CN108820989B - Device for connecting Kong Niantie adhesive tape with CIGS glass substrate - Google Patents
Device for connecting Kong Niantie adhesive tape with CIGS glass substrate Download PDFInfo
- Publication number
- CN108820989B CN108820989B CN201810946280.3A CN201810946280A CN108820989B CN 108820989 B CN108820989 B CN 108820989B CN 201810946280 A CN201810946280 A CN 201810946280A CN 108820989 B CN108820989 B CN 108820989B
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- Prior art keywords
- assembly
- adhesive tape
- module
- conveying
- glass substrate
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Links
- 239000002390 adhesive tape Substances 0.000 title claims abstract description 156
- 239000011521 glass Substances 0.000 title claims abstract description 100
- 239000000758 substrate Substances 0.000 title claims abstract description 88
- 238000003825 pressing Methods 0.000 claims abstract description 99
- 238000005520 cutting process Methods 0.000 claims abstract description 98
- 230000009471 action Effects 0.000 claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 18
- 238000001514 detection method Methods 0.000 claims description 25
- 238000001179 sorption measurement Methods 0.000 claims description 16
- 230000000903 blocking effect Effects 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 3
- 238000003475 lamination Methods 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 24
- 230000008569 process Effects 0.000 abstract description 22
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000000712 assembly Effects 0.000 description 4
- 238000000429 assembly Methods 0.000 description 4
- 239000010409 thin film Substances 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 238000013016 damping Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 239000011669 selenium Substances 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- 239000004821 Contact adhesive Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- HVMJUDPAXRRVQO-UHFFFAOYSA-N copper indium Chemical compound [Cu].[In] HVMJUDPAXRRVQO-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- QNWMNMIVDYETIG-UHFFFAOYSA-N gallium(ii) selenide Chemical compound [Se]=[Ga] QNWMNMIVDYETIG-UHFFFAOYSA-N 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H37/00—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations
- B65H37/04—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations for securing together articles or webs, e.g. by adhesive, stitching or stapling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
- B65H35/002—Hand-held or table apparatus
- B65H35/0026—Hand-held or table apparatus for delivering pressure-sensitive adhesive tape
- B65H35/0033—Hand-held or table apparatus for delivering pressure-sensitive adhesive tape and affixing it to a surface
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Supply And Installment Of Electrical Components (AREA)
- Adhesive Tape Dispensing Devices (AREA)
Abstract
The invention relates to a device for connecting Kong Niantie adhesive tapes with CIGS glass substrates, which comprises a conveying and positioning module, an adhesive tape cutting and pasting module, a positioning and guiding module and an adhesive tape pressing module, wherein the technical requirements of full-automatic production from feeding, cutting and pasting to blanking can be realized through the cooperation between the modules; meanwhile, when the automatic cutting action of the adhesive tape is finished, the adhesive tape is automatically stuck through a pressing mechanism; the output speed and pressure of the air cylinder are convenient to adjust, and the glass is protected by a pressing protection mechanism; compared with manual work, the beat of the whole process is fast and stable. The device with the structure can automatically paste the adhesive tape on the CIGS glass substrate wiring holes, can be applied to adhesive tapes with various widths, can adjust the cutting length in a certain range, and can meet the requirements of different processes.
Description
Technical Field
The invention relates to the field of machinery, in particular to the field of adhering a CIGS glass substrate wiring hole by using an adhesive tape, and particularly relates to a device for connecting a Kong Niantie adhesive tape to a CIGS glass substrate.
