CN108821534A - The rotary cutting device of waste water deposit is handled in a kind of underground engineering construction - Google Patents

The rotary cutting device of waste water deposit is handled in a kind of underground engineering construction Download PDF

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Publication number
CN108821534A
CN108821534A CN201810496121.8A CN201810496121A CN108821534A CN 108821534 A CN108821534 A CN 108821534A CN 201810496121 A CN201810496121 A CN 201810496121A CN 108821534 A CN108821534 A CN 108821534A
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CN
China
Prior art keywords
axis
sliding
parts
methyl
fixedly connected
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Withdrawn
Application number
CN201810496121.8A
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Chinese (zh)
Inventor
梁峙
梁骁
马捷
韩宝平
刘喜坤
许旭
张明胜
陈兴祥
董平
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Xuzhou University of Technology
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Xuzhou University of Technology
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Application filed by Xuzhou University of Technology filed Critical Xuzhou University of Technology
Priority to CN201810496121.8A priority Critical patent/CN108821534A/en
Publication of CN108821534A publication Critical patent/CN108821534A/en
Withdrawn legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening

Abstract

The rotary cutting device of waste water deposit, the fixed upper end for being located at support frame of workbench are handled in a kind of underground engineering construction, workbench is mainly made of several grids;Reject chute is slidably arranged in the lower section of workbench by a pair of of sliding slot;Side is provided with the balladeur train slided along its length on the table, and two vertical beam lower ends of balladeur train are arranged in the slideway on table surface with left and right directions by two X-axis sliding equipments and are slidably matched;Z-axis lifting mechanism is cooperated by the crossbeam of Y-axis sliding equipment and balladeur train in front-rear direction;The screw rod rotation that the driving of Z axis servo motor is vertically arranged in Z-axis lifting mechanism, connect rotary cutter by being threadedly engaged sliding pair with screw rod;Roller in rotary cutter is driven by motor, and is provided in cylinder surface in criss-cross four cutting edges;X, the servo motor in Y and Z-axis lifting mechanism is connect with controller.Device flexibility is good for this, is easy to implement the quick adjustment of cutting torch mouth position, and its good cutting effect.

Description

The rotary cutting device of waste water deposit is handled in a kind of underground engineering construction
Technical field
The invention belongs to environment-protection wastewater deposit drying and other treatment fields, and in particular to processing is useless in a kind of underground engineering construction The rotary cutting device of water sediment.
Background technique
Currently, waste water deposit drying and other treatment cutter device is adopted generally using opening or using laser cutting by hand in the market It is handled by hand firstly the need of production one and arched door shape template, is cut afterwards along first perforating.This mode speed is slow, effect Difference, and higher cost.
Traditional waste water deposit drying and other treatment cutter device flexibility is poor, is not easy to the position adjustment of slice, cutting Efficiency is lower, and cutting body size dimension is uneven;In addition, traditional waste water deposit drying and other treatment cutter device is more when in use By one-handed performance, it is not high and easily send out production accident to will cause cutting accuracy.
Summary of the invention
In view of the above existing problems in the prior art, the present invention provides waste water deposit is handled in a kind of underground engineering construction Rotary cutting device, device flexibility is good for this, is easy to implement the quick adjustment of cutter location, and its cut lengths is uniform, The device does not need manpower and directly operates, and the generation of production accident can be effectively reduced.
To achieve the goals above, the present invention also provides the rotary of waste water deposit is handled in a kind of underground engineering construction Cutter device, including support frame, workbench, rotary cutter, reject chute, Y-axis sliding equipment and controller, the workbench are solid Fixed branch is located at the upper end of support frame, and workbench is made of the connecting rod between several equally distributed grids and connection adjacent cells;
A pair of of sliding slot that left and right extends is provided with below workbench, a pair of of sliding slot is respectively fixedly connected on the inside of support frame Front-end and back-end;The reject chute is slidably arranged in the lower section of workbench by cooperating with a pair of of sliding slot;On the table Side is provided with the balladeur train slided along its length, and the balladeur train is by horizontal crossbeam and is fixedly connected on crossbeam both ends lower part Vertical beam composition;Two horizontal slideways are provided on the outside of two vertical beams, two slideways are respectively fixedly connected on the table The front-end and back-end in portion, X-axis balladeur train item of the slideway by being located at the X-axis sliding rail of inside and positioned at outside form; Two X-axis sliding equipments being slidably matched respectively with two slideways are respectively fixedly connected in the outside of two vertical beam lower ends;The X Axis sliding equipment includes X-axis gear mounting rack, the mobile sliding block of X-axis, X-axis balladeur train and X-axis servo motor, the X-axis gear It is fixedly connected between mounting rack and vertical beam by being located at the connection frame above slideway, the mobile sliding block of the X-axis is mounted on connection frame Inside, and be slidably matched with X-axis sliding rail;Upper and lower part in X-axis gear mounting rack is rotationally equipped with X respectively Axis driving gear and X-axis driven gear pass through synchronous tooth profile band connection between X-axis driving gear and X-axis driven gear;The X Axis balladeur train and X-axis driven gear are co-axially mounted on the lower part on the inside of X-axis gear mounting rack, and with X-axis balladeur train item Engagement;The X-axis servo motor is mounted on the upper outside of X-axis gear mounting rack, and is drivingly connected with X-axis driving gear;
It has been respectively fixedly connected with horizontally disposed Y-axis sliding rail at left and right sides of the crossbeam and has stated Y-axis balladeur train Item;Y-axis sliding equipment is slidably provided on the top of crossbeam;The Y-axis sliding equipment includes Y-axis gear mounting rack, Y-axis shifting Movable slider, Y-axis balladeur train and Y-axis servo motor;The mobile sliding block of the Y-axis and Y-axis gear mounting rack are respectively distributed to crossbeam Left and right sides difference, and be fixedly connected by connecting plate with Y-axis gear mounting rack;The mobile sliding block of the Y-axis and Y-axis slide rail Road is slidably matched;It is rotationally equipped with Y-axis driving gear and Y-axis driven gear, Y-axis respectively in the Y-axis gear mounting rack Pass through synchronous tooth profile band connection between driven gear and Y-axis driving gear;The Y-axis balladeur train and Y-axis driven gear are coaxial Ground is mounted on the inside of Y-axis gear mounting rack, and engages with Y-axis balladeur train item;The Y-axis servo motor is mounted on Y-axis tooth The outside of mounting rack is taken turns, and is drivingly connected with Y-axis driving gear;
The rotary cutter is set to the left side of Z-axis lifting mechanism, and the Z-axis lifting mechanism includes Z axis mounting rack, spiral shell Bar, Z axis servo motor and sliding pair;The Z axis mounting rack by top plate and bottom plate, connection top plate and bottom plate between left end side Plate and the postive stop baffle composition for being connected to side end panel rear and front end;The screw rod is rotatably connected between top plate and bottom plate;The Z Axis servo motor is fixed at top plate top, and its output shaft penetrate rotatably top plate after connect with the upper end of screw rod;Institute It states sliding pair to be slideably positioned between two postive stop baffles, and its center offers threaded hole;Sliding pair is by being threadedly engaged set Outside loaded on screw rod;The strip-shaped hole longitudinally extended is provided in the middle part of side end panel;Two postive stop baffles deviate from the one of side end panel Side is fixedly connected with the mobile sliding block of Y-axis;
The rotary cutter includes U-bracket and roller, and the U-bracket is by mounting plate and is fixedly connected on mounting plate On two support arms composition;The roller has enclosed inner cavity, and roller is by being respectively fixedly connected in the hollow of its both ends Short axle and solid short axle are rotatably connected at the end of two support arms;The solid short axle is after support arm and is fixedly connected on branch Cutter motor on the outside of arm is drivingly connected, and hollow stub shafts are connected to the inner cavity of roller;Be provided in the inner cavity of roller water inlet pipe, Heating tube, transformer and battery group, the water inlet pipe are arranged in the axis line location of roller, the heating tube spirally around Set on the outside of the water inlet pipe;Four cutting edges in crossing distribution are fixedly connected on the surface of roller, and in roller The root that surface corresponds to each cutting edge is fixedly connected to cutting edge spray head, and the cutting edge spray head passes through pipeline and water inlet pipe Water outlet connection;The water inlet end of the water inlet pipe connects after passing through hollow stub shafts with the rotation being set on the outside of hollow stub shafts end Head connection, the rotary joint are fixedly connected with water outlet of the port by pipeline and external water supply pump of intaking into water port Mouth connection;The heating tube is connect by transformer with the battery group being located in drum cavity;In the rotary cutter It is fixedly connected between mounting plate and sliding pair by sliding through the connecting rod of strip-shaped hole;
The X-axis servo motor, Y-axis servo motor, Z axis servo motor and water supply pump are connect with controller.
