CN108825269B - Mechanical method connecting channel T-shaped junction self-adaptive waterproof structure - Google Patents
Mechanical method connecting channel T-shaped junction self-adaptive waterproof structure Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/38—Waterproofing; Heat insulating; Soundproofing; Electric insulating
- E21D11/385—Sealing means positioned between adjacent lining members
- E21D11/386—Sealing means positioned between adjacent lining members inflatable sealing means
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/04—Lining with building materials
- E21D11/10—Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
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Abstract
本发明涉及一种机械法联络通道T接部位自适应防水结构,包括外包防水系统、盾构隧道复合管片防水结构、盾构隧道的壁后止水注浆体、联络通道管片防水结构和联络通道的壁后止水注浆体;外包防水系统包括设置于隧道主体结构底板、顶板的封堵钢板和设置于隧道主体结构两侧的侧墙封堵钢板,封堵钢板子单元模组化焊接于联络通道钢管片上;盾构隧道复合管片防水结构包括盾构隧道复合管片、盾构隧道混凝土管片、纵缝的遇水膨胀橡胶条、遇水膨胀橡胶薄片、水泥基渗透结晶型涂料、环缝的遇水膨胀密封垫。本发明的有益效果是:本发明采用的封堵钢板工业模组化加工生产,安装方便、拼缝少,防水效果良好,而且能够保证施工进度。
The invention relates to a self-adaptive waterproof structure for the T-joint part of a mechanical communication channel. The water-stop grouting body behind the wall of the communication channel; the outsourcing waterproof system includes the blocking steel plates arranged on the bottom and roof of the tunnel main structure and the side wall blocking steel plates arranged on both sides of the tunnel main structure, and the sub-units of the blocking steel plates are modularized Welded on the steel pipe sheet of the connecting channel; the waterproof structure of the shield tunnel composite segment includes the shield tunnel composite segment, the shield tunnel concrete segment, the water-swellable rubber strip of the longitudinal joint, the water-swellable rubber sheet, and the cement-based permeable crystalline type Water-swellable gasket for paint and annular seam. The beneficial effects of the invention are as follows: the industrial modularized processing and production of the plugging steel plate adopted by the invention has the advantages of convenient installation, less seams, good waterproof effect, and can guarantee the construction progress.
Description
技术领域technical field
本发明涉及一种隧道结构的防水结构,尤其是涉及一种机械法联络通道与盾构隧道T接部位的防水结构。The invention relates to a waterproof structure of a tunnel structure, in particular to a waterproof structure of a T-joint part of a mechanical connection channel and a shield tunnel.
背景技术Background technique
随着经济快速发展,我国交通运输业也是在以日新月异的速度向前推进,其中地铁也是在越来越多的城市中修建起来。目前,我国地铁隧道工程主要采用浅埋暗挖施工方法,为保障施工质量及施工安全,施工中的防水是整个施工过程的重中之重,需要做好地铁主体的防水性。在地铁运营过程中,隧道的渗漏水情况也十分普遍,其危害性较为严重,如果不能有效地解决渗漏水问题,则会给地铁隧道的整体质量造成较大影响,从而影响到地铁隧道结构的使用年限及安全性。在地铁隧道的防水中,施工缝是最为薄弱的部分,因此,对施工缝的防水处理工作尤为重要。在一般情况下,施工缝是指由于受到施工方法或技术的影响,导致混凝土结构中出现缝隙。这在极大程度上影响了混凝土的自防水效果。根据施工项目的实际需求及设计需要,采取合理的解决措施,以提高地铁隧道的整体质量。With the rapid economic development, my country's transportation industry is also advancing at a rapid pace, and subways are also being built in more and more cities. At present, the construction method of shallow burial and underground excavation is mainly used in subway tunnel projects in my country. In order to ensure the construction quality and construction safety, waterproofing during construction is the top priority of the entire construction process, and it is necessary to do a good job of waterproofing the main body of the subway. In the process of subway operation, the leakage of water in tunnels is also very common, and its harm is relatively serious. If the problem of water leakage cannot be effectively solved, it will have a great impact on the overall quality of the subway tunnel, which will affect the subway tunnel. The service life and safety of the structure. In the waterproofing of subway tunnels, construction joints are the weakest part. Therefore, the waterproofing of construction joints is particularly important. In general, construction joints refer to gaps in concrete structures due to the influence of construction methods or techniques. This greatly affects the self-waterproofing effect of concrete. According to the actual needs and design needs of the construction project, take reasonable solutions to improve the overall quality of the subway tunnel.