Background
New energy has been widely accepted as a future energy development direction, and solar energy is an important component of new energy, and has been greatly developed and widely used after research and utilization for recent decades. The development of solar cells has entered the era of using thin film solar cells as core technology, while copper indium gallium selenium thin film solar cells (CIGS, which is abbreviated as CuInxGa (1-x) Se 2) are novel solar cells developed on the basis of CIGS cells in the later 80 s of the 20 th century, which become one of research hotspots in the global photovoltaic field by virtue of superior comprehensive performance, and partial products can achieve more than 20% of conversion efficiency. In the preparation process, the CIGS thin film assembly may need to process a wiring hole on the edge of the glass substrate for installation of a terminal box in a later period, and various process treatments such as coating, high temperature treatment, curing and the like remain after the drilling process and before the terminal box is installed. Materials used in these processes may penetrate and connect both sides of the glass through the wire holes, resulting in reduced performance of the battery assembly and even rejection of the battery assembly. To solve this problem, the battery module adds a process step of sticking a tape to close the wiring holes during the manufacturing process. There are some disadvantages to using manual means, the main disadvantages are the following: (1) manual tape cutting is difficult; (2) the pasting position accuracy is not high; (3) the working efficiency can not meet the requirement of on-site production.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a device for connecting a Kong Niantie adhesive tape to a CIGS glass substrate, which can automatically connect the CIGS glass substrate to the Kong Niantie adhesive tape.
To achieve the above object or other objects, an apparatus for a CIGS glass substrate junction Kong Niantie tape of the present invention has the following constitution:
the device for connecting the CIGS glass substrate with the Kong Niantie adhesive tape is mainly characterized by comprising:
the conveying and positioning module is used for conveying and positioning the CIGS glass substrate;
the adhesive tape cutting and pasting module is used for cutting the adhesive tape and pasting the cut adhesive tape on a designated position on the CIGS glass substrate and is adjacent to the conveying and positioning module;
the positioning and guiding module is connected with the adhesive tape cutting and pasting module;
and the adhesive tape pressing module is connected with the positioning and guiding module.
Preferably, the device further comprises a frame, and the conveying and positioning module, the adhesive tape cutting and pasting module, the positioning and guiding module and the adhesive tape pressing module are all arranged inside the frame.
More preferably, the conveying and positioning module comprises:
a conveying sub-module for conveying the CIGS glass substrate;
the positioning sub-module is used for monitoring and positioning the position of the CIGS glass substrate;
the conveying sub-module is connected with the positioning sub-module.
Further, the conveying submodule comprises a first conveying belt and a second conveying belt, the first conveying belt and the second conveying belt are symmetrically arranged at the positions of two sides of the CIGS glass substrate, and the CIGS glass substrate is conveyed through the first conveying belt and the second conveying belt.
Further, the positioning sub-module comprises a deceleration sensor, a stop sensor, a front blocking component, a left positioning component and a right positioning component;
the deceleration sensor and the stop sensor are used for detecting whether the CIGS glass substrate is positioned at a preset device position or not;
the deceleration sensor and the stop sensor are respectively connected with the front blocking assembly, the left positioning assembly, the right positioning assembly and the conveying submodule;
the left positioning component and the right positioning component are respectively positioned at two sides of the CIGS glass substrate.
Furthermore, the left positioning assembly and the right positioning assembly are both formed by connecting the clamping assemblies through the air cylinders, when the air cylinders execute actions, the air cylinders push the clamping assemblies, pushing force is transmitted to the CIGS glass substrate through the corresponding clamping assemblies, and the clamping assemblies push the CIGS glass substrate to realize center positioning.
Preferably, the tape cutting and pasting module comprises at least one tape cutting and pasting sub-module; the adhesive tape cutting and pasting submodule is arranged above the CIGS glass substrate;
when the adhesive tape cutting and pasting module comprises two adhesive tape cutting and pasting sub-modules, the two adhesive tape cutting and pasting sub-modules are respectively arranged at the left side and the right side of the device.
More preferably, the adhesive tape cutting and pasting submodule comprises an adhesive tape disc mounting assembly, a mounting bottom plate, a rear end negative pressure absorbing member, a rear end pressing assembly, an adhesive tape conveying assembly, a conveying fixing and guiding assembly, a front end negative pressure absorbing assembly, a cutting assembly, a push knife assembly, a rotary pressure head and a rotary assembly;
the adhesive tape disc mounting assembly is used for mounting and fixing an adhesive tape roll;
the adhesive tape disc mounting assembly, the rear end negative pressure absorbing assembly, the rear end pressing assembly, the adhesive tape conveying assembly, the front end negative pressure absorbing assembly and the rotating assembly are all fixed on the mounting bottom plate,
the upper surfaces of the rear end negative pressure adsorption component, the front end negative pressure adsorption component and the adhesive tape conveying component are all positioned on the same plane, and the plane is the execution plane of conveying and cutting the adhesive tape;
the conveying fixing and guiding assembly is connected with the adhesive tape conveying assembly;
the push knife assembly is respectively connected with the cutting assembly and the front end negative pressure adsorption assembly;
the rotary pressure head is connected with the rotary component through a rotary shaft.