In the technical scheme, the movement on left and right directions is able to achieve by X-axis sliding equipment, passes through Y-axis sliding equipment The movement being able to achieve on front-rear direction is able to achieve the movement in up and down direction by Z axis sliding equipment, so as to make rotatably to cut Knife is easily moved on three degree of freedom, and rotary cutter can be made to have good moving range, with to being placed on work The waste water deposit block made on the different location of platform surface is easily cut.The device flexibility is good, rotatably cuts convenient for adjusting The position of knife is able to achieve the fly-cutting to waste water deposit block, and cut quality can be effectively ensured.Workbench is equal by several Connecting rod composition between the grid and connection adjacent cells of even distribution, can be convenient under the small block or powdered object of cutting generation It falls, and the reject chute by workbench lower part is arranged in receives, in order to collect.The cutting edge being arranged on roller is able to achieve to material Implement equidistant cutting;Meanwhile cutting edge spray head can be easy to implement and implement to clean to cutting edge knife face.
It further, further include cooler for the ease of cooling down to motor, the cooler includes cooling shell, institute It states cooling enclosure interior and is divided into three parts by two partitions for being separately positioned on upper and lower part, be respectively located at the heat at middle part Switch room and two buffered rooms below and above;The upper, middle and lower of the heat-exchanging chamber is respectively set Have be connected to its inner cavity by coolant liquid outlet, medicament inlet and by coolant liquid entrance, the interior central area of heat-exchanging chamber It is fixedly installed more heat-exchange tubes, respectively penetrate below and above two of the top and bottom of more heat-exchange tubes are slow Rush process chamber;Two buffered rooms of upper and lower part are respectively arranged with the refrigerant inlet being connected to its inner cavity and refrigerant goes out Mouthful;Cooler is fixed at outside the X-axis electric machine casing of X-axis servo motor, and the X-axis electric machine casing is in inner cavity Hollow structure, and X-axis electric machine casing is connected with the inlet pipe being connected to its inner cavity and outlet tube road;The inlet pipe with it is cold But the input end of liquid outlet connection, the outlet tube road and water pump connects, and the outlet end of water pump is connect with by coolant liquid entrance;For Water water pump is connect with controller.
Further, for the ease of the control of realization accurate cutting position, the left and right ends of the X-axis sliding rail are respectively provided with There is the X-axis Overstroke detector matched with the mobile sliding block left and right ends of X-axis;The left and right ends of the Y-axis sliding rail are equal It is provided with the Y-axis Overstroke detector matched with the mobile sliding block left and right ends of Y-axis;It is installed in the Y-axis gear mounting rack There is the speed probe for detecting Y-axis driving gear revolving speed;The opposite side of the top plate and bottom plate is mounted on and slides The Z axis Overstroke detector that secondary upper and lower ends match;The X-axis Overstroke detector, the detection of Y-axis Overstroke Device, speed probe and Z axis Overstroke detector are connect with controller.
As a preference, the distance between the reject chute and workbench are 10cm~15cm.
As a preference, the Y-axis sliding rail material is nickel-clad steel plate, with a thickness of 1cm~3cm.
Further, for the ease of the height of adjusting support frame, to realize the adjustment of height of table, support frame as described above has Four supporting legs, the bottom of every supporting leg are provided with height-adjustable adjustable angled seat.
As a preference, support frame as described above is formed by stainless steel tube welding production, stainless steel tube with a thickness of 5cm~ 8cm;The X-axis sliding rail material is nickel-clad steel plate, with a thickness of 1cm~3cm.
Further, in order to make water inlet pipe resistance to compression and resistance to deformation intensity it is more preferable, the water inlet pipe by ratio of weight and the number of copies by with The following group is grouped as:
338.7~563.8 parts of purified water, 2- methyl-pentadecanoic acid-2- ethyl-2- [[(2- methyl-1-oxo pentadecyl) Oxygen] methyl generation] 130.6~172.4 parts of 1,3- propylidene ester, 4- methoxyl group-α-[[methyl sulphonyl] oxygroup] imino group]-benzene 133.8~242.9 parts of base acetonitrile, 3- (methyl mercapto) -129.8~146.3 parts of butyraldehyde, 132.1~189.2 parts of everbright red toner C, (1- Methyl ethylidene) 135.3~196.7 parts of diacetate of bis- (4,1- phenoxy group -2,1- ethylidene), molybdenum nanoparticle 137.4~ 192.3 parts, 130.0~172.0 parts of polymer of newtrex and alpha -hydro-omega -hydroxypoly (oxidation -1,2- second diyl), formaldehyde With 132.0~172.4 parts of polymer of [complex compound of 4- (1,1- dimethyl ethyl) phenol and magnesia], alkali formula aluminium hydroxyacetate 132.3~155.9 parts, 121.5~157.0 parts of polymethylene polyphenylene isocyanates of methyl ethyl ketoxime sealing end, 2- methyl is pungent 120.3~163.4 parts of aldehyde, 129.5~174.1 parts of alcohol ester of formic acid -4- cyclo-octene -1-, polyurethane elastomer 139.8~183.6 Part, mass concentration is 162.5~216.4 parts of hexadecanyl phosphate fatting agent of 129ppm~396ppm.
Further, in order to make water inlet pipe resistance to compression and resistance to deformation intensity it is more preferable, the water inlet pipe the production method is as follows:
S1:In energy-saving type stirred reactor, purified water and 2- methyl-pentadecanoic acid -2- ethyl -2- [[(2- methyl-is added 1- oxo pentadecyl) oxygen] methyl generation] 1,3- propylidene ester, start the blender in energy-saving type stirred reactor, setting speed For 131rpm~177rpm;Start energy-saving type stirred reactor in steam coil heater, make temperature rise to 146.7 DEG C~ 147.8 DEG C, 4- methoxyl group-α-[[methyl sulphonyl] oxygroup] imino group is added]-phenylacetonitrile stirs evenly, organic matter is made Ⅰ;
S2:It is 122.7m that organic matter I made from S1, which is passed through flow,3/ min~163.3m3The xenon 123.6 of/min~ 134.4 minute;The pH value for adjusting solution in energy-saving type stirred reactor is 4.1~8.2, keeps the temperature 123.1~363.1 minutes;It crosses Filter, removal impurity, obtain suspension;
S3:Polymerizeing for formaldehyde and [complex compound of 4- (1,1- dimethyl ethyl) phenol and magnesia] is added in S2 suspension Object adjusts pH value between 1.5~2.0, forms sediment purifying water elution;Solid content is obtained by centrifuge, high temperature is dry It is dry, 0.882 × 10 is crossed after grinding3Mesh;Obtain the mixture of character change;
S4:The mixture that character made from S3 is changed adds to the methyl ethyl ketoxime that mass concentration is 133ppm~363ppm In the polymethylene polyphenylene isocyanates of sealing end;Start the steam coil heater in energy-saving type stirred reactor, setting Energy-saving type stirred reactor operating parameter is:Temperature is 207.8 DEG C~263.3 DEG C;PH is adjusted between 4.1~8.1;Pressure is 1.29MPa~1.3MPa;Reaction time is 0.4~0.9 hour;After reaction, it is depressurized to zero gauge pressure, is discharged into molding press, Obtain water inlet pipe.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention;
Fig. 2 is the structural schematic diagram of X-axis sliding equipment in the present invention;
Fig. 3 is the structural schematic diagram of cooler in the present invention;
Fig. 4 is the structural schematic diagram of Y-axis sliding equipment in the present invention;
The structural schematic diagram of Z-axis lifting mechanism in Fig. 5 present invention;
Fig. 6 is the structural schematic diagram of rotary cutter in the present invention;
Fig. 7 be in the present invention water inlet pipe service life with using time variation diagram.
In figure:1, support frame, 2, adjustable angled seat, 3, reject chute, 4, workbench, 5, X-axis sliding equipment, 5-1, X-axis servo Motor, 5-2, X-axis driven gear, 5-3, X-axis driving gear, 5-4, X-axis balladeur train, 5-5, X-axis balladeur train item, 5-6, X Axis sliding rail, the mobile sliding block of 5-7, X-axis, 5-8, connection frame, 5-9, cooler, 5-9-1, by coolant liquid entrance, 5-9-2, heat 5-9-7, exchange pipe, 5-9-3, heat-exchanging chamber, 5-9-4, partition, 5-9-5, buffered room, 5-9-6, refrigerant inlet are cooled Liquid outlet, 5-9-8, medicament inlet, 5-9-9, refrigerant exit, 5-10, X-axis gear mounting rack, 6, Y-axis sliding equipment, 6-1, Y Axis servo motor, 6-2, Y-axis driven gear, 6-3, Y-axis driving gear, 6-4, Y-axis balladeur train, 6-5, Y-axis balladeur train item, 6-6, Y-axis sliding rail, the mobile sliding block of 6-7, Y-axis, 6-8, connecting plate, 6-9, Y-axis gear mounting rack, 7, Z-axis lifting mechanism, 7- 1, Z axis servo motor, 7-2, sliding pair, 7-3, screw rod, 7-4, top plate, 7-5, Z axis mounting rack, 7-6, postive stop baffle, 7-7, rotation Rotatable cutter, 7-7-1, rotary joint, 7-7-2, transformer, 7-7-3, cutting edge, 7-7-4, cutter motor, 7-7-5, heating Pipe, 7-7-6, cutting edge spray head, 7-7-7, water inlet pipe, 7-7-8, water inlet port, 7-7-9, hollow stub shafts are 7-7-10, hollow short Axis, 7-7-11, U-bracket, 7-7-12, roller, 7-7-13, mounting plate, 7-7-14, support arm, 7-8, side end panel, 7-9, bottom plate, 8, controller, 9, sliding slot, 10, crossbeam, 11, vertical beam.