目前地铁隧道的防水类型可以划分为3种,即排水型、防水型和防排结合型。防水型是十分直接、便捷的一种排水方式,应用较为广泛。由于结构衬砌一直受到水压力的影响,相比另外两种方法而言,防渗漏性不强,并且一旦发生漏水也难以解决;防排结合型能将防水与排水的优势有机结合,虽以防水为主,但是在一定程度上减少了结构衬砌的水压力,从而大大减少了漏水的可能性,同时,地铁隧道排水工程也无需消耗过多的费用。在选择地铁隧道的防水类型时,要综合考虑当地的工程地质、水文地质、地铁防水等级以及环境要求等,在排水不对环境造成不利影响的前提下,满足防水的可靠性。At present, the waterproof types of subway tunnels can be divided into three types, namely drainage type, waterproof type and combined type of anti-drainage. The waterproof type is a very direct and convenient drainage method and is widely used. Because the structural lining is always affected by water pressure, compared with the other two methods, the anti-leakage property is not strong, and it is difficult to solve the problem of water leakage. It is mainly waterproof, but it reduces the water pressure of the structural lining to a certain extent, thereby greatly reducing the possibility of water leakage. At the same time, the subway tunnel drainage project does not need to consume too much cost. When choosing the waterproof type of subway tunnels, it is necessary to comprehensively consider the local engineering geology, hydrogeology, subway waterproof grade and environmental requirements, etc., and meet the reliability of waterproofing on the premise that the drainage will not adversely affect the environment.
为解决冷冻法联络通道施工带来的问题,欧洲、日本以及香港等地已相继开展了联络通道掘进机的研究,研发非冻结、主隧道空间小、切割进出洞、通道结构复杂等技术条件下的机械法联络通道施工装备和技术,该项技术中主隧道-联络通导隧道T接部位的防水对于隧道后续使用的安全性尤其重要。In order to solve the problems caused by the construction of the connection channel by the freezing method, Europe, Japan, Hong Kong and other places have successively carried out research on the connection channel roadheader, and developed under the technical conditions of non-freezing, small main tunnel space, cutting in and out holes, and complex channel structure. In this technology, the waterproofing of the T-joint between the main tunnel and the communication tunnel is particularly important for the safety of the subsequent use of the tunnel.
近年来,国内外在隧道防水及施工方法方面做了大量的研究工作,申请号201010277951.5的专利公开了《一种隧道防水系统的施工方法》,该防水系统包括设置于隧道主体结构底板的底板防水钢板和设置于隧道主体结构的两侧的侧墙防水钢板,该方法包括模组化加工出防水钢板的子单元、底板防水钢板找平层施工、安装底板防水钢板和安装侧墙防水钢板及后续操作。申请号201510724005.3的专利公开了《一种隧道防水结构及施工方法》,该防水结构由依次形成在基层外的渗水层和防水层组成,防水层由多块防水板组成,同一断面的防水层由一整张防水板敷成,沿隧道深度方向的相邻防水板形成搭接固定。In recent years, a lot of research work has been done on tunnel waterproofing and construction methods at home and abroad. Patent Application No. 201010277951.5 discloses "Construction Method of Tunnel Waterproofing System". Steel plates and side wall waterproof steel plates arranged on both sides of the main tunnel structure, the method includes modular processing of subunits of waterproof steel plates, construction of the leveling layer of the floor waterproof steel plates, installation of the floor waterproof steel plates, installation of the side wall waterproof steel plates and subsequent operations . Patent Application No. 201510724005.3 discloses "A Tunnel Waterproof Structure and Construction Method". The waterproof structure consists of a water seepage layer and a waterproof layer formed in sequence outside the base layer. A whole piece of waterproof board is applied, and the adjacent waterproof boards along the tunnel depth direction are lapped and fixed.
现有技术中公开的隧道防水系统的施工方法,用于含水量高的地域进行大型隧道施工时,普遍存在施工步骤繁多、方法复杂难于实现、施作效率低、工期长且存在相当的安全性问题的缺陷。有的甚至在隧道防水系统施作完成后,就很难保证隧道施工和后续使用的安全性。The construction method of the tunnel waterproofing system disclosed in the prior art is generally used in the construction of large-scale tunnels in areas with high water content. problem with flaws. In some cases, it is difficult to ensure the safety of tunnel construction and subsequent use even after the construction of the tunnel waterproofing system is completed.
发明内容SUMMARY OF THE INVENTION
本发明的目的是克服现有技术中的不足,提供一种机械法联络通道T接部位自适应防水结构。The purpose of the present invention is to overcome the deficiencies in the prior art and provide a self-adaptive waterproof structure for the T-joint part of the mechanical communication channel.
