CN108840653A - High-strength heat-insulating material of a kind of polypropylene fibre enhancing green and preparation method thereof - Google Patents

High-strength heat-insulating material of a kind of polypropylene fibre enhancing green and preparation method thereof Download PDF

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Publication number
CN108840653A
CN108840653A CN201810926106.2A CN201810926106A CN108840653A CN 108840653 A CN108840653 A CN 108840653A CN 201810926106 A CN201810926106 A CN 201810926106A CN 108840653 A CN108840653 A CN 108840653A
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China
Prior art keywords
polypropylene fibre
flyash
insulating material
miberal powder
strength heat
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Pending
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CN201810926106.2A
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Chinese (zh)
Inventor
刘斯凤
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Tongji University
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Tongji University
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Priority to CN201810926106.2A priority Critical patent/CN108840653A/en
Publication of CN108840653A publication Critical patent/CN108840653A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/24Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing alkyl, ammonium or metal silicates; containing silica sols
    • C04B28/26Silicates of the alkali metals
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/20Mortars, concrete or artificial stone characterised by specific physical values for the density
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/30Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
    • C04B2201/32Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention belongs to building material technical fields, and in particular to a kind of high-strength heat-insulating material of polypropylene fibre enhancing green and its application method.By flyash, miberal powder, waterglass, sodium hydroxide, H2O2, polypropylene fibre composition;Wherein, flyash and miberal powder play cementation by the activity excitation of waterglass, modulus of water glass is adjusted by sodium hydroxide, H as gelling system2O2It decomposes generation gas and forms hole in slurry, the addition of polypropylene fibre improves the anti-shrink cracking performance of the high-strength heat-insulating material.Not only there is energy conservation and environmental protection meaning, and its compression strength is higher, thermal coefficient is low, drying shrinkage is low.The present invention uses convention stir mode, room temperature maintaining process, makes full use of the gelling of trade waste itself, improves its surcharge, improves social benefit;The production cost for reducing similar heat-insulating material simultaneously, increases economic efficiency.

