CN108830339B - Air tightness detection tracing system - Google Patents

Air tightness detection tracing system Download PDF

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Publication number
CN108830339B
CN108830339B CN201810310884.9A CN201810310884A CN108830339B CN 108830339 B CN108830339 B CN 108830339B CN 201810310884 A CN201810310884 A CN 201810310884A CN 108830339 B CN108830339 B CN 108830339B
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label
tag
processor
data
value
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CN108830339A (en
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张建
杨勇
郭文娜
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Ningxia Jinxin Technology Co ltd
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绵阳伦奇机器人有限公司
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K17/00Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
    • G06K17/0022Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures

Abstract

The invention discloses an air tightness detection tracing system which comprises a processor, a label obtaining unit, an air tightness detection unit and a label generating unit. The label acquisition unit acquires a first label and sends the first label to the processor, the airtight detection unit is triggered to detect the airtight value of the product, the airtight value is sent to the processor after the detection is passed, the label generation unit is triggered to generate a second label, and the label acquisition unit acquires the second label and sends the second label to the processor. The processor stores the first tag, the second tag, and the secret value in association for recall and also sends them to the display for display. And the access terminal is connected to the database in a B/S (browser/Server) architecture according to the user instruction to call data. The system can realize the collective management of the airtight data, simultaneously realize the sharing of the data and the tracing of historical data, and provide a foundation for the high-value utilization of the airtight data.

Description

Air tightness detection tracing system
Technical Field
The invention relates to the field of index detection, in particular to an air tightness detection tracing system.
Background
The air tightness test is mainly used for testing whether leakage occurs at each connecting part of the container. The medium toxicity level is extreme, highly hazardous or the design does not allow for a pressure vessel with a slight leak, and must be tested for gas tightness.
For traditional airtightness detection tests, airtightness values are manually input and arranged to form a chart, airtightness data are called and checked, the whole chart is integrally transmitted or screened, the process is complex, and a specially-assigned person is required to watch the chart. Meanwhile, with the increasing of the test data, the number of the charts must be increased greatly, which brings great inconvenience to the management of the charts, and the query of certain data must be a complicated and long process. Meanwhile, the query mode cannot realize data sharing, and is not beneficial to utilization and tracing of data. The development of the era demands efficient work, and people, processes, data and things are urgently needed to be combined together so that network connection becomes more relevant and valuable. The information is converted into actions, and new functions are created for enterprises, individuals and countries.
With the rapid development of science and technology, the rise of the internet brings possibility to the simple acquisition of data, and the off-line transmission, calling and remote transmission of the data can be realized through the internet.
Disclosure of Invention
The invention aims to: to the problems existing in the prior art, the air tightness detection tracing system is provided, and the problems of integration, tracing and sharing of air tightness detection values are solved.
The technical scheme adopted by the invention is as follows:
an air-tightness detection tracing system comprises a processor and an air-tightness detection unit, and further comprises:
is configured to: the label acquiring unit is used for acquiring a first label and a second label of a product, and the label acquiring unit is also used for sending the acquired first label and second label to the processor; and
is configured to: a label generating unit for receiving and generating a trigger signal and generating the second label;
the airtightness detection unit is configured to: receiving a detection trigger signal, detecting the air tightness of the product, and sending a detected air tightness value to a processor after the detection is passed;
the processor is configured to: a first tag, a second tag, and a secret value are received and stored in association for retrieval.
The operation principle of the system is as follows: the label acquisition unit acquires a first label of a product and sends the first label to the processor for storage; further, triggering an air tightness detection unit to detect the air tightness of the product, and sending the detected air tightness value to a processor for storage when the detection is passed; further, a label generating unit is triggered to generate a second label, and a label obtaining unit obtains the second label and sends the second label to the processor; the processor stores the received first label, the second label and the air tightness value in an associated manner; and correspondingly calling the data stored by the processor as required.
The first label and the second label corresponding to the product are products obtained by encoding (including but not limited to combining, tuning, compressing, and encrypting) data. And the air tightness detection is passed, namely the air tightness value of the product is in a qualified value or a qualified range. By correlating the relevant data, management of the air tightness detection data and retrieval of the data of interest are facilitated, so that the relevant records can be traced back when necessary.
