CN108824230B - A method of strengthening bridge underwater piers with FRP pipes - Google Patents

A method of strengthening bridge underwater piers with FRP pipes Download PDF

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CN108824230B
CN108824230B CN201811007181.5A CN201811007181A CN108824230B CN 108824230 B CN108824230 B CN 108824230B CN 201811007181 A CN201811007181 A CN 201811007181A CN 108824230 B CN108824230 B CN 108824230B
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self
underwater
locking
frp pipe
frp
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CN108824230A (en
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魏洋
柏佳文
吴刚
张敏
端茂军
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Nanjing Forestry University
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Nanjing Forestry University
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D22/00Methods or apparatus for repairing or strengthening existing bridges ; Methods or apparatus for dismantling bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/02Piers; Abutments ; Protecting same against drifting ice
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/30Adapting or protecting infrastructure or their operation in transportation, e.g. on roads, waterways or railways

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

A method for reinforcing an underwater bridge pier by using an FRP pipe comprises the steps of installing a positioning piece, wrapping a steel wire mesh, manufacturing a self-locking type FRP pipe, winding the self-locking type FRP pipe, solidifying a connecting part of the self-locking type FRP pipe, activating a bottom seal and pouring filling materials to realize the reinforcement of the underwater bridge pier, fastening the self-locking type FRP pipe by a movable clamp of the self-locking type FRP pipe, injecting an underwater adhesive into a glue injection cavity of the movable clamp to enable the self-locking type FRP pipe to be bonded into a whole, and injecting the filling materials into a gap formed between the self-locking type FRP pipe and the bridge pier to be reinforced to finish the reinforcement of the underwater bridge pier. The self-locking FRP pipe is simple in process, one-time fastening is achieved, no binding belt is needed, construction procedures are reduced, corrosion resistance is good, cofferdam and templates are not needed, labor intensity of workers is reduced, the self-locking FRP pipe can be directly reinforced under water, influence on a channel is reduced, applicability is wide, and construction is rapid and convenient.

Description

一种FRP管加固桥梁水下桥墩的方法A method of strengthening bridge underwater piers with FRP pipes

技术领域Technical field

本发明涉及一种桥梁水下结构加固的方法,具体涉及一种FRP管加固桥梁水下桥墩的方法,属于土木工程技术领域。The invention relates to a method for reinforcing the underwater structure of a bridge, specifically to a method for reinforcing the underwater pier of a bridge with an FRP pipe, and belongs to the technical field of civil engineering.

背景技术Background technique

作为江河湖泊众多的国家,大量的铁路桥和公路桥使陆上交通连成网络,随着桥梁运营时间的增长以及交通量的与日俱增,各种问题不断涌现,相对于桥梁上部结构而言,下部水下结构的损伤更为普遍,且不易被发现,水下较高的静态应力、水流冲击、船舶撞击、侵蚀、严寒地区冻融循环等引起的荷载均易引发桥梁水下结构损伤的形成,如混凝土保护层剥落、裂缝、露筋、钢筋锈蚀及河床下切等,这些损伤会导致桥梁承载力、耐久性和使用寿命降低,严重危及行车安全。桥墩作为桥梁主体结构的主要支撑物,在桥梁运营中一旦发生病害将严重限制桥梁相关功能的发挥,甚至由于承载力不足导致桥梁倒塌。As a country with many rivers and lakes, a large number of railway bridges and road bridges connect the land transportation network. As the operating time of the bridges increases and the traffic volume increases, various problems continue to emerge. Compared with the upper structure of the bridge, the lower part Damage to underwater structures is more common and difficult to detect. Loads caused by high underwater static stress, water flow impact, ship impact, erosion, freeze-thaw cycles in severe cold areas, etc. can easily cause damage to underwater structures of bridges. Such damage as spalling of the concrete protective layer, cracks, exposed bars, corrosion of steel bars, and undercutting of the riverbed will lead to a reduction in the bridge's bearing capacity, durability, and service life, seriously endangering driving safety. Bridge piers are the main supports of the main structure of the bridge. Once the bridge is damaged during operation, it will seriously limit the performance of the bridge-related functions, and even cause the bridge to collapse due to insufficient bearing capacity.

水下桥墩由于不方便进行大范围的定期检修,病害往往不能及时被发现,桥梁设计时下部结构安全系数取值较大,被视为较为安全的部分,而常常忽视后期安全性的检查,其病害处理不及时,且由于水下环境施工作业困难以及处理方法的特定适用性,因此对水下桥墩的加固技术研究具有重要的意义。常用的桥墩加固方法主要包括增大截面加固法、粘钢加固法、体外预应力加固法和绕丝加固法等,这些方法对结构加固效果在实际工程中都起到了一定的作用,但同时也存在各自的不足,增大截面加固法施工工期较长,现场湿作业多,对周边环境影响大;粘钢加固法对基体混凝土强度有较高的要求,而且加固质量很大程度上取决于胶结材料的质量和施工工艺水平;体外预应力加固法施工工艺复杂,预应力损失大;绕丝加固法在水下不排水施工时也存在施工工艺繁琐等问题。Due to the inconvenience of large-scale regular maintenance of underwater bridge piers, diseases are often not discovered in time. When designing bridges, the safety factor of the substructure is larger and is considered a safer part. However, later safety inspections are often ignored. The disease treatment is not timely, and due to the difficulty of construction operations in the underwater environment and the specific applicability of the treatment methods, research on the reinforcement technology of underwater bridge piers is of great significance. Commonly used bridge pier reinforcement methods mainly include enlarged cross-section reinforcement method, bonded steel reinforcement method, external prestressed reinforcement method, wire winding reinforcement method, etc. These methods play a certain role in structural reinforcement in actual projects, but at the same time they also There are respective shortcomings. The construction period of the enlarged cross-section reinforcement method is long, there is a lot of wet work on site, and it has a great impact on the surrounding environment; the bonded steel reinforcement method has higher requirements for the strength of the base concrete, and the reinforcement quality depends largely on cementation. The quality of the materials and the level of construction technology; the construction technology of the external prestressed reinforcement method is complex and the prestress loss is large; the wire winding reinforcement method also has problems such as cumbersome construction technology during underwater undrained construction.