Specific embodiment
The present invention will be further explained below with reference to the attached drawings.
As shown in Figures 1 to 6, the rotary cutting device of waste water deposit is handled in a kind of underground engineering construction, including Support frame 1, workbench 4, rotary cutter 7-7, reject chute 3, Y-axis sliding equipment 6 and controller 8, the fixed branch of the workbench 4 It is located at the upper end of support frame 1, workbench 4 is made of the connecting rod between several equally distributed grids and connection adjacent cells;Control Device 8 processed is internally provided with PLC control module, and the PLC control module passes through data line and terminal PC machine data connection.The work Make the upper end that platform 4 can be welded on support frame 1;
A pair of of sliding slot 9 that left and right extends is provided with below workbench 4, a pair of of sliding slot 9 is respectively fixedly connected in support frame 1 The front-end and back-end of inside;The reject chute 3 is slidably arranged in the lower section of workbench 4 by cooperating with a pair of of sliding slot 9;In work Make to be provided with the balladeur train slided along its length above platform 4, the balladeur train is by horizontal crossbeam 10 and is fixedly connected on crossbeam The vertical beam 11 at 10 both ends lower part forms;Two horizontal slideways are provided in the outside of two vertical beams 11, two slideways are solid respectively Surely the front-end and back-end on 4 top of workbench are connected to, the slideway is by being located at the X-axis sliding rail 5-6 of inside and being located at outside X-axis balladeur train 5-5 composition;Two X-axis sliding equipments 5 being slidably matched respectively with two slideways are respectively fixedly connected with The outside of two 11 lower ends of vertical beam;The X-axis sliding equipment 5 includes X-axis gear mounting rack 5-10, X-axis mobile sliding block 5-7, X-axis Balladeur train 5-4 and X-axis servo motor 5-1, by being located above slideway between the X-axis gear mounting rack 5-10 and vertical beam 11 Connection frame 5-8 be fixedly connected, the mobile sliding block 5-7 of the X-axis is mounted on the inside of connection frame 5-8, and with X-axis sliding rail 5- 6 are slidably matched;Specifically, the mobile sliding block 5-7 of the X-axis includes the carrier one being fixedly connected with connection frame 5-8, the carrying Idler wheel one, the idler wheel two for rolling cooperation with the upper surface X-axis sliding rail 5-6, leading flank and trailing flank respectively are connected on frame one With idler wheel three;Upper and lower part in X-axis gear mounting rack 5-10 is rotationally equipped with X-axis driving gear 5-3 and X-axis respectively Pass through synchronous tooth profile band connection between driven gear 5-2, X-axis driving gear 5-3 and X-axis driven gear 5-2;The X-axis sliding Gear 5-4 and X-axis driven gear 5-2 are co-axially mounted on the lower part on the inside of X-axis gear mounting rack 5-10, and with X-axis slide teeth Wheel 5-5 engagement;The X-axis servo motor 5-1 is mounted on the upper outside of X-axis gear mounting rack 5-10, and with X-axis driving tooth 5-3 is taken turns to be drivingly connected;
The left and right sides of the crossbeam 10 has been respectively fixedly connected with horizontally disposed Y-axis sliding rail 6-6 and has stated Y-axis sliding Gear bar 6-5;Y-axis sliding equipment 6 is slidably provided on the top of crossbeam 10;The Y-axis sliding equipment 6 includes Y-axis gear The mobile sliding block 6-7 of mounting rack 6-9, Y-axis, Y-axis balladeur train 6-4 and Y-axis servo motor 6-1;The Y-axis mobile sliding block 6-7 and Y Shaft gear mounting rack 6-9 is respectively distributed to the left and right sides difference of crossbeam 10, and passes through connecting plate 6-8 and Y-axis gear mounting rack 6-9 is fixedly connected;The mobile sliding block 6-7 and Y-axis sliding rail 6-6 of the Y-axis is slidably matched, and the mobile sliding block 6-7 packet of the Y-axis Include the carrying two being fixedly connected with connecting plate 6-8, be connected on the carrier two respectively with the upper surface Y-axis sliding rail 6-6, Left side and right side roll idler wheel four, idler wheel five and the idler wheel six of cooperation;It can turn respectively in the Y-axis gear mounting rack 6-9 It is equipped between Y-axis driving gear 6-3 and Y-axis driven gear 6-2, Y-axis driven gear 6-2 and Y-axis driving gear 6-3 and leads to dynamicly Cross synchronous tooth profile band connection;The Y-axis balladeur train 6-4 and Y-axis driven gear 6-2 are co-axially mounted on Y-axis gear mounting rack The inside of 6-9, and engaged with Y-axis balladeur train 6-5;The Y-axis servo motor 6-1 is mounted on Y-axis gear mounting rack 6-9's Outside, and be drivingly connected with Y-axis driving gear 6-3;
The rotary cutter 7-7 is set to the left side of Z-axis lifting mechanism 7, and the Z-axis lifting mechanism 7 is installed including Z axis Frame 7-5, screw rod 7-3, Z axis servo motor 7-1 and sliding pair 7-2;The Z axis mounting rack 7-5 is by top plate 7-4, bottom plate 7-9, company It meets the side end panel 7-8 of left end between top plate 7-4 and bottom plate 7-9 and is connected to the postive stop baffle 7-6 group of the rear and front end side end panel 7-8 At;The screw rod 7-3 is rotatably connected between top plate 7-4 and bottom plate 7-9;The Z axis servo motor 7-1 is fixed at top plate The top 7-4, and its output shaft penetrate rotatably top plate 7-4 after connect with the upper end of screw rod 7-3;The sliding pair 7-2 sliding It is set between two postive stop baffle 7-6, and its center offers threaded hole;Sliding pair 7-2 is set in spiral shell by being threadedly engaged The outside of bar 7-3;The strip-shaped hole longitudinally extended is provided in the middle part of side end panel 7-8;Two postive stop baffle 7-6 deviate from side end panel 7- 8 side is fixedly connected with the mobile sliding block 6-7 of Y-axis;
The rotary cutter 7-7 includes U-bracket 7-7-11 and roller 7-7-12, and the U-bracket 7-7-11 is by pacifying Loading board 7-7-13 and two support arm 7-7-14 being fixedly connected on mounting plate 7-7-13 is formed;The roller 7-7-12 has envelope The inner cavity of enclosed, roller 7-7-12 pass through the hollow stub shafts 7-7-9 and solid short axle 7-7-10 being respectively fixedly connected at its both ends It is rotatably connected at the end of two support arm 7-7-14;The solid short axle 7-7-10 pass through support arm 7-7-14 after be fixedly connected Cutter motor 7-7-4 on the outside of support arm 7-7-10 is drivingly connected, and hollow stub shafts 7-7-9 is connected to the inner cavity of roller 7-7-12; Water inlet pipe 7-7-7, heating tube 7-7-5, transformer 7-7-2 and battery group are provided in the inner cavity of roller 7-7-12, it is described The axis line location of roller is arranged in water inlet pipe 7-7-7, and the heating tube 7-7-5 is spirally set around the water inlet pipe 7-7- 7 outside;Four cutting edge 7-7-3 in crossing distribution are fixedly connected on the surface of roller 7-7-12, and in roller 7- The root that the surface 7-12 corresponds to each cutting edge 7-7-3 is fixedly connected to cutting edge spray head 7-7-6, the cutting edge spray head 7- 7-6 is connect by pipeline with the water outlet of water inlet pipe 7-7-7;The water inlet end of the water inlet pipe 7-7-7 passes through hollow stub shafts 7-7-9 It is connect afterwards with the rotary joint 7-7-1 being set on the outside of the end hollow stub shafts 7-7-9, the rotary joint 7-7-1 is fixedly connected Have into water port 7-7-8, port 7-7-8 of intaking is connect by pipeline with the water outlet of external water supply pump;The heating tube 7-7-5 is connect by transformer 7-7-2 with the battery group being located in the inner cavity roller 7-7-12;In the rotary cutter 7-7 Mounting plate 7-7-13 and sliding pair 7-2 between be fixedly connected by sliding through the connecting rod of strip-shaped hole;
It further include cooler 5-9, the cooler 5-9 includes cooling shell, and the cooling enclosure interior is by being respectively set Two partition 5-9-4 in upper and lower part are divided into three parts, respectively positioned at the heat-exchanging chamber 5-9-3 at middle part and positioned at upper Two buffered room 5-9-5 in portion and lower part;The upper, middle and lower of the heat-exchanging chamber 5-9-3 be respectively arranged with The connection of its inner cavity is exported 5-9-7, medicament inlet 5-9-8 by coolant liquid and by coolant liquid entrance 5-9-1, heat-exchanging chamber 5-9- 3 interior central area is fixedly installed the top and bottom difference of more heat-exchange tubes 5-9-2, more heat-exchange tube 5-9-2 Penetrate two buffered room 5-9-5 below and above;Preferably, the quantity of heat-exchange tube 5-9-2 is 20, it is more The vertical equidistant arrangement of root heat-exchange tube 5-9-2;Two buffered room 5-9-5 of upper and lower part are respectively arranged with and its inner cavity The refrigerant inlet 5-9-6 and refrigerant exit 5-9-9 of connection;Cooler 5-9 is fixed at the X-axis motor of X-axis servo motor 5-1 Hull outside, the X-axis electric machine casing is the hollow structure with inner cavity, and X-axis electric machine casing is connected with and is connected to its inner cavity Inlet pipe and outlet tube road;The inlet pipe is connect with by coolant liquid outlet 5-9-7, the outlet tube road and water pump Input end connection, the outlet end of water pump is connect with by coolant liquid entrance 5-9-1.
