CN108689575A - A kind of mine water sludge handling equipment convenient for collection cutting particle - Google Patents
A kind of mine water sludge handling equipment convenient for collection cutting particle Download PDFInfo
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- CN108689575A CN108689575A CN201810494566.2A CN201810494566A CN108689575A CN 108689575 A CN108689575 A CN 108689575A CN 201810494566 A CN201810494566 A CN 201810494566A CN 108689575 A CN108689575 A CN 108689575A
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- axis
- scarfier
- cutting
- sliding
- parts
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
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- Hydrology & Water Resources (AREA)
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
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Abstract
A kind of mine water sludge handling equipment convenient for collection cutting particle is equipped with the workbench being made of several grids and connecting rod in the upper end of supporting rack;Reject chute is slidably arranged in the lower section of workbench by sliding slot, and scarfier is provided in reject chute, and scarfier has the scarfier dog for acting on waste material by motor-driven rotation;Side is provided with balladeur train on the table, and two vertical beam lower ends of balladeur train are arranged the slideway on table surface with left and right directions by two X-axis sliding equipments and are slidably matched;The Z-axis lifting mechanism for connecting cutting nozzle is coordinated by the crossbeam of Y-axis sliding equipment and balladeur train in front-rear direction;The screw rod rotation that the driving of Z axis servo motor is vertically arranged in Z-axis lifting mechanism, cutting nozzle is connect with screw rod by screw-thread fit sliding pair;Servo motor in X-axis, Y-axis and Z-axis lifting mechanism is connect with controller.The device is easy to implement the quick adjustment of cutting torch mouth position, and its good cutting effect, meanwhile, waste material can be carried out uniformly loose.
Description
Technical field
The invention belongs to environmentally friendly sludge drying process fields, and in particular to a kind of mine water bottom convenient for collection cutting particle
Mud processing equipment.
Background technology
Sludge drying processing cutter device coordinates different working gas that can cut what the cutting of various oxygen was difficult to cut
Sludge drying block, more preferably especially for riverbed sludge desiccation block cutting effect;Currently, sludge drying processing cutting fills in the market
It sets and generally opens or use laser cutting using manual, using manual processing firstly the need of making one and arched door shape template, edge
It first to perforate and cut afterwards.This mode speed is slow, and effect is poor, and needs foundation different, and cost is higher.
Traditional sludge drying processing cutter device flexibility is poor, is not easy to the position adjustment of cutting nozzle, cutting efficiency
It is relatively low;In addition, traditional sludge drying handles cutter device when in use mostly by one-handed performance, cutting accuracy can be caused not high
And easily send out production accident.Furthermore traditional cutter device is not easy to mince to the little particle cutting generated in cutting process and receive
Collection.
Invention content
In view of the above existing problems in the prior art, the present invention provides a kind of convenient for collecting the mine water bed mud of cutting particle
Processing equipment, device flexibility is good for this, is easy to implement the quick adjustment of cutting torch mouth position, and its good cutting effect, and the device is not
It needs human hand directly to operate, can effectively reduce the generation of production accident, moreover it is possible to be easy to implement to generated in cutting process small
It minces and is collected.
To achieve the goals above, the mine water sludge handling that the present invention also provides a kind of convenient for collecting cutting particle is set
It is standby, including supporting rack, workbench, cutting nozzle, reject chute, Y-axis sliding equipment, controller, the workbench, which is fixed to prop up, is located at branch
The upper end of support, workbench are made of the connecting rod between several equally distributed grids and connection adjacent cells;
A pair of of sliding slot that left and right extends is provided with below workbench, a pair of of sliding slot is respectively fixedly connected on the inside of supporting rack
Front-end and back-end;The reject chute is slidably arranged in the lower section of workbench by coordinating with a pair of of sliding slot;In reject chute
It is provided with two scarfiers being distributed along workbench length direction, the scarfier includes scarfier main shaft, circumferentially around being located at
Three scarfier rotating panels of the arc-shaped structure outside scarfier main shaft are evenly distributed in scarfier rotating panel appearance
The scarfier dog of several axial proper alignments in face is fixedly connected between scarfier main shaft and scarfier rotating panel and is in
Lambdoid two scarfier holders, two scarfier holders are separately positioned on scarfier main shaft both ends;The scarfier main shaft
Rear and front end be rotatably connected on the front side board and back side panel of reject chute by fore bearing and rear bearing respectively, and it is loose
One end of device main shaft be pierced by reject chute and with the output axis connection for the scarfier driving motor being fixedly connected on outside reject chute;It dredges
Loose device is in rotation process, and there are gaps between scarfier dog and the bottom plate and upper end edge of reject chute;Side is set on the table
It is equipped with the balladeur train slided along its length, the balladeur train is by horizontal crossbeam and the vertical beam for being fixedly connected on crossbeam both ends lower part
Composition;It is provided with two horizontal slideways on the outside of two vertical beams, two slideways are respectively fixedly connected with portion on the table
Front-end and back-end, the slideway are made of the X-axis sliding rail positioned inside and the X-axis balladeur train item positioned at outside;Two
The X-axis sliding equipment being slidably matched respectively with two slideways is respectively fixedly connected in the outside of two vertical beam lower ends;The X-axis is slided
Motivation structure includes X-axis gear mounting bracket, X-axis movement sliding block, X-axis balladeur train and X-axis servo motor, the X-axis gear installation
It is fixedly connected by the link above slideway between frame and vertical beam, the X-axis movement sliding block is mounted on the interior of link
Side, and be slidably matched with X-axis sliding rail;Upper and lower part in X-axis gear mounting bracket is rotationally equipped with X-axis master respectively
Moving gear and X-axis driven gear, pass through synchronous tooth profile band connection between X-axis driving gear and X-axis driven gear;The X-axis is slided
Moving gear is co-axially mounted on the lower part on the inside of X-axis gear mounting bracket with X-axis driven gear, and is engaged with X-axis balladeur train item;
The X-axis servo motor is mounted on the upper outside of X-axis gear mounting bracket, and is drivingly connected with X-axis driving gear;
It has been respectively fixedly connected with horizontally disposed Y-axis sliding rail at left and right sides of the crossbeam and has stated Y-axis balladeur train
Item;It is slidably provided with Y-axis sliding equipment on the top of crossbeam;The Y-axis sliding equipment includes Y-axis gear mounting bracket, Y-axis shifting
Movable slider, Y-axis balladeur train and Y-axis servo motor;The Y-axis movement sliding block and Y-axis gear mounting bracket are respectively distributed to crossbeam
Left and right sides difference, and be fixedly connected with Y-axis gear mounting bracket by connecting plate;The Y-axis movement sliding block slides rail with Y-axis
Road is slidably matched;It is rotationally equipped with Y-axis driving gear and Y-axis driven gear, Y-axis respectively in the Y-axis gear mounting bracket
Pass through synchronous tooth profile band connection between driven gear and Y-axis driving gear;The Y-axis balladeur train and Y-axis driven gear are coaxial
Ground is mounted on the inside of Y-axis gear mounting bracket, and is engaged with Y-axis balladeur train item;The Y-axis servo motor is mounted on Y-axis tooth
The outside of mounting bracket is taken turns, and is drivingly connected with Y-axis driving gear;
The cutting nozzle is set to the left side of Z-axis lifting mechanism, and the Z-axis lifting mechanism includes Z axis mounting bracket, screw rod, Z
Axis servo motor and sliding pair;The Z axis mounting bracket by top plate and bottom plate, connection top plate and bottom plate between left end side end panel and
It is connected to the postive stop baffle composition of side end panel rear and front end;The screw rod is rotatably connected between top plate and bottom plate;The Z axis is watched
Take motor and be fixed at top plate top, and its output shaft penetrate rotatably top plate after connect with the upper end of screw rod;The cunning
Dynamic pair is slideably positioned between two postive stop baffles, and its center offers threaded hole;Sliding pair is set in by screw-thread fit
The outside of screw rod;The strip-shaped hole being longitudinally extended is provided in the middle part of side end panel;Pass through sliding between the cutting nozzle and sliding pair
Connecting rod across strip-shaped hole is fixedly connected;Two postive stop baffles are fixedly connected away from the side of side end panel with Y-axis movement sliding block;
The X-axis servo motor 5-1, Y-axis servo motor 6-1, Z axis servo motor 7-1 and scarfier driving motor with
Controller 8 connects.
In the technical scheme, the movement on left and right directions can be realized by X-axis sliding equipment, pass through Y-axis sliding equipment
It can realize the movement on front-rear direction, the movement in upper and lower directions can be realized by Z axis sliding equipment, so as to make cutting nozzle exist
It is easily moved on three degree of freedom, can make cutting nozzle that there is good moving range, with to being placed on table surface
Sludge bulking on different location is easily cut.The device flexibility is good, convenient for adjusting the position of cutting nozzle, can realize to dirt
The fly-cutting of clod, and cut quality can be effectively ensured.Workbench is by several equally distributed grids and connection adjacent gate
The connecting rod of compartment forms, and the small block or powdered object that cutting can be convenient for generate fall, and by being arranged in workbench lower part
Reject chute receives, and in order to collect, scarfier is provided in reject chute, can avoid waste material in reject chute by the driving of motor
Local accumulation.