FRP(纤维增强复合材料)以其轻质、耐腐蚀、易成型等优点,在土木工程领域具有很好的应用前景。FRP管约束加固混凝土可以有效提高结构构件的承载力、延性、抗震性能和耐久性能。基于材料的特殊性能,FRP管应用于一些特殊环境结构的加固,具有良好的应用前景。本发明提出一种FRP管加固桥梁水下桥墩的方法,利用自锁式FRP管的自锁固定,实现对桥梁水下桥墩的加固,其工艺简单,施工快捷方便,加固效果好。FRP (fiber reinforced composite material) has good application prospects in the field of civil engineering due to its advantages such as light weight, corrosion resistance, and easy molding. FRP tube restraint reinforced concrete can effectively improve the bearing capacity, ductility, seismic performance and durability of structural components. Based on the special properties of the material, FRP pipes are used to reinforce structures in some special environments and have good application prospects. The invention proposes a method for reinforcing underwater piers of bridges with FRP pipes. The self-locking fixation of self-locking FRP pipes is used to realize the reinforcement of underwater piers of bridges. The technology is simple, the construction is quick and convenient, and the reinforcement effect is good.

发明内容Contents of the invention

本发明的目的是提供一种FRP管加固桥梁水下桥墩的方法,自锁式FRP管通过自带的活动夹具夹紧,注胶固定,无需扎带,减少了施工工序,基于FRP材料轻质、耐腐蚀、易成型等优点,加固桥墩后可以有效提高结构构件的承载力、延性、耐久性能及抗震性能,施工过程无需围堰和大型钢模板,降低了工人的劳动强度,工艺简单,可以在水下直接加固,减小了对航道的影响,适用性广,施工快捷方便。The purpose of the invention is to provide a method for reinforcing underwater bridge piers with FRP pipes. The self-locking FRP pipe is clamped by its own movable clamp and fixed with glue without the need for tie ties, which reduces the construction process and is based on the lightweight FRP material. , corrosion resistance, easy to form and other advantages. After strengthening the piers, the bearing capacity, ductility, durability and seismic performance of the structural components can be effectively improved. The construction process does not require cofferdams and large steel formwork, which reduces the labor intensity of workers. The process is simple and can Direct reinforcement underwater reduces the impact on the waterway, has wide applicability, and is fast and convenient to construct.

本发明的技术方案为:一种FRP管加固桥梁水下桥墩的方法,通过安装定位件、包裹钢丝网、制作自锁式FRP管、缠绕自锁式FRP管、固结自锁式FRP管连接部位、激活底端封条、灌注填充材料实现对桥梁水下桥墩的加固,自锁式FRP管设置限位垫块、活动夹具和底端封条,实现FRP管的水下便利拼装,且将模板与加固材料集合为一体,避免排水工作;其特征在于其施工步骤如下:The technical solution of the present invention is: a method for reinforcing underwater bridge piers with FRP pipes, by installing positioning parts, wrapping steel wire mesh, making self-locking FRP pipes, winding self-locking FRP pipes, and consolidating self-locking FRP pipe connections parts, activate the bottom seal, and pour filling materials to reinforce the underwater piers of the bridge. The self-locking FRP pipe is equipped with limit pads, movable clamps, and bottom seals to facilitate the underwater assembly of the FRP pipe, and the template is combined with the bottom seal. The reinforcement materials are integrated into one body to avoid drainage work; it is characterized by the following construction steps:

A.待加固桥墩表面处理:在施工区域搭设施工平台,由潜水人员对待加固桥墩表面薄弱层、附着的淤泥及其他杂质进行清理,直至露出坚实的表面;A. Surface treatment of the bridge pier to be reinforced: Set up a construction platform in the construction area, and have divers clean the weak layer, attached silt and other impurities on the surface of the bridge pier to be reinforced until a solid surface is exposed;

B.制作钢丝网及固定定位件:按照设计要求的尺寸、规格制作钢丝网,在钢丝网上离散固定定位件,定位件位于钢丝网内部,其定位件的厚度由钢丝网与待加固桥墩之间的空隙大小确定,布置范围为一倍待加固桥墩的周长范围;B. Make steel wire mesh and fixed positioning parts: Make steel mesh according to the size and specification required by the design, and fix positioning parts discretely on the steel mesh. The positioning parts are located inside the steel mesh, and the thickness of the positioning parts is determined by the distance between the steel mesh and the pier to be reinforced. The size of the gap is determined, and the layout range is twice the perimeter of the bridge pier to be reinforced;

C.包裹钢丝网:按照设计要求的尺寸在水下对待加固桥墩环向缠绕一层以上钢丝网,设置定位件的一侧为内侧紧贴待加固桥墩的表面,根据定位件的定位,钢丝网与待加固桥墩之间存在一定空隙,钢丝网沿着环向搭接长度不小于300mm,搭接处采用钢丝扣进行卡扣连接;C. Wrapping steel wire mesh: Wrap more than one layer of steel wire mesh circumferentially around the pier to be reinforced according to the size required by the design. Set one side of the positioning piece to be close to the surface of the pier to be reinforced. According to the positioning of the positioning piece, the steel mesh There is a certain gap between the bridge pier and the bridge pier to be reinforced. The overlap length of the steel mesh along the circumferential direction is not less than 300mm, and steel wire buckles are used for snap connection at the overlap;

