CN108841480B - Fermentation device - Google Patents
Fermentation device Download PDFInfo
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- CN108841480B CN108841480B CN201810715768.5A CN201810715768A CN108841480B CN 108841480 B CN108841480 B CN 108841480B CN 201810715768 A CN201810715768 A CN 201810715768A CN 108841480 B CN108841480 B CN 108841480B
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- fermentation tank
- fermentation
- rotating shaft
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12G—WINE; PREPARATION THEREOF; ALCOHOLIC BEVERAGES; PREPARATION OF ALCOHOLIC BEVERAGES NOT PROVIDED FOR IN SUBCLASSES C12C OR C12H
- C12G3/00—Preparation of other alcoholic beverages
- C12G3/02—Preparation of other alcoholic beverages by fermentation
Abstract
The invention belongs to the field of wine product processing, and particularly discloses a fermentation device which comprises a fermentation tank, a detection unit and an exhaust unit, wherein the detection unit comprises a disc fixed on the outer wall of the fermentation tank; a pull rope is wound in the middle of the rotating shaft, the end part of the pull rope is fixed on the rotating shaft, and a detection block is fixed at the lower end of the pull rope; the exhaust unit is including fixing a plurality of dogteeth in the pivot, and the dogtooth rotates along pivot circumference equipartition on the fermentation cylinder inner wall and is connected with the gear, and the dogtooth rotates and can with gear engagement, installs the second torsional spring between gear and the fermentation cylinder inner wall, and the eccentric through-hole that is equipped with on the gear, lie in gear department on the fermentation cylinder lateral wall and be equipped with through-hole assorted venthole. By adopting the scheme of the invention, the problem of monitoring the fermentation degree in real time is solved.
Description
Technical Field
The invention belongs to the field of wine product processing, and particularly relates to a fermentation device.
Background
Fermentation refers to a process by which a person produces the microbial cells themselves, direct metabolites or secondary metabolites by virtue of the life activities of the microorganisms under aerobic or anaerobic conditions. The wine product is produced by fermenting microorganisms under anaerobic condition. The fermentation in the prior art generally refers to adding rice hulls or sorghum, distiller's yeast and water into a fermentation tank (i.e. a fermentation device), then sealing the fermentation tank, and stirring at variable times during the fermentation process.
It adds sugar or other batching to wherein still need come according to the fermentation degree among the fermentation process, and the staff judges that the fermentation degree judges according to "wine gas" and observe raw materials condition etc. and judge usually, nevertheless because frequent open fermentation cylinder observation condition can make the interior entering air of fermentation cylinder, influence the fermentation.
Disclosure of Invention
The invention aims to provide a fermentation device to solve the problem that fermentation is influenced by the fact that a fermentation tank is opened to judge the fermentation condition.
In order to achieve the purpose, the basic scheme of the invention is as follows: the fermentation device comprises a fermentation tank, a detection unit and an exhaust unit, wherein the detection unit comprises a disc fixed on the outer wall of the fermentation tank, scales are arranged on the disc, a rotating shaft is rotatably connected to the position, which is parallel to the disc, in the fermentation tank, a first torsion spring is installed between one end, away from the disc, of the rotating shaft and the inner wall of the fermentation tank, one end, close to the disc, of the rotating shaft penetrates through the side wall of the fermentation tank and the disc and extends out of the fermentation tank, a pointer is fixed at the end, located outside the fermentation tank, of the rotating shaft, and the pointer is attached to the disc; a pull rope is wound in the middle of the rotating shaft, the end part of the pull rope is fixed on the rotating shaft, and a detection block is fixed at the lower end of the pull rope; the exhaust unit is equipped with two and uses the axis of fermentation cylinder to be the symmetry as the symmetry axis, and the exhaust unit is including fixing a plurality of dogtooths in the pivot, and the dogtooth rotates on the fermentation cylinder inner wall along pivot circumference equipartition, and the dogtooth rotates and is connected with the gear, and the dogtooth rotates and can with gear engagement, installs the second torsional spring between gear and the fermentation cylinder inner wall, and the eccentricity is equipped with the through-hole on the gear, lie in gear department on the fermentation cylinder lateral wall be equipped with through-hole assorted venthole, be equipped with the check valve of giving vent to anger in the venthole.