这种机械法联络通道T接部位自适应防水结构,包括外包防水系统、盾构隧道复合管片防水结构、盾构隧道的壁后止水注浆体、联络通道管片防水结构和联络通道的壁后止水注浆体;The self-adaptive waterproof structure of the T-joint part of the mechanical connection channel includes an outsourcing waterproof system, a shield tunnel composite segment waterproof structure, a water-stop grouting body behind the shield tunnel wall, a connection channel segment waterproof structure and a connection channel. Water-stop grouting behind the wall;
外包防水系统包括设置于隧道主体结构底板、顶板的封堵钢板和设置于隧道主体结构两侧的侧墙封堵钢板,封堵钢板子单元模组化焊接于联络通道钢管片上;The outsourcing waterproofing system includes blocking steel plates arranged on the bottom plate and top plate of the tunnel main structure and side wall blocking steel plates arranged on both sides of the tunnel main structure.
盾构隧道复合管片防水结构包括盾构隧道复合管片、盾构隧道混凝土管片、纵缝的遇水膨胀橡胶条、遇水膨胀橡胶薄片、水泥基渗透结晶型涂料、环缝的遇水膨胀密封垫、三元乙丙橡胶弹性密封垫、止水密封垫和密封板;遇水膨胀橡胶条、遇水膨胀橡胶薄片、水泥基渗透结晶型涂料表面密贴在盾构隧道复合管片上,盾构隧道复合管片部分环、纵缝设置三元乙丙橡胶弹性密封垫;止水密封垫、密封板通过密封螺栓固定在盾构隧道复合管片上;盾构隧道的壁后止水注浆体包括水泥水玻璃双液注浆加固体;The waterproof structure of the shield tunnel composite segment includes the shield tunnel composite segment, the shield tunnel concrete segment, the water-swellable rubber strip of the longitudinal joint, the water-swellable rubber sheet, the cement-based permeable crystalline coating, and the water-swellable ring joint. Expansion gaskets, EPDM elastic gaskets, water-stop gaskets and sealing plates; water-swellable rubber strips, water-swellable rubber sheets, and cement-based permeable crystalline coatings are closely attached to the shield tunnel composite segment. EPDM rubber elastic gaskets are arranged on the partial ring and longitudinal joints of the shield tunnel composite segment; the water-stop gasket and the sealing plate are fixed on the shield tunnel composite segment by sealing bolts; the water-stop grouting behind the shield tunnel wall The body includes cement water glass double-liquid grouting and solid;
联络通道管片防水结构包括联络通道钢管片、联络通道混凝土管片、遇水膨胀橡胶密封垫和泡沫条,联络通道钢管片和联络通道混凝土管片的纵、环缝之间设置泡沫条、遇水膨胀橡胶密封垫;联络通道的壁后止水注浆体包括水泥水玻璃双液注浆加固体和超细水泥水玻璃注浆密封加固体。The waterproof structure of the contact channel segment includes the contact channel steel pipe sheet, the contact channel concrete segment, the water-expandable rubber gasket and the foam strip. Water-expandable rubber gasket; water-stop grouting body behind the wall of the communication channel includes cement water glass double-liquid grouting solid and ultra-fine cement water glass grouting sealing solid.
作为优选:密封垫完全压人密封垫沟槽内,密封垫沟槽的截面积不小于密封垫的截面积,嵌缝槽的深宽比不小于2.5,槽深为25~55mm,单面槽宽为5~10mm。As a preference: the gasket is completely pressed into the gasket groove, the cross-sectional area of the gasket groove is not less than the cross-sectional area of the gasket, the aspect ratio of the caulking groove is not less than 2.5, the groove depth is 25-55mm, and the single-sided groove The width is 5-10mm.
作为优选:止水密封垫为高分子橡胶材料。As a preference: the water-stop gasket is made of polymer rubber material.
作为优选:水泥水玻璃双液注浆加固体的双液浆由A液和B液组成,A、B液各组分的体积配比为1∶1;A液组分为普通硅酸盐水泥和水,A液各组分的重量配比为:水泥30~50%,剩余部分为水;B液组分为水玻璃和水,B液各组分的重量配比为:水玻璃45~50%,剩余部分为水。As a preference: the double-liquid slurry of cement water glass double-liquid grouting and solid is composed of liquid A and liquid B, and the volume ratio of each component of liquid A and liquid B is 1:1; the liquid A component is ordinary Portland cement and water, the weight ratio of each component of liquid A is: cement 30-50%, and the rest is water; the component of liquid B is water glass and water, and the weight ratio of each component of liquid B is: water glass 45~ 50% and the remainder is water.