D.制作自锁式FRP管:自锁式FRP管的壳体由一层以上纤维布铺设浸胶手糊、模压或真空辅助成型工艺成型,自锁式FRP管的壳体的一端为固定端,设有活动夹具,活动夹具由注胶空腔、基座、压板和螺栓组成,壳体的另一端为活动端;壳体的内侧离散设置限位垫块,其厚度尺寸由填充材料的总厚度确定,壳体的下沿设置有不小于待加固桥墩环向周长的底端封条,底端封条预先用隔水薄膜包裹;D. Production of self-locking FRP pipe: The shell of the self-locking FRP pipe is formed by laying more than one layer of fiber cloth, impregnating hand lay-up, molding or vacuum-assisted molding process. One end of the shell of the self-locking FRP pipe is the fixed end. , equipped with a movable clamp, which is composed of a glue injection cavity, a base, a pressure plate and bolts. The other end of the shell is the movable end; the inner side of the shell is discretely provided with limit pads, and its thickness is determined by the total amount of filling material. The thickness is determined, and the lower edge of the shell is provided with a bottom seal that is no less than the circumferential circumference of the pier to be reinforced, and the bottom seal is pre-wrapped with a water-proof film;

E.缠绕自锁式FRP管:由设备将预制好的自锁式FRP管送到水下预定位置,水下专业工作人员将在钢丝网的外围环向缠绕自锁式FRP管,将包裹好的壳体的活动端贯穿伸入另一端的活动夹具的压板和基座之间,收紧壳体的活动端,压紧底端封条及限位垫块,且伸出长度不小于100cm,;E. Winding self-locking FRP pipe: The equipment will send the prefabricated self-locking FRP pipe to the predetermined underwater location. Underwater professional staff will wrap the self-locking FRP pipe around the periphery of the steel wire mesh and wrap it. The movable end of the shell extends between the pressure plate and the base of the movable clamp at the other end, tighten the movable end of the shell, press the bottom seal and the limit pad, and the extension length is not less than 100cm;

F.固结自锁式FRP管连接部位:由水下专业工作人员上下对称拧紧活动夹具上的螺栓,使压板紧压基座,固定锚固壳体的活动端,向压板和基座之间的注胶空腔内注入水下胶粘剂固结,使壳体环向粘结为一个整体;F. Consolidated self-locking FRP pipe connection part: Underwater professional staff should tighten the bolts on the movable fixture symmetrically up and down, so that the pressure plate presses the base, fix the movable end of the anchor shell, and move it toward the gap between the pressure plate and the base. Inject underwater adhesive into the glue injection cavity for solidification, so that the shell is circumferentially bonded as a whole;

G.激活底端封条:待水下胶粘剂固化后,拆除底端封条的隔水薄膜,底端封条遇水膨胀后将自锁式FRP管和待加固桥墩底部的空隙完全封闭,形成一个底部密封,顶部开口的空腔,该空腔厚度即加固层厚度;G. Activate the bottom seal: After the underwater adhesive solidifies, remove the water-proof film of the bottom seal. After the bottom seal expands when exposed to water, it will completely seal the gap between the self-locking FRP pipe and the bottom of the pier to be reinforced, forming a bottom seal. , a cavity with an open top, the thickness of the cavity is the thickness of the reinforcement layer;

H.灌注填充材料:通过灌浆装备,在自锁式FRP管和待加固桥墩之间的空腔内,压入填充材料,压入过程连续且稳定地进行,直至整个空腔内填充密实为止;H. Filling material: Use grouting equipment to press filling material into the cavity between the self-locking FRP pipe and the pier to be reinforced. The pressing process is continued and stably until the entire cavity is filled densely;

I.完成加固:待灌注的填充材料达到规定强度后,完成对桥梁水下桥墩的加固。I. Completion of reinforcement: After the poured filling material reaches the specified strength, the reinforcement of the underwater piers of the bridge is completed.

所述的活动夹具为金属材料制作,基座的下端封闭,上端开口,左、右两侧开设槽口,基座与压板的压合面和压板同时设置对应的凸齿条和刻痕构造,多条刻痕构造位于相邻凸齿条之间,压板能够随着螺栓的拧动而向基座移动压合,凸齿条的高度大于刻痕构造的高度,在凸齿条压合后,在压板和基座之间的相邻凸齿条之间形成注胶空腔。The movable clamp is made of metal material. The lower end of the base is closed, the upper end is open, and notches are opened on the left and right sides. The pressing surface of the base and the pressure plate and the pressure plate are equipped with corresponding convex racks and scoring structures at the same time. Multiple score structures are located between adjacent convex racks. The pressing plate can move toward the base as the bolts are tightened. The height of the convex racks is greater than the height of the score structure. After the convex racks are pressed, A glue injection cavity is formed between adjacent convex racks between the pressure plate and the base.

所述的自锁式FRP管由壳体、限位垫块、活动夹具和底端封条组成,壳体的固定端预先与活动夹具的基座粘结固定,壳体的活动端贯穿伸入固定端的活动夹具的压板和基座之间,伸出长度不小于100cm。The self-locking FRP pipe is composed of a shell, a limit pad, a movable clamp and a bottom seal. The fixed end of the shell is bonded and fixed with the base of the movable clamp in advance, and the movable end of the shell extends through and is fixed. Between the pressure plate and the base of the movable clamp at the end, the protruding length is not less than 100cm.

所述的底端封条的材料优选为遇水膨胀材料,其预先用隔水薄膜密封,沿着自锁式FRP管的壳体的下沿设置。The material of the bottom seal is preferably a water-swellable material, which is pre-sealed with a water-proof film and arranged along the lower edge of the shell of the self-locking FRP pipe.

所述的刻痕构造优选为双向刻痕、凹坑或浮点形式。The scoring structure is preferably in the form of bidirectional scoring, pits or floating points.

所述的水下胶粘剂优选为水下环氧树脂胶、聚氨酯胶或氰基丙烯酸酯胶;所述的定位件和限位垫块为塑料、复合材料、水泥基材料、金属材料的一种。The underwater adhesive is preferably underwater epoxy resin glue, polyurethane glue or cyanoacrylate glue; the positioning piece and limiting pad are one of plastics, composite materials, cement-based materials, and metal materials.

所述的钢丝网为不锈钢钢丝网或镀锌钢丝网;所述的填充材料为水下环氧树脂、水下不分散砂浆、水下环氧树脂砂浆、水下不分散混凝土或水下环氧树脂混凝土中的一种。The steel wire mesh is stainless steel wire mesh or galvanized steel wire mesh; the filling material is underwater epoxy resin, underwater non-dispersible mortar, underwater epoxy resin mortar, underwater non-dispersible concrete or underwater epoxy. A kind of resin concrete.