The working principle of the basic scheme is as follows:
fermenting the raw materials in a fermentation tank. Detect the piece and receive self action of gravity downstream, pull the stay cord, the stay cord drives pivot corotation, and first torsional spring rotates the energy storage along with the pivot, and after the raw materials was packed into in the fermentation cylinder, it receives the ascending buoyancy of raw materials to detect the piece, and the stay cord receives decurrent pulling force and reduces, detects piece upward movement, and first torsional spring drives the pivot reversal and makes on the stay cord winding revolving axle. The detection block is buried in the raw material and is kept balanced under the action of gravity, buoyancy and upward tension of the pull rope. The rotating shaft is kept still by the first torsion spring and the downward pulling force of the pull rope, and the scale indicated by the pointer on the disc is the initial scale.
In the process of fermenting the raw materials, the density of the raw materials changes, and according to a buoyancy calculation formula, when the volume of the detection block embedded in the raw materials is not changed, the buoyancy borne by the detection block is in direct proportion to the density of the raw materials. When different raw materials are used for brewing different wines, the density of the raw materials may become higher or lower in the fermentation process. When the density of the raw material is increased, the buoyancy force applied to the detection block is increased, and when the density of the raw material is decreased, the buoyancy force applied to the detection block is decreased. The buoyancy change that detects the piece, break the equilibrium state that detects the piece, detect the piece and move up or down, make the pulling force change that the stay cord received when detecting the piece motion, and then make the pivot rotate.
The pivot rotates and drives the pointer and rotate along the disc surface, and according to the rotation condition of pointer, the staff can monitor the fermentation condition, judges the fermentation degree to add other ingredients in to the fermentation cylinder.
During the fermentation process, a large amount of carbon dioxide is generated, and the air pressure in the fermentation tank is increased. The rotating shaft rotates to drive the convex teeth to rotate, when the convex teeth rotate to be meshed with the gear, the gear is driven to rotate, the through hole rotates along with the gear, and when the through hole is overlapped with the air outlet hole, carbon dioxide is discharged through the air outlet one-way valve. When the convex teeth rotate and the gear is disengaged, the gear resets through the resetting action of the second torsion spring, and the air outlet hole is blocked again.
The beneficial effect of this basic scheme lies in:
1. according to the change of the density of the raw materials in the fermentation process, the fermentation degree of the raw materials is detected, the change of the indication scales on the disc through the pointer is shown, and the fermentation tank does not need to be opened, so that the observation of workers can be facilitated. Compared with the judgment of workers according to experience, the judgment result of different workers possibly has errors, and the detection precision of the device is higher.
2. In the rotating process of the rotating shaft, the gear can be driven to rotate to open the air outlet, so that carbon dioxide gas is discharged, and the phenomenon that the carbon dioxide gas is accumulated in the fermentation tank to poison yeast and influence the fermentation stability is avoided.
The fermentation tank is characterized by further comprising two stirring units, the two stirring units are axially symmetric by taking the central axis of the fermentation tank as a symmetric axis, each stirring unit comprises a piston barrel, one end, close to the fermentation tank, of each piston barrel is open, the other end of each piston barrel is sealed, the sealed end of each piston barrel is provided with an air inlet hole and an air outlet hole, an exhaust check valve is arranged in each air outlet hole, and the air inlet hole is communicated with the air outlet holes through a pipeline; a piston is connected in a piston barrel in a sliding manner, a first spring is fixed between one side of the piston, which is far away from the fermentation tank, and the sealing end of the piston barrel, a piston rod is fixed on one side of the piston, which is close to the fermentation tank, the piston rod penetrates through the side wall of the fermentation tank and extends into the fermentation tank, a ball screw is fixed at the end part of the piston rod, which is positioned in the fermentation tank, a nut is connected on the ball screw in a threaded manner, a limiting rod is fixed on the inner wall of the fermentation tank, and an annular groove for the limiting rod to slide is formed in the end surface of the nut; a plurality of first stirring blades are arranged on the nut along the circumferential direction.