As an embodiment, the system further includes: connected to the processor, configured to: and a display unit for displaying all or part of the contents of the first label, the second label and the air tightness value stored by the processor. Wherein, the whole or part of the content is one or more of the first label, the second label and the 3 items of the air tightness value, or one or more of the data carried by the 3 items.
In one embodiment, the generation trigger signal received by the tag generation unit is sent by the air tightness detection unit after detecting that the air tightness of the product passes; or sent by the processor after receiving the air tightness value sent by the air tightness detecting unit.
In one embodiment, the generating trigger signal is a pulse signal; or the detected air tightness value sent by the air tightness detecting unit, or the air tightness value sent to the label generating unit after the processor receives the air tightness value sent by the air tightness detecting unit.
In the above scheme, when the generated trigger signal is a secret value, the operation principle of the tag generation unit is as follows: the label generating unit receives the airtight value sent by the airtight detection unit or the processor, namely, the label generation is executed, or the label generating unit monitors the airtight value detected by the airtight detection unit in real time, or the processor receives the airtight value, and when the monitored airtight value reaches a preset value or a preset interval, the label generation is executed.
In one embodiment, the detection trigger signal received by the air tightness detection unit is sent by the tag obtaining unit when the first tag is sent to the processor; or the processor sends the first label after receiving the first label sent by the label obtaining unit.
As an embodiment, the associating and storing the first tag, the second tag, and the secret value by the processor is specifically: the processor stores a first tag in an encoding format, a second tag in the encoding format, and a secret value in association; or the processor decodes the first tag into first tag data, decodes the second tag into second tag data, and stores the first tag data, the second tag data and the secret value in an associated manner. I.e. associating the memory tag itself with the airtight value or associating the data carried by the memory tag with the airtight value.
As a further implementation manner, the processor includes a data interface, a decoding unit, and a database, which are connected in sequence, where the decoding unit receives the first tag, the second tag, and the secret value through the data interface, decodes the first tag as the first tag data, decodes the second tag as the second tag data, and sends the first tag data, the second tag data, and the secret value to the database for associated storage. The database is preferably a MySQL database.
As another embodiment, the processor is connected with an access terminal, and the access terminal is configured to: and calling the data stored in the processor according to the operation of the user. The operation according to the user, namely the selection or the setting performed on the access terminal by the user.
Preferably, the access terminal is connected to the processor via a C/S architecture or a B/S architecture.
As a further preference, the access terminal is connected to the processor by means of a point-to-point connection. To ensure the stability of the connection and the confidentiality of the data.
In an embodiment, the data stored in the access terminal invoking processor is specifically: retrieving the first tag data and/or the second tag data and/or the airtight value stored in the processor (i.e., the processor decoded tag for storage); or sending a decoding request to the processor, so that the processor decodes the first tag into first tag data, decodes the second tag into second tag data, and then calls the first tag data and/or the second tag data and/or the airtight value (namely the processor does not decode when storing the tag, and decodes the tag when calling the data by the access terminal); or, the first label and/or the second label and/or the airtight value stored in the processor are called, the first label is decoded into the first label data, and the second label is decoded into the second label data (namely, the access terminal decodes the label by itself).
In one embodiment, after the access terminal is connected to the processor and the authentication is passed, the access terminal checks or retrieves data stored in the processor.
As an embodiment, the first label at least carries one or more of a production date, a part number and a batch number; and/or the second tag carries at least one or more of a supplier code, a detection time, a part number, a color number, a line number, a production time, a check code, and a tag number.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. by the air tightness detection tracing system, the air tightness detection data and the attribute data of the corresponding product can be stored and called in an associated manner, on one hand, the data storage orderliness is ensured, and the data is convenient to manage and call; on the other hand, the data sharing and tracing are realized, the effective utilization and the quick query of the data are facilitated, and the high-efficiency utilization of the data value is facilitated.
2. Through setting the trigger generation link of the second label, effective data screening is realized in the data acquisition link, and for the storage-verification-deletion process in the traditional link, the data processing efficiency is improved, and the data effectiveness is improved.
3. Through carrying out the tagization with data, can improve the efficiency of carrying out whole edition, storage and transfer to data: the data is labeled, so that the integral association of the data is realized, and the integral processing of the data is facilitated; meanwhile, the data is labeled, so that a higher visualization degree can be obtained conveniently when the data is called, and the friendliness of data display is improved.
4. By adopting the air tightness detection and tracing system, the air tightness data and the related attribute information of the product can be automatically stored in an associated manner, and the efficiency and the accuracy of data processing are improved.