The X-axis servo motor 5-1, Y-axis servo motor 6-1, Z axis servo motor 7-1, water pump and water supply pump with control Device 8 processed connects.
Refrigerant enters buffered room 5-9-5 from refrigerant inlet 5-9-6, and then enters inside heat-exchange tube 5-9-2, will Heat absorption caused by heat-exchange tube 5-9-2, and flowed out from refrigerant exit 5-9-9, the injection of refrigerant can be injected by pump;Quilt Coolant liquid enters heat-exchanging chamber 5-9-3 from by coolant liquid entrance 5-9-1 by the effect of water pump, transfers heat to heat-exchange tube 5-9-2, and X-axis electric machine casing is entered by the inlet pipe on X-axis electric machine casing again from by coolant liquid outlet 5-9-7 outflow In inner cavity;External agent can be controllably added to inside heat-exchanging chamber 5-9-3 by medicament inlet 5-9-8, can be convenient for and quilt Coolant liquid is reacted, to improve cooling effect.
For the ease of realize accurate cutting position control, the left and right ends of the X-axis sliding rail 5-6 be provided with The X-axis Overstroke detector that the mobile left and right ends sliding block 5-7 of X-axis match;The left and right ends of the Y-axis sliding rail 6-6 It is provided with the Y-axis Overstroke detector matched with the mobile left and right ends sliding block 6-7 of Y-axis;The Y-axis gear mounting rack 6- Speed probe for detecting Y-axis driving gear 6-3 revolving speed is installed in 9;Opposite the one of the top plate 7-4 and bottom plate 7-9 Side is mounted on the Z axis Overstroke detector matched with the upper and lower ends of sliding pair;The X-axis Overstroke detector, Y Axis Overstroke detector, speed probe and Z axis Overstroke detector are connect with controller 8.
For the ease of adjusting the height of support frame, to realize the adjustment of height of table, support frame as described above 1 has four branch Leg, the bottom of every supporting leg are provided with height-adjustable adjustable angled seat.
Support frame as described above 1 is formed by stainless steel tube welding production, stainless steel tube with a thickness of 5cm~8cm;The X-axis is sliding Dynamic rail road 5-6 material is nickel-clad steel plate, with a thickness of 1cm~3cm;The Y-axis sliding rail 6-6 material is nickel-clad steel plate, With a thickness of 1cm~3cm;The distance between the reject chute 3 and workbench 4 are 10cm~15cm.
The water inlet pipe 7-7-7 is composed of the following components by ratio of weight and the number of copies:
338.7~563.8 parts of purified water, 2- methyl-pentadecanoic acid-2- ethyl-2- [[(2- methyl-1-oxo pentadecyl) Oxygen] methyl generation] 130.6~172.4 parts of 1,3- propylidene ester, 4- methoxyl group-α-[[methyl sulphonyl] oxygroup] imino group]-benzene 133.8~242.9 parts of base acetonitrile, 3- (methyl mercapto) -129.8~146.3 parts of butyraldehyde, 132.1~189.2 parts of everbright red toner C, (1- Methyl ethylidene) 135.3~196.7 parts of diacetate of bis- (4,1- phenoxy group -2,1- ethylidene), molybdenum nanoparticle 137.4~ 192.3 parts, 130.0~172.0 parts of polymer of newtrex and alpha -hydro-omega -hydroxypoly (oxidation -1,2- second diyl), formaldehyde With 132.0~172.4 parts of polymer of [complex compound of 4- (1,1- dimethyl ethyl) phenol and magnesia], alkali formula aluminium hydroxyacetate 132.3~155.9 parts, 121.5~157.0 parts of polymethylene polyphenylene isocyanates of methyl ethyl ketoxime sealing end, 2- methyl is pungent 120.3~163.4 parts of aldehyde, 129.5~174.1 parts of alcohol ester of formic acid -4- cyclo-octene -1-, polyurethane elastomer 139.8~183.6 Part, mass concentration is 162.5~216.4 parts of hexadecanyl phosphate fatting agent of 129ppm~396ppm.
In order to keep resistance to compression and the resistance to deformation intensity of water inlet pipe 7-7-7 more preferable, the production method of the water inlet pipe 7-7-7 is such as Under:
S1:In energy-saving type stirred reactor, purified water and 2- methyl-pentadecanoic acid -2- ethyl -2- [[(2- methyl-is added 1- oxo pentadecyl) oxygen] methyl generation] 1,3- propylidene ester, start the blender in energy-saving type stirred reactor, setting speed For 131rpm~177rpm;Start energy-saving type stirred reactor in steam coil heater, make temperature rise to 146.7 DEG C~ 147.8 DEG C, 4- methoxyl group-α-[[methyl sulphonyl] oxygroup] imino group is added]-phenylacetonitrile stirs evenly, organic matter is made Ⅰ;
S2:It is 122.7m that organic matter I made from S1, which is passed through flow,3/ min~163.3m3The xenon 123.6 of/min~ 134.4 minute;The pH value for adjusting solution in energy-saving type stirred reactor is 4.1~8.2, keeps the temperature 123.1~363.1 minutes;It crosses Filter, removal impurity, obtain suspension;
S3:Polymerizeing for formaldehyde and [complex compound of 4- (1,1- dimethyl ethyl) phenol and magnesia] is added in S2 suspension Object adjusts pH value between 1.5~2.0, forms sediment purifying water elution;Solid content is obtained by centrifuge, high temperature is dry It is dry, 0.882 × 10 is crossed after grinding3Mesh;Obtain the mixture of character change;
S4:The mixture that character made from S3 is changed adds to the methyl ethyl ketoxime that mass concentration is 133ppm~363ppm In the polymethylene polyphenylene isocyanates of sealing end;Start the steam coil heater in energy-saving type stirred reactor, setting Energy-saving type stirred reactor operating parameter is:Temperature is 207.8 DEG C~263.3 DEG C;PH is adjusted between 4.1~8.1;Pressure is 1.29MPa~1.3MPa;Reaction time is 0.4~0.9 hour;After reaction, it is depressurized to zero gauge pressure, is discharged into molding press, Obtain water inlet pipe 7-7-7.
The embodiment of the manufacturing process of water inlet pipe 7-7-7 of the present invention below, embodiment be in order to further illustrate The contents of the present invention, but should not be construed as limiting the invention.Without departing from the spirit and substance of the case in the present invention, to this Modification and replacement made by inventive method, step or condition, all belong to the scope of the present invention.
Unless otherwise specified, the conventional means that technological means used in embodiment is well known to those skilled in the art.
Following embodiment further illustrates the contents of the present invention, and as water inlet pipe 7-7-7, it is important set of the invention Part increases the service life of integral device due to its presence, it plays pass for the safety of integral device, even running Key effect.For this purpose, by it is following be embodiment, further verify water inlet pipe 7-7-7 of the present invention, what is shown is higher than The physical characteristic of other related patents.