The temperature of flame when further, in order to improve cutting further includes acetylene to improve cutting speed and cut quality
Pipe, oxygen hose and cutting temperature sensor, the cutting nozzle include cutting nozzle shell and setting in cutting nozzle enclosure interior center
Mixing chamber, the surrounding of the cutting nozzle shell is provided with a large amount of through-holes;
The lower end of the cutting nozzle shell has flame jet, and the inner part of cutting nozzle shell is close to the position of flame jet
It is fixedly installed igniter;
One end of the acetylene hose is penetrated by cutting nozzle case top and is connect with the upper open end of mixing chamber, acetylene hose
The other end is connect with positioned at external acetylene source of supply;One end of the oxygen hose penetrates in acetylene hose, the other end of oxygen hose
It is connect with positioned at external oxygen supply source;
The cutting temperature sensor is fixed on the outside of flame jet;
The igniter, cutting temperature sensor are connect with controller.It can be convenient for by cutting temperature sensor real-time
Measure the temperature of cutting flame.
Further, in order to enable the temperature higher of cutting flame, preferably to ensure cutting effect, the cutting nozzle shell
Internal portion is fixedly connected with interior cover body, and tempering channel is formed between interior cover body and cutting nozzle shell, is tempered the lower end connection in channel
Flame jet, the upper end for being tempered channel are connected by being tempered valve with entrance of the fixing sleeve loaded on the heat exchanger outside acetylene hose
It connects, the outlet of heat exchanger extends to cutting nozzle hull outside.
Further, for the ease of realizing the control of accurate cutting position, the left and right ends of the X-axis sliding rail are respectively provided with
Have and moves the matched X-axis Overstroke detector in sliding block left and right ends with X-axis;The left and right ends of the Y-axis sliding rail are equal
It is provided with and moves the matched Y-axis Overstroke detector in sliding block left and right ends with Y-axis;It is installed in the Y-axis gear mounting bracket
It is useful for the speed probe of detection Y-axis driving gear rotating speed;The opposite side of the top plate and bottom plate is mounted on and slides
The secondary matched Z axis Overstroke detector of upper and lower ends;The X-axis Overstroke detector, the detection of Y-axis Overstroke
Device, speed probe and Z axis Overstroke detector are connect with controller.
Further, in order to ensure that the temperature of cutting flame, the outer side covering of the cutting nozzle upper part of the housing have insulating layer.
Further, for the ease of adjusting the height of supporting rack, to realize that the adjustment of height of table, support frame as described above have
The bottom of four supporting legs, every supporting leg is both provided with height-adjustable adjustable angled seat.
As a preferred embodiment, support frame as described above is formed by stainless steel tube welding production, the thickness of stainless steel tube be 5cm~
8cm;The X-axis sliding rail material is nickel-clad steel plate, and thickness is 1cm~3cm;The Y-axis sliding rail material is nickel plating
Steel plate, thickness are 1cm~3cm;The distance between the reject chute and workbench are 10cm~15cm;The flame jet is in
Truncated conical shape;The mixing chamber is in coniform.
Further, in order to improve heat insulation effect, the insulating layer is made of high molecular material.
Further, in order to which the resistance to compression and resistance to deformation intensity that make scarfier holder are more preferable, the scarfier holder is by weight
Number is than composed of the following components:
338.7~563.8 parts of purified water, 2- methyl-pentadecanoic acid -2- ethyls -2-[[(2- methyl-1s-oxo pentadecyl)
Yang ]Methyl methyl ]1,3- 130.6~172.4 parts of propylidene ester, 4- methoxyl group-α-[[Jia Jihuangxianji ]Yang Ji ]Ya Anji ]Benzene
133.8~242.9 parts of base acetonitrile, 3- (methyl mercapto) -129.8~146.3 parts of butyraldehyde, 132.1~189.2 parts of everbright red toner C, (1-
Methyl ethylidene) bis- (4,1- phenoxy group -2,1- ethylidene) 135.3~196.7 parts of diacetates, molybdenum nanoparticle 137.4~
192.3 parts, 130.0~172.0 parts of the polymer of newtrex and alpha -hydro-omega -hydroxypoly (oxidation -1,2- second diyl), formaldehyde
With [The Luo Hewu ] of 4- (1,1- dimethyl ethyls) phenol and magnesia;132.0~172.4 parts of polymer, alkali formula aluminium hydroxyacetate
132.3~155.9 parts, 121.5~157.0 parts of the polymethylene polyphenylene isocyanates of methyl ethyl ketoxime sealing end, 2- methyl is pungent
120.3~163.4 parts of aldehyde, 129.5~174.1 parts of formic acid -4- cyclo-octene -1- alcohol esters, polyurethane elastomer 139.8~183.6
Part, mass concentration is 162.5~216.4 parts of the hexadecanyl phosphate fatting agent of 129ppm~396ppm.
Further, in order to which the resistance to compression and resistance to deformation intensity that make scarfier holder are more preferable, the making side of the scarfier holder
Method is as follows:
S1:In energy-saving type stirred reactor, purified water and 2- methyl-pentadecanoic acid -2- ethyls -2-[ is added;[(2- methyl-
1- oxos pentadecyl) Yang ]Methyl methyl ]1,3- propylidene ester starts the blender in energy-saving type stirred reactor, setting speed
For 131rpm~177rpm;Start energy-saving type stirred reactor in steam coil heater, make temperature rise to 146.7 DEG C~
147.8 DEG C, 4- methoxyl group-α-[ are added;[Jia Jihuangxianji ]Yang Ji ]Ya Anji ]Phenylacetonitrile stirs evenly, and organic matter is made
Ⅰ;
S2:It is 122.7m that organic matter made from S1 I, which is passed through flow,3/ min~163.3m3The xenon 123.6 of/min~
134.4 minute;The pH value for adjusting solution in energy-saving type stirred reactor is 4.1~8.2, keeps the temperature 123.1~363.1 minutes;It goes
Except impurity, suspension is obtained;
S3:Formaldehyde formaldehyde [ is added in S2 suspension;The Luo Hewu ] of 4- (1,1- dimethyl ethyls) phenol and magnesia;Polymerization
Object, adjustment pH value form sediment purifying water elution between 1.5~2.0;Solid content is obtained by centrifuge, high temperature is dry
It is dry, 0.882 × 10 is crossed after grinding3Mesh sieves;Obtain the mixture of character change;
S4:The mixture that character made from S3 is changed adds to the methyl ethyl ketoxime that mass concentration is 133ppm~363ppm
In the polymethylene polyphenylene isocyanates of sealing end;Start the steam coil heater in energy-saving type stirred reactor, setting
Energy-saving type stirred reactor operating parameter is:Temperature is 207.8 DEG C~263.3 DEG C;PH is adjusted between 4.1~8.1;Pressure is
1.29MPa~1.3MPa;Reaction time is 0.4~0.9 hour;After reaction, it is depressurized to zero gauge pressure, is discharged into molding press,
Obtain scarfier holder.
Description of the drawings
Fig. 1 is the structural schematic diagram of the present invention;
Fig. 2 is scarfier and the matched structural schematic diagram of reject chute in the present invention;
Fig. 3 is the structural schematic diagram of X-axis sliding equipment in the present invention;
Fig. 4 is the structural schematic diagram of Y-axis sliding equipment in the present invention;
Fig. 5 is the structural schematic diagram of Z-axis lifting mechanism in the present invention;
Fig. 6 is the structural schematic diagram of cutting nozzle in the present invention;
Fig. 7 be in the present invention scarfier with usage time variation diagram.
In figure:1, supporting rack, 2, adjustable angled seat, 3, reject chute, 4, workbench, 5, X-axis sliding equipment, 5-1, X-axis servo
Motor, 5-2, X-axis driven gear, 5-3, X-axis driving gear, 5-4, X-axis balladeur train, 5-5, X-axis balladeur train item, 5-6, X
Axis sliding rail, 5-7, X-axis move sliding block, 5-8, link, 5-9, X-axis gear mounting bracket, and 6, Y-axis sliding equipment, 6-1, Y-axis
Servo motor, 6-2, Y-axis driven gear, 6-3, Y-axis driving gear, 6-4, Y-axis balladeur train, 6-5, Y-axis balladeur train item, 6-
6, Y-axis sliding rail, 6-7, Y-axis move sliding block, 6-8, connecting plate, 6-9, Y-axis gear mounting bracket, and 7, Z-axis lifting mechanism, 7-1,
Z axis servo motor, 7-2, sliding pair, 7-3, screw rod, 7-4, top plate, 7-5, Z axis mounting bracket, 7-6, postive stop baffle, 7-7, cutting torch
Mouth, 7-7-1, flame jet, 7-7-2, igniter, 7-7-3, mixing chamber, 7-7-4, tempering channel, 7-7-5, insulating layer, 7-7-
6, heat exchanger, 7-7-7, tempering valve, 7-7-8, oxygen hose, 7-7-9, acetylene hose, 7-7-10, cutting nozzle shell, 7-7-11,
Interior cover body, 7-8, side end panel, 7-9, bottom plate, 8, controller, 9, sliding slot, 10, crossbeam, 11, vertical beam, 12, scarfier, 12-1, after
Bearing, 12-2, scarfier holder, 12-3 scarfier rotating panels, 12-4 fore bearings, 12-5, scarfier main shaft, 12-6 scarfiers
Dog.