Further, the adhesive tape disc mounting assembly is a transmission mechanism with a certain damping.
Further, the positioning and guiding module comprises a fixed base, an X-axis guiding and moving assembly, a Y-axis guiding and moving assembly, a pressing guiding assembly, a pressing resetting assembly, a connecting piece, two X-axis fixing pieces and two Y-axis fixing pieces;
the X-axis guiding moving assembly and the Y-axis guiding moving assembly are connected with the fixed base;
the two X-axis fixing parts are respectively arranged at two sides of the X-axis guiding moving assembly;
the two Y-axis fixing parts are respectively arranged at two sides of the Y-axis guiding moving assembly;
the pressing guide assembly is respectively connected with the pressing reset assembly and the connecting piece;
the connecting piece is connected with the adhesive tape cutting and pasting module.
Further, the adhesive tape pressing module comprises a pressing component and a lower baffle component;
the pressing component comprises a single guide rod cylinder and a pressing head connected with the single guide rod cylinder, and is positioned right above the rotary pressing head and used for executing pressing action;
the lower baffle assembly comprises a lower baffle cylinder and a support block connected with the lower baffle cylinder, and is positioned under the rotary pressure head.
Preferably, the device further comprises a detection module for detecting whether the adhesive tape is stuck to be qualified, the detection module comprises a detection sensor and a fixing support, and the detection sensor is connected with the adhesive tape pressing module through the fixing support.
The device for connecting the CIGS glass substrate with the Kong Niantie adhesive tape comprises a conveying and positioning module, an adhesive tape cutting and pasting module, a positioning and guiding module and an adhesive tape pressing module, wherein the process requirements of full-automatic production from feeding, cutting and pasting to blanking can be realized through the cooperation between the modules; meanwhile, when the automatic cutting action of the adhesive tape is finished, the adhesive tape is automatically stuck through a pressing mechanism; the output speed and pressure of the air cylinder are convenient to adjust, and the glass is protected by a pressing protection mechanism; compared with manpower, the beat of the whole process is fast and stable; the device has adjustability, can be applied to the sticky tape of multiple width, and the cutting length can be adjusted in certain scope, can satisfy the demand of different technologies.
Drawings
Fig. 1 is a schematic structural view of an apparatus for CIGS glass substrate wiring Kong Niantie tape according to an embodiment of the present invention.
Fig. 2 is a top view of an apparatus for CIGS glass substrate wiring Kong Niantie tape in an embodiment of the invention.
Fig. 3 is an isometric view of a tape cutting and taping sub-module in an apparatus for CIGS glass substrate wiring Kong Niantie tape in accordance with an embodiment of the present invention.
Fig. 4 is an isometric view of a positioning and guiding module in an apparatus for CIGS glass substrate wiring Kong Niantie tape in accordance with an embodiment of the invention.
Reference numerals
1. Conveying and positioning module
102. Conveying sub-module
103. Deceleration sensor
104. Stop sensor
105. Front blocking assembly
106. Left side locating component
107. Right side locating component
2. Adhesive tape cutting and sticking module
201. Adhesive tape disc mounting assembly
202. Mounting base plate
203. Rear end negative pressure adsorption piece
204. Rear end pressing assembly
205. Adhesive tape conveying assembly
206. Conveying fixing and guiding assembly
207. Front end negative pressure adsorption component
208. Cutting assembly
209. Push broach assembly
210. Rotary pressure head
211. Rotary assembly
3. Positioning and guiding module
301. Fixed base
302 X-axis guiding moving assembly
303 X-axis fixing piece
304 Y-axis guiding moving assembly
305 Y-axis fixing piece
306. Push-down guide assembly
307. Pressing reset assembly
308. Connecting piece
4. Adhesive tape pressing module
401. Pressing component
403. Down-gear assembly
101. Frame
402. Detection module
Detailed Description
In order to more clearly describe the technical contents of the present invention, a further description will be made below in connection with specific embodiments.