Embodiment 1
Water inlet pipe 7-7-7 of the present invention is prepared according to the following steps, and according to parts by weight:
Step 1:In energy-saving type stirred reactor, 338.7 parts of purified water and 2- methyl-pentadecanoic acid -2- ethyl -2- is added [[(2- methyl-1-oxo pentadecyl) oxygen] methyl generation] 130.6 parts of 1,3- propylidene ester starts in energy-saving type stirred reactor Blender, setting speed 131rpm, start energy-saving type stirred reactor in steam coil heater, rise to temperature 146.7 DEG C, be added 4- methoxyl group-α-[[methyl sulphonyl] oxygroup] imino group] 133.8 parts of-phenylacetonitrile stir evenly, carry out 129.8 parts of 3- (methyl mercapto)-butyraldehyde is added in reaction 123.6 minutes, and being passed through flow is 122.7m3The xenon 123.6 of/min is divided Clock;132.1 parts of everbright red toner C are added in energy-saving type stirred reactor later, the steaming being again started up in energy-saving type stirred reactor Vapour spiral heater makes temperature rise to 163.8 DEG C, keeps the temperature 123.8 minutes, and (1- methyl ethylidene) bis- (4,1- phenoxy groups-are added 2,1- ethylidene) 135.3 parts of diacetate, the pH value for adjusting solution in energy-saving type stirred reactor is 4.1, keeps the temperature 123.1 points Clock;
Step 2:Separately take 137.4 parts of molybdenum nanoparticle, by molybdenum nanoparticle power be 6.63KW under ultrasonication After 0.129 hour;Molybdenum nanoparticle is added in another energy-saving type stirred reactor, it is 133ppm's that mass concentration, which is added, 130.0 parts of dispersed molybdenum nanoparticles of polymer of newtrex and alpha -hydro-omega -hydroxypoly (oxidation -1,2- second diyl), starting section Steam coil heater in energy formula stirred reactor, makes solution temperature at 44 DEG C, starts stirring in energy-saving type stirred reactor Machine is mixed, and with 4 × 102The speed of rpm stirs, and adjusts pH value 4.5, insulated and stirred 129 minutes;Stop reaction later to stand 6.63 × 10 minutes, filtering, removal impurity;Formaldehyde and [4- (1,1- dimethyl ethyl) phenol and magnesia is added in suspension Complex compound] 132.0 parts of polymer, adjustment pH value forms sediment purifying water elution, is being turned by centrifuge 1.5 Speed 4.882 × 103Solid content is obtained under rpm, 2.657 × 102It is dry at a temperature of DEG C, 0.882 × 10 is crossed after grinding3Mesh, it is standby With;
Step 3:Molybdenum nanoparticle after separately taking alkali formula aluminium hydroxyacetate 132.3 and step 2 to handle, uses acute angle after mixing Dissipate gamma-rays diffraction irradiation, acute angle dissipate gamma-rays diffraction irradiation energy be 120.3MeV, dosage 168.3kGy, irradiation time It is 132.3 minutes, obtains the alkali formula aluminium hydroxyacetate and molybdenum nanoparticle mixture of character change;Alkali formula aluminium hydroxyacetate and molybdenum are received Rice particle mixture is placed in another energy-saving type stirred reactor, starts the steam-coil-heater in energy-saving type stirred reactor Device, starts the blender in energy-saving type stirred reactor by 131.5 DEG C of set temperature, and revolving speed 123rpm, pH are adjusted to 4.8, take off It is water 132.8 minutes, spare;
Step 4:The alkali formula aluminium hydroxyacetate and molybdenum nanoparticle mixture that the character that step 3 is obtained changes, add to quality In 121.5 parts of polymethylene polyphenylene isocyanates that the methyl ethyl ketoxime that concentration is 133ppm blocks, cocurrent adds to step 1 In energy-saving type stirred reactor, flow acceleration 268mL/min;Starting energy-saving type is stirred to react mechanical stirrer, and setting speed is 137rpm;Stirring 4 minutes;120.3 parts of 2 methyl octylaldehyde are added, the steam-coil-heater in energy-saving type stirred reactor is started Device is warming up to 167.5 DEG C, and pH is adjusted to 4.5, and being passed through xenon ventilatory capacity is 122.367m3/ min, heat preservation stand 157.7 minutes; It being again started up energy-saving type and is stirred to react mechanical stirrer, revolving speed 132rpm is added 129.5 parts of alcohol ester of formic acid -4- cyclo-octene -1-, And pH is made to be adjusted to 4.5, heat preservation stands 156.6 minutes;
Step 5:Start the blender in energy-saving type stirred reactor, setting speed 129rpm, starting energy-saving type stirring Steam coil heater in reactor sets temperature in energy-saving type stirred reactor as 1.70 × 102DEG C, polyurethane is added It 139.8 parts of elastomer, reacts 123.8 minutes;The hexadecanyl phosphate fatting agent that mass concentration is 129ppm is added later 162.5 parts, start the steam coil heater in energy-saving type stirred reactor, set temperature in energy-saving type stirred reactor as 207.8 DEG C, pH is adjusted to 4.1, and pressure 1.29MPa, the reaction time is 0.4 hour;Being depressurized to gauge pressure later is 0MPa, cooling It discharges into molding press to 123.8 DEG C to get to water inlet pipe 7-7-7;
The partial size of the molybdenum nanoparticle is 137 μm.
Embodiment 2
Water inlet pipe 7-7-7 of the present invention is prepared according to the following steps, and according to parts by weight:
Step 1:In energy-saving type stirred reactor, 563.8 parts of purified water and 2- methyl-pentadecanoic acid -2- ethyl -2- is added [[(2- methyl-1-oxo pentadecyl) oxygen] methyl generation] 172.4 parts of 1,3- propylidene ester starts in energy-saving type stirred reactor Blender, setting speed 177rpm, start energy-saving type stirred reactor in steam coil heater, rise to temperature 147.8 DEG C, be added 4- methoxyl group-α-[[methyl sulphonyl] oxygroup] imino group] 242.9 parts of-phenylacetonitrile stir evenly, carry out 146.3 parts of 3- (methyl mercapto)-butyraldehyde is added in reaction 134.4 minutes, and being passed through flow is 163.3m3The xenon 134.4 of/min is divided Clock;189.2 parts of everbright red toner C are added in energy-saving type stirred reactor later, the steaming being again started up in energy-saving type stirred reactor Vapour spiral heater makes temperature rise to 196.9 DEG C, keeps the temperature 134.3 minutes, and (1- methyl ethylidene) bis- (4,1- phenoxy groups-are added 2,1- ethylidene) 196.7 parts of diacetate, the pH value for adjusting solution in energy-saving type stirred reactor is 8.2, keeps the temperature 363.1 points Clock;
Step 2:Separately take 192.3 parts of molybdenum nanoparticle, by molybdenum nanoparticle power be 12.07KW under ultrasonication 1.196 after hour;Molybdenum nanoparticle is added in another energy-saving type stirred reactor, it is 363ppm's that mass concentration, which is added, 172.0 parts of dispersed molybdenum nanoparticles of polymer of newtrex and alpha -hydro-omega -hydroxypoly (oxidation -1,2- second diyl), starting section Steam coil heater in energy formula stirred reactor, makes solution temperature between 83 DEG C, starts in energy-saving type stirred reactor Blender, and with 8 × 102The speed of rpm stirs, and adjusts pH value 8.0, insulated and stirred 196 minutes;It is quiet to stop reaction later It sets 12.07 × 10 minutes, filtering, removal impurity;Formaldehyde and [4- (1,1- dimethyl ethyl) phenol and oxidation is added in suspension The complex compound of magnesium] 172.4 parts of polymer, adjustment pH value forms sediment purifying water elution, is existed by centrifuge 2.0 Revolving speed 9.728 × 103Solid content is obtained under rpm, 3.430 × 102It is dry at a temperature of DEG C, 1.728 × 10 are crossed after grinding3Mesh, It is spare;
Step 3:Molybdenum nanoparticle after separately taking 155.9 parts of alkali formula aluminium hydroxyacetate and step 2 to handle, after mixing using sharp Angle dissipate gamma-rays diffraction irradiation, acute angle dissipate gamma-rays diffraction irradiation energy be 148.4MeV, dosage 208.4kGy, irradiation when Between be 157.4 minutes, obtain character change alkali formula aluminium hydroxyacetate and molybdenum nanoparticle mixture;By alkali formula aluminium hydroxyacetate and molybdenum Nanoparticle mixture is placed in another energy-saving type stirred reactor, starts the steam-coil-heater in energy-saving type stirred reactor Device, starts the blender in energy-saving type stirred reactor by 177.1 DEG C of set temperature, and revolving speed 518rpm, pH are adjusted to 8.6, take off It is water 146.6 minutes, spare;
Step 4:The alkali formula aluminium hydroxyacetate and molybdenum nanoparticle mixture that the character that step 3 is obtained changes, add to quality In 157.0 parts of polymethylene polyphenylene isocyanates that the methyl ethyl ketoxime that concentration is 363ppm blocks, cocurrent adds to step 1 In energy-saving type stirred reactor, flow acceleration 996mL/min;Starting energy-saving type is stirred to react mechanical stirrer, and setting speed is 177rpm;Stirring 8 minutes;163.4 parts of 2 methyl octylaldehyde are added, the steam-coil-heater in energy-saving type stirred reactor is started Device is warming up to 204.4 DEG C, and pH is adjusted to 8.4, and being passed through xenon ventilatory capacity is 163.400m3/ min, heat preservation stand 187.8 minutes; It being again started up energy-saving type and is stirred to react mechanical stirrer, revolving speed 177rpm is added 174.1 parts of alcohol ester of formic acid -4- cyclo-octene -1-, And pH is made to be adjusted to 8.4, heat preservation stands 196.4 minutes;
Step 5:Start the blender in energy-saving type stirred reactor, setting speed 196rpm, starting energy-saving type stirring Steam coil heater in reactor sets temperature in energy-saving type stirred reactor as 2.972 × 102DEG C, poly- ammonia is added It 183.6 parts of ester elastomer, reacts 134.9 minutes;The hexadecanyl phosphate fatting agent that mass concentration is 396ppm is added later 216.4 parts, start the steam coil heater in energy-saving type stirred reactor, set temperature in energy-saving type stirred reactor as 263.3 DEG C, pH is adjusted to 8.1, and pressure 1.3MPa, the reaction time is 0.9 hour;Being depressurized to gauge pressure later is 0MPa, cooling It discharges into molding press to 134.9 DEG C to get to water inlet pipe 7-7-7;
The partial size of the molybdenum nanoparticle is 147 μm.