作为优选:封堵钢板、联络通道钢管片、盾构隧道复合管片三者间的间隙封堵注浆的浆液为自适应膨胀浆体,由A液和B液组成,A、B液各组分的体积配比为1∶1;A液组分为膨胀水泥和水,A液各组分的重量配比为:膨胀水泥30~50%,剩余部分为水;B液组分为水玻璃和水,B液各组分的重量配比为:水玻璃45~50%,剩余部分为水。As a preference: the grouting slurry used for plugging the gaps between the steel plate, the connecting channel steel pipe sheet and the shield tunnel composite segment is an adaptive expansion slurry, which is composed of liquid A and liquid B. The volume ratio of the components is 1:1; the components of liquid A are expansive cement and water, and the weight ratio of each component of liquid A is: expansive cement 30-50%, and the rest is water; liquid B is water glass and water, the weight ratio of each component of liquid B is: water glass 45-50%, and the rest is water.
作为优选:盾构隧道与联络通道连接处设置钢筋混凝土环梁,联络通道下部设置钢筋混凝土。As a preference: reinforced concrete ring beams are arranged at the connection between the shield tunnel and the communication channel, and reinforced concrete is arranged at the lower part of the communication channel.
本发明的有益效果是:The beneficial effects of the present invention are:
1、本发明采用的封堵钢板工业模组化加工生产,安装方便、拼缝少,防水效果良好,而且能够保证施工进度。本发明的方案中,通过在封堵钢板的子单元变形缝处焊接钢板止水带,使封堵钢板同时具备刚性防水和外侧模板的双重效果,提高了按照本发明方法施作的隧道防水系统的防水性能,确保隧道防水系统乃至整个隧道工程的施工安全和工程质量。1. The industrial modular processing and production of the plugging steel plate adopted in the present invention has the advantages of convenient installation, less seams, good waterproof effect, and can guarantee the construction progress. In the solution of the present invention, by welding the steel plate waterstop at the deformation joints of the sub-units of the plugging steel plate, the plugging steel plate has the dual effects of rigid waterproofing and external formwork at the same time, and the tunnel waterproofing system implemented according to the method of the present invention is improved. The waterproof performance of the tunnel ensures the construction safety and engineering quality of the tunnel waterproof system and even the entire tunnel project.
2、本发明采用的自适应膨胀浆体新早期强度高,后期强度增长较大,长期强度稳定上升,且由于膨胀水泥在硬化初期生成高硫型水化硫铝酸(钙矾石),使双液浆产生体积膨胀,在约束条件下改善浆体的孔结构,并使总孔隙率降低,毛细孔径减小,从而提高浆体的密实性和抗渗性,从而可在一定程度上减小机械法联络通道与盾构隧道T接部位渗漏的可能性。2. The self-adaptive expansion slurry used in the present invention has high new early strength, larger later strength growth, and long-term strength rises stably, and because the expansion cement generates high-sulfur hydrated sulfoaluminate (ettringite) in the early stage of hardening, the The double-liquid slurry produces volume expansion, which improves the pore structure of the slurry under constraint conditions, reduces the total porosity, and reduces the capillary pore size, thereby improving the compactness and impermeability of the slurry, which can be reduced to a certain extent. The possibility of leakage at the T-junction between the mechanical communication channel and the shield tunnel.
3、本发明的施工方法操作简单、可操作性强,施工效率高。3. The construction method of the present invention has the advantages of simple operation, strong operability and high construction efficiency.