所述的自锁式FRP管的缠绕形状为圆形或多边形中的一种。The winding shape of the self-locking FRP pipe is either circular or polygonal.

本发明结构中,利用FRP材料的轻质、高强及防腐蚀性能等特性,制成自锁式FRP管与钢丝网共同对水下桥墩包裹,并在空隙中灌注填充材料,实现了在不排水的情况下完成对桥梁水下桥墩的维修加固,自锁式FRP管通过活动夹具连接成管,同时在压板和基座之间形成的注胶空腔中注入水下胶粘剂使自锁式FRP管紧密固定,工艺简单,一次成型,钢丝网的存在提高了整体结构的承载力、刚度和延性。In the structure of the present invention, the characteristics of light weight, high strength and anti-corrosion performance of FRP materials are used to make self-locking FRP pipes and steel wire mesh to wrap the underwater bridge piers together, and filling materials are poured into the gaps to achieve non-drainage To complete the repair and reinforcement of the bridge's underwater piers, the self-locking FRP pipes are connected into pipes through movable clamps. At the same time, underwater adhesive is injected into the glue injection cavity formed between the pressure plate and the base to make the self-locking FRP pipes Tightly fixed, with simple process and one-time molding, the presence of steel mesh improves the bearing capacity, stiffness and ductility of the overall structure.

本发明的施工过程无需围堰和大型钢模板,降低了工人的劳动强度,可以在水下直接加固,减小了对航道的影响,适用性广,施工快捷方便。本发明具有以下有益效果:The construction process of the invention does not require cofferdams and large steel formwork, reduces the labor intensity of workers, can be directly reinforced underwater, reduces the impact on waterways, has wide applicability, and is fast and convenient to construct. The invention has the following beneficial effects:

(1)自锁式FRP管自带活动夹具,活动夹具夹压任意厚度的壳体,适用范围广,无需外侧扎带预固定,压板和注胶空腔内的水下胶粘剂一次到位,双重紧固,加固效果优异。(1) The self-locking FRP pipe comes with a movable clamp. The movable clamp clamps shells of any thickness. It has a wide range of applications and does not require pre-fixing with outer ties. The underwater adhesive in the pressure plate and glue injection cavity is in place at one time, and double tightening is required. Solid, excellent reinforcement effect.

(2)自锁式FRP管材料具有轻质、高强、耐腐蚀等优异性能,同时省去大型钢模板设置,可直接作为灌注填充材料时的外侧模板作用,且不需要考虑模板的周转使用等问题,大大缩短了工期,节约成本。(2) The self-locking FRP pipe material has excellent properties such as light weight, high strength, and corrosion resistance. It also eliminates the need for large steel formwork and can be directly used as an outer formwork when pouring filling materials, and there is no need to consider the turnover of the formwork. problem, greatly shortening the construction period and saving costs.

(3)底端封条采用遇水膨胀材料,预先包裹隔水薄膜,在自锁式FRP管固定完毕后,灌注填充材料前激活,实现了定时密封止水的功能,可防止预先膨胀对加固层厚度的影响。(3) The bottom seal is made of water-swellable material and is pre-wrapped with a water-proof film. After the self-locking FRP pipe is fixed and activated before filling the filling material, it realizes the function of timed sealing and water-stopping, which can prevent pre-expansion from damaging the reinforcement layer. Effect of thickness.

(4)施工工艺简单,无需大型施工平台及围堰的搭设,实现了不排水情况的水下加固,施工过程对航道影响较小,保障了整个工程的进度。(4) The construction process is simple and does not require the erection of large-scale construction platforms and cofferdams. Underwater reinforcement without drainage is achieved. The construction process has little impact on the waterway, ensuring the progress of the entire project.

(5)有效地提高待水下桥墩的承载力、耐腐蚀性、延性和抗震性能,适用性广,且使用的材料均适用于水下环境。(5) Effectively improve the bearing capacity, corrosion resistance, ductility and seismic performance of the bridge pier to be underwater, with wide applicability, and the materials used are suitable for underwater environments.

附图说明:Picture description:

图1是一种FRP管加固桥梁水下桥墩的方法完成结构解剖图;Figure 1 is an anatomical structural diagram of a method of reinforcing underwater bridge piers with FRP pipes;

图2是一种FRP管加固桥梁水下桥墩的方法工艺流程图;Figure 2 is a process flow chart of a method for reinforcing underwater bridge piers with FRP pipes;

图3是安装定位件的钢丝网的立体示意图;Figure 3 is a three-dimensional schematic view of the steel wire mesh with positioning parts installed;

图4是水下包裹钢丝网的立面示意图;Figure 4 is a schematic elevation view of the underwater wrapped steel mesh;

图5是安装底端封条的自锁式FRP管的结构立体示意图;Figure 5 is a schematic structural perspective view of a self-locking FRP pipe with a bottom seal installed;

图6是缠绕并注胶固定自锁式FRP管的结构立面示意图;Figure 6 is a schematic structural elevation view of a self-locking FRP pipe that is wound and fixed with glue;

图7是激活底端封条的结构立面示意图;Figure 7 is a schematic structural elevation view of the activated bottom seal;

图8是灌注填充材料过程的结构立面示意图;Figure 8 is a schematic structural elevation view of the filling material filling process;

图9是加固完成后的桥梁水下桥墩的立面示意图;Figure 9 is a schematic elevation view of the underwater pier of the bridge after completion of reinforcement;

图10是图5中A的活动夹具局部放大结构示意图;Figure 10 is a partially enlarged structural diagram of the movable clamp A in Figure 5;

图11是图9中B的活动夹具固结自锁式FRP管局部放大结构示意图;Figure 11 is a partially enlarged structural diagram of the movable clamp-consolidated self-locking FRP pipe B in Figure 9;