Has the advantages that: in the gaseous discharge of fermentation cylinder piston barrel, because gaseous intermittent type nature discharges, and in the fermentation cylinder because gaseous more, be high-pressure state in the fermentation cylinder, consequently gaseous from fermentation cylinder discharge all can produce great impact force at every turn, promote the piston to sliding to being close to the fermentation cylinder direction. After the air outlet is closed, the piston is reset under the action of the first spring, and the gas in the piston barrel is discharged through the exhaust check valve. The piston reciprocates under the action of the gas exhausted from the fermentation tank and the first spring.
When the piston drives the piston rod to move towards the direction close to the fermentation tank or away from the fermentation tank, the ball screw moves along with the piston rod, and the nut cannot move due to the limiting effect of the limiting rod. The ball screw and the nut form a ball screw pair, and the nut rotates forwards or backwards. The first stirring blade rotates along with the nut to stir the raw materials.
Because carbon dioxide gas produces the back in the raw materials, the discharge need pass through the fermentation layer that contains the alcohol, can be saturated by alcohol steam and form the bubble, can't discharge through the venthole by oneself, consequently sets up the stirring unit, breaks the bubble in the raw materials and makes carbon dioxide gas can discharge.
Further, a plurality of second stirring blades are arranged on the rotating shaft along the circumferential direction.
Has the advantages that: the rotating shaft rotates and simultaneously drives the second stirring blade to stir the raw materials.
Furthermore, a first stirring blade is hinged to the nut, a second spring is fixed between the first stirring blade and the nut, a first magnetic block is arranged on the first stirring blade, a second magnetic block is arranged at the free end of the ball screw, and the magnetic poles of the first magnetic block and the second magnetic block are opposite to each other.
Has the advantages that: the second magnetic block attracts the first magnetic block, so that the first stirring blade deflects and the second spring compresses. Ball to keeping away from fermentation cylinder inner wall direction or being close to fermentation cylinder inner wall direction axial displacement in-process, and first stirring vane's distance changes, and when increasingly far away from, the attraction of second magnetic path to first magnetic path weakens, and when more and more being close to, the attraction of second magnetic path to first magnetic path strengthens. The deflection amplitude of the first magnetic block driving the first stirring blade is changed all the time, so that the stirring range is changed all the time, and the stirring dead angle is reduced.
Furthermore, the outer wall of the fermentation tank is provided with a heat-insulating layer.
Has the advantages that: the temperature in the fermentation process is kept, and the over-high or over-low temperature in the fermentation tank is avoided.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present invention;
fig. 2 is a schematic view of the engagement of the gear and the teeth of fig. 1.
Detailed Description
The following is further detailed by way of specific embodiments:
reference numerals in the drawings of the specification include: the device comprises a fermentation tank 1, a rotating shaft 2, a disc 3, a pointer 4, a pull rope 5, a detection block 6, a convex tooth 7, a gear 8, an air outlet hole 9, a through hole 10, a piston barrel 11, a pipeline 12, a piston 13, a piston rod 14, a ball screw 15, a limiting rod 16, a nut 17, a first stirring blade 18, a second stirring blade 19, a first magnetic block 20, a second magnetic block 21, a first spring 22 and a second spring 23.
As shown in figure 1, fermenting installation, including fermentation cylinder 1, detecting element, exhaust unit and stirring unit, be equipped with the heat preservation on the 1 outer wall of fermentation cylinder, in this device, the heat preservation adopts organic insulation material polyurethane foam preparation for keep warm to the temperature of fermentation in-process, avoid 1 interior high temperature of fermentation cylinder or low excessively.