附图说明Description of drawings
图1是机械法联络通道施工示意图;Figure 1 is a schematic diagram of the construction of the mechanical method of the communication channel;
图2是机械法联络通道T接部位防水结构示意图;Figure 2 is a schematic diagram of the waterproof structure of the T-joint part of the mechanical communication channel;
图3是联络通道与盾构隧道连接体系示意图;Figure 3 is a schematic diagram of the connection system between the communication channel and the shield tunnel;
图4是联络通道管片防水结构示意图;Figure 4 is a schematic diagram of the waterproof structure of the communication channel segment;
图5是盾构隧道管片防水结构示意图;Fig. 5 is a schematic diagram of the waterproof structure of the shield tunnel segment;
图6是弹性密封垫示意图;6 is a schematic diagram of an elastic sealing gasket;
图7是弹性密封垫横断面图;Figure 7 is a cross-sectional view of an elastic sealing gasket;
附图标记说明:1-盾构隧道混凝土管片;2-盾构隧道复合管片;3-管片间连接体系;4-联络通道钢管片;5-联络通道混凝土管片;6-钢管片注浆孔;7-密封螺栓;8-联络通道管片预留注浆孔;9-超细水泥水玻璃注浆密封加固体;10-硫铝酸盐微膨胀混凝土;11-遇水膨胀橡胶条;12-封堵钢板;13-钢筋混凝土环梁;14-刚性加固体;15-止水密封垫;16-密封板;17-复合管片混凝土管片;18-泡沫条;19-遇水膨胀橡胶密封垫;20-遇水膨胀密封垫;21-水泥基渗透结晶型涂料;22-遇水膨胀橡胶薄片;23-三元乙丙橡胶弹性密封垫;24-水泥水玻璃双液注浆加固体;25-钢筋混凝土。Description of reference numerals: 1-shield tunnel concrete segment; 2-shield tunnel composite segment; 3-connection system between segments; 4-connection channel steel tube segment; 5-connection channel concrete segment; 6-steel tube segment Grouting hole; 7- sealing bolt; 8- reserved grouting hole for connecting channel segment; 9- superfine cement water glass grouting sealing reinforcement; 10- sulfoaluminate micro-expanded concrete; 11- water-expanding rubber bar; 12-blocking steel plate; 13-reinforced concrete ring beam; 14-rigid reinforcement; 15-waterproof gasket; 16-sealing plate; 17-composite segment concrete segment; 18-foam strip; 19-case Water-swellable rubber gasket; 20-water-swellable gasket; 21-cement-based permeable crystalline coating; 22-water-swellable rubber sheet; 23-EPDM rubber elastic gasket; 24-cement water glass double liquid injection Slurry plus solids; 25 - Reinforced concrete.
具体实施方式Detailed ways
下面结合实施例对本发明做进一步描述。下述实施例的说明只是用于帮助理解本发明。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The present invention will be further described below in conjunction with the embodiments. The following examples are illustrative only to aid in the understanding of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can also be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
实施例一Example 1
如图1至图5所示,所述的机械法联络通道T接部位自适应防水结构,主要通过在盾构隧道与联络通道T接部位设置外包防水系统、盾构隧道7环钢混复合管片结构防水和壁后注浆体止水、联络通道管片结构防水和壁后注浆体止水,以及封堵钢板12、联络通道钢管片4、盾构隧道复合管片2三者间的间隙封堵注浆以形成一套联络通道与盾构隧道T接部位防水系统。在盾构隧道混凝土管片1、盾构隧道复合管片2及管片间连接体系3相关部位设置遇水膨胀橡胶条11、遇水膨胀密封垫20、水泥基渗透结晶型涂料21、遇水膨胀橡胶薄片22、三元乙丙橡胶弹性密封垫23以及密封螺栓7,在盾构隧道外壁采用二次注浆,形成水泥水玻璃双液注浆加固体24,从而形成盾构隧道的防水结构系统。联络通道钢管片4采用硫铝酸盐微膨胀混凝土10填充,在联络通道钢管片4和联络通道混凝土管片5的纵、环缝之间采用泡沫条18、遇水膨胀橡胶密封垫19进行接缝止水,拼装完成后,利用钢管片注浆孔6进行人工注浆,以形成超细水泥水玻璃注浆密封加固体9,利用联络通道管片预留注浆孔8进行人工注浆,以形成水泥水玻璃双液注浆加固体24。As shown in Fig. 1 to Fig. 5, the self-adaptive waterproof structure of the T-joint part of the mechanical communication channel is mainly through the installation of an outsourcing waterproof system at the T-joint part of the shield tunnel and the communication channel, and a 7-ring steel-mixed composite pipe of the shield tunnel. Waterproofing of sheet structure and water-stopping of the grouting body behind the wall, waterproofing of the connecting channel segment structure and water-stopping of the grouting body behind the wall, as well as the sealing of the