It will be understood that when an element is referred to as being "fixed" or "connected" to another element, it can be directly or indirectly connected to the other element. The terms "horizontal," "upper," "lower," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment. The terms "first," "second," and the like in this specification are used merely for distinguishing between names and not for representing a specific actual number or order, etc. For convenience of explanation, the product aimed at by the device is collectively referred to as a "glass substrate".
The invention discloses a device for a CIGS glass substrate wiring Kong Niantie adhesive tape, wherein the device comprises:
the conveying and positioning module 1 is used for conveying and positioning the CIGS glass substrate;
the adhesive tape cutting and pasting module 2 is used for cutting the adhesive tape and pasting the cut adhesive tape on a designated position on the CIGS glass substrate and is adjacent to the conveying and positioning module 1;
the positioning and guiding module 3 is connected with the adhesive tape cutting and pasting module 2;
and the adhesive tape pressing module 4 is connected with the positioning and guiding module 3.
In the above embodiment, the apparatus further includes a frame 101, and the conveying and positioning module 1, the tape cutting and adhering module 2, the positioning and guiding module 3, and the tape pressing module 4 are all disposed inside the frame 101.
In the above embodiment, the conveying and positioning module 1 includes:
a conveying sub-module 102, configured to convey the CIGS glass substrate;
the positioning sub-module is used for monitoring and positioning the position of the CIGS glass substrate;
the transport sub-module 102 is connected to the positioning sub-module.
In the above embodiment, the conveying sub-module 102 includes a first conveying belt and a second conveying belt, where the first conveying belt and the second conveying belt are symmetrically disposed at positions on two sides of the CIGS glass substrate, and the CIGS glass substrate is conveyed by the first conveying belt and the second conveying belt.
In the above embodiment, the positioning sub-module includes the deceleration sensor 103, the stop sensor 104, the front blocking component 105, the left positioning component 106, and the right positioning component 107;
the deceleration sensor 103 and the stop sensor 104 are used for detecting whether the CIGS glass substrate is positioned at a preset device position;
the deceleration sensor 103 and the stop sensor 104 are respectively connected with the front blocking component 105, the left positioning component 106, the right positioning component 107 and the conveying sub-module 102;
the left positioning assembly 106 and the right positioning assembly 107 are respectively located at two sides of the CIGS glass substrate.
In the above embodiment, the left positioning assembly 106 and the right positioning assembly 107 are each formed by connecting a cylinder with a clamping assembly, and when the cylinder performs an action, the cylinder pushes the clamping assembly, the pushing force is transferred to the CIGS glass substrate through the corresponding clamping assembly, and the clamping assembly pushes the CIGS glass substrate to realize the center positioning.
In the above embodiment, the tape cutting and attaching module 2 includes at least one tape cutting and attaching sub-module; the adhesive tape cutting and pasting submodule is arranged above the CIGS glass substrate;
when the tape cutting and pasting module 2 comprises two tape cutting and pasting sub-modules, the two tape cutting and pasting sub-modules are respectively arranged at the left side and the right side of the device.
In the above embodiment, the tape cutting and pasting sub-module includes a tape reel mounting assembly 201, a mounting base plate 202, a rear end negative pressure suction member 203, a rear end pressing assembly 204, a tape conveying assembly 205, a conveying fixing and guiding assembly 206, a front end negative pressure suction member 207, a cutting assembly 208, a push knife assembly 209, a rotary press head 210 and a rotary assembly 211;
the tape disc mounting assembly 201 is used for mounting and fixing a tape roll;
the tape tray mounting assembly 201, the rear end suction attachment 203, the rear end pressing assembly 204, the tape conveying assembly 205, the front end suction attachment 207 and the rotating assembly 211 are all fixed on the mounting base plate 202,
the upper surfaces of the rear end negative pressure adsorption piece 203, the front end negative pressure adsorption piece 207 and the adhesive tape conveying piece 205 are all positioned on the same plane, and the plane is the execution plane of conveying and cutting the adhesive tape;
the conveying fixing and guiding assembly 206 is connected with the adhesive tape conveying assembly 205;
the push-type knife assembly 209 is respectively connected with the cutting assembly 208 and the front end negative pressure adsorption assembly 207;
the rotating ram 210 and the rotating assembly 211 are connected by a rotating shaft.