The detecting unit comprises a disc 3 fixed on the outer wall of the right side of the fermentation tank 1, and scales are arranged on the disc 3. Rotating with 3 parallel and level departments of disc in the fermentation cylinder 1 and being connected with pivot 2, installing first torsional spring between 2 left ends of pivot and the 1 left side inner wall of fermentation cylinder, 1 right side lateral wall of fermentation cylinder and disc 3 are run through to 2 right-hand members of pivot, and 2 right-hand members of pivot are fixed with pointer 4, and pointer 4 pastes with 3 right-hand members of disc mutually.
The middle part of the rotating shaft 2 is wound with a pull rope 5, one end of the pull rope 5 is fixed on the rotating shaft 2, and the other end of the pull rope 5 droops and is fixed with a detection block 6. Two sets of second stirring vane 19 are arranged on the rotating shaft 2 along the axial direction, and each set of second stirring vane 19 comprises four second stirring vanes and is uniformly distributed along the circumferential direction of the rotating shaft 2.
The exhaust unit is equipped with two and is symmetrical relative fermentation cylinder 1 axis, as shown in fig. 2, the exhaust unit includes five groups of dogtooth 7 of equipartition on pivot 2, and every group all includes 3 dogtooth 7, rotates on the fermentation cylinder 1 inner wall and is connected with gear 8, and dogtooth 7 rotates and can mesh with gear 8. Install the second torsional spring between gear 8 and the fermentation cylinder 1 inner wall, the eccentric through-hole 10 that is equipped with on the gear 8, lie in gear 8 department on the fermentation cylinder 1 lateral wall and be equipped with through-hole 10 assorted venthole 9, through-hole 10 can coincide with venthole 9 along with the gear 8 rotation in-process. An air outlet one-way valve is arranged in the air outlet hole 9, and when the air pressure in the fermentation tank 1 is higher than the external air pressure, the air in the fermentation tank 1 is discharged through the air outlet one-way valve.
The stirring unit is equipped with two and relative fermentation cylinder 1 axis symmetry, and the stirring unit includes piston bucket 11, and piston bucket 11 is close to the one end of fermentation cylinder 1 and opens, and the other end is sealed, and the sealed end of piston bucket 11 is equipped with inlet port and exhaust hole, and inlet port and venthole 9 pass through pipeline 12 intercommunication. An exhaust check valve is arranged in the exhaust hole, and when the air pressure in the piston barrel 11 is higher than the external air pressure, the air in the piston barrel 11 is exhausted through the exhaust check valve. Sliding connection has piston 13 in the piston bucket 11, and piston 13 is kept away from between one side of fermentation cylinder 1 and the piston bucket 11 and is fixed with first spring 22, and piston 13 is close to one side of fermentation cylinder 1 and is fixed with piston rod 14, and piston rod 14 runs through the fermentation cylinder 1 lateral wall and extends to in the fermentation cylinder 1, and the end fixing that piston rod 14 is located the fermentation cylinder 1 has ball 15, and threaded connection has nut 17 on the ball 15. A limiting rod 16 is fixed on the inner wall of the fermentation tank 1, and an annular groove for the limiting rod 16 to slide is arranged on the end face of the nut 17.
A plurality of first stirring blades 18 are hinged to the nut 17 along the circumferential direction, a second spring 23 is fixed between each first stirring blade 18 and the nut 17, a first magnetic block 20 is arranged on each first stirring blade 18, a second magnetic block 21 is arranged at the free end of the ball screw 15, and the magnetic poles of the opposite surfaces of the first magnetic block 20 and the second magnetic block 21 are opposite.
During specific work, during the initial state of the device, the detection block 6 moves downwards under the action of self gravity, the pull rope 5 is pulled, the pull rope 5 drives the rotating shaft 2 to rotate positively, and the first torsion spring rotates along with the rotating shaft 2 to store energy. The raw materials are added into the fermentation tank 1, the detection block 6 is subjected to upward buoyancy of the raw materials, the pull rope 5 is subjected to downward pull force and is reduced, the detection block 6 moves upwards, and the first torsion spring drives the rotating shaft 2 to rotate reversely so that the pull rope 5 is wound on the rotating shaft 2. The detection block 6 is embedded in the raw material, and the detection block 6 is kept in balance by the action of gravity, buoyancy and upward tension of the pull rope 5. The rotating shaft 2 is kept still under the action of the first torsion spring and the downward tension of the pull rope 5, the scale indicated by the pointer 4 on the disc 3 is an initial scale, and a worker records the initial scale.