Description

High-strength heat-insulating material of a kind of polypropylene fibre enhancing green and preparation method thereof
Technical field
The invention belongs to building material technical fields, and in particular to a kind of high-strength heat-insulating material of polypropylene fibre enhancing green And preparation method thereof.
Background technique
Heat preserving and insulating material is used in building, can be reduced the dosage of basic architecture material, be mitigated the weight of building enclosure Amount, accompanied by substantial power saving, for promoting the development of construction industry, alleviating energy crisis and the residential level for improving the people have Significance.Novel energy-saving construction material is the material base of building energy conservation, and different from common construction material, it will not only have There is the basic performance of high-strength light, and there are the thermal properties such as good insulation.In addition, novel energy-saving construction material It also requires to reduce to the greatest extent in the production of material or without using non-renewable resources, makes full use of the materials such as industrial residue, waste Material, reduces production cost while reducing environmental pollution.
The discharge amount of the industrial residues such as the annual flyash in China and slag powders is very big, not only causes and is difficult to environment The pressure of appraisal and huge energy waste.Flyash is a kind of clay class pozzolanic materials, has potential hydraulic living Property;And levigate miberal powder has very big potential activity, when reaching certain fineness, under the action of alkali-activator, in table Face can form many silicate ions.Added using flyash and miberal powder as cementitious material by the activity excitation of alkali-activator Enter hydrogen peroxide and polypropylene fibre prepares inorganic high-strength green heat-insulating material, not only can solve the processing problem of industrial residue, becomes Waste be changed into values, and as a kind of novel building energy-saving material, there is very big application prospect.
Summary of the invention
The purpose of the present invention is to provide one kind with energy conservation and environmental protection meaning, compression strength is higher, thermal coefficient is low, dry The low high-strength heat-insulating material of polypropylene fibre enhancing green and preparation method thereof of shrinking percentage.
A kind of high-strength heat-insulating material of polypropylene fibre enhancing green proposed by the present invention, by flyash, miberal powder, waterglass, H2O2It is formed with polypropylene fibre, wherein flyash:The mass ratio of miberal powder is 7:3~5:5, modulus of water glass is 1.4~1.6, With Na2O meter, the volume of waterglass are 4%~6.0%, H of flyash and miberal powder gross mass2O2Volume be flyash and miberal powder it is total The 3.5%~4.0% of quality, every 1m3Flyash and miberal powder total volume in, the volume of polypropylene fibre is 1.2kg/m3
In the present invention, the waterglass and flyash, miberal powder, H2O2Liquid-solid ratio with polypropylene fibre is 0.52~0.60.
In the present invention, flyash:The mass ratio of miberal powder is 6:4, modulus of water glass 1.5, the volume of waterglass is fine coal 5%, H of ash and miberal powder gross mass2O2Volume be the 3.75% of flyash and miberal powder gross mass, every 1m3Flyash and miberal powder it is total In volume, the volume of polypropylene fibre is 1.2kg/m3
In the present invention, the waterglass and flyash, miberal powder, H2O2Liquid-solid ratio with polypropylene fibre is 0.56.
In the present invention, the flyash is second class powered coal ash.
In the present invention, the waterglass is sodium silicate, and initial modulus is 3.25, Na2O content is 8.77%, waterglass mould Number is adjusted by sodium hydroxide.
In the present invention, the H2O2Using hydrogen peroxide, H in hydrogen peroxide2O2Content is 30%.
In the present invention, the polypropylene fibre length is 12mm, density 0.91kg/m3, elongation at break be 15~ 20%。
The preparation method of the high-strength heat-insulating material of polypropylene fibre enhancing green proposed by the present invention, specific step is as follows:
When construction molding, by raw material proportioning, first flyash, miberal powder, waterglass and polypropylene fibre is put into blender and stirred Uniformly, control solution temperature is 25~30 DEG C, and as blade of stirrer rotates, hydrogen peroxide is added, stops after stirring 10~15s, Slurry is obtained, gained slurry is poured into mold, the demoulding after slurry height no longer changes is cut by size, is supported Shield can construct to certain age.
In the high-strength heat-insulating material of polypropylene fibre enhancing green provided by the invention, various raw material had both had different works With, and interact, preparation process design is also with their own characteristics.3 kinds of functions of product of the present invention are realized by 3 kinds of approach:Firstly, The compact texture that mechanical property is formed by the synergistic effect of flyash, miberal powder and waterglass;Secondly, heat transfer property relies on H2O2 A large amount of holes that the bubble of generation is formed in system;Resist drying shrinkage is taken in the matrix of system by polypropylene fibre It connects, prevents cup shake from spreading, while the toughness of reinforcing material.
The present invention does not use highly energy-consuming raw material, makes full use of trade waste-miberal powder and flyash as raw material, Hydrogen peroxide is added and polypropylene fibre is prepared with green energy conservation meaning, the higher heat-insulating material of intensity, it is close with identical over dry The light cement base heat-insulating material of degree is compared, not only compression strength with higher and lower thermal coefficient, while dry receipts Shrinkage is also relatively low, and such relative reduction cost improves the competitiveness of product in market.
The present invention has following major advantage compared with existing similar techniques:
1. the diversity of raw material selection.Miberal powder and flyash used in product of the present invention are all trade wastes, not using height The raw material of energy consumption high pollution, such as cement economize on resources so product of the present invention can reduce production energy consumption, more market Competitiveness.
2. scale.Preparation method of the present invention is simple, does not need special technique, is suitable for large-scale industrial production, holds It is also easy to produce scale and benefit.
3. high-strength heat-insulating property and resist drying shrinkage.Compared with traditional lightweight cement base heat-insulating material, product of the present invention The mechanical strength standard requirements of light cement base heat-insulating material are not only able to satisfy, also with excellent thermal and insulating performance and well Anti-shrink cracking behavior.
4. low cost.Product of the present invention preparation process is simple, and largely utilizes trade waste, low in cost.
So technical method provided by the invention is more more with practical value than traditional similar techniques method.
Specific embodiment
The present invention is further illustrated below by embodiment.
Embodiment 1, the high-strength heat-insulating material of a kind of polypropylene fibre enhancing green, by flyash:The mass ratio of miberal powder is 7: 3, adjusting modulus of water glass with sodium hydroxide is 1.6, and liquid-solid ratio 0.52, Water glass content is flyash and miberal powder gross mass 4%, H2O2Volume is the 3.5% of flyash and miberal powder gross mass, polypropylene fiber 1.2kg/m3Match ratio be formulated. The performance test results are shown in Table 1.When construction molding, first flyash, miberal powder, waterglass and polypropylene fibre are put into blender and stirred It mixes uniformly, control solution temperature is 25~30 DEG C, and as blade of stirrer rotates, hydrogen peroxide is added, stops after stirring 10~15s Only, slurry is obtained, gained slurry is poured into mold, the demoulding after slurry height no longer changes is cut by size, Maintenance can construct to certain age.
Embodiment 2, the high-strength heat-insulating material of a kind of polypropylene fibre enhancing green, by flyash:The mass ratio of miberal powder is 6: 4, adjusting modulus of water glass with sodium hydroxide is 1.6, and liquid-solid ratio 0.52, Water glass content is flyash and miberal powder gross mass 4%, H2O2Volume is the 3.75% of flyash and miberal powder gross mass, polypropylene fiber 1.2kg/m3Match ratio be formulated. The performance test results are shown in Table 1.
Embodiment 3, the high-strength heat-insulating material of a kind of polypropylene fibre enhancing green, by flyash:The mass ratio of miberal powder is 6: 4, adjusting modulus of water glass with sodium hydroxide is 1.5, and liquid-solid ratio 0.56, waterglass is mixed for the amount of flyash and miberal powder gross mass 5%, H2O2Volume is the 3.75% of flyash and miberal powder gross mass, polypropylene fiber 1.2kg/m3Match ratio be formulated. The performance test results are shown in Table 1.
1 embodiment the performance test results of table
Performance indicator Embodiment 1 Embodiment 2 Embodiment 3
Absolute Dry Density(kg/m3 320 280 240
28d compression strength(MPa) 2.07 1.82 1.62
Thermal coefficient(W/(m·K)) 0.075 0.062 0.049
28d drying shrinkage(×10-6 2896.8 3140.5 3235.6