In the above embodiment, the tape reel mounting assembly 201 is a transmission mechanism with a certain damping.
In the above embodiment, the positioning and guiding module 3 includes a fixed base 301, an X-axis guiding and moving assembly 302, a Y-axis guiding and moving assembly 304, a pressing guiding assembly 306, a pressing resetting assembly 307, a connecting member 308, two X-axis fixing members 303 and two Y-axis fixing members 305;
the X-axis guiding and moving assembly 302 and the Y-axis guiding and moving assembly 304 are connected with the fixed base 301;
two X-axis fixing members 303 are respectively mounted on the left and right sides of the X-axis guiding moving assembly 302;
two Y-axis fixing members 305 are respectively mounted on the upper and lower sides of the Y-axis guiding moving assembly 304;
the pressing guide assembly 306 is respectively connected with the pressing reset assembly 307 and the connecting piece 308;
the connecting piece 308 is connected with the tape cutting and pasting module 2.
In the above embodiment, the tape pressing module 4 includes a pressing component 401 and a lower stop component 403;
the pressing component 401 comprises a single guide rod cylinder and a pressing head connected with the single guide rod cylinder, the pressing component 401 is positioned right above the rotary pressing head 210, and the pressing component 401 is used for executing pressing action;
the lower block assembly 403 includes a lower block cylinder and a support block connected to the lower block cylinder, and is located right below the rotary ram 210.
In the above embodiment, the device further includes a detection module 402, configured to detect whether the adhesive tape is attached to the adhesive tape, where the detection module 402 includes a detection sensor and a fixing bracket, and the detection sensor is connected to the adhesive tape pressing module 4 through the fixing bracket.
The apparatus for connecting the CIGS glass substrate with the Kong Niantie tape in the above embodiment includes a conveying and positioning module 1, a tape cutting and pasting module 2, a positioning and guiding module 3, a tape pressing module 4 and a detecting module 402, the specific structures of which are shown in fig. 1 and 2, fig. 1 is a schematic structural diagram of the apparatus for connecting the CIGS glass substrate with the Kong Niantie tape in an embodiment of the present invention, and fig. 2 is a top view of the apparatus for connecting the CIGS glass substrate with the Kong Niantie tape in an embodiment of the present invention. The device can paste special adhesive tape to the threading hole, and can effectively solve the problem that the assembly is polluted or fails due to overflow of materials used in the processing of the rear end working procedure of the CIGS glass substrate. The device can realize the process requirement of full-automatic production from feeding, cutting and pasting to discharging; compared with manual operation, the device can be suitable for a high-strength working environment, and the working beat is quick and stable; compared with the prior art, the equipment cuts the adhesive surface of the adhesive tape, the grabbing mode of negative pressure stable adsorption of the non-adhesive surface can realize the rotary separation of the cut adhesive tape, so that the adhesive surface is ensured to be free from contact pollution, and a favorable foundation is provided for direct adhesion; the pressing action of the adhesive tape is executed by the air cylinder, the output speed and the pressure of the adhesive tape can be adjusted, and the glass substrate can be well protected by matching with the pressing protection mechanism. The cutting adjustability of the equipment to the adhesive tape determines that the equipment can be applied to adhesive tapes with various widths, and the cutting length can be adjusted within a certain range, so that the requirements of different processes can be met; the detection module 402 in the device can confirm the quality of the pasting process and improve the yield; the device for connecting the CIGS glass substrate with the Kong Niantie adhesive tape can realize automatic cutting and accurate pasting of the adhesive tape, meet the production requirement of CIGS and greatly improve the yield, and relates to the field of solar thin film battery components, in particular to CIGS (CuInxGa (1-x) Se 2) glass substrate connecting Kong Gaowen adhesive tape pasting equipment.