5. The access of a third-party user to the data is realized through a point-to-point B/S framework, the maintenance and the expansion of a system are facilitated, and the confidentiality of data access and transmission can be ensured. The data storage based on the MySQL database has good compatibility, is convenient to develop and integrate with other servers. The data are analyzed and stored after a group of data are acquired once, so that the interference among multiple groups of data is avoided, further, the data are analyzed after being coded, and the omission of the data and the confusion with other data caused by the fact that the label directly acquires uncoded data in the acquisition process are avoided. And a verification link of a third-party user is set, so that the legality requirement on data access is ensured, and further, the data is prevented from being illegally leaked. By recording the access history, the access user can be traced.
Drawings
The invention will now be described, by way of example, with reference to the accompanying drawings, in which:
FIG. 1 is one embodiment of an air seal detection traceability system.
Figure 2 is another embodiment of an air seal detection traceability system.
FIG. 3 is one embodiment of a processor.
FIG. 4 is another embodiment of a processor.
Fig. 5-8 are 4 different embodiments of an air seal detection traceability system.
In the figure, 100 is a processor and 101 is a PLC.
Detailed Description
All of the features disclosed in this specification, or all of the steps in any method or process so disclosed, may be combined in any combination, except combinations of features and/or steps that are mutually exclusive.
Any feature disclosed in this specification (including any accompanying claims, abstract) may be replaced by alternative features serving equivalent or similar purposes, unless expressly stated otherwise. That is, unless expressly stated otherwise, each feature is only an example of a generic series of equivalent or similar features.
As shown in fig. 1, the present embodiment discloses an air-tightness detection tracing system, which includes:
a tag acquisition unit configured to: the method comprises the steps of obtaining a first label and a second label of a product, and sending the obtained first label and the obtained second label to a processor; and
an air-tightness detection unit configured to: receiving a detection trigger signal, detecting the air tightness of the product, and sending a detected air tightness value to a processor after the detection is passed; and
a tag generation unit configured to: receiving a generation trigger signal, and generating the second label; and
a processor configured to: a first tag, a second tag, and a secret value are received and stored in association for retrieval.
In one embodiment, the first label is a label carried by the to-be-detected airtight product when leaving the factory, and specifically includes: at least comprises one or more items of data of production date, part number and batch number, and is formed by encoding through a preset format. The second label is generated after detecting the airtight value of the product, at least comprises one or more items of supplier codes, detection time, part numbers, color numbers, production line numbers, production time, check codes and label numbers, and is formed by encoding through another preset format. In one embodiment, the first label is encoded as F20180205#82176448# CE0572368, where F is the label header, denoted label start, 20180116 is the date, 82176448 is the part number, and CE0572368 is the batch number. The code of the second tag is: x41# 1KD 253059 CJ GR # # # 17111746X 414 XG120171117060833PX =, where X41 is an assembly number, "1 KD 253059 CJ" is a part number, 'GR' is a color number, 17111746 is a manufacturing date and week number, 4XG is a supplier code, and thereafter, '1' is a production line number, 20171117060833 is a manufacturing time, 'P' is a check code, and '=' is an end character. Alternatively, the second tag is encoded as: AD74P 20180205165133 31465319 AB = center, "AD 74P" is vendor code, 20180205165133 is date + time, 31465319 is label number, "AB" is check code, and '=' is end symbol. The determination of the specific format and the contained data can be achieved by similar methods, which are not listed herein.
In one embodiment, the system further comprises: connected to the processor, configured to: and a display unit (not shown) for displaying all or part of the contents of the first tag, the second tag, and the air tightness value stored by the processor. In one embodiment, the display unit is a display screen, which is preset with a corresponding display format for displaying the decoded first label, the decoded second label, and the air tightness value, such as displaying the part number, color, supplier/supplier code, production date, batch number, production line number, air tightness value, etc. of the product.
In one embodiment, the airtight detection unit is connected with the label generation unit, and the generation trigger signal received by the label generation unit is sent out by the airtight detection unit after the airtight detection unit detects that the airtight property of the product passes; or the processor is connected with the label generating unit, and the generated trigger signal is sent out after the processor receives the air tightness value sent by the air tightness detecting unit.