Specific implementation mode
The invention will be further described below in conjunction with the accompanying drawings.
As shown in Figures 1 to 6, a kind of mine water sludge handling equipment convenient for collection cutting particle, including supporting rack 1,
Workbench 4, cutting nozzle 7-7, reject chute 3, Y-axis sliding equipment 6, controller 8, controller 8 are internally provided with PLC control modules,
The PLC control modules pass through data line and terminal PC machine data connection.The workbench 4 fixes branch and is located at the upper of supporting rack 1
End, can be welded on the upper end of supporting rack 1;Workbench 4 is by the company between several equally distributed grids and connection adjacent cells
Bar forms;
A pair of of sliding slot 9 that left and right extends is provided with below workbench 4, a pair of of sliding slot 9 is respectively fixedly connected in supporting rack 1
The front-end and back-end of inside;The reject chute 3 is slidably arranged in the lower section of workbench 4 by coordinating with a pair of of sliding slot 9;
Two scarfiers 12 being distributed along 4 length direction of workbench are provided in reject chute 3, the scarfier 12 includes
Scarfier main shaft 12-5, three scarfier rotating panels circumferentially around the arc-shaped structure being located at outside scarfier main shaft 12-5
The scarfier dog 12- of the axial proper alignment of 12-3, several for being evenly distributed in the outer surfaces scarfier rotating panel 12-3
6, it is in lambdoid two scarfier holders 12- to be fixedly connected between scarfier main shaft 12-5 and scarfier rotating panel 12-3
2, two scarfier holder 12-2 are separately positioned on the both ends scarfier main shaft 12-5;The rear and front end of the scarfier main shaft 12-5
It is rotatably connected on the front side board and back side panel of reject chute 3 by fore bearing 12-4 and rear bearing 12-1 respectively, and loose
One end of device main shaft 12-5 be pierced by reject chute 3 and with the output shaft for the scarfier driving motor being fixedly connected on outside reject chute 3
Connection;Scarfier 12 is in rotation process, and there are gaps between scarfier dog 12-6 and the bottom plate and upper end edge of reject chute 3;
Scarfier driving motor drives the 12-5 rotations of scarfier main shaft, and then drives the scarfier dog on scarfier rotating panel 12-3
12-6 rotates, and scarfier dog 12-6 turns over the material in reject chute 3, can prevent from being minced by the cutting that grid is fallen
It is accumulated locally.
The balladeur train slided along its length is provided with above workbench 4, the balladeur train is by horizontal crossbeam 10 and admittedly
Surely the vertical beam 11 for being connected to 10 both ends lower part of crossbeam forms;It is provided with two horizontal slideways in the outside of two vertical beams 11, two
Root slideway is respectively fixedly connected with the front-end and back-end on 4 top of workbench, and the slideway is by the X-axis sliding rail 5- positioned inside
The 6 and X-axis balladeur train 5-5 positioned at outside is formed;Two X-axis sliding equipments 5 being slidably matched respectively with two slideways divide
It is not fixedly connected on the outside of two 11 lower ends of vertical beam;The X-axis sliding equipment 5 includes X-axis gear mounting bracket 5-9, X-axis movement
Sliding block 5-7, X-axis balladeur train 5-4 and X-axis servo motor 5-1, pass through position between the X-axis gear mounting bracket 5-9 and vertical beam 11
Link 5-8 above slideway is fixedly connected, and the X-axis movement sliding block 5-7 is mounted on the inside of link 5-8, and and X-axis
Sliding rail 5-6 is slidably matched, and specifically, the X-axis movement sliding block 5-7 includes the carrier being fixedly connected with link 5-8
One, the rolling for rolling cooperation with the upper surfaces X-axis sliding rail 5-6, leading flank and trailing flank respectively is connected on the carrier one
Wheel one, idler wheel two and idler wheel three;Upper and lower part in X-axis gear mounting bracket 5-9 is rotationally equipped with X-axis driving tooth respectively
Pass through synchronous tooth profile band connection between wheel 5-3 and X-axis driven gear 5-2, X-axis driving gear 5-3 and X-axis driven gear 5-2;Institute
State the lower part that X-axis balladeur train 5-4 and X-axis driven gear 5-2 is co-axially mounted on the inside of X-axis gear mounting bracket 5-9, and and X
The 5-5 engagements of axis balladeur train;The X-axis servo motor 5-1 is mounted on the upper outside of X-axis gear mounting bracket 5-9, and and X
Axis driving gear 5-3 is drivingly connected;
The left and right sides of the crossbeam 10 has been respectively fixedly connected with horizontally disposed Y-axis sliding rail 6-6 and has stated Y-axis sliding
Gear bar 6-5;It is slidably provided with Y-axis sliding equipment 6 on the top of crossbeam 10;The Y-axis sliding equipment 6 includes Y-axis gear
Mounting bracket 6-9, Y-axis movement sliding block 6-7, Y-axis balladeur train 6-4 and Y-axis servo motor 6-1;Y-axis movement the sliding block 6-7 and Y
Shaft gear mounting bracket 6-9 is respectively distributed to the left and right sides difference of crossbeam 10, and passes through connecting plate 6-8 and Y-axis gear mounting bracket
6-9 is fixedly connected;The Y-axis movement sliding block 6-7 and Y-axis sliding rail 6-6 is slidably matched, and the Y-axis moves sliding block 6-7 packets
Include the carrying two being fixedly connected with connecting plate 6-8, be connected on the carrier two respectively with the upper surfaces Y-axis sliding rail 6-6,
Left side and right side roll idler wheel four, idler wheel five and the idler wheel six of cooperation;It can turn respectively in the Y-axis gear mounting bracket 6-9
It is equipped between Y-axis driving gear 6-3 and Y-axis driven gear 6-2, Y-axis driven gear 6-2 and Y-axis driving gear 6-3 and leads to dynamicly
Cross synchronous tooth profile band connection;The Y-axis balladeur train 6-4 and Y-axis driven gear 6-2 is co-axially mounted on Y-axis gear mounting bracket
The inside of 6-9, and engaged with Y-axis balladeur train 6-5;The Y-axis servo motor 6-1 is mounted on Y-axis gear mounting bracket 6-9's
Outside, and be drivingly connected with Y-axis driving gear 6-3;
The cutting nozzle 7-7 is set to the left side of Z-axis lifting mechanism 7, and the Z-axis lifting mechanism 7 includes Z axis mounting bracket 7-
5, screw rod 7-3, Z axis servo motor 7-1 and sliding pair 7-2;The Z axis mounting bracket 7-5 is pushed up by top plate 7-4, bottom plate 7-9, connection
The side end panel 7-8 of left end and it is connected to the postive stop baffle 7-6 compositions of the rear and front ends side end panel 7-8 between plate 7-4 and bottom plate 7-9;
The screw rod 7-3 is rotatably connected between top plate 7-4 and bottom plate 7-9;The Z axis servo motor 7-1 is fixed at top plate 7-4
Top, and its output shaft penetrate rotatably top plate 7-4 after connect with the upper end of screw rod 7-3;The sliding pair 7-2 slidings setting
Between two postive stop baffle 7-6, and its center offers threaded hole;Sliding pair 7-2 is set in screw rod 7-3 by screw-thread fit
Outside;The strip-shaped hole being longitudinally extended is provided in the middle part of side end panel 7-8;Pass through between the cutting nozzle 7-7 and sliding pair 7-2
The connecting rod for sliding through strip-shaped hole is fixedly connected;Two postive stop baffle 7-6 move sliding block away from the side of side end panel 7-8 and Y-axis
6-7 is fixedly connected;
The X-axis servo motor 5-1, Y-axis servo motor 6-1, Z axis servo motor 7-1 and scarfier driving motor with
Controller 8 connects.
The temperature of flame when in order to improve cutting, to improve cutting speed and cut quality, further include acetylene hose 7-7-9,
Oxygen hose 7-7-8 and cutting temperature sensor, the cutting nozzle 7-7 include cutting nozzle shell 7-7-10 and are arranged in cutting nozzle shell
The mixing chamber 7-7-3 of body 7-7-10 center of inside, the surrounding of the cutting nozzle shell 7-7-10 are provided with a large amount of through-holes;
There is flame jet 7-7-1, the inner part of cutting nozzle shell 7-7-10 to exist for the lower end of the cutting nozzle shell 7-7-10
It is fixedly installed igniter 7-7-2 close to the position of flame jet 7-7-1;
One end of the acetylene hose 7-7-9 is by penetrating and being opened on mixing chamber 7-7-3 at the top of cutting nozzle shell 7-7-10
The connection of mouth end, the other end of acetylene hose 7-7-9 are connect with positioned at external acetylene source of supply;One end of the oxygen hose 7-7-8
It penetrates in acetylene hose 7-7-9, the other end of oxygen hose 7-7-8 is connect with positioned at external oxygen supply source;In this way, mixing chamber 7-
7-3 can mix oxygen by a certain percentage with acetylene.