The frame 101 in the above embodiment is a basic frame of the device, and is used for installing different components or modules, the conveying sub-module 102 is horizontally and centrally installed on the frame 101, and the glass substrate is driven to be conveyed forward by the first conveying belt and the second conveying belt in the conveying and positioning module 1; the glass substrate is subjected to the processes of deceleration and in-place stopping after being respectively subjected to the induction of the deceleration sensor 103 and the stopping sensor 104 and the stopping action of the front blocking component 105, and in the transportation process, the glass substrate enters a deceleration conveying state after being subjected to the induction of the deceleration sensor 103, and meanwhile, a nylon stop block connected to the front blocking component 105 is lifted; when the stop sensor 104 senses glass, the conveying belt stops moving, the glass substrate contacts the nylon stop block after small displacement, and the glass substrate stops moving after being blocked. The left positioning assembly 106 and the right positioning assembly 107 are installed on the left side and the right side of the frame 101 and are similar in structure, the left positioning assembly 106 and the right positioning assembly 107 are both in a cylinder connection clamping assembly, when the cylinder performs actions to push the clamping assembly, pushing force is transmitted to the glass substrate through the clamping assembly to push the substrate, and center positioning is completed; when the air cylinder pushes out, the clamping assembly pushes the glass substrate to move from two sides to the middle, and the glass substrate is clamped to complete center positioning.
The function to be achieved by the tape cutting and attaching module 2 is to automatically cut the tape and place it above the glass attaching position, the structure of which is shown in fig. 3, and fig. 3 is an axial schematic view of the tape cutting and attaching sub-module in the apparatus for connecting Kong Niantie the tape to the CIGS glass substrate according to an embodiment of the present invention. In this embodiment, when the tape cutting and sticking module 2 includes two tape cutting and sticking sub-modules, the two tape cutting and sticking sub-modules are respectively disposed on the left and right sides of the device; the process actions can be carried out on the stations on the two sides of the glass substrate at the same time.
The two adhesive tape cutting and sticking sub-modules are symmetrically arranged on the device in a left-right mode, and are named as a left adhesive tape cutting and sticking sub-module and a right adhesive tape cutting and sticking sub-module respectively, and process actions can be carried out on stations on two sides of the glass substrate simultaneously through the two sub-modules. Because the left and right tape cutting and taping sub-modules have the same structure, taking the left tape cutting and taping sub-module as an example, the structure includes a tape tray mounting assembly 201, a mounting base 202, a rear end negative pressure suction member 203, a rear end pressing assembly 204, a tape conveying assembly 205, a conveying fixing and guiding assembly 206, a front end negative pressure suction member, a cutting assembly 208, a push-knife assembly 209, a rotary press head 210 and a rotary assembly 211. The tape tray mounting assembly 201 is fixed on the mounting base plate 202, and is used for mounting and fixing the raw material tape rolls, and can freely rotate and provide a certain damping when the tape is pulled and conveyed forwards, so as to ensure the tensioning and braking functions of the tape. The rear end negative pressure absorbing member 203, the rear end pressing member 204, the tape conveying member 205, the front end negative pressure absorbing member and the rotating member 211 are also connected to the mounting base plate 202, wherein the upper surfaces of the negative pressure absorbing member and the conveying member are required to be mounted on the same plane, which is the execution plane of the conveying and cutting of the tape; the conveying fixing and guiding assembly 206 is mounted on the tape conveying assembly 205, the push-knife assembly 209 is connected with the cutting assembly 208 and the front end negative pressure absorbing member, the rotating press head 210 is connected with the rotating assembly 211 through a rotating shaft, and the three parts are main moving parts of the tape cutting and pasting module 2.