图12是加固完成的桥梁水下桥墩圆形横截面示意图;Figure 12 is a schematic diagram of the circular cross-section of the reinforced underwater bridge pier;

图13是加固完成的桥梁水下桥墩矩形横截面示意图;Figure 13 is a schematic diagram of the rectangular cross-section of the reinforced underwater pier of the bridge;

在所有附图中,1为自锁式FRP管;11为壳体;12为限位垫块;2为活动夹具;21为基座;22为压板;23为螺栓;20为注胶空腔;201为凸齿条;202为刻痕构造;3为钢丝网;31为定位件;4为底端封条;5为待加固桥墩;6为填充材料;7为水下胶粘剂。In all the drawings, 1 is the self-locking FRP pipe; 11 is the shell; 12 is the limit pad; 2 is the movable clamp; 21 is the base; 22 is the pressure plate; 23 is the bolt; 20 is the glue injection cavity ; 201 is the convex rack; 202 is the scoring structure; 3 is the steel mesh; 31 is the positioning piece; 4 is the bottom seal; 5 is the pier to be reinforced; 6 is the filling material; 7 is the underwater adhesive.

具体实施方式:Detailed ways:

为了对本发明的技术特征、目的和效果有更加清楚的理解,现对照附图说明本发明的具体实施方式。本发明提供一种FRP管加固桥梁水下桥墩的方法,通过安装定位件31、包裹钢丝网3、制作自锁式FRP管1、缠绕自锁式FRP管1、固结自锁式FRP管1连接部位、激活底端封条4、灌注填充材料6实现对桥梁水下桥墩的加固,自锁式FRP管1设置限位垫块12、活动夹具2和底端封条4,实现FRP管的水下便利拼装,且将模板与加固材料集合为一体,避免排水工作;其特征在于其施工步骤如下:In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific embodiments of the present invention will now be described with reference to the accompanying drawings. The invention provides a method for reinforcing underwater bridge piers with FRP pipes, by installing positioning parts 31, wrapping steel wire mesh 3, making self-locking FRP pipes 1, winding self-locking FRP pipes 1, and consolidating self-locking FRP pipes 1 At the connection part, activate the bottom seal 4 and pour filling material 6 to reinforce the bridge's underwater piers. The self-locking FRP pipe 1 is equipped with a limit pad 12, a movable clamp 2 and a bottom seal 4 to realize the underwater sealing of the FRP pipe. It is easy to assemble, and the formwork and reinforcement materials are integrated to avoid drainage work; it is characterized by the following construction steps:

A.待加固桥墩表面处理:在施工区域搭设施工平台,由潜水人员对待加固桥墩5表面薄弱层、附着的淤泥及其他杂质进行清理,直至露出坚实的表面;A. Surface treatment of the bridge pier to be reinforced: Set up a construction platform in the construction area, and have divers clean the weak layer, attached silt and other impurities on the surface of the bridge pier 5 to be reinforced until a solid surface is exposed;

B.制作钢丝网及固定定位件:按照设计要求的尺寸、规格制作钢丝网3,在钢丝网3上离散固定定位件31,定位件31位于钢丝网3内部,其定位件31的厚度由钢丝网3与待加固桥墩5之间的空隙大小确定,布置范围为一倍待加固桥墩5的周长范围;B. Make the steel wire mesh and fixed positioning parts: Make the steel wire mesh 3 according to the size and specification required by the design, and fix the positioning parts 31 discretely on the steel wire mesh 3. The positioning parts 31 are located inside the steel wire mesh 3. The thickness of the positioning parts 31 is determined by the steel wire. The size of the gap between the net 3 and the pier 5 to be reinforced is determined, and the layout range is twice the circumference range of the pier 5 to be reinforced;

C.包裹钢丝网:按照设计要求的尺寸在水下对待加固桥墩5环向缠绕一层以上钢丝网3,设置定位件31的一侧为内侧紧贴待加固桥墩5的表面,根据定位件31的定位,钢丝网3与待加固桥墩5之间存在一定空隙,钢丝网3沿着环向搭接长度不小于300mm,搭接处采用钢丝扣进行卡扣连接;C. Wrapping steel wire mesh: According to the size required by the design, wrap more than one layer of steel wire mesh 3 circumferentially around the pier 5 to be reinforced underwater, and set one side of the positioning member 31 so that the inside is close to the surface of the pier 5 to be reinforced. According to the positioning member 31 Positioning, there is a certain gap between the steel mesh 3 and the pier 5 to be reinforced, the overlap length of the steel mesh 3 along the circumferential direction is not less than 300mm, and the overlap is connected with a steel wire buckle;

D.制作自锁式FRP管:自锁式FRP管1的壳体11由一层以上纤维布铺设浸胶手糊、模压或真空辅助成型工艺成型,自锁式FRP管1的壳体11的一端为固定端,设有活动夹具2,活动夹具2由注胶空腔20、基座21、压板22和螺栓23组成,壳体11的另一端为活动端;壳体11的内侧离散设置限位垫块12,其厚度尺寸由填充材料6的总厚度确定,壳体11的下沿设置有不小于待加固桥墩5环向周长的底端封条4,底端封条4预先用隔水薄膜包裹;D. Make the self-locking FRP pipe: The shell 11 of the self-locking FRP pipe 1 is formed by laying more than one layer of fiber cloth and impregnating hand lay-up, molding or vacuum-assisted molding process. One end is a fixed end and is provided with a movable clamp 2. The movable clamp 2 is composed of a glue injection cavity 20, a base 21, a pressure plate 22 and a bolt 23. The other end of the housing 11 is a movable end; the inner side of the housing 11 is provided with discrete limits. The thickness of the cushion block 12 is determined by the total thickness of the filling material 6. The lower edge of the shell 11 is provided with a bottom seal 4 that is not less than the circumferential circumference of the pier 5 to be reinforced. The bottom seal 4 is pre-made with a water-proof film. pack;