Embodiment 3
Water inlet pipe 7-7-7 of the present invention is prepared according to the following steps, and according to parts by weight:
Step 1:In energy-saving type stirred reactor, 338.9 parts of purified water and 2- methyl-pentadecanoic acid -2- ethyl -2- is added [[(2- methyl-1-oxo pentadecyl) oxygen] methyl generation] 130.9 parts of 1,3- propylidene ester starts in energy-saving type stirred reactor Blender, setting speed 131rpm, start energy-saving type stirred reactor in steam coil heater, rise to temperature 146.9 DEG C, be added 4- methoxyl group-α-[[methyl sulphonyl] oxygroup] imino group] 133.9 parts of-phenylacetonitrile stir evenly, carry out 129.9 parts of 3- (methyl mercapto)-butyraldehyde is added in reaction 123.9 minutes, and being passed through flow is 122.9m3The xenon 123.9 of/min is divided Clock;132.9 parts of everbright red toner C are added in energy-saving type stirred reactor later, the steaming being again started up in energy-saving type stirred reactor Vapour spiral heater makes temperature rise to 163.9 DEG C, keeps the temperature 123.9 minutes, and (1- methyl ethylidene) bis- (4,1- phenoxy groups-are added 2,1- ethylidene) 135.9 parts of diacetate, the pH value for adjusting solution in energy-saving type stirred reactor is 4.9, keeps the temperature 123.9 points Clock;
Step 2:Separately take 137.9 parts of molybdenum nanoparticle, by molybdenum nanoparticle power be 6.639KW under ultrasonication After 0.1299 hour;Molybdenum nanoparticle is added in another energy-saving type stirred reactor, mass concentration, which is added, is The newtrex of 133.9ppm and 130.9 parts of dispersed molybdenum nanometers of polymer of alpha -hydro-omega -hydroxypoly (oxidation -1,2- second diyl) Particle starts the steam coil heater in energy-saving type stirred reactor, makes solution temperature at 44.9 DEG C, starting energy-saving type stirring Blender in reactor, and with 4.9 × 102The speed of rpm stirs, and adjusts pH value 4.9, insulated and stirred 129.9 minutes;It Stop reaction afterwards and stands 6.63 × 10 minutes, filtering, removal impurity;Formaldehyde and [4- (1,1- dimethyl second is added in suspension Base) phenol and magnesia complex compound] 132.9 parts of polymer, adjustment pH value forms sediment purifying water elution 1.9, By centrifuge in revolving speed 4.882 × 103Solid content is obtained under rpm, 2.657 × 102It is dry at a temperature of DEG C, mistake after grinding 0.882×103Mesh, it is spare;
Step 3:Molybdenum nanoparticle after separately taking alkali formula aluminium hydroxyacetate 132.9 and step 2 to handle, uses acute angle after mixing Dissipate gamma-rays diffraction irradiation, acute angle dissipate gamma-rays diffraction irradiation energy be 120.9MeV, dosage 168.9kGy, irradiation time It is 132.9 minutes, obtains the alkali formula aluminium hydroxyacetate and molybdenum nanoparticle mixture of character change;Alkali formula aluminium hydroxyacetate and molybdenum are received Rice particle mixture is placed in another energy-saving type stirred reactor, starts the steam-coil-heater in energy-saving type stirred reactor Device, starts the blender in energy-saving type stirred reactor by 131.9 DEG C of set temperature, and revolving speed 123rpm, pH are adjusted to 4.9, take off It is water 132.9 minutes, spare;
Step 4:The alkali formula aluminium hydroxyacetate and molybdenum nanoparticle mixture that the character that step 3 is obtained changes, add to quality In 121.9 parts of polymethylene polyphenylene isocyanates that the methyl ethyl ketoxime that concentration is 133.9ppm blocks, cocurrent adds to step 1 Energy-saving type stirred reactor in, flow acceleration 268.9mL/min;Starting energy-saving type is stirred to react mechanical stirrer, and setting turns Speed is 137rpm;Stirring 4.9 minutes;120.9 parts of 2 methyl octylaldehyde are added, the steam disc in energy-saving type stirred reactor is started Pipe heater is warming up to 167.9 DEG C, and pH is adjusted to 4.9, and being passed through xenon ventilatory capacity is 122.9m3/ min, heat preservation stand 157.9 Minute;It is again started up energy-saving type and is stirred to react mechanical stirrer, formic acid -4- cyclo-octene -1- alcohol ester is added in revolving speed 132rpm 129.9 parts, and pH is made to be adjusted to 4.9, heat preservation stands 156.9 minutes;
Step 5:Start the blender in energy-saving type stirred reactor, setting speed 129rpm, starting energy-saving type stirring Steam coil heater in reactor sets temperature in energy-saving type stirred reactor as 1.70 × 102DEG C, polyurethane is added It 139.9 parts of elastomer, reacts 123.9 minutes;The hexadecanyl phosphate fatting agent that mass concentration is 129ppm is added later 162.5 parts, start the steam coil heater in energy-saving type stirred reactor, set temperature in energy-saving type stirred reactor as 207.9 DEG C, pH is adjusted to 4.9, and pressure 1.29MPa, the reaction time is 0.41 hour;Being depressurized to gauge pressure later is 0MPa, drop Temperature discharges into molding press to get to water inlet pipe 7-7-7 to 123.9 DEG C;
The partial size of the molybdenum nanoparticle is 137 μm.
Reference examples
Reference examples are tested for the property test using the water inlet pipe of certain commercially available brand.
Embodiment 4
Examples 1 to 3 and reference examples water inlet pipe 7-7-7 obtained are tested for the property test, it is right after test The parameters such as compression strength enhancing rate, resistance to deformation strength enhancing rate, water inlet pipe service life enhancing rate, impact resistance enhancing rate into Row analysis.Data analysis is as shown in table 1.
As seen from Table 1, water inlet pipe 7-7-7 of the present invention, compression strength enhancing rate, resistance to deformation strength enhancing rate, Water inlet pipe service life enhancing rate, impact resistance enhancing rate are above the product of prior art production.
In addition, as shown in fig. 7, water inlet pipe 7-7-7 of the present invention is carried out with reference examples, with using the time to become Change test data statistics.Find out in figure, Examples 1 to 3 is in determination techniques index, substantially better than the production of prior art production Product.