Claims (9)

1. a kind of high-strength heat-insulating material of polypropylene fibre enhancing green, it is characterised in that:By flyash, miberal powder, waterglass, H2O2 It is formed with polypropylene fibre, wherein flyash:The mass ratio of miberal powder is 7:3~5:5, modulus of water glass is 1.4~1.6, with Na2O meter, the volume of waterglass are 4%~6.0%, H of flyash and miberal powder gross mass2O2Volume be flyash and the total matter of miberal powder The 3.5%~4.0% of amount, every 1m3Flyash and miberal powder total volume in, the volume of polypropylene fibre is 1.2kg/m3
2. the high-strength heat-insulating material of polypropylene fibre enhancing green according to claim 1, it is characterised in that:The waterglass With flyash, miberal powder, H2O2Liquid-solid ratio with polypropylene fibre is 0.52~0.60.
3. the high-strength heat-insulating material of polypropylene fibre enhancing green according to claim 1, it is characterised in that:Flyash:Mine The mass ratio of powder is 6:4, modulus of water glass 1.5, the volume of waterglass is 5%, H of flyash and miberal powder gross mass2O2Mix Amount is the 3.75% of flyash and miberal powder gross mass, every 1m3Flyash and miberal powder total volume in, the volume of polypropylene fibre is 1.2kg/m3
4. the high-strength heat-insulating material of polypropylene fibre enhancing green according to claim 2, it is characterised in that:The waterglass With flyash, miberal powder, H2O2Liquid-solid ratio with polypropylene fibre is 0.56.
5. the high-strength heat-insulating material of polypropylene fibre enhancing green according to claim 1, it is characterised in that:The flyash For second class powered coal ash.
6. the high-strength heat-insulating material of polypropylene fibre enhancing green according to claim 1, it is characterised in that:The waterglass For sodium silicate, initial modulus is 3.25, Na2O content is 8.77%, and modulus of water glass is adjusted by sodium hydroxide.
7. the high-strength heat-insulating material of polypropylene fibre enhancing green according to claim 1, it is characterised in that:The H2O2It adopts With hydrogen peroxide, H in hydrogen peroxide2O2Content is 30%.
8. the high-strength heat-insulating material of polypropylene fibre enhancing green according to claim 1, it is characterised in that:The polypropylene Fibre length is 12mm, density 0.91kg/m3, elongation at break is 15~20%.
9. a kind of preparation method of the high-strength heat-insulating material of polypropylene fibre enhancing green as described in claim 1, feature exist In:Specific step is as follows:
When construction molding, by raw material proportioning, first flyash, miberal powder, waterglass and polypropylene fibre is put into blender and stirred Uniformly, control solution temperature is 25~30 DEG C, and as blade of stirrer rotates, hydrogen peroxide is added, stops after stirring 10~15s, Slurry is obtained, gained slurry is poured into mold, the demoulding after slurry height no longer changes is cut by size, is supported Shield can construct to certain age.
CN201810926106.2A 2018-08-15 2018-08-15 High-strength heat-insulating material of a kind of polypropylene fibre enhancing green and preparation method thereof Pending CN108840653A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109516730A (en) * 2018-12-07 2019-03-26 华北理工大学 The preparation facilities and method of fly ash based mineral polymer foaming self-thermal insulation material

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102603355A (en) * 2012-03-18 2012-07-25 巢启 Basic group geopolymer porous material
CN102815903A (en) * 2012-08-14 2012-12-12 中国地质大学(北京) Preparation method for foaming cement thermal insulation board
CN103641433A (en) * 2013-12-09 2014-03-19 广西启利新材料科技股份有限公司 Porous geopolymer-based phase-change energy storage material
CN105272137A (en) * 2015-10-09 2016-01-27 中建商品混凝土成都有限公司 Alkali activated phosphorus slag micropowder light foam concrete thermal insulation board and preparation method thereof
CN105541381A (en) * 2015-12-21 2016-05-04 同济大学 Environment-friendly high-strength inorganic heat-insulating material and preparation method therefor

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102603355A (en) * 2012-03-18 2012-07-25 巢启 Basic group geopolymer porous material
CN102815903A (en) * 2012-08-14 2012-12-12 中国地质大学(北京) Preparation method for foaming cement thermal insulation board
CN103641433A (en) * 2013-12-09 2014-03-19 广西启利新材料科技股份有限公司 Porous geopolymer-based phase-change energy storage material
CN105272137A (en) * 2015-10-09 2016-01-27 中建商品混凝土成都有限公司 Alkali activated phosphorus slag micropowder light foam concrete thermal insulation board and preparation method thereof
CN105541381A (en) * 2015-12-21 2016-05-04 同济大学 Environment-friendly high-strength inorganic heat-insulating material and preparation method therefor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109516730A (en) * 2018-12-07 2019-03-26 华北理工大学 The preparation facilities and method of fly ash based mineral polymer foaming self-thermal insulation material

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Application publication date: 20181120