In a specific embodiment, the tag generating unit receives the generation trigger signal and executes to generate the second tag: the generated trigger signal is a pulse signal sent by the air tightness detection unit or the processor, and the label generation unit executes label generation after receiving the pulse signal; or the label generating unit receives the airtight value sent by the airtight detection unit or the processor, and then the label generating unit executes label generation; or the label generating unit monitors the air tightness value detected by the air tightness detecting unit in real time or the air tightness value received by the processor, and executes label generation when the monitored air tightness value reaches a preset value or a preset interval. For specific values of specific qualified airtight values, different products have different values, different environments also have different value requirements, and the determination is carried out according to the specific products and the requirements.
In one embodiment, the air tightness detection unit is connected with the label acquisition unit, and the detection trigger signal received by the air tightness detection unit is sent by the label acquisition unit when the first label is sent to the processor; or the air tightness detection unit is connected with the processor in a bidirectional mode, and the detection trigger signal is sent out by the processor after the processor receives the first label sent by the label acquisition unit.
In an embodiment, the processor stores the first tag, the second tag, and the secret value in association with each other specifically as follows: the processor stores a first tag in an encoding format, a second tag in the encoding format, and a secret value in association; or the processor decodes the first tag into first tag data, decodes the second tag into second tag data, and stores the first tag data, the second tag data and the secret value in an associated manner. I.e. associating the memory tag itself with the airtight value or associating the data carried by the memory tag with the airtight value. The first tag data is the production date, part number, lot number, etc. in the above embodiment, and the second tag data is the assembly number, part number, color number, vendor code, etc. in the above embodiment.
In a specific embodiment, as shown in fig. 3, the processor includes a data interface, a decoding unit, and a database, which are connected in sequence, where the decoding unit receives the first tag, the second tag, and the secret value through the data interface, decodes the first tag as the first tag data, decodes the second tag as the second tag data, and sends the first tag data, the second tag data, and the secret value to the database for associated storage.
In another embodiment, as shown in fig. 2, the processor is connected with an access terminal configured to: and calling the data stored in the processor according to the operation of the user. The operation according to the user, namely the selection or the setting performed on the access terminal by the user.
In one embodiment, the access terminal is connected to the processor through a C/S architecture or a B/S architecture. In a particular embodiment, the access terminal is further connected to (the database of) the processor, preferably in a point-to-point manner, via a C/S architecture or a B/S architecture. Further, after the access terminal is connected to the processor and passes authentication (ID, identity, IP, etc.), the access terminal accesses data stored in the processor to perform data viewing or data retrieval. For example, the user accesses the database through the corresponding URL by accessing the browser of the terminal, further sets/selects the check time of the retrieved airtightness data to be 2018, month 01, day 01 to month 02, day 01, and derives the inquired data by the compression format, the form format, or the table format from all the data detected by the airtightness detector 1.
Corresponding to the storage mode of the processor for the first tag, the second tag and the secret value, the method for the access terminal to call the data stored in the processor specifically comprises the following steps: retrieving the first tag data and/or the second tag data and/or the airtight value stored in the processor (i.e., the processor decoded tag for storage); or sending a decoding request to the processor, so that the processor decodes the first tag into first tag data, decodes the second tag into second tag data, and then calls the first tag data and/or the second tag data and/or the airtight value (namely the processor does not decode when storing the tag, and decodes the tag when calling the data by the access terminal); or, the first label and/or the second label and/or the airtight value stored in the processor are called, the first label is decoded into the first label data, and the second label is decoded into the second label data (namely, the access terminal decodes the label by itself).