The working steps of the tape cutting and sticking module 2 are as follows:
(1) The tape is initially positioned. The adhesive tape is manually pulled to the front end negative pressure absorbing part and is flush with the front edge of the front end negative pressure absorbing part, namely, the front edge of the adhesive tape is consistent with the cutting position of the cutter, and meanwhile, the adhesive tape conveying assembly 205 performs retraction action by the cylinder of the adhesive tape conveying assembly, and is close to one side of the rear end negative pressure absorbing part 203; the rear end pressing assembly 204 and the conveying fixing and guiding assembly 206 press down the adhesive tape and cooperate with the rear end negative pressure absorbing member 203 and the front section negative pressure absorbing member to absorb and fix the adhesive tape; the ram of the rotary ram 210 rotates upward awaiting the delivery of the tape.
(2) And (5) conveying by using an adhesive tape. The rear end pressing assembly 204 ascends, and the rear end negative pressure absorbing member 203 and the front end negative pressure absorbing member break the negative pressure absorption; the tape feeder is negative pressure absorbed and moves the feeding fixing and guiding assembly 206 forward, and the tape is guided to the rotary pressing head 210.
(3) And (5) cutting the adhesive tape. The adhesive tape conveying part releases vacuum adsorption, and the adhesive tape is fixed by the front-section negative pressure adsorption part and the rotary pressure head 210 through negative pressure adsorption; after the adsorption is stable, the air cylinder in the push-knife assembly 209 drives the cutting assembly 208 back and forth, and the cutter completes the cutting of the adhesive tape once.
(4) And (5) transferring the adhesive tape. The pressure head of the conveying fixed guide cylinder is lifted upwards to separate from the contact adhesive tape; the rotating assembly 211 drives the rotating ram 210 to rotate downwards, the ram holds the vacuum-sucked and cut adhesive tape, and waits to be pressed down to adhere the adhesive tape to the glass substrate, meanwhile, the rear end negative pressure suction part 203 and the front section negative pressure suction part hold the vacuum-sucked and fixed adhesive tape, and the adhesive tape conveying part and the conveying and fixing guide cylinder integrally move backwards and reset.
(5) And (5) sticking an adhesive tape. After the rotary press head 210 is pressed down to contact with the glass substrate, the rotary press head 210 is broken in vacuum and is rotated to reset after the adhesion is completed, and the adhesive tape cutting and adhering module 2 restores the adhesive tape initial positioning state in the step (1) to complete the adhesive tape cutting and adhering function once.
The positioning and guiding module 3 includes a fixed base 301, an X-axis guiding and moving assembly 302, an X-axis fixing member 303, a Y-axis guiding and moving assembly 304, a Y-axis fixing member 305, a pressing guiding assembly 306, a pressing resetting assembly 307, and a connecting member 308. The base is matched with the X-axis guiding and moving component 302 and the Y-axis guiding and moving component 304; the X-axis fixing members 303 are installed on both sides of the X-axis guiding moving assembly 302, and are used for installing and fixing the whole mechanism; the Y-axis guiding and moving assembly 304 is connected with the two-side Y-axis fixing pieces 305; the pressing guide assembly 306 connects the pressing reset assembly 307 and the connecting member 308; the connecting piece 308 is connected to the tape cutting and attaching module 2. The structure is shown in fig. 4, and fig. 4 is an axial schematic view of a positioning and guiding module in an apparatus for connecting Kong Niantie adhesive tape to a CIGS glass substrate according to an embodiment of the invention.
Wherein, the working process of the positioning and guiding module 3 is as follows:
the knob of the X-axis guiding moving assembly 302 is adjusted to enable the fixed base 301 and the connected guiding management mechanism to move in the X-axis direction; the Y-axis guiding and moving assembly 304 is connected with the Y-axis fixing pieces 305 on the two sides, and the knob is adjusted to realize the Y-axis movement of the part connected with the guiding shaft; the X-axis and Y-axis adjustment ensures the accuracy of the adhesive tape attaching position when the equipment automatically attaches the adhesive tape. Before the connecting piece 308 is pressed down, defining the position as the initial position, when the connecting piece is pressed down, the pressing down guiding component 306 provides guiding and Z-axis sliding functions; when the pressing force is removed, the pressing reset member provides a restoring force to raise the connecting member 308 and the tape cutting and attaching module 2 connected thereto to the initial position. The left side and the right side of the positioning and guiding module 3 are respectively provided with the same structure, and the functional requirements of rubberizing on two sides are jointly completed.