在盾构隧道、联络通道分别施工完成后,在盾构隧道与联络通道T接部位设置钢筋混凝土环梁13及钢筋混凝土25。封堵钢板12进行子单元规划,模组化加工、拼装、焊接在联络通道钢管片4的顶、底部和侧面。在复合管片混凝土管片17内侧采用密封螺栓7固定止水密封垫15和密封板16,在盾构隧道与联络通道间隙部位注入超细水泥水玻璃双液自适应膨胀浆体以形成超细水泥水玻璃注浆密封加固体9,从而构成了盾构隧道与联络通道T接部位的防水体系。After the shield tunnel and the communication channel are respectively constructed, the reinforced
封堵钢板12采用Q235B级钢,水密性焊缝,遵循先上下,后左右焊接的原则。对接焊应搭设45°坡口满焊,搭接焊应满焊,焊接采用E43XX型焊条。焊接完成后应铲平表面,并进行100%磁探伤。焊接破坏后的防腐涂层均应再次涂刷无溶剂超厚性环氧涂料2道。封堵钢板12下料切割尺寸公差控制在手工切割±1.5mm以内,自动半自动切割±1.0mm以内,垂直度控制在钢板厚度的2%之内,且在±1.5mm范围内,切割周边要求光滑平整。封堵钢板12在使用前做消除毛刺、油污及附着物的处理,并在封堵钢板12的迎水面涂刷无机防锈涂料。The sealing
盾构隧道复合管片2上的两种密封垫相接处,依靠密封垫受压后沿弧长方向产生的压应力以及遇水膨胀橡胶遇水之后产生的膨胀力来达到防水功效。盾构隧道复合管片2与盾构隧道混凝土管片1之间的接缝采用遇水膨胀止水胶作为临时止水措施。盾构隧道复合管片2环缝表面粘贴一道2mm厚遇水膨胀橡胶薄片22,位置应紧贴设置了止水胶的钢板。盾构隧道复合管片2与盾构隧道混凝土管片1接缝的外弧面、内弧面两侧各100mm范围涂刷水泥基渗透结晶型防水涂料,用量1.5kg/m2。壁后止水注浆体包括水泥水玻璃双液注浆加固体24。管片接缝密封垫应符合在计算的接缝最大张开量和估算的错位量下、埋深水头的2~3倍水压下不渗漏的技术要求。At the junction of the two gaskets on the shield
遇水膨胀橡胶密封垫胶料19的技术性能指标(挡水条、遇水膨胀橡胶薄片指标)如表1所示。The technical performance indicators of the water-swellable rubber gasket compound 19 (water-retaining strips, water-swellable rubber sheet indicators) are shown in Table 1.
表1水膨胀橡胶密封垫胶料的技术性能指标Table 1 Technical performance index of water-swellable rubber gasket compound
遇水膨胀止水胶的物理力学性能指标如表2所示。The physical and mechanical properties of the water-swellable waterstop glue are shown in Table 2.
表2遇水膨胀止水胶的物理力学性能指标Table 2 Physical and mechanical properties of water-swellable waterstop glue
三元乙丙橡胶弹性密封垫23的物理力学性能指标如表3所示。The physical and mechanical properties of the EPDM rubber
表3三元乙丙(EPDM)橡胶弹性密封垫的物理力学性能指标Table 3 Physical and mechanical properties of EPDM rubber elastic gasket
水泥基渗透结晶型防水涂料性能指标如表4所示。The performance indicators of cement-based permeable crystalline waterproof coatings are shown in Table 4.
表4水泥基渗透结晶型防水涂料性能指标Table 4 Performance index of cement-based permeable crystalline waterproof coating
水泥水玻璃双液注浆加固体24采用2台双液注浆泵同步注浆,同步注浆采用滞后人工注浆。浆液为水泥-水玻璃浆液,通过管片预留的注浆孔注入,注入点位为4个点,压力控制小于0.35MPa,注入位置为当前环后4环;在盾构接收且完成洞门接口安装后,为填充浆液收缩产生的空隙及封堵渗漏点在完成掘进后应进行二次注浆,浆液采用水泥-水玻璃液浆,注入过程中压力控制小于0.35MPa。Cement water glass double-liquid grouting and solid 24 use two double-liquid grouting pumps for synchronous grouting, and synchronous grouting adopts lag manual grouting. The slurry is cement-water glass slurry, which is injected through the grouting holes reserved in the segment. The injection points are 4 points, the pressure control is less than 0.35MPa, and the injection position is the 4th ring after the current ring; it is received in the shield and the tunnel door is completed. After the interface is installed, in order to fill the voids generated by the shrinkage of the slurry and plug the leakage points, a secondary grouting should be carried out after the completion of the excavation.