The cutting temperature sensor is fixed on the outside of flame jet 7-7-1;
The igniter 7-7-2, cutting temperature sensor are connect with controller 8.It can be just by cutting temperature sensor
In the temperature for measuring cutting flame in real time.
In order to enable the temperature higher of cutting flame, preferably to ensure cutting effect, the cutting nozzle shell 7-7-
It is fixedly connected with interior cover body 7-7-11 inside 10, forms tempering channel 7- between interior cover body 7-7-11 and cutting nozzle shell 7-7-10
The lower end of 7-4, tempering channel 7-7-4 are connected to flame jet 7-7-1, are tempered the upper end of channel 7-7-4 by being tempered valve 7-7-7
It is connect with entrance of the fixing sleeve loaded on the heat exchanger 7-7-6 outside acetylene hose 7-7-9, the outlet of heat exchanger 7-7-6 extends
To outside cutting nozzle shell 7-7-10.In this way, the after-heat that flame jet 7-7-1 combustion tail gas generates can pass through heat exchange
Device 7-7-6 preheats oxygen hose 7-7-8, meanwhile, it can also reduce the temperature of efflux gas.
For the ease of realizing the control of accurate cutting position, the left and right ends of the X-axis sliding rail 5-6 be both provided with
X-axis moves the matched X-axis Overstroke detector in the left and right ends sliding block 5-7;The left and right ends of the Y-axis sliding rail 6-6
It is both provided with and moves the matched Y-axis Overstroke detector in the left and right ends sliding block 6-7 with Y-axis;The Y-axis gear mounting bracket 6-
Speed probe for detecting Y-axis driving gear 6-3 rotating speeds is installed in 9;Opposite the one of the top plate 7-4 and bottom plate 7-9
Side is mounted on and the matched Z axis Overstroke detector of the upper and lower ends of sliding pair;The X-axis Overstroke detector, Y
Axis Overstroke detector, speed probe and Z axis Overstroke detector are connect with controller 8.
In order to ensure that the temperature of cutting flame, the outer side covering on the tops cutting nozzle shell 7-7-10 have insulating layer 7-7-
5。
For the ease of adjusting the height of supporting rack, to realize that the adjustment of height of table, support frame as described above 1 have four branch
The bottom of leg, every supporting leg is both provided with height-adjustable adjustable angled seat.
Support frame as described above 1 is formed by stainless steel tube welding production, and the thickness of stainless steel tube is 5cm~8cm;The X-axis is slided
Dynamic rail road 5-6 materials are nickel-clad steel plate, and thickness is 1cm~3cm;The Y-axis sliding rail 6-6 materials are nickel-clad steel plate,
Thickness is 1cm~3cm;The distance between the reject chute 3 and workbench 4 are 10cm~15cm;The flame jet 7-7-1 is in
Truncated conical shape;The mixing chamber 7-7-3 is in coniform.
The insulating layer 7-7-5 is made of high molecular material.
In order to improve service life, the scarfier holder 9-2 is composed of the following components by ratio of weight and the number of copies:
338.7~563.8 parts of purified water, 2- methyl-pentadecanoic acid -2- ethyls -2-[[(2- methyl-1s-oxo pentadecyl)
Yang ]Methyl methyl ]1,3- 130.6~172.4 parts of propylidene ester, 4- methoxyl group-α-[[Jia Jihuangxianji ]Yang Ji ]Ya Anji ]Benzene
133.8~242.9 parts of base acetonitrile, 3- (methyl mercapto) -129.8~146.3 parts of butyraldehyde, 132.1~189.2 parts of everbright red toner C, (1-
Methyl ethylidene) bis- (4,1- phenoxy group -2,1- ethylidene) 135.3~196.7 parts of diacetates, molybdenum nanoparticle 137.4~
192.3 parts, 130.0~172.0 parts of the polymer of newtrex and alpha -hydro-omega -hydroxypoly (oxidation -1,2- second diyl), formaldehyde
With [The Luo Hewu ] of 4- (1,1- dimethyl ethyls) phenol and magnesia;132.0~172.4 parts of polymer, alkali formula aluminium hydroxyacetate
132.3~155.9 parts, 121.5~157.0 parts of the polymethylene polyphenylene isocyanates of methyl ethyl ketoxime sealing end, 2- methyl is pungent
120.3~163.4 parts of aldehyde, 129.5~174.1 parts of formic acid -4- cyclo-octene -1- alcohol esters, polyurethane elastomer 139.8~183.6
Part, mass concentration is 162.5~216.4 parts of the hexadecanyl phosphate fatting agent of 129ppm~396ppm.
In order to improve service life, the production method of the scarfier holder 9-2 is as follows:
S1:In energy-saving type stirred reactor, purified water and 2- methyl-pentadecanoic acid -2- ethyls -2-[ is added;[(2- methyl-
1- oxos pentadecyl) Yang ]Methyl methyl ]1,3- propylidene ester starts the blender in energy-saving type stirred reactor, setting speed
For 131rpm~177rpm;Start energy-saving type stirred reactor in steam coil heater, make temperature rise to 146.7 DEG C~
147.8 DEG C, 4- methoxyl group-α-[ are added;[Jia Jihuangxianji ]Yang Ji ]Ya Anji ]Phenylacetonitrile stirs evenly, and organic matter is made
Ⅰ;
S2:It is 122.7m that organic matter made from S1 I, which is passed through flow,3/ min~163.3m3The xenon 123.6 of/min~
134.4 minute;The pH value for adjusting solution in energy-saving type stirred reactor is 4.1~8.2, keeps the temperature 123.1~363.1 minutes;It goes
Except impurity, suspension is obtained;
S3:Formaldehyde formaldehyde [ is added in S2 suspension;The Luo Hewu ] of 4- (1,1- dimethyl ethyls) phenol and magnesia;Polymerization
Object, adjustment pH value form sediment purifying water elution between 1.5~2.0;Solid content is obtained by centrifuge, high temperature is dry
It is dry, 0.882 × 10 is crossed after grinding3Mesh sieves;Obtain the mixture of character change;
S4:The mixture that character made from S3 is changed adds to the methyl ethyl ketoxime that mass concentration is 133ppm~363ppm
In the polymethylene polyphenylene isocyanates of sealing end;Start the steam coil heater in energy-saving type stirred reactor, setting
Energy-saving type stirred reactor operating parameter is:Temperature is 207.8 DEG C~263.3 DEG C;PH is adjusted between 4.1~8.1;Pressure is
1.29MPa~1.3MPa;Reaction time is 0.4~0.9 hour;After reaction, it is depressurized to zero gauge pressure, is discharged into molding press,
Obtain scarfier holder 9-2.
It is the embodiment of the manufacturing process of scarfier holder 9-2 of the present invention below, embodiment is in order to furtherly
Bright present disclosure, but should not be construed as limiting the invention.Without departing from the spirit and substance of the case in the present invention, right
It changes and replaces made by the method for the present invention, step or condition, all belong to the scope of the present invention.
Unless otherwise specified, the conventional means that technological means used in embodiment is well known to those skilled in the art.
The content that following embodiment further illustrates the present invention, as scarfier holder 9-2, it is the important set of the present invention
Part increases the service life of integral device due to its presence, it plays pass for the safety of integral device, even running
Key acts on.For this purpose, by it is following be embodiment, further verify scarfier holder 9-2 of the present invention, the height shown
In the physical characteristic of other related patents.