In the fermentation process of the raw materials, the density of the raw materials changes, and according to a buoyancy calculation formula, when the volume of the detection block 6 embedded in the raw materials is not changed, the buoyancy borne by the detection block 6 is in direct proportion to the density of the raw materials. When different raw materials are used for brewing different wines, the density of the raw materials may become higher or lower in the fermentation process. When the density of the raw material is increased, the buoyancy applied to the detection block 6 is increased, and when the density of the raw material is decreased, the buoyancy applied to the detection block 6 is decreased.
The buoyancy change of the detection block 6 breaks the balance state of the detection block 6, the detection block 6 moves upwards or downwards, and the pulling force of the pulling rope 5 changes when the detection block 6 moves, so that the rotating shaft 2 rotates. The pivot 2 rotates and drives pointer 4 and rotate along 3 surfaces of disc, and according to the rotation condition of pointer 4, the staff can monitor the fermentation condition, judges the fermentation degree to add other ingredients in to fermentation cylinder 1. Meanwhile, the rotating shaft 2 rotates to drive the second stirring blade 19 to stir the raw materials.
The rotating shaft 2 rotates to drive the convex teeth 7 to rotate, when the convex teeth 7 rotate to be meshed with the gear 8, the gear 8 is driven to rotate, the through holes 10 rotate along with the gear 8, and when the through holes 10 and the air outlet holes 9 coincide, carbon dioxide gas generated in the fermentation process is discharged through the air outlet one-way valve. Gas is discharged into the piston barrel 11 through the pipeline 12, and the gas is discharged intermittently, and the fermentation tank 1 is internally in a high-pressure state due to more gas, so that the gas is discharged from the fermentation tank 1 at each time to generate larger impact force, and the piston 13 is pushed to slide towards the direction close to the fermentation tank 1.
When the piston 13 drives the piston rod 14 to move towards the direction close to the fermentation tank 1, the ball screw 15 moves along with the piston rod 14, and the nut 17 cannot move due to the limiting effect of the limiting rod 16. The ball screw 15 and the nut 17 form a ball screw pair, the nut 17 rotates, and the first stirring blade 18 rotates along with the nut 17 to stir the raw materials. In the initial state, the second magnetic block 21 attracts the first magnetic block 20, so that the first stirring blade 18 is deflected and the second spring 23 is compressed. At this time, the ball screw 15 is further away from the first stirring blade 18 in the axial movement process, the attraction of the second magnetic block 21 to the first magnetic block 20 becomes weak, and the first stirring blade 18 is gradually returned by the returning action of the second spring 23. Since the deflection angle between the first stirring blade 18 and the nut 17 is gradually changed during the rotation, the stirring range is also changed all the time, and the stirring dead angle is reduced.
When the convex teeth 7 rotate and the gear 8 is disengaged, the gear 8 is reset through the reset action of the second torsion spring, the through hole 10 is disengaged from the air outlet hole 9, and the air outlet hole 9 is blocked again. After the air outlet hole 9 is closed, the piston 13 is reset by the action of the first spring 22, and the air in the piston barrel 11 is exhausted through the exhaust check valve. In the process of resetting the piston 13, the piston rod 14 and the ball screw are driven to change the moving direction, and the nut 17 drives the first stirring blade 18 to rotate reversely, so that the raw materials are continuously stirred. And the distance between the second magnetic block 21 and the first magnetic block 20 is gradually reduced, so that the attraction effect is enhanced, the deflection amplitude of the first magnetic block 20 driving the first stirring blade 18 is increased, and the stirring range is changed.
The foregoing is merely an example of the present invention and common general knowledge of known specific structures and features of the embodiments is not described herein in any greater detail. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent.