In one implementation scenario, as shown in fig. 4 to 8, the processor includes a PLC (preferably, an integral centralized programmable logic device) and a database connected thereto, such as a MySQL database, the label producing unit is a label printer or a label generator for printing or displaying a second label, the label obtaining unit is a scanning gun, preferably, with a display function, and the air tightness detecting unit is an air tightness detector. The PLC receives a first label of a scanning product (such as an airtight container and a pipeline) scanned by the scanning gun through the I/O interface and stores the first label (such as storing the first label into a ROM or temporarily storing the first label into a RAM); further, the scanning gun sends a detection trigger signal to the air tightness detector when or after sending the first label, or the PLC sends a detection trigger signal to the air tightness detector when or after receiving the first label, so that the air tightness detector detects the air tightness of the product; when the detected air tightness value reaches the qualified value, the air tightness detector sends the air tightness value to the PLC for storage; further, the air-tightness detector sends a generation trigger signal to the label printer/label generator when or after sending the air-tightness value to the PLC, or sends a generation trigger signal, such as a pulse signal, to the label printer/label generator when or after receiving the air-tightness value, so as to print a second label; further, the scanning gun scans the second label and sends the second label to the PLC for storage; optionally, the decoding unit is further configured to decode the tag, where the decoding unit may be a first decoder running a decoding program connected in a lower level of the PLC, or a second decoder running the decoding program of the PLC itself, and when the PLC itself runs the decoding program, the PLC preferably includes a second data interface, a buffer, and a second decoder connected in sequence, where the first data interface buffers the received first tag, the received second tag, and the received secret value in the buffer, and the second decoder parses (decodes) the buffered first tag and the buffered second tag; the decoding program corresponds to the encoding rules of the first label and the second label, the decoding unit decodes first label data contained in the first label, decodes second decoding data contained in the second label, and sends the first label data, the second label data and the corresponding airtight value to the database for associated storage. Further, the database stores the secret value, the first label data and the second label data by adopting three forms respectively, and the three forms are associated through part numbers; or a form storing the secret value, the first label data and the second label data of the single part/product.
The invention is not limited to the foregoing embodiments. The invention extends to any novel feature or any novel combination of features disclosed in this specification and any novel method or process steps or any novel combination of features disclosed.

Claims (8)

1. Airtight detection system of traceing back, including treater and airtight detecting element, its characterized in that still includes: is configured to: the label acquiring unit is used for acquiring a first label and a second label of a product, and the label acquiring unit is also used for sending the acquired first label and second label to the processor; and
is configured to: a label generating unit for receiving and generating a trigger signal and generating the second label; the label generating unit receives the generation trigger signal, and the generation trigger signal is sent out by the air tightness detecting unit after the air tightness of the product is detected to pass; or the processor sends the information after receiving the air tightness value sent by the air tightness detection unit;
the airtightness detection unit is configured to: receiving a detection trigger signal, detecting the air tightness of the product, and sending a detected air tightness value to the processor after the detection is passed; the detection trigger signal received by the air tightness detection unit is sent out by the label acquisition unit when the first label is sent to the processor; or the processor sends the first label after receiving the first label sent by the label obtaining unit;
the processor is configured to: receiving and storing in association the first tag, the second tag, and the secret value for recall.
2. The system of claim 1, wherein the system further comprises: connected to the processor, configured to: and the display unit is used for displaying all or part of the contents of the first label, the second label and the air tightness value stored by the processor.
3. The system of claim 1 or 2, wherein the processor stores the first tag, the second tag, and the air-tightness value in association with one another by: the processor associating storing the first tag in an encoded format, the second tag in an encoded format, and the secret value; or the processor decodes the first tag into first tag data, decodes the second tag into second tag data, and stores the first tag data, the second tag data, and the secret value in an associated manner.
4. The system of claim 3, wherein the processor comprises a data interface, a decoding unit and a database connected in sequence, the decoding unit receives the first tag, the second tag and the airtight value through the data interface, decodes the first tag into first tag data, decodes the second tag into second tag data, and sends the first tag data, the second tag data and the airtight value to the database for associated storage.
5. The system of claim 3, wherein the processor has connected thereto an access terminal configured to: and calling the data stored in the processor according to the operation of the user.
6. The system of claim 5, wherein the access terminal is connected to the processor through a C/S architecture or a B/S architecture.
7. The system of claim 5 or 6, wherein the access terminal retrieving the data stored in the processor is specifically: retrieving first tag data and/or second tag data and/or a seal value stored in the processor; or sending a decoding request to the processor, so that the processor decodes the first tag into first tag data, decodes the second tag into second tag data, and then retrieves the first tag data and/or the second tag data and/or the airtight value; or calling the first label and/or the second label and/or the airtight value stored in the processor, decoding the first label into first label data, and decoding the second label into second label data.
8. The system of claim 7, wherein the first label carries at least one or more of a production date, a part number, and a lot number; and/or the second label carries at least one or more of a supplier code, a detection time, a part number, a color number, a line number, a production time, a check code, and a label number.
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CN101882265A (en) * 2010-06-11 2010-11-10 北京农业信息技术研究中心 Grain product circulation dynamic tracking and safety tracing system and method
CN103398827A (en) * 2013-07-18 2013-11-20 裕克施乐塑料制品(太仓)有限公司 Air tightness detection device
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