E.缠绕自锁式FRP管:由设备将预制好的自锁式FRP管1送到水下预定位置,水下专业工作人员将在钢丝网3的外围环向缠绕自锁式FRP管1,将包裹好的壳体11的活动端贯穿伸入另一端的活动夹具2的压板22和基座21之间,收紧壳体11的活动端,压紧底端封条4及限位垫块12,且伸出长度不小于100cm,;E. Winding self-locking FRP pipe: The equipment will send the prefabricated self-locking FRP pipe 1 to a predetermined underwater location, and underwater professional staff will wrap the self-locking FRP pipe 1 around the periphery of the steel wire mesh 3. Insert the movable end of the wrapped casing 11 between the pressure plate 22 and the base 21 of the movable clamp 2 at the other end, tighten the movable end of the casing 11, and press the bottom seal 4 and the limit pad 12 , and the extended length is not less than 100cm;

F.固结自锁式FRP管连接部位:由水下专业工作人员上下对称拧紧活动夹具2上的螺栓23,使压板22紧压基座21,固定锚固壳体11的活动端,向压板22和基座21之间的注胶空腔20内注入水下胶粘剂7固结,使壳体11环向粘结为一个整体;F. Consolidated self-locking FRP pipe connection part: The underwater professional staff tightens the bolts 23 on the movable fixture 2 symmetrically up and down, so that the pressure plate 22 presses the base 21 tightly, fixes the movable end of the anchor shell 11, and moves it toward the pressure plate 22 The underwater adhesive 7 is injected into the glue injection cavity 20 between the base 21 and the base 21 for solidification, so that the shell 11 is circumferentially bonded as a whole;

G.激活底端封条:待水下胶粘剂7固化后,拆除底端封条4的隔水薄膜,底端封条4遇水膨胀后将自锁式FRP管1和待加固桥墩5底部的空隙完全封闭,形成一个底部密封,顶部开口的空腔,该空腔厚度即加固层厚度;G. Activate the bottom seal: After the underwater adhesive 7 solidifies, remove the water-proof film of the bottom seal 4. After the bottom seal 4 expands when exposed to water, the gap at the bottom of the self-locking FRP pipe 1 and the pier 5 to be reinforced will be completely closed. , forming a cavity with a bottom seal and an open top, and the thickness of the cavity is the thickness of the reinforcement layer;

H.灌注填充材料:通过灌浆装备,在自锁式FRP管1和待加固桥墩5之间的空腔内,压入填充材料6,压入过程连续且稳定地进行,直至整个空腔内填充密实为止;H. Filling material: Use the grouting equipment to press the filling material 6 into the cavity between the self-locking FRP pipe 1 and the pier 5 to be reinforced. The pressing process is continued and stably until the entire cavity is filled. until dense;

I.完成加固:待灌注的填充材料6达到规定强度后,完成对桥梁水下桥墩的加固。I. Completion of reinforcement: After the filling material 6 to be poured reaches the specified strength, the reinforcement of the underwater piers of the bridge is completed.

所述的活动夹具2为金属材料制作,基座21的下端封闭,上端开口,左、右两侧开设槽口,基座21与压板22的压合面和压板22同时设置对应的凸齿条201和刻痕构造202,多条刻痕构造202位于相邻凸齿条201之间,压板22能够随着螺栓23的拧动而向基座21移动压合,凸齿条201的高度大于刻痕构造202的高度,在凸齿条201压合后,在压板22和基座21之间的相邻凸齿条201之间形成注胶空腔20。The movable clamp 2 is made of metal material. The lower end of the base 21 is closed, the upper end is open, and notches are provided on the left and right sides. The pressing surface of the base 21 and the pressure plate 22 and the pressure plate 22 are provided with corresponding convex racks at the same time. 201 and score structure 202. Multiple score structures 202 are located between adjacent convex racks 201. The pressure plate 22 can move toward the base 21 and press together as the bolt 23 is twisted. The height of the convex rack 201 is larger than the score After the convex racks 201 are pressed together, a glue injection cavity 20 is formed between the adjacent convex racks 201 between the pressure plate 22 and the base 21 .

所述的自锁式FRP管1由壳体11、限位垫块12、活动夹具2和底端封条4组成,壳体11的固定端预先与活动夹具2的基座21粘结固定,壳体11的活动端贯穿伸入固定端的活动夹具2的压板22和基座21之间,伸出长度不小于100cm。The self-locking FRP pipe 1 is composed of a shell 11, a limit pad 12, a movable clamp 2 and a bottom seal 4. The fixed end of the shell 11 is bonded and fixed with the base 21 of the movable clamp 2 in advance. The movable end of the body 11 penetrates between the pressure plate 22 and the base 21 of the movable clamp 2 extending into the fixed end, and the extended length is not less than 100cm.

所述的底端封条4的材料优选为遇水膨胀材料,其预先用隔水薄膜密封,沿着自锁式FRP管1的壳体11的下沿设置。The material of the bottom seal 4 is preferably a water-swellable material, which is pre-sealed with a water-proof film and is arranged along the lower edge of the shell 11 of the self-locking FRP pipe 1 .

所述的刻痕构造202优选为双向刻痕、凹坑或浮点形式。The score structure 202 is preferably in the form of bidirectional scores, pits or floating points.

所述的水下胶粘剂7优选为水下环氧树脂胶、聚氨酯胶或氰基丙烯酸酯胶;所述的定位件31和限位垫块12为塑料、复合材料、水泥基材料、金属材料的一种。The underwater adhesive 7 is preferably underwater epoxy resin glue, polyurethane glue or cyanoacrylate glue; the positioning piece 31 and the limiting pad 12 are made of plastic, composite materials, cement-based materials, or metal materials. A sort of.

所述的钢丝网3为不锈钢钢丝网3或镀锌钢丝网3;所述的填充材料6为水下环氧树脂、水下不分散砂浆、水下环氧树脂砂浆、水下不分散混凝土或水下环氧树脂混凝土中的一种。The steel wire mesh 3 is stainless steel wire mesh 3 or galvanized steel wire mesh 3; the filling material 6 is underwater epoxy resin, underwater non-dispersible mortar, underwater epoxy resin mortar, underwater non-dispersible concrete or A type of underwater epoxy resin concrete.