Embodiment 1
Scarfier holder 9-2 of the present invention is prepared according to the following steps, and is counted in parts by weight:
1st step:In energy-saving type stirred reactor, 338.7 parts of purified water and 2- methyl-pentadecanoic acid -2- ethyls -2- is added
[[(2- methyl-1s-oxo pentadecyl) Yang ]Methyl methyl ]1,3- 130.6 parts of propylidene ester starts in energy-saving type stirred reactor
Blender, setting speed 131rpm, start energy-saving type stirred reactor in steam coil heater, so that temperature is risen to
146.7 DEG C, 4- methoxyl group-α-[ are added;[Jia Jihuangxianji ]Yang Ji ]Ya Anji ]133.8 parts of phenylacetonitrile stirs evenly, and carries out
3- (methyl mercapto) -129.8 parts of butyraldehyde is added in reaction 123.6 minutes, and it is 122.7m to be passed through flow3The xenon 123.6 of/min is divided
Clock;132.1 parts of everbright red toner C, the steaming being again started up in energy-saving type stirred reactor is added in energy-saving type stirred reactor later
Vapour spiral heater makes temperature rise to 163.8 DEG C, keeps the temperature 123.8 minutes, and (1- methyl ethylidene) bis- (4,1- phenoxy groups-are added
2,1- ethylidene) 135.3 parts of diacetate, the pH value for adjusting solution in energy-saving type stirred reactor is 4.1, keeps the temperature 123.1 points
Clock;
2nd step:Separately take 137.4 parts of molybdenum nanoparticle, by molybdenum nanoparticle power be 6.63KW under ultrasonication
After 0.129 hour;Molybdenum nanoparticle is added in another energy-saving type stirred reactor, it is 133ppm's that mass concentration, which is added,
130.0 parts of dispersed molybdenum nanoparticles of polymer of newtrex and alpha -hydro-omega -hydroxypoly (oxidation -1,2- second diyl), start section
Steam coil heater in energy formula stirred reactor, makes solution temperature at 44 DEG C, starts stirring in energy-saving type stirred reactor
Machine is mixed, and with 4 × 102The speed of rpm stirs, and adjustment pH value is 4.5, insulated and stirred 129 minutes;Stop reaction later to stand
6.63 × 10 minutes, remove impurity;Formaldehyde formaldehyde [ is added in suspension;The complexing of 4- (1,1- dimethyl ethyls) phenol and magnesia
Wu ]132.0 parts of polymer, adjustment pH value forms sediment purifying water elution, by centrifuge in rotating speed 4.882 1.5
×103Solid content is obtained under rpm, 2.657 × 102It is dry at a temperature of DEG C, 0.882 × 10 is crossed after grinding3Mesh sieves, spare;
3rd step:Another molybdenum nanoparticle after taking alkali formula aluminium hydroxyacetate 132.3 and the processing of the 2nd step, uses acute angle after mixing
Dissipate the irradiation of gamma-rays diffraction, the energy that acute angle dissipates gamma-rays diffraction irradiation is 120.3MeV, dosage 168.3kGy, irradiation time
It is 132.3 minutes, obtains the alkali formula aluminium hydroxyacetate and molybdenum nanoparticle mixture of character change;Alkali formula aluminium hydroxyacetate and molybdenum are received
Rice particle mixture is placed in another energy-saving type stirred reactor, starts the steam-coil-heater in energy-saving type stirred reactor
Device, 131.5 DEG C of set temperature start the blender in energy-saving type stirred reactor, and rotating speed 123rpm, pH are adjusted to 4.8, take off
Water 132.8 minutes, it is spare;
4th step:The alkali formula aluminium hydroxyacetate and molybdenum nanoparticle mixture that the character that 3rd step is obtained changes, add to quality
In 121.5 parts of the polymethylene polyphenylene isocyanates of the methyl ethyl ketoxime sealing end of a concentration of 133ppm, cocurrent adds to the 1st step
In energy-saving type stirred reactor, flow acceleration 268mL/min;Start energy-saving type and be stirred to react mechanical stirrer, setting speed is
137rpm;Stirring 4 minutes;120.3 parts of 2 methyl octylaldehyde is added, the steam-coil-heater in energy-saving type stirred reactor is started
Device is warming up to 167.5 DEG C, and pH is adjusted to 4.5, and it is 122.367m to be passed through xenon ventilatory capacity3/ min, heat preservation stand 157.7 minutes;
It being again started up energy-saving type and is stirred to react mechanical stirrer, 129.5 parts of formic acid -4- cyclo-octene -1- alcohol esters are added in rotating speed 132rpm,
And pH is made to be adjusted to 4.5, heat preservation stands 156.6 minutes;
5th step:Start the blender in energy-saving type stirred reactor, setting speed 129rpm starts energy-saving type stirring
Steam coil heater in reactor sets temperature in energy-saving type stirred reactor as 1.70 × 102DEG C, polyurethane is added
139.8 parts of elastomer reacts 123.8 minutes;The hexadecanyl phosphate fatting agent that mass concentration is 129ppm is added later
162.5 parts, start the steam coil heater in energy-saving type stirred reactor, set temperature in energy-saving type stirred reactor as
207.8 DEG C, pH is adjusted to 4.1, and pressure 1.29MPa, the reaction time is 0.4 hour;It is 0MPa, cooling to be depressurized to gauge pressure later
It discharges to 123.8 DEG C into molding press to get to scarfier holder 9-2;
The grain size of the molybdenum nanoparticle is 137 μm.
Embodiment 2
Scarfier holder 9-2 of the present invention is prepared according to the following steps, and is counted in parts by weight:
1st step:In energy-saving type stirred reactor, 563.8 parts of purified water and 2- methyl-pentadecanoic acid -2- ethyls -2- is added
[[(2- methyl-1s-oxo pentadecyl) Yang ]Methyl methyl ]1,3- 172.4 parts of propylidene ester starts in energy-saving type stirred reactor
Blender, setting speed 177rpm, start energy-saving type stirred reactor in steam coil heater, so that temperature is risen to
147.8 DEG C, 4- methoxyl group-α-[ are added;[Jia Jihuangxianji ]Yang Ji ]Ya Anji ]242.9 parts of phenylacetonitrile stirs evenly, and carries out
3- (methyl mercapto) -146.3 parts of butyraldehyde is added in reaction 134.4 minutes, and it is 163.3m to be passed through flow3The xenon 134.4 of/min is divided
Clock;189.2 parts of everbright red toner C, the steaming being again started up in energy-saving type stirred reactor is added in energy-saving type stirred reactor later
Vapour spiral heater makes temperature rise to 196.9 DEG C, keeps the temperature 134.3 minutes, and (1- methyl ethylidene) bis- (4,1- phenoxy groups-are added
2,1- ethylidene) 196.7 parts of diacetate, the pH value for adjusting solution in energy-saving type stirred reactor is 8.2, keeps the temperature 363.1 points
Clock;
2nd step:Separately take 192.3 parts of molybdenum nanoparticle, by molybdenum nanoparticle power be 12.07KW under ultrasonication
1.196 after hour;Molybdenum nanoparticle is added in another energy-saving type stirred reactor, it is 363ppm's that mass concentration, which is added,
172.0 parts of dispersed molybdenum nanoparticles of polymer of newtrex and alpha -hydro-omega -hydroxypoly (oxidation -1,2- second diyl), start section
Steam coil heater in energy formula stirred reactor, makes solution temperature between 83 DEG C, starts in energy-saving type stirred reactor
Blender, and with 8 × 102The speed of rpm stirs, and adjustment pH value is 8.0, insulated and stirred 196 minutes;It is quiet to stop reaction later
It sets 12.07 × 10 minutes, removes impurity;Formaldehyde formaldehyde [ is added in suspension;4- (1,1- dimethyl ethyls) phenol and magnesia
Luo Hewu ]172.4 parts of polymer, adjustment pH value forms sediment purifying water elution, by centrifuge in rotating speed 2.0
9.728×103Solid content is obtained under rpm, 3.430 × 102It is dry at a temperature of DEG C, 1.728 × 10 are crossed after grinding3Mesh sieves, standby
With;
3rd step:Another molybdenum nanoparticle after taking 155.9 parts of alkali formula aluminium hydroxyacetate and the processing of the 2nd step, uses sharp after mixing
Angle dissipates the irradiation of gamma-rays diffraction, the energy that acute angle dissipates gamma-rays diffraction irradiation is 148.4MeV, dosage 208.4kGy, irradiation when
Between be 157.4 minutes, obtain character change alkali formula aluminium hydroxyacetate and molybdenum nanoparticle mixture;By alkali formula aluminium hydroxyacetate and molybdenum
Nanoparticle mixture is placed in another energy-saving type stirred reactor, starts the steam-coil-heater in energy-saving type stirred reactor
Device, 177.1 DEG C of set temperature start the blender in energy-saving type stirred reactor, and rotating speed 518rpm, pH are adjusted to 8.6, take off
Water 146.6 minutes, it is spare;
4th step:The alkali formula aluminium hydroxyacetate and molybdenum nanoparticle mixture that the character that 3rd step is obtained changes, add to quality
In 157.0 parts of the polymethylene polyphenylene isocyanates of the methyl ethyl ketoxime sealing end of a concentration of 363ppm, cocurrent adds to the 1st step
In energy-saving type stirred reactor, flow acceleration 996mL/min;Start energy-saving type and be stirred to react mechanical stirrer, setting speed is
177rpm;Stirring 8 minutes;163.4 parts of 2 methyl octylaldehyde is added, the steam-coil-heater in energy-saving type stirred reactor is started
Device is warming up to 204.4 DEG C, and pH is adjusted to 8.4, and it is 163.400m to be passed through xenon ventilatory capacity3/ min, heat preservation stand 187.8 minutes;
It being again started up energy-saving type and is stirred to react mechanical stirrer, 174.1 parts of formic acid -4- cyclo-octene -1- alcohol esters are added in rotating speed 177rpm,
And pH is made to be adjusted to 8.4, heat preservation stands 196.4 minutes;
5th step:Start the blender in energy-saving type stirred reactor, setting speed 196rpm starts energy-saving type stirring
Steam coil heater in reactor sets temperature in energy-saving type stirred reactor as 2.972 × 102DEG C, poly- ammonia is added
183.6 parts of ester elastomer reacts 134.9 minutes;The hexadecanyl phosphate fatting agent that mass concentration is 396ppm is added later
216.4 parts, start the steam coil heater in energy-saving type stirred reactor, set temperature in energy-saving type stirred reactor as
263.3 DEG C, pH is adjusted to 8.1, and pressure 1.3MPa, the reaction time is 0.9 hour;It is 0MPa, cooling to be depressurized to gauge pressure later
It discharges to 134.9 DEG C into molding press to get to scarfier holder 9-2;
The grain size of the molybdenum nanoparticle is 147 μm.