封堵钢板12、联络通道钢管片4、盾构隧道复合管片2三者间的间隙注入自适应膨胀浆体,以封堵间隙形成注浆密封加固体,所述的密封加固体是通过联络通道钢管片4设置的注浆孔向三者间的间隙注入自适应膨胀双液浆,浆液包括A液和B液组成,A、B液各组分的体积配比为1∶1。A液组分为膨胀水泥和水,A液各组分的重量配比为:膨胀水泥30~50%,剩余部分为水。B液组分为水玻璃和水,B液各组分的重量配比为:水玻璃45~50%,剩余部分为水。膨胀水泥颗粒的比表面积一般达4800±200cm2/g,膨胀水泥的自由膨胀率为8~10×10-4,可在双液浆中建立0.1~0.3MPa的自应力,满足T接部位沉降、收缩要求;膨胀水泥混凝土抗渗标号大于S30。A self-adaptive expansion slurry is injected into the gap between the plugging
实施例二
宁波轨道交通3号线一期工程南部商务区站~鄞州区政府站区间联络通道,南部商务区站~鄞州区政府站起点里程ZDK7+794.800,终点里程为ZDK8+754.100,隧道长度约959.3m。联络通道里程为ZDK8+214.377,该处埋深为16.94m、线间距为17m。该联络通道采用机械法施工。盾构隧道直径6200,管片厚350,在联络通道洞口周边布设8个注浆孔。联络通道开挖直径3290mm,小管片直径3150mm,环宽550mm,联络通道小管片每环布设5个注浆孔。The first phase of Ningbo
1、盾构隧道、联络通道管片纵、环接缝防水1. Shield tunnel, contact channel segment longitudinal, annular joint waterproof
管片拼装采用错缝拼装。初砌环(管片)的分块采用一块封顶块,两块邻接块,三块标准块的方案—即5+1模式。本区间采用小封顶块,径向先搭接2/3,再纵向推入1/3方法施工。The segments are assembled with staggered seams. The block of the initial ring (segment) adopts the scheme of one capping block, two adjoining blocks, and three standard blocks—that is, the 5+1 mode. Small capping blocks are used in this section,
(1)密封垫防水(1) Gasket waterproof
隧道管片接缝防水采用三元乙丙橡胶弹性密封垫23等止水,在管片密封垫沟槽内粘贴三元乙丙橡胶弹性密封垫23,通过其被压缩挤密来防水,如图6所示。EPDM rubber
弹性密封垫材料为三元乙丙橡胶,在工厂加工成棱角分明的框形橡胶圈,弹性密封垫的横断面详见图7所示。弹性密封垫进场粘贴前,必须将产品送至有资质的检测中心进行其材料检验。The material of the elastic gasket is EPDM rubber, which is processed into a frame-shaped rubber ring with clear edges and corners in the factory. The cross-section of the elastic gasket is shown in Figure 7. Before the elastic gasket is pasted in the field, the product must be sent to a qualified testing center for its material inspection.
在管片密封垫沟槽内涂刷单组分氯丁-酚醛粘贴剂。涂刷前,管片表面应干燥,涂刷时粘贴剂应均匀,密封垫沟槽内应满涂。粘贴剂涂刷后,凉置一段时间(10~15min,随气温、湿度而异),待手指接触不粘时,再将加工好的框形橡胶圈套入密封垫沟槽内。密封垫在粘贴前置于40℃~60℃的烘房内烘热整形36h,避免密封垫挠曲、变形。粘贴后,管片四角的密封垫不得出现耸肩、塌肩现象,整个密封垫表面应在同一平面上,严禁歪斜、扭曲。管片在粘贴装设密封垫12h内,不得送井下拼装。封顶块两侧的密封垫在拼装前涂表面润滑剂,以减少封顶块插入时密封垫间的磨阻力。Apply one-component chloroprene-phenolic adhesive to the grooves of the segment gaskets. Before brushing, the surface of the segment should be dry, the adhesive should be uniform when brushing, and the groove of the gasket should be fully coated. After the adhesive is painted, let it cool for a period of time (10-15min, depending on the temperature and humidity), and when the fingers are not sticky, put the processed frame rubber ring into the groove of the gasket. Before pasting, the gasket should be placed in a drying room of 40℃~60℃ for 36 hours to avoid the deflection and deformation of the gasket. After pasting, the gaskets at the four corners of the segment shall not be shrugged or slumped. The entire gasket surface should be on the same plane, and it is strictly forbidden to skew and twist. The segment shall not be sent downhole for assembly within 12h of pasting and installing the gasket. The sealing pads on both sides of the capping block are coated with surface lubricant before assembly to reduce the friction resistance between the sealing pads when the capping block is inserted.