所述的自锁式FRP管1的缠绕形状为圆形或多边形中的一种。The winding shape of the self-locking FRP pipe 1 is either circular or polygonal.

Claims (6)

1.一种FRP管加固桥梁水下桥墩的方法,通过安装定位件、包裹钢丝网、制作自锁式FRP管、缠绕自锁式FRP管、固结自锁式FRP管连接部位、激活底端封条、灌注填充材料实现对桥梁水下桥墩的加固,自锁式FRP管设置限位垫块、活动夹具和底端封条,实现FRP管的水下便利拼装,且将模板与加固材料集合为一体,避免排水工作;其特征在于其施工步骤如下:1. A method for reinforcing underwater bridge piers with FRP pipes by installing positioning pieces, wrapping steel wire mesh, making self-locking FRP pipes, winding self-locking FRP pipes, consolidating self-locking FRP pipe connection parts, and activating the bottom end Sealing and pouring filling materials realize the reinforcement of the bridge's underwater piers. The self-locking FRP pipe is equipped with limit pads, movable clamps and bottom seals to realize the convenient underwater assembly of the FRP pipe, and integrate the formwork and reinforcement materials into one , to avoid drainage work; it is characterized by the following construction steps: A.待加固桥墩表面处理:由潜水人员对待加固桥墩(5)表面薄弱层、附着的淤泥及其他杂质进行清理,直至露出坚实的表面;A. Surface treatment of the bridge pier to be reinforced: Divers will clean the weak layer, attached silt and other impurities on the surface of the bridge pier (5) to be reinforced until a solid surface is exposed; B.制作钢丝网及固定定位件:按照设计要求的尺寸、规格制作钢丝网(3),在钢丝网(3)上离散固定定位件(31),定位件(31)位于钢丝网(3)内部,其定位件(31)的厚度由钢丝网(3)与待加固桥墩(5)之间的空隙大小确定,布置范围为一倍待加固桥墩(5)的周长范围;B. Make the steel wire mesh and fixed positioning parts: Make the steel wire mesh (3) according to the size and specification required by the design, fix the positioning parts (31) discretely on the steel wire mesh (3), and the positioning parts (31) are located on the steel wire mesh (3) Inside, the thickness of its positioning piece (31) is determined by the size of the gap between the steel mesh (3) and the pier (5) to be reinforced, and the layout range is twice the circumference of the pier (5) to be reinforced; C.包裹钢丝网:在水下对待加固桥墩(5)环向缠绕一层以上钢丝网(3),设置定位件(31)的一侧为内侧紧贴待加固桥墩(5)的表面,根据定位件(31)的定位,钢丝网(3)与待加固桥墩(5)之间存在一定空隙,钢丝网(3)沿着环向搭接长度不小于300mm,搭接处采用钢丝扣进行卡扣连接;C. Wrap steel wire mesh: Wrap more than one layer of steel wire mesh (3) around the pier (5) to be reinforced underwater, and set the side of the positioning member (31) so that the inside is close to the surface of the pier (5) to be reinforced. According to When positioning the positioning piece (31), there is a certain gap between the steel mesh (3) and the pier (5) to be reinforced. The overlap length of the steel mesh (3) along the circumferential direction is not less than 300mm, and a steel wire buckle is used to clamp the overlap. buckle connection; D.制作自锁式FRP管:自锁式FRP管(1)的壳体(11)由一层以上纤维布铺设浸胶手糊、模压或真空辅助成型工艺成型,自锁式FRP管(1)的壳体(11)的一端为固定端,设有活动夹具(2),活动夹具(2)由注胶空腔(20)、基座(21)、压板(22)和螺栓(23)组成,壳体(11)的另一端为活动端;壳体(11)的内侧离散设置限位垫块(12),其厚度尺寸由填充材料(6)的总厚度确定,壳体(11)的下沿设置有不小于待加固桥墩(5)环向周长的底端封条(4),底端封条(4)预先用隔水薄膜包裹;活动夹具(2)为金属材料制作,基座(21)的下端封闭,上端开口,左、右两侧开设槽口,基座(21)与压板(22)的压合面和压板(22)同时设置对应的凸齿条(201)和刻痕构造(202),多条刻痕构造(202)位于相邻凸齿条(201)之间,压板(22)能够随着螺栓(23)的拧动而向基座(21)移动压合,凸齿条(201)的高度大于刻痕构造(202)的高度,在凸齿条(201)压合后,在压板(22)和基座(21)之间的相邻凸齿条(201)之间形成注胶空腔(20);D. Make the self-locking FRP pipe: The shell (11) of the self-locking FRP pipe (1) is formed by laying more than one layer of fiber cloth with impregnated hand lay-up, molding or vacuum-assisted molding process. The self-locking FRP pipe (1) ) of the housing (11) is a fixed end and is provided with a movable clamp (2). The movable clamp (2) consists of a glue injection cavity (20), a base (21), a pressure plate (22) and a bolt (23) The other end of the shell (11) is the movable end; the inner side of the shell (11) is discretely provided with limit pads (12), the thickness of which is determined by the total thickness of the filling material (6). The shell (11) The lower edge is provided with a bottom seal (4) that is not less than the circumferential circumference of the pier (5) to be reinforced. The bottom seal (4) is pre-wrapped with a water-proof film; the movable clamp (2) is made of metal material, and the base The lower end of (21) is closed, the upper end is open, and notches are opened on the left and right sides. The pressing surface of the base (21) and the pressure plate (22) and the pressure plate (22) are simultaneously provided with corresponding convex racks (201) and engravings. The multiple score structures (202) are located between adjacent convex racks (201), and the pressure plate (22) can move toward the base (21) and press together as the bolt (23) is twisted. , the height of the convex rack (201) is greater than the height of the score structure (202). After the convex rack (201) is pressed, the adjacent convex rack (201) between the pressure plate (22) and the base (21) 201) to form a glue injection cavity (20); E.