Embodiment 3
Scarfier holder 9-2 of the present invention is prepared according to the following steps, and is counted in parts by weight:
1st step:In energy-saving type stirred reactor, 338.9 parts of purified water and 2- methyl-pentadecanoic acid -2- ethyls -2- is added
[[(2- methyl-1s-oxo pentadecyl) Yang ]Methyl methyl ]1,3- 130.9 parts of propylidene ester starts in energy-saving type stirred reactor
Blender, setting speed 131rpm, start energy-saving type stirred reactor in steam coil heater, so that temperature is risen to
146.9 DEG C, 4- methoxyl group-α-[ are added;[Jia Jihuangxianji ]Yang Ji ]Ya Anji ]133.9 parts of phenylacetonitrile stirs evenly, and carries out
3- (methyl mercapto) -129.9 parts of butyraldehyde is added in reaction 123.9 minutes, and it is 122.9m to be passed through flow3The xenon 123.9 of/min is divided
Clock;132.9 parts of everbright red toner C, the steaming being again started up in energy-saving type stirred reactor is added in energy-saving type stirred reactor later
Vapour spiral heater makes temperature rise to 163.9 DEG C, keeps the temperature 123.9 minutes, and (1- methyl ethylidene) bis- (4,1- phenoxy groups-are added
2,1- ethylidene) 135.9 parts of diacetate, the pH value for adjusting solution in energy-saving type stirred reactor is 4.9, keeps the temperature 123.9 points
Clock;
2nd step:Separately take 137.9 parts of molybdenum nanoparticle, by molybdenum nanoparticle power be 6.639KW under ultrasonication
After 0.1299 hour;Molybdenum nanoparticle is added in another energy-saving type stirred reactor, mass concentration, which is added, is
130.9 parts of dispersed molybdenum nanometers of polymer of the newtrex and alpha -hydro-omega -hydroxypoly (oxidation -1,2- second diyl) of 133.9ppm
Particle starts the steam coil heater in energy-saving type stirred reactor, makes solution temperature at 44.9 DEG C, starts energy-saving type stirring
Blender in reactor, and with 4.9 × 102The speed of rpm stirs, and adjustment pH value is 4.9, insulated and stirred 129.9 minutes;It
Stop reaction afterwards and stand 6.63 × 10 minutes, removes impurity;Formaldehyde formaldehyde [ is added in suspension;4- (1,1- dimethyl ethyls) phenol
With the Luo Hewu ] of magnesia;132.9 parts of polymer, adjustment pH value forms sediment purifying water elution 1.9, by from
Scheming is in rotating speed 4.882 × 103Solid content is obtained under rpm, 2.657 × 102It is dried at a temperature of DEG C, excessively 0.882 after grinding ×
103Mesh sieves, spare;
3rd step:Another molybdenum nanoparticle after taking alkali formula aluminium hydroxyacetate 132.9 and the processing of the 2nd step, uses acute angle after mixing
Dissipate the irradiation of gamma-rays diffraction, the energy that acute angle dissipates gamma-rays diffraction irradiation is 120.9MeV, dosage 168.9kGy, irradiation time
It is 132.9 minutes, obtains the alkali formula aluminium hydroxyacetate and molybdenum nanoparticle mixture of character change;Alkali formula aluminium hydroxyacetate and molybdenum are received
Rice particle mixture is placed in another energy-saving type stirred reactor, starts the steam-coil-heater in energy-saving type stirred reactor
Device, 131.9 DEG C of set temperature start the blender in energy-saving type stirred reactor, and rotating speed 123rpm, pH are adjusted to 4.9, take off
Water 132.9 minutes, it is spare;
4th step:The alkali formula aluminium hydroxyacetate and molybdenum nanoparticle mixture that the character that 3rd step is obtained changes, add to quality
In 121.9 parts of the polymethylene polyphenylene isocyanates of the methyl ethyl ketoxime sealing end of a concentration of 133.9ppm, cocurrent adds to the 1st step
Energy-saving type stirred reactor in, flow acceleration 268.9mL/min;Start energy-saving type and be stirred to react mechanical stirrer, setting turns
Speed is 137rpm;Stirring 4.9 minutes;120.9 parts of 2 methyl octylaldehyde is added, the steam disc in energy-saving type stirred reactor is started
Pipe heater is warming up to 167.9 DEG C, and pH is adjusted to 4.9, and it is 122.9m to be passed through xenon ventilatory capacity3/ min, heat preservation stand 157.9
Minute;It is again started up energy-saving type and is stirred to react mechanical stirrer, formic acid -4- cyclo-octene -1- alcohol esters are added in rotating speed 132rpm
129.9 parts, and pH is made to be adjusted to 4.9, heat preservation stands 156.9 minutes;
5th step:Start the blender in energy-saving type stirred reactor, setting speed 129rpm starts energy-saving type stirring
Steam coil heater in reactor sets the temperature in energy-saving type stirred reactor as 1.70 × 102 DEG C, polyurethane is added
139.9 parts of elastomer reacts 123.9 minutes;The hexadecanyl phosphate fatting agent that mass concentration is 129ppm is added later
162.5 parts, start the steam coil heater in energy-saving type stirred reactor, set temperature in energy-saving type stirred reactor as
207.9 DEG C, pH is adjusted to 4.9, and pressure 1.29MPa, the reaction time is 0.41 hour;It is 0MPa, drop to be depressurized to gauge pressure later
Temperature discharges into molding press to get to scarfier holder 9-2 to 123.9 DEG C;
The grain size of the molybdenum nanoparticle is 137 μm.
Reference examples
Reference examples are tested for the property experiment using the scarfier holder of certain commercially available brand.
Embodiment 4
The scarfier holder that Examples 1 to 3 and reference examples are obtained is tested for the property experiment, is fought after test
The parameters such as Compressive Strength enhancing rate, resistance to deformation strength enhancing rate, scarfier holder service life enhancing rate, impact resistance enhancing rate
It is analyzed.Data analysis is as shown in table 1.
As seen from Table 1, scarfier holder 9-2 of the present invention, compression strength enhancing rate, resistance to deformation strength enhancing
Rate, scarfier holder service life enhancing rate, impact resistance enhancing rate are above the product of prior art production.
In addition, as shown in fig. 7, scarfier holder 9-2 of the present invention is carried out with reference examples, with usage time
Change test data statistics.Find out in figure, Examples 1 to 3 is substantially better than prior art production in determination techniques index
Product.
A kind of course of work of mine water sludge handling equipment convenient for collecting cutting particle in the present invention is:
1st step:Dewatered sludge etc. to be cut is placed on workbench 4 by staff, is fixed with fixing device;Work
Power on as personnel, the coordinate A (X, Y, Z) corresponding to cutting track is inputted on controller 8;Press opening on controller 8
Dynamic button, X-axis sliding equipment 5, Y-axis sliding equipment 6, Z-axis lifting mechanism 7 are moved according to corresponding coordinate;
2nd step:In 5 moving process of X-axis sliding equipment, the 5-1 driving X-axis driving gear 5-3 rotations of X-axis servo motor, X
Axis driving gear 5-3 drives the 5-2 rotations of X-axis driven gear by timing belt, to drive X-axis balladeur train 5-4 in X-axis
It is moved on balladeur train 5-5;X-axis moves sliding block 5-7 in the case where X-axis driven gear 5-2 drives, and is done along X-axis sliding rail 5-6 past
Multiple sliding motion;In X-axis moves sliding block 5-7 sliding processes, sliding of the X-axis Overstroke detector to X-axis movement sliding block 5-7
Distance monitoring in real time, when X-axis Overstroke detector detects that the sliding distance of X-axis movement sliding block 5-7 reaches X, X-axis stroke
Feedback signal is sent to controller 8 to bit detector, controller 8 stops X-axis servo motor 5-1;
3rd step:In 6 moving process of Y-axis sliding equipment, the 6-1 driving Y-axis driving gear 6-3 rotations of Y-axis servo motor, Y
Axis driving gear 6-3 drives the 6-2 rotations of Y-axis driven gear by timing belt, to drive Y-axis balladeur train 6-4 in Y-axis
It is moved on balladeur train 6-5;Y-axis moves sliding block 6-7 in the case where Y-axis driven gear 6-2 drives, and is done along Y-axis sliding rail 6-6 past
Multiple sliding motion;In Y-axis moves sliding block 6-7 sliding processes, sliding of the Y-axis Overstroke detector to Y-axis movement sliding block 6-7
Distance monitoring in real time, when Y-axis Overstroke detector detects that the sliding distance of Y-axis movement sliding block 6-7 reaches Y, Y-axis stroke
Feedback signal is sent to controller 8 to bit detector, controller 8 stops Y-axis servo motor 6-1;
4th step:In 7 lifting process of Z-axis lifting mechanism, Z axis servo motor 7-1 drives sliding pair 7-2 on screw rod 7-3
It spins rotary motion, Z axis Overstroke detector 7-5 monitors the lifting distance of sliding pair 7-2 in real time, when Z axis stroke arrives
When bit detector detects that the lifting distance of sliding pair 7-2 reaches Z, feedback signal is sent to control by Z axis Overstroke detector
Device 8 processed, controller 8 stop Z axis servo motor 7-1;
5th step:Reject chute 3 is collected the waste material generated in cutting process, and extraction reject chute 3 can be cleared up.
