending iron silk device according to claim 1, it is characterised in that:It is provided on the Wire Wheel
For adjusting the adjusting screw rod of Transfer pipe width.
4. multi-functional full-automatic bending iron silk device according to claim 1, it is characterised in that:The wire feeding assembly and cutting
It is provided with conducting wire block between component, the straight-line groove for being oriented to raw material is offered on the conducting wire block.
5. multi-functional full-automatic bending iron silk device according to claim 1, it is characterised in that:The curved line component output end
Be provided with can chamfer angle component to raw material chamfering and the weld assembly that raw material can be welded, the chamfer angle component, weld assembly
On the slide rail, chamfer angle component, weld assembly can be slided along sliding rail for setting.
6. multi-functional full-automatic bending iron silk device according to claim 5, it is characterised in that:The chamfer angle component includes rotation
Rotating motor, gripping sleeve and chamfer cutter, the gripping sleeve are used to receive and clamp the raw material of curved line component output, the electric rotating
Machine can drive chamfer cutter rotation to the raw material chamfering in gripping sleeve.
7. multi-functional full-automatic bending iron silk device according to claim 5, it is characterised in that:The weld assembly includes folder
Tight electrode, welding electrode and cylinder, the raw material for clamping electrode and being used to receive and clamp the output of curved line component, the cylinder can
Driving welding electrode moves left and right to weld the raw material clamped in electrode.
Priority Applications (1)
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CN201810889458.5A CN108856607A (en) | 2018-08-07 | 2018-08-07 | Multi-functional full-automatic bending iron silk device |
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CN201810889458.5A CN108856607A (en) | 2018-08-07 | 2018-08-07 | Multi-functional full-automatic bending iron silk device |
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CN108856607A true CN108856607A (en) | 2018-11-23 |
Family
ID=64317216
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CN201810889458.5A Pending CN108856607A (en) | 2018-08-07 | 2018-08-07 | Multi-functional full-automatic bending iron silk device |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109622810A (en) * | 2018-12-25 | 2019-04-16 | 中冶建筑研究总院有限公司 | Mesh sheet processing unit (plant) and method |
CN109773483A (en) * | 2018-12-24 | 2019-05-21 | 贵阳万江航空机电有限公司 | A kind of method of plug blades forming parts |
CN110153723A (en) * | 2019-06-19 | 2019-08-23 | 嘉兴市远超自动化设备有限公司 | The T-piece assembly machine of case drawbar |
CN110614335A (en) * | 2019-10-24 | 2019-12-27 | 东莞市精焊机械科技有限公司 | Automatic wire welding steel buckle machine |
CN111451778A (en) * | 2020-04-10 | 2020-07-28 | 佛山市尚申金属制品有限公司 | Full-automatic chamfering 3D bending butt welding forming all-in-one machine for basket wire |
CN111505967A (en) * | 2020-05-06 | 2020-08-07 | 中核(天津)科技发展有限公司 | Control circuit of semi-automatic assembling and detecting device |
CN113021012A (en) * | 2021-03-17 | 2021-06-25 | 大连华枝金属制品制造有限公司 | Automatic frame enclosing machine |
CN113414312A (en) * | 2021-02-05 | 2021-09-21 | 广东金客厨房科技有限公司 | Automatic straightening, bending and forming equipment for metal wire |
CN113814303A (en) * | 2021-09-24 | 2021-12-21 | 津上精密机床(浙江)有限公司 | Straightening and bending equipment |
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Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109773483B (en) * | 2018-12-24 | 2020-11-06 | 贵阳万江航空机电有限公司 | Method for forming plug piece part |
CN109773483A (en) * | 2018-12-24 | 2019-05-21 | 贵阳万江航空机电有限公司 | A kind of method of plug blades forming parts |
CN109622810A (en) * | 2018-12-25 | 2019-04-16 | 中冶建筑研究总院有限公司 | Mesh sheet processing unit (plant) and method |
CN110153723A (en) * | 2019-06-19 | 2019-08-23 | 嘉兴市远超自动化设备有限公司 | The T-piece assembly machine of case drawbar |
CN110153723B (en) * | 2019-06-19 | 2024-03-05 | 嘉兴市远超自动化设备有限公司 | T-shaped piece assembly machine for luggage pull rod |
CN110614335A (en) * | 2019-10-24 | 2019-12-27 | 东莞市精焊机械科技有限公司 | Automatic wire welding steel buckle machine |
CN110614335B (en) * | 2019-10-24 | 2024-05-14 | 东莞市精焊机械科技有限公司 | Automatic wire welding steel fastener machine |
CN111451778A (en) * | 2020-04-10 | 2020-07-28 | 佛山市尚申金属制品有限公司 | Full-automatic chamfering 3D bending butt welding forming all-in-one machine for basket wire |
CN111505967A (en) * | 2020-05-06 | 2020-08-07 | 中核(天津)科技发展有限公司 | Control circuit of semi-automatic assembling and detecting device |
CN113414312A (en) * | 2021-02-05 | 2021-09-21 | 广东金客厨房科技有限公司 | Automatic straightening, bending and forming equipment for metal wire |
CN113021012A (en) * | 2021-03-17 | 2021-06-25 | 大连华枝金属制品制造有限公司 | Automatic frame enclosing machine |
CN113814303A (en) * | 2021-09-24 | 2021-12-21 | 津上精密机床(浙江)有限公司 | Straightening and bending equipment |
CN113814303B (en) * | 2021-09-24 | 2023-06-02 | 津上精密机床(浙江)有限公司 | Straightening and bending equipment |
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Application publication date: 20181123 |