The course of work of the rotary cutting device of waste water deposit is handled in one of present invention underground engineering construction It is:
Step 1:Desiccation waste water deposit etc. to be cut is placed on workbench 4 by staff, solid with fixed device It sets;Staff powers on, and coordinate A (X, Y, Z) corresponding to cutting track is inputted on controller 8;Press controller 8 On start button, X-axis sliding equipment 5, Y-axis sliding equipment 6, Z-axis lifting mechanism 7 are moved according to corresponding coordinate;
Step 2:In 5 moving process of X-axis sliding equipment, X-axis servo motor 5-1 drives X-axis driving gear 5-3 rotation, X Axis driving gear 5-3 drives X-axis driven gear 5-2 rotation by timing belt, to drive X-axis balladeur train 5-4 in X-axis It is moved on balladeur train 5-5;The mobile sliding block 5-7 of X-axis is done past under X-axis driven gear 5-2 drive along X-axis sliding rail 5-6 Multiple sliding motion;In the mobile sliding block 5-7 sliding process of X-axis, the sliding of X-axis Overstroke detector sliding block 5-7 mobile to X-axis Apart from real-time monitoring, when X-axis Overstroke detector detects that the sliding distance of the mobile sliding block 5-7 of X-axis reaches X, X-axis stroke Feedback signal is sent to controller 8 to bit detector, controller 8 stops X-axis servo motor 5-1;
Step 3:In 6 moving process of Y-axis sliding equipment, Y-axis servo motor 6-1 drives Y-axis driving gear 6-3 rotation, Y Axis driving gear 6-3 drives Y-axis driven gear 6-2 rotation by timing belt, to drive Y-axis balladeur train 6-4 in Y-axis It is moved on balladeur train 6-5;The mobile sliding block 6-7 of Y-axis is done past under Y-axis driven gear 6-2 drive along Y-axis sliding rail 6-6 Multiple sliding motion;In the mobile sliding block 6-7 sliding process of Y-axis, the sliding of Y-axis Overstroke detector sliding block 6-7 mobile to Y-axis Apart from real-time monitoring, when Y-axis Overstroke detector detects that the sliding distance of the mobile sliding block 6-7 of Y-axis reaches Y, Y-axis stroke Feedback signal is sent to controller 8 to bit detector, controller 8 stops Y-axis servo motor 6-1;
Step 4:In 7 lifting process of Z-axis lifting mechanism, Z axis servo motor 7-1 drives sliding pair 7-2 on screw rod 7-3 It spins rotary motion, Z axis Overstroke detector 7-5 is to the lifting distance real-time monitoring of sliding pair 7-2, when Z axis stroke arrives When bit detector detects that the lifting distance of sliding pair 7-2 reaches Z, feedback signal is sent to control by Z axis Overstroke detector Device 8 processed, controller 8 stop Z axis servo motor 7-1;
Step 5:Reject chute 3 is collected the waste material generated in cutting process, and extraction reject chute 3 can be cleared up.
The apparatus structure is simple, high degree of automation, and major advantage is that the little waste water deposit of cutting thickness is dry When changing block, cutting speed of the present invention is fast, especially when cutting riverbed sludge desiccation block, speed up to 5~6 times of oxygen cutting method, Cut surface is bright and clean, thermal deformation is small, almost without heat affected area.The device carries out centralized control by controller 8, can accurately determine Position can carry out equidistant cutting to object according to Grid Track, and notch is smooth, and cutting speed is fast;It is controlled by controller 8 System, moreover it is possible to keep the device anti-interference ability stronger, and have the function of certain automatic cutting gap compensation, work efficiency is high.

Claims (10)

1. handling the rotary cutting device of waste water deposit, including support frame (1), workbench in a kind of underground engineering construction (4) and rotary cutter (7-7), which is characterized in that further include reject chute (3), Y-axis sliding equipment (6) and controller (8), institute The upper end that workbench (4) fixed branch is located at support frame (1) is stated, workbench (4) is by several equally distributed grids and connection phase Connecting rod composition between adjacent grid;
A pair of of sliding slot (9) that left and right extends is provided with below workbench (4), a pair of of sliding slot (9), which is respectively fixedly connected with, to be supported Front-end and back-end on the inside of frame (1);The reject chute (3) is by being slidably arranged in workbench (4) with a pair of of sliding slot (9) cooperation Lower section;Be provided with the balladeur train slided along its length above the workbench (4), the balladeur train by horizontal crossbeam (10) and It is fixedly connected on vertical beam (11) composition of crossbeam (10) both ends lower part;Horizontal two are provided on the outside of two vertical beams (11) Slideway, two slideways are respectively fixedly connected with the front-end and back-end on workbench (4) top, and the slideway is by the X-axis positioned inside Sliding rail (5-6) and positioned at outside X-axis balladeur train item (5-5) form;Two X being slidably matched respectively with two slideways Axis sliding equipment (5) is respectively fixedly connected with the outside two vertical beam (11) lower ends;The X-axis sliding equipment (5) includes X-axis tooth Take turns mounting rack (5-10), X-axis mobile sliding block (5-7), X-axis balladeur train (5-4) and X-axis servo motor (5-1), the X-axis tooth It is fixedly connected between wheel mounting rack (5-10) and vertical beam (11) by being located at the connection frame (5-8) above slideway, the X-axis is mobile Sliding block (5-7) is mounted on the inside of connection frame (5-8), and is slidably matched with X-axis sliding rail (5-6);X-axis gear mounting rack Upper and lower part in (5-10) is rotationally equipped with X-axis driving gear (5-3) and X-axis driven gear (5-2), X-axis respectively Pass through synchronous tooth profile band connection between driving gear (5-3) and X-axis driven gear (5-2);The X-axis balladeur train (5-4) and X Axis driven gear (5-2) is co-axially mounted on the lower part on the inside of X-axis gear mounting rack (5-10), and with X-axis balladeur train item (5- 5) it engages;The X-axis servo motor (5-1) is mounted on the upper outside of X-axis gear mounting rack (5-10), and with X-axis driving tooth (5-3) is taken turns to be drivingly connected;
It has been respectively fixedly connected with horizontally disposed Y-axis sliding rail (6-6) at left and right sides of the crossbeam (10) and has stated Y-axis sliding Gear bar (6-5);Y-axis sliding equipment (6) are slidably provided on the top of crossbeam (10);The Y-axis sliding equipment (6) includes Y-axis gear mounting rack (6-9), Y-axis mobile sliding block (6-7), Y-axis balladeur train (6-4) and Y-axis servo motor (6-1);The Y Axis mobile sliding block (6-7) and Y-axis gear mounting rack (6-9) are respectively distributed to the left and right sides difference of crossbeam (10), and pass through company Fishplate bar (6-8) is fixedly connected with Y-axis gear mounting rack (6-9);The Y-axis mobile sliding block (6-7) and Y-axis sliding rail (6-6) It is slidably matched;It is rotationally equipped with Y-axis driving gear (6-3) respectively in the Y-axis gear mounting rack (6-9) and Y-axis is driven Gear (6-2) passes through synchronous tooth profile band connection between Y-axis driven gear (6-2) and Y-axis driving gear (6-3);The Y-axis is sliding Moving gear (6-4) and Y-axis driven gear (6-2) are co-axially mounted on the inside of Y-axis gear mounting rack (6-9), and slide with Y-axis Gear bar (6-5) engagement;The Y-axis servo motor (6-1) is mounted on the outside of Y-axis gear mounting rack (6-9), and with Y-axis master Moving gear (6-3) is drivingly connected;
The rotary cutter (7-7) is set to the left side of Z-axis lifting mechanism (7), and the Z-axis lifting mechanism (7) includes Z axis peace Shelve (7-5), screw rod (7-3), Z axis servo motor (7-1) and sliding pair (7-2);The Z axis mounting rack (7-5) is by top plate (7- 4), bottom plate (7-9), connection top plate (7-4) and bottom plate (7-9) between left end side end panel (7-8) and be connected to side end panel (7-8) The postive stop baffle (7-6) of rear and front end forms;The screw rod (7-3) is rotatably connected between top plate (7-4) and bottom plate (7-9); After the Z axis servo motor (7-1) is fixed at the top top plate (7-4), and its output shaft penetrates rotatably top plate (7-4) It is connect with the upper end of screw rod (7-3);The sliding pair (7-2) is slideably positioned between two postive stop baffles (7-6), and its center Offer threaded hole;Sliding pair (7-2) is by being threadedly engaged the outside for being set in screw rod (7-3);It is set in the middle part of side end panel (7-8) It is equipped with the strip-shaped hole longitudinally extended;Two postive stop baffles (7-6) are mobile sliding block (6-7) away from the side of side end panel (7-8) and Y-axis It is fixedly connected;
The rotary cutter (7-7) includes U-bracket (7-7-11) and roller (7-7-12), the U-bracket (7-7-11) It is made of mounting plate (7-7-13) and two support arms (7-7-14) being fixedly connected on mounting plate (7-7-13);The roller (7-7-12) has enclosed inner cavity, and roller (7-7-12) passes through the hollow stub shafts (7-7- being respectively fixedly connected at its both ends 9) end of two support arms (7-7-14) is rotatably connected at solid short axle (7-7-10);The solid short axle (7-7-10) is worn Support arm (7-7-14) is crossed to be drivingly connected with the cutter motor (7-7-4) being fixedly connected on the outside of support arm (7-7-10) afterwards, it is hollow short Axis (7-7-9) is connected to the inner cavity of roller (7-7-12);Be provided in the inner cavity of roller (7-7-12) water inlet pipe (7-7-7), The axis line location of roller is arranged in heating tube (7-7-5), transformer (7-7-2) and battery group, the water inlet pipe (7-7-7), The heating tube (7-7-5) is spirally set around the outside of the water inlet pipe (7-7-7);On the surface of roller (7-7-12) Four cutting edges (7-7-3) in crossing distribution are fixedly connected with, and correspond to each cutting edge on the surface roller (7-7-12) The root of (7-7-3) is fixedly connected to cutting edge spray head (7-7-6), the cutting edge spray head (7-7-6) by pipeline with into The water outlet of water pipe (7-7-7) connects;The water inlet end of the water inlet pipe (7-7-7) pass through hollow stub shafts (7-7-9) afterwards be arranged Rotary joint (7-7-1) connection on the outside of the end hollow stub shafts (7-7-9), the rotary joint (7-7-1) are fixedly connected with It intakes port (7-7-8), water inlet port (7-7-8) is connect by pipeline with the water outlet of external water supply pump;The heating Pipe (7-7-5) is connect by transformer (7-7-2) with the battery group being located in the inner cavity roller (7-7-12);It is described rotatably to cut It is fixedly connected between mounting plate (7-7-13) and sliding pair (7-2) in knife (7-7) by sliding through the connecting rod of strip-shaped hole;
The X-axis servo motor (5-1), Y-axis servo motor (6-1), Z axis servo motor (7-1) and water supply pump with control Device (8) connection.