缠绕自锁式FRP管:在钢丝网(3)的外围环向缠绕自锁式FRP管(1),将包裹好的壳体(11)的活动端贯穿伸入另一端的活动夹具(2)的压板(22)和基座(21)之间,收紧壳体(11)的活动端,压紧底端封条(4)及限位垫块(12);自锁式FRP管(1)由壳体(11)、限位垫块(12)、活动夹具(2)和底端封条(4)组成,壳体(11)的固定端预先与活动夹具(2)的基座(21)粘结固定,壳体(11)的活动端贯穿伸入固定端的活动夹具(2)的压板(22)和基座(21)之间,伸出长度不小于100cm;E. Wrap the self-locking FRP pipe: Wrap the self-locking FRP pipe (1) around the periphery of the steel mesh (3), and insert the movable end of the wrapped shell (11) into the movable clamp (11) at the other end. 2) Between the pressure plate (22) and the base (21), tighten the movable end of the housing (11), press the bottom seal (4) and the limit pad (12); self-locking FRP pipe ( 1) It consists of a shell (11), a limit pad (12), a movable clamp (2) and a bottom seal (4). The fixed end of the shell (11) is connected to the base (2) of the movable clamp (2) in advance. 21) Bonding and fixation, the movable end of the housing (11) penetrates between the pressure plate (22) and the base (21) of the movable clamp (2) extending into the fixed end, and the extended length is not less than 100cm; F.固结自锁式FRP管连接部位:对称拧紧活动夹具(2)上的螺栓(23),使压板(22)紧压基座(21),固定锚固壳体(11)的活动端,向压板(22)和基座(21)之间的注胶空腔(20)内注入水下胶粘剂(7)固结,使壳体(11)环向粘结为一个整体;F. Consolidate the self-locking FRP pipe connection part: symmetrically tighten the bolts (23) on the movable clamp (2), so that the pressure plate (22) presses the base (21), and fixes the movable end of the anchor shell (11). Inject underwater adhesive (7) into the glue injection cavity (20) between the pressure plate (22) and the base (21) for solidification, so that the shell (11) is circumferentially bonded as a whole; G.激活底端封条:待水下胶粘剂(7)固化后,拆除底端封条(4)的隔水薄膜,底端封条(4)遇水膨胀后将自锁式FRP管(1)和待加固桥墩(5)底部的空隙完全封闭,形成一个底部密封,顶部开口的空腔;G. Activate the bottom seal: After the underwater adhesive (7) solidifies, remove the water-proof film of the bottom seal (4). After the bottom seal (4) expands when exposed to water, connect the self-locking FRP pipe (1) and the waiting seal. The gap at the bottom of the reinforced pier (5) is completely closed, forming a cavity with a sealed bottom and an open top; H.灌注填充材料:通过灌浆装备,在自锁式FRP管(1)和待加固桥墩(5)之间的空腔内,压入填充材料(6),直至整个空腔内填充密实为止;H. Filling material: Use the grouting equipment to press the filling material (6) into the cavity between the self-locking FRP pipe (1) and the pier to be reinforced (5) until the entire cavity is filled densely; I.完成加固:待灌注的填充材料(6)达到规定强度后,完成对桥梁水下桥墩的加固。I. Completion of reinforcement: After the filling material (6) to be poured reaches the specified strength, the reinforcement of the underwater piers of the bridge is completed. 2.如权利要求1所述的一种FRP管加固桥梁水下桥墩的方法,其特征在于所述的底端封条(4)的材料优选为遇水膨胀材料,其预先用隔水薄膜密封,沿着自锁式FRP管(1)的壳体(11)的下沿设置。2. A method of reinforcing underwater piers of bridges with FRP pipes as claimed in claim 1, characterized in that the material of the bottom seal (4) is preferably a water-swellable material, which is pre-sealed with a water-proof film. It is arranged along the lower edge of the shell (11) of the self-locking FRP pipe (1). 3.如权利要求2所述的一种FRP管加固桥梁水下桥墩的方法,其特征在于所述的刻痕构造(202)优选为双向刻痕、凹坑或浮点形式。3. A method of reinforcing underwater bridge piers with FRP pipes as claimed in claim 2, characterized in that the score structure (202) is preferably in the form of bidirectional scores, pits or floating points. 4.如权利要求1所述的一种FRP管加固桥梁水下桥墩的方法,其特征在于所述的水下胶粘剂(7)优选为水下环氧树脂胶、聚氨酯胶或氰基丙烯酸酯胶;所述的定位件(31)和限位垫块(12)为塑料、复合材料、水泥基材料、金属材料的一种。4. A method for reinforcing underwater bridge piers with FRP pipes as claimed in claim 1, characterized in that the underwater adhesive (7) is preferably underwater epoxy resin glue, polyurethane glue or cyanoacrylate glue. ; The positioning piece (31) and the limiting pad (12) are made of plastic, composite material, cement-based material, or metal material. 5.如权利要求1所述的一种FRP管加固桥梁水下桥墩的方法,其特征在于所述的钢丝网(3)为不锈钢钢丝网或镀锌钢丝网;所述的填充材料(6)为水下环氧树脂、水下不分散砂浆、水下环氧树脂砂浆、水下不分散混凝土或水下环氧树脂混凝土中的一种。5. A method of reinforcing underwater piers of bridges with FRP pipes as claimed in claim 1, characterized in that the steel wire mesh (3) is stainless steel wire mesh or galvanized steel wire mesh; the filling material (6) It is one of underwater epoxy resin, underwater non-dispersible mortar, underwater epoxy resin mortar, underwater non-dispersible concrete or underwater epoxy resin concrete. 6.如权利要求1所述的一种FRP管加固桥梁水下桥墩的方法,其特征在于所述的自锁式FRP管(1)的缠绕形状为圆形或多边形中的一种。6. A method of reinforcing underwater bridge piers with FRP pipes according to claim 1, characterized in that the winding shape of the self-locking FRP pipe (1) is one of a circle or a polygon.
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