(2)嵌缝防水(2) Caulking waterproof
嵌缝作业是依靠嵌缝材料的充填和粘接力达到密封防水的目的。一般要求嵌缝材料与基面有良好的粘接性(以承受衬砌外壁的静水压力),较好的弹性(以适应隧道变形),并且它的材料性能须保持稳定。管片拼装时,其角部和边缘的嵌缝槽有时会碎裂,严重的甚至露出钢筋。这样地下水就会绕过接缝的弹性密封垫通过管片裂缝直接进入隧道,同时造成钢筋锈蚀,影响结构强度。修补时应将损坏的管片修复至原来的尺寸,尤其是嵌缝槽的形状和尺寸。用钢丝刷除去嵌缝槽内的泥沙杂物,用清水冲洗干净。涂刷界面剂是为了使氯丁胶乳水泥与管片牢固结合不脱落且无缝隙。界面处理剂采用YJ-302界面处理剂。涂刷范围是缝槽内壁、纵缝两侧各15mm范围和环缝两侧各16mm范围内。每次拌和的界面剂应在2小时内用完。The caulking operation relies on the filling and adhesion of the caulking material to achieve the purpose of sealing and waterproofing. It is generally required that the caulking material and the base surface have good adhesion (to withstand the hydrostatic pressure of the outer wall of the lining), good elasticity (to adapt to the tunnel deformation), and its material properties must remain stable. When the segment is assembled, the caulking grooves at the corners and edges are sometimes broken, and even the steel bars are exposed in severe cases. In this way, the groundwater will bypass the elastic gasket of the joint and enter the tunnel directly through the crack of the segment, which will cause the steel bar to corrode and affect the structural strength. Repairs should restore damaged segments to their original dimensions, especially the shape and size of the caulking grooves. Use a wire brush to remove the sediment and debris in the caulking groove, and rinse with clean water. The purpose of brushing the interface agent is to make the neoprene latex cement firmly bond with the segment without falling off and without gaps. The interface treatment agent adopts YJ-302 interface treatment agent. The brushing range is the inner wall of the slot, the range of 15mm on both sides of the longitudinal seam and the range of 16mm on both sides of the annular seam. The interface agent for each mixing should be used up within 2 hours.
(3)节点防水(3) Node waterproofing
盾构隧道螺栓孔、吊装孔(注浆孔)采用遇水膨胀橡胶圈止水。橡胶圈内径25mm,外径39mm。Bolt holes and hoisting holes (grouting holes) in shield tunnels are water-swellable with water-swellable rubber rings. The inner diameter of the rubber ring is 25mm and the outer diameter is 39mm.
(4)管片外防水(4) Waterproof outside the segment
在联络通道盾构掘进过后,通过人工及时向此空隙注入密实的浆液,达到管片外防水及控制地层沉降的目的。After the shield tunnel excavation of the contact channel, the dense slurry is injected into the gap manually in time, so as to achieve the purpose of waterproofing outside the segment and controlling the stratum settlement.
(5)二次注浆(5) Secondary grouting
针对盾构隧道,对拟建联络通道左、右线前后20环范围内进行二次注浆。选用可注性强、经久耐用、结石体强度高,对地下水和周围环境无污染,价格相对低廉的普通硅酸盐水泥浆。For the shield tunnel, secondary grouting shall be carried out within 20 rings before and after the left and right lines of the proposed connecting channel. Choose ordinary Portland cement slurry with strong injectability, durability, high stone body strength, no pollution to groundwater and surrounding environment, and relatively low price.
2、钢管片止水2. Steel pipe sheet to stop water
将盾构隧道管片始发及接收洞门处6块复合管片的钢结构部分焊接连为整体,采用跳焊法减少变形,分多层焊接,焊接厚度每层3~5mm。封堵钢板12下料切割尺寸公差控制在手工切割±1.5mm以内,自动半自动切割±1.0mm以内,垂直度控制在钢板厚度的2%之内,且在±1.5mm范围内,切割周边要求光滑平整。在使用前做消除毛刺、油污及附着物的处理,并在封堵钢板12的迎水面涂刷无机防锈涂料。针对封堵钢板12、联络通道钢管片4、盾构隧道复合管片2三者间的间隙,通过钢管片设置的注浆注入自适应膨胀浆体,以封堵间隙形成注浆密封加固体。The steel structure parts of the 6 composite segments at the starting and receiving tunnel gates of the shield tunnel segment are welded together as a whole, and the jump welding method is used to reduce the deformation, and the welding thickness is 3-5mm per layer. The dimensional tolerance of blanking and cutting of plugging
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CN110410113A (en) * | 2019-09-08 | 2019-11-05 | 天津大学前沿技术研究院有限公司 | Concrete segment caulking device and sealing method |
CN110608052B (en) * | 2019-10-22 | 2024-10-11 | 湘潭大学 | Tunnel segment based on high-performance cement-based composite material and construction method thereof |
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CN111963211B (en) * | 2020-08-21 | 2022-09-27 | 上海市隧道工程轨道交通设计研究院 | A steel structure connecting shield tunnel and external channel |
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CN113622948B (en) * | 2021-07-23 | 2023-08-18 | 北京市政建设集团有限责任公司 | Shield tunnel connecting channel pipeline device |
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