The apparatus structure is simple, high degree of automation, when major advantage is cutting thickness little sludge drying block,
Cutting speed of the present invention is fast, especially when cutting riverbed sludge desiccation block, 5~6 times, cut surface light of the speed up to oxygen cutting method
It is clean, thermal deformation is small, almost without heat affected area.The device carries out centralized control by controller 8, can be accurately positioned, can root
Object is cut according to Grid Track, notch is smooth, and cutting speed is fast;It is controlled by controller 8, moreover it is possible to make the dress
It is stronger to set anti-interference ability, and has the function of certain automatic cutting gap compensation, work efficiency is high.
Claims (10)
1. a kind of mine water sludge handling equipment convenient for collection cutting particle, including supporting rack (1), workbench (4) and cutting torch
Mouth (7-7), which is characterized in that further include reject chute (3), Y-axis sliding equipment (6), controller (8), the workbench (4) is fixed
Branch is located at the upper end of supporting rack (1), and workbench (4) is by the connection rod set between several equally distributed grids and connection adjacent cells
At;
A pair of of sliding slot (9) that left and right extends is provided with below workbench (4), a pair of of sliding slot (9), which is respectively fixedly connected with, to be supported
Front-end and back-end on the inside of frame (1);The reject chute (3) with a pair of of sliding slot (9) cooperation by being slidably arranged in workbench (4)
Lower section;
Two scarfiers (12) being distributed along workbench (4) length direction, the scarfier (12) are provided in reject chute (3)
Including scarfier main shaft (12-5), circumferentially around three scarfiers for being located at the external arc-shaped structure of scarfier main shaft (12-5)
The axial proper alignments of rotating panel (12-3), several for being evenly distributed in the outer surface scarfier rotating panel (12-3) are dredged
Loose device dog (12-6), be fixedly connected between scarfier main shaft (12-5) and scarfier rotating panel (12-3) in lambdoid
Two scarfier holders (12-2), two scarfier holders (12-2) are separately positioned on the both ends scarfier main shaft (12-5);It is described
The rear and front end of scarfier main shaft (12-5) is rotatably connected at by fore bearing (12-4) and rear bearing (12-1) useless respectively
On the front side board and back side panel of hopper (3), and one end of scarfier main shaft (12-5) be pierced by reject chute (3) and be fixedly connected on
The output axis connection of the external scarfier driving motor of reject chute (3);Scarfier (12) is in rotation process, scarfier dog
There are gaps between (12-6) and the bottom plate and upper end edge of reject chute (3);
The balladeur train slided along its length is provided with above workbench (4), the balladeur train is by horizontal crossbeam (10) and admittedly
Surely it is connected to vertical beam (11) composition of crossbeam (10) both ends lower part;Two horizontal cunnings are provided on the outside of two vertical beams (11)
Road, two slideways are respectively fixedly connected with the front-end and back-end on workbench (4) top, and the slideway is by the X-axis cunning positioned inside
Dynamic rail road (5-6) and positioned at outside X-axis balladeur train item (5-5) form;Two X-axis being slidably matched respectively with two slideways
Sliding equipment (5) is respectively fixedly connected with the outside two vertical beam (11) lower ends;The X-axis sliding equipment (5) includes X-axis gear
Mounting bracket (5-9), X-axis movement sliding block (5-7), X-axis balladeur train (5-4) and X-axis servo motor (5-1), the X-axis gear peace
It shelves and is fixedly connected by the link (5-8) above slideway between (5-9) and vertical beam (11), the X-axis moves sliding block
(5-7) is mounted on the inside of link (5-8), and is slidably matched with X-axis sliding rail (5-6);X-axis gear mounting bracket (5-9)
In upper and lower part be rotationally equipped with X-axis driving gear (5-3) and X-axis driven gear (5-2), X-axis driving tooth respectively
Pass through synchronous tooth profile band connection between wheel (5-3) and X-axis driven gear (5-2);The X-axis balladeur train (5-4) and X-axis are driven
Gear (5-2) is co-axially mounted on the lower part on the inside of X-axis gear mounting bracket (5-9), and is engaged with X-axis balladeur train item (5-5);
The X-axis servo motor (5-1) is mounted on the upper outside of X-axis gear mounting bracket (5-9), and is driven with X-axis driving gear (5-3)
Dynamic connection;
It has been respectively fixedly connected with horizontally disposed Y-axis sliding rail (6-6) at left and right sides of the crossbeam (10) and has stated Y-axis sliding
Gear bar (6-5);It is slidably provided with Y-axis sliding equipment (6) on the top of crossbeam (10);The Y-axis sliding equipment (6) includes
Y-axis gear mounting bracket (6-9), Y-axis movement sliding block (6-7), Y-axis balladeur train (6-4) and Y-axis servo motor (6-1);The Y
Axis movement sliding block (6-7) and Y-axis gear mounting bracket (6-9) are respectively distributed to the left and right sides difference of crossbeam (10), and pass through company
Fishplate bar (6-8) is fixedly connected with Y-axis gear mounting bracket (6-9);The Y-axis movement sliding block (6-7) and Y-axis sliding rail (6-6)
It is slidably matched;It is rotationally equipped with Y-axis driving gear (6-3) respectively in the Y-axis gear mounting bracket (6-9) and Y-axis is driven
Gear (6-2) passes through synchronous tooth profile band connection between Y-axis driven gear (6-2) and Y-axis driving gear (6-3);The Y-axis is slided
Moving gear (6-4) is co-axially mounted on the inside of Y-axis gear mounting bracket (6-9) with Y-axis driven gear (6-2), and is slided with Y-axis
Gear bar (6-5) engages;The Y-axis servo motor (6-1) be mounted on Y-axis gear mounting bracket (6-9) outside, and with Y-axis master
Moving gear (6-3) is drivingly connected;
The cutting nozzle (7-7) is set to the left side of Z-axis lifting mechanism (7), and the Z-axis lifting mechanism (7) includes Z axis mounting bracket
(7-5), screw rod (7-3), Z axis servo motor (7-1) and sliding pair (7-2);The Z axis mounting bracket (7-5) by top plate (7-4),
The side end panel (7-8) of left end and before being connected to side end panel (7-8) between bottom plate (7-9), connection top plate (7-4) and bottom plate (7-9)
Postive stop baffle (7-6) composition at both ends afterwards;The screw rod (7-3) is rotatably connected between top plate (7-4) and bottom plate (7-9);Institute
State Z axis servo motor (7-1) and be fixed at the top top plate (7-4), and its output shaft penetrate rotatably top plate (7-4) afterwards with
The upper end of screw rod (7-3) connects;The sliding pair (7-2) is slideably positioned between two postive stop baffles (7-6), and its center is opened
Equipped with threaded hole;Sliding pair (7-2) is set in the outside of screw rod (7-3) by screw-thread fit;The middle part of side end panel (7-8) is arranged
There is the strip-shaped hole being longitudinally extended;It is solid by sliding through the connecting rod of strip-shaped hole between the cutting nozzle (7-7) and sliding pair (7-2)
Fixed connection;Two postive stop baffles (7-6) are fixedly connected away from the side of side end panel (7-8) with Y-axis movement sliding block (6-7);
The X-axis servo motor (5-1), Y-axis servo motor (6-1), Z axis servo motor (7-1) and scarfier driving motor are equal
It is connect with controller (8).