2. the rotary cutting device of waste water deposit is handled in a kind of underground engineering construction according to claim 1, It is characterized in that, further includes cooler (5-9), the cooler (5-9) includes cooling shell, and the cooling enclosure interior is by respectively Two partitions (5-9-4) that upper and lower part is arranged in are divided into three parts, are respectively located at the heat-exchanging chamber (5-9-3) at middle part And two buffered rooms (5-9-5) below and above;The upper, middle and lower of the heat-exchanging chamber (5-9-3) Be respectively arranged be connected to its inner cavity by coolant liquid outlet (5-9-7), medicament inlet (5-9-8) and by coolant liquid entrance (5-9-1), the interior central area of heat-exchanging chamber (5-9-3) are fixedly installed more heat-exchange tubes (5-9-2), more heat exchanges The top and bottom of pipe (5-9-2) respectively penetrate two buffered rooms (5-9-5) below and above;Upper and lower part Two buffered rooms (5-9-5) be respectively arranged with the refrigerant inlet (5-9-6) being connected to its inner cavity and refrigerant exit (5-9- 9);Cooler (5-9) is fixed at outside the X-axis electric machine casing of X-axis servo motor (5-1), and the X-axis electric machine casing is tool There is the hollow structure of inner cavity, and X-axis electric machine casing is connected with the inlet pipe being connected to its inner cavity and outlet tube road;The feed liquor Pipeline is connect with by coolant liquid outlet (5-9-7), the input end connection of the outlet tube road and water pump, the outlet end of water pump and quilt Coolant inlet (5-9-1) connection;It water pump and is connect with controller (8).
3. the rotary cutting device of waste water deposit is handled in a kind of underground engineering construction according to claim 1 or 2, It is characterized in that, the left and right ends of the X-axis sliding rail (5-6) are provided with and the mobile left and right ends sliding block (5-7) phase of X-axis The X-axis Overstroke detector of cooperation;The left and right ends of the Y-axis sliding rail (6-6) are provided with and the mobile sliding block of Y-axis The Y-axis Overstroke detector that the left and right ends (6-7) match;It is equipped in the Y-axis gear mounting rack (6-9) for detecting The speed probe of Y-axis driving gear (6-3) revolving speed;The opposite side of the top plate (7-4) and bottom plate (7-9) be mounted on The Z axis Overstroke detector that the upper and lower ends of sliding pair match;The X-axis Overstroke detector, the inspection of Y-axis Overstroke Device, speed probe and Z axis Overstroke detector is surveyed to connect with controller (8).
4. the rotary cutting device of waste water deposit is handled in a kind of underground engineering construction according to claim 3, It is characterized in that, the distance between the reject chute (3) and workbench (4) are 10cm~15cm.
5. the rotary cutting device of waste water deposit is handled in a kind of underground engineering construction according to claim 4, It is characterized in that, Y-axis sliding rail (6-6) material is nickel-clad steel plate, with a thickness of 1cm~3cm.
6. in a kind of underground engineering construction according to claim 5 handle waste water deposit rotary cutting device and its Working method, which is characterized in that support frame as described above (1) has four supporting legs, and it is adjustable that the bottom of every supporting leg is provided with height The adjustable angled seat of section.
7. the rotary cutting device of waste water deposit is handled in a kind of underground engineering construction according to claim 6, Be characterized in that, support frame as described above (1) is formed by stainless steel tube welding production, stainless steel tube with a thickness of 5cm~8cm.
8. the rotary cutting device of waste water deposit is handled in a kind of underground engineering construction according to claim 7, It is characterized in that, X-axis sliding rail (5-6) material is nickel-clad steel plate, with a thickness of 1cm~3cm.
9. the rotary cutting device of waste water deposit is handled in a kind of underground engineering construction according to claim 8, It is characterized in that, the water inlet pipe (7-7-7) is composed of the following components by ratio of weight and the number of copies:
338.7~563.8 parts of purified water, 2- methyl-pentadecanoic acid-2- ethyl-2- [[(2- methyl-1-oxo pentadecyl) oxygen] Methyl generation] 130.6~172.4 parts of 1,3- propylidene ester, 4- methoxyl group-α-[[methyl sulphonyl] oxygroup] imino group]-phenyl second 133.8~242.9 parts of nitrile, 3- (methyl mercapto) -129.8~146.3 parts of butyraldehyde, 132.1~189.2 parts of everbright red toner C, (1- methyl Ethylidene) 135.3~196.7 parts of diacetate of bis- (4,1- phenoxy group -2,1- ethylidene), molybdenum nanoparticle 137.4~192.3 130.0~172.0 parts of polymer of part, newtrex and alpha -hydro-omega -hydroxypoly (oxidation -1,2- second diyl), formaldehyde and [4- The complex compound of (1,1- dimethyl ethyl) phenol and magnesia] 132.0~172.4 parts of polymer, alkali formula aluminium hydroxyacetate 132.3 ~155.9 parts, 121.5~157.0 parts of polymethylene polyphenylene isocyanates of methyl ethyl ketoxime sealing end, 2 methyl octylaldehyde 120.3~163.4 parts, 129.5~174.1 parts of alcohol ester of formic acid -4- cyclo-octene -1-, 139.8~183.6 parts of polyurethane elastomer, Mass concentration is 162.5~216.4 parts of hexadecanyl phosphate fatting agent of 129ppm~396ppm.
10. the rotary cutting device of waste water deposit is handled in a kind of underground engineering construction according to claim 9, Be characterized in that, the water inlet pipe (7-7-7) the production method is as follows:
S1:In energy-saving type stirred reactor, purified water and 2- methyl-pentadecanoic acid-2- ethyl-2- [[(2- methyl-1-oxygen is added For pentadecyl) oxygen] methyl generation] 1,3- propylidene ester, start the blender in energy-saving type stirred reactor, setting speed is 131rpm~177rpm;Start energy-saving type stirred reactor in steam coil heater, make temperature rise to 146.7 DEG C~ 147.8 DEG C, 4- methoxyl group-α-[[methyl sulphonyl] oxygroup] imino group is added]-phenylacetonitrile stirs evenly, organic matter is made Ⅰ;
S2:It is 122.7m that organic matter I made from S1, which is passed through flow,3/ min~163.3m3123.6~134.4 points of the xenon of/min Clock;The pH value for adjusting solution in energy-saving type stirred reactor is 4.1~8.2, keeps the temperature 123.1~363.1 minutes;Filtering, removal Impurity obtains suspension;
S3:The poly- of formaldehyde and [complex compound of 4- (1,1- dimethyl ethyl) phenol and magnesia] is added in suspension made from S2 Object is closed, adjusts pH value between 1.5~2.0, forms sediment purifying water elution;Solid content, high temperature are obtained by centrifuge It is dry, 0.882 × 10 is crossed after grinding3Mesh;Obtain the mixture of character change;
S4:The mixture that character made from S3 is changed adds to the methyl ethyl ketoxime that mass concentration is 133ppm~363ppm and blocks Polymethylene polyphenylene isocyanates in;Start the steam coil heater in energy-saving type stirred reactor, setting energy conservation Formula stirred reactor operating parameter is:Temperature is 207.8 DEG C~263.3 DEG C;PH is adjusted between 4.1~8.1;Pressure is 1.29MPa~1.3MPa;Reaction time is 0.4~0.9 hour;After reaction, it is depressurized to zero gauge pressure, is discharged into molding press, Obtain water inlet pipe (7-7-7).
CN201810496121.8A 2018-05-22 2018-05-22 The rotary cutting device of waste water deposit is handled in a kind of underground engineering construction Withdrawn CN108821534A (en)

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