Claims (4)
1. Fermentation device, its characterized in that: the fermentation tank comprises a fermentation tank, a detection unit and an exhaust unit, wherein the detection unit comprises a disc fixed on the outer wall of the fermentation tank, scales are arranged on the disc, a rotating shaft is rotatably connected with the position in the fermentation tank, which is parallel to the disc, a first torsion spring is installed between one end of the rotating shaft, which is far away from the disc, and the inner wall of the fermentation tank, one end of the rotating shaft, which is close to the disc, penetrates through the side wall of the fermentation tank and the disc and extends out of the fermentation tank, a pointer is fixed at the end part of the rotating shaft, which is located outside the fermentation tank, and the pointer and the disc are attached to each other; a pull rope is wound in the middle of the rotating shaft, the end part of the pull rope is fixed on the rotating shaft, and a detection block is fixed at the lower end of the pull rope;
the exhaust unit is provided with two exhaust units which are axially symmetrical by taking the central axis of the fermentation tank as a symmetrical axis, the exhaust unit comprises a plurality of convex teeth fixed on the rotating shaft, the convex teeth are uniformly distributed along the circumferential direction of the rotating shaft, the inner wall of the fermentation tank is rotatably connected with a gear, the convex teeth can be meshed with the gear in a rotating manner, a second torsion spring is arranged between the gear and the inner wall of the fermentation tank, a through hole is eccentrically arranged on the gear, an air outlet hole matched with the through hole is arranged at the gear on the side wall of the fermentation tank, and an air outlet one-way valve is arranged in the air outlet hole;
the fermentation tank is characterized by further comprising two stirring units, the two stirring units are axially symmetric by taking the central axis of the fermentation tank as a symmetric axis, each stirring unit comprises a piston barrel, one end, close to the fermentation tank, of each piston barrel is open, the other end of each piston barrel is sealed, an air inlet hole and an air outlet hole are formed in the sealed end of each piston barrel, an exhaust one-way valve is arranged in each air outlet hole, and the air inlet holes are communicated with the air outlet holes through pipelines; a piston is connected in a piston barrel in a sliding manner, a first spring is fixed between one side of the piston, which is far away from the fermentation tank, and the sealing end of the piston barrel, a piston rod is fixed on one side of the piston, which is close to the fermentation tank, the piston rod penetrates through the side wall of the fermentation tank and extends into the fermentation tank, a ball screw is fixed at the end part of the piston rod, which is positioned in the fermentation tank, a nut is connected on the ball screw in a threaded manner, a limiting rod is fixed on the inner wall of the fermentation tank, and an annular groove for the limiting rod to slide is formed in the end surface of the nut; a plurality of first stirring blades are arranged on the nut along the circumferential direction.
2. The fermentation apparatus according to claim 1, wherein: and a plurality of second stirring blades are arranged on the rotating shaft along the circumferential direction.
3. The fermentation apparatus according to claim 1, wherein: the first stirring blade is hinged to the nut, a second spring is fixed between the first stirring blade and the nut, a first magnetic block is arranged on the first stirring blade, a second magnetic block is arranged at the free end of the ball screw, and the magnetic poles of the opposite surfaces of the first magnetic block and the second magnetic block are opposite.
4. The fermentation apparatus according to claim 1, wherein: and the outer wall of the fermentation tank is provided with a heat-insulating layer.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810715768.5A CN108841480B (en) | 2018-06-29 | 2018-06-29 | Fermentation device |
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| CN201810715768.5A CN108841480B (en) | 2018-06-29 | 2018-06-29 | Fermentation device |
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| CN108841480A CN108841480A (en) | 2018-11-20 |
| CN108841480B true CN108841480B (en) | 2022-02-01 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109486583A (en) * | 2018-12-14 | 2019-03-19 | 贵州金液郎酒业有限公司 | Liquor made from sorghum Zymolysis Equipment |
| CN111285715A (en) * | 2020-04-15 | 2020-06-16 | 湖南特沃斯生物科技股份有限公司 | Combined fermentation device and method for preparing organic fertilizer |
| CN112662546A (en) * | 2021-01-19 | 2021-04-16 | 龙进强 | Utilize microbial food fermentation sieving mechanism |
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