2. a kind of mine water sludge handling equipment convenient for collection cutting particle according to claim 1, which is characterized in that
Further include acetylene hose (7-7-9), oxygen hose (7-7-8) and cutting temperature sensor, the cutting nozzle (7-7) includes cutting nozzle shell
Body (7-7-10) and setting are in the mixing chamber (7-7-3) of cutting nozzle shell (7-7-10) center of inside, the cutting nozzle shell (7-
Surrounding 7-10) is provided with a large amount of through-holes;
The lower end of the cutting nozzle shell (7-7-10) has flame jet (7-7-1), the inner part of cutting nozzle shell (7-7-10)
It is fixedly installed igniter (7-7-2) in the position close to flame jet (7-7-1);
One end of the acetylene hose (7-7-9) is by penetrating at the top of cutting nozzle shell (7-7-10) and upper with mixing chamber (7-7-3)
Open end connects, and the other end of acetylene hose (7-7-9) is connect with positioned at external acetylene source of supply;The oxygen hose (7-7-8)
One end penetrate in acetylene hose (7-7-9), the other end of oxygen hose (7-7-8) is connect with positioned at external oxygen supply source;
The cutting temperature sensor is fixed on the outside of flame jet (7-7-1);
The igniter (7-7-2), cutting temperature sensor are connect with controller (8).
3. according to claim 1 or 2 a kind of convenient for collecting the mine water sludge handling equipment of cutting particle, feature exists
In the cutting nozzle shell (7-7-10) is internal to be fixedly connected with interior cover body (7-7-11), interior cover body (7-7-11) and cutting nozzle
Tempering channel (7-7-4) is formed between shell (7-7-10), the lower end of tempering channel (7-7-4) is connected to flame jet (7-7-1),
The upper end of channel (7-7-4) is tempered by being tempered valve (7-7-7) with fixing sleeve loaded on the external heat exchange of acetylene hose (7-7-9)
The entrance of device (7-7-6) connects, and the outlet of heat exchanger (7-7-6) extends to cutting nozzle shell (7-7-10) outside.
4. a kind of mine water sludge handling equipment convenient for collection cutting particle according to claim 3, which is characterized in that
The left and right ends of the X-axis sliding rail (5-6) are both provided with moves the matched X-axis row in the left and right ends sliding block (5-7) with X-axis
Journey is to bit detector;The left and right ends of the Y-axis sliding rail (6-6) are both provided with moves the left and right ends sliding block (6-7) with Y-axis
Matched Y-axis Overstroke detector;It is equipped in the Y-axis gear mounting bracket (6-9) for detecting Y-axis driving gear
The speed probe of (6-3) rotating speed;The opposite side of the top plate (7-4) and bottom plate (7-9) is mounted on upper with sliding pair
The lower matched Z axis Overstroke detector in both ends;The X-axis Overstroke detector, Y-axis Overstroke detector, rotating speed
Sensor and Z axis Overstroke detector are connect with controller (8).
5. a kind of mine water sludge handling equipment convenient for collection cutting particle according to claim 4, which is characterized in that
The outer side covering on cutting nozzle shell (7-7-10) top has insulating layer (7-7-5).
6. a kind of mine water sludge handling equipment and its work side convenient for collection cutting particle according to claim 5
Method, which is characterized in that support frame as described above (1) has four supporting legs, the bottom of every supporting leg be both provided with it is height-adjustable can
Angle modulation seat.
7. a kind of mine water sludge handling equipment convenient for collection cutting particle according to claim 6, which is characterized in that
Support frame as described above (1) is formed by stainless steel tube welding production, and the thickness of stainless steel tube is 5cm~8cm;The X-axis sliding rail
(5-6) material is nickel-clad steel plate, and thickness is 1cm~3cm;Y-axis sliding rail (6-6) material is nickel-clad steel plate, thick
Degree is 1cm~3cm;The distance between the reject chute (3) and workbench (4) are 10cm~15cm;Flame jet (the 7-7-
1) it is in truncated conical shape;The mixing chamber (7-7-3) is in coniform.
8. a kind of mine water sludge handling equipment convenient for collection cutting particle according to claim 7, which is characterized in that
The insulating layer (7-7-5) is made of high molecular material.
9. a kind of mine water sludge handling equipment convenient for collection cutting particle according to claim 8, which is characterized in that
The scarfier holder (9-2) is composed of the following components by ratio of weight and the number of copies:
338.7~563.8 parts of purified water, 2- methyl-pentadecanoic acid -2- ethyls -2-[[(2- methyl-1s-oxo pentadecyl) Yang ]
Methyl methyl ]1,3- 130.6~172.4 parts of propylidene ester, 4- methoxyl group-α-[[Jia Jihuangxianji ]Yang Ji ]Ya Anji ]Phenyl second
133.8~242.9 parts of nitrile, 3- (methyl mercapto) -129.8~146.3 parts of butyraldehyde, 132.1~189.2 parts of everbright red toner C, (1- methyl
Ethylidene) bis- (4,1- phenoxy group -2,1- ethylidene) 135.3~196.7 parts of diacetates, molybdenum nanoparticle 137.4~192.3
Part, 130.0~172.0 parts of the polymer of newtrex and alpha -hydro-omega -hydroxypoly (oxidation -1,2- second diyl), formaldehyde formaldehyde [4-
The Luo Hewu ] of (1,1- dimethyl ethyls) phenol and magnesia;132.0~172.4 parts of polymer, alkali formula aluminium hydroxyacetate 132.3
~155.9 parts, 121.5~157.0 parts of the polymethylene polyphenylene isocyanates of methyl ethyl ketoxime sealing end, 2 methyl octylaldehyde
120.3~163.4 parts, 129.5~174.1 parts of formic acid -4- cyclo-octene -1- alcohol esters, 139.8~183.6 parts of polyurethane elastomer,
Mass concentration is 162.5~216.4 parts of the hexadecanyl phosphate fatting agent of 129ppm~396ppm.
10. according to claim 9 a kind of convenient for collecting the mine water sludge handling equipment of cutting particle, feature exists
In the production method of the scarfier holder (12-2) is as follows:
S1:In energy-saving type stirred reactor, purified water and 2- methyl-pentadecanoic acid -2- ethyls -2-[ is added;[(2- methyl-1s-oxygen
For pentadecyl) Yang ]Methyl methyl ]1,3- propylidene ester, starts the blender in energy-saving type stirred reactor, and setting speed is
131rpm~177rpm;Start energy-saving type stirred reactor in steam coil heater, make temperature rise to 146.7 DEG C~
147.8 DEG C, 4- methoxyl group-α-[ are added;[Jia Jihuangxianji ]Yang Ji ]Ya Anji ]Phenylacetonitrile stirs evenly, and organic matter is made
Ⅰ;
S2:It is 122.7m that organic matter made from S1 I, which is passed through flow,3/ min~163.3m3123.6~134.4 points of the xenon of/min
Clock;The pH value for adjusting solution in energy-saving type stirred reactor is 4.1~8.2, keeps the temperature 123.1~363.1 minutes;Impurity is removed,
Obtain suspension;
S3:Formaldehyde formaldehyde [ is added in S2 suspension;The Luo Hewu ] of 4- (1,1- dimethyl ethyls) phenol and magnesia;Polymer,
PH value is adjusted between 1.5~2.0, forms sediment purifying water elution;Solid content is obtained by centrifuge, high temperature drying,
0.882 × 10 is crossed after grinding3Mesh sieves;Obtain the mixture of character change;
S4:The mixture that character made from S3 is changed adds to the methyl ethyl ketoxime that mass concentration is 133ppm~363ppm and blocks
Polymethylene polyphenylene isocyanates in;Start the steam coil heater in energy-saving type stirred reactor, setting is energy saving
Formula stirred reactor operating parameter is:Temperature is 207.8 DEG C~263.3 DEG C;PH is adjusted between 4.1~8.1;Pressure is
1.29MPa~1.3MPa;Reaction time is 0.4~0.9 hour;After reaction, it is depressurized to zero gauge pressure, is discharged into molding press,
Obtain scarfier holder (12-2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810494566.2A CN108689575A (en) | 2018-05-22 | 2018-05-22 | A kind of mine water sludge handling equipment convenient for collection cutting particle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810494566.2A CN108689575A (en) | 2018-05-22 | 2018-05-22 | A kind of mine water sludge handling equipment convenient for collection cutting particle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108689575A true CN108689575A (en) | 2018-10-23 |
Family
ID=63847759
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810494566.2A Withdrawn CN108689575A (en) | 2018-05-22 | 2018-05-22 | A kind of mine water sludge handling equipment convenient for collection cutting particle |
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| Country | Link |
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| CN (1) | CN108689575A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113941957A (en) * | 2021-10-09 | 2022-01-18 | 安徽奥普汽车制动系统有限公司 | Scrap cleaning device for automobile brake fittings |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104245205A (en) * | 2011-08-19 | 2014-12-24 | 艾根系统有限公司 | Coolant recovery and waste separation system |
-
2018
- 2018-05-22 CN CN201810494566.2A patent/CN108689575A/en not_active Withdrawn
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104245205A (en) * | 2011-08-19 | 2014-12-24 | 艾根系统有限公司 | Coolant recovery and waste separation system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113941957A (en) * | 2021-10-09 | 2022-01-18 | 安徽奥普汽车制动系统有限公司 | Scrap cleaning device for automobile brake fittings |
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