The adhesive tape pressing module 4 and the detection module 402 jointly form the adhesive tape pressing and detection mechanism;
the adhesive tape pressing module 4 comprises a pressing component 401 and a lower blocking component 403, wherein a single guide rod cylinder and a pressing head connected with the single guide rod cylinder are installed in the pressing component 401, and are fixed on the frame 101 and located right above the rotary pressing head 210, and the pressing action is performed for pressing the adhesive tape and glass adsorbed on the rotary pressing head 210. The lower block assembly 403 is also fixed on the frame 101, and is located under the rotary press head 210 and below the lower surface of the glass substrate, and the main body of the lower block assembly is a cylinder and a glass lower support block, so as to prevent the glass substrate from being deformed and damaged due to excessive pressing operation. The detection module 402 includes a detection sensor and a fixing support, and after the rubberizing is completed, the sensor detects the rubberizing position, confirms whether the adhesive tape is pasted to be qualified, and the device judges whether to flow sheets, correct the secondary rubberizing or alarm according to the detection result.
The adhesive tape pressing and detecting mechanism is composed of an adhesive tape pressing module 4 and a detecting module 402, wherein the adhesive tape pressing module 4 comprises a pressing component 401 and a lower baffle component 403; the detection module 402 is a detection component;
the working process is as follows:
the pressing assembly 401 is provided with a single guide rod cylinder and a pressing head connected with the single guide rod cylinder, and is fixed on the frame 101 and is located right above the rotating pressing head 210. The control program commands the cylinder to execute the pressing action, the pressing head contacts the rotary pressing head 210 and then keeps the pressing action, as described above, the tape cutting and pasting module 2 moves down integrally according to the guiding path of the pressing guiding assembly 306, and presses the adhesive tape and the glass substrate adsorbed on the rotary pressing head 210, so as to complete the rubberizing action. The glass lower baffle assembly 403 is also fixed on the frame 101, but is different from the lower pressing assembly 401, and is located right below the rotating press head 210 and lower than the lower surface of the glass substrate, and the main body of the glass lower baffle assembly is a cylinder and a glass lower supporting block; when the pressing assembly 401 performs the rubberizing action, the cylinder of the lower baffle assembly 403 extends out to enable the lower supporting block to rise to be in flush contact with the lower surface of the glass, so that bad results such as deformation, damage and the like caused by excessive pressing action on the glass substrate are prevented. The detection assembly comprises a detection sensor and a fixed support, and after the rubberizing is finished, the sensor detects the rubberizing position to confirm whether the adhesive tape is pasted up to standard, and the equipment judges whether to flow sheets, correct the secondary rubberizing or alarm according to the detection result.
The device for the CIGS glass substrate wiring Kong Niantie tape in this embodiment can bring the following beneficial effects:
(1) The device can realize the process requirement of full-automatic production from feeding, cutting and pasting to discharging;
(2) Compared with the prior art, the automatic adhesive tape cutting device has the advantages that the adhesive tape is automatically stuck through the pressing mechanism while the automatic adhesive tape cutting action is finished; the output speed and pressure of the air cylinder are convenient to adjust, and the glass is protected by a pressing protection mechanism; compared with manpower, the beat of the whole process is fast and stable;
(3) The cutting and pasting device adopted by the equipment has adjustability, can be applied to adhesive tapes with various widths, can adjust the cutting length in a certain range, and can meet the requirements of different processes;
(4) The detection mechanism provided by the device can confirm the technological requirements and improve the yield.
Wherein, the regulation is specifically expressed as follows:
the type and the cutting length of the adhesive tape which can be carried out by the device can be adjusted:
the adhesive tape cutting and pasting module can cut adhesive tapes with different widths, the width of the adhesive tape is not limited, for example, the adhesive tape with the width of 12-20mm in the prior art can be cut through the device, and the adhesive tape cutting and pasting module is not limited to a certain size;
the length of the cut adhesive tape can be adjusted by the adhesive tape conveying assembly in the adhesive tape, so that the length of the cut adhesive tape can be determined, and a user can set the length of the cut adhesive tape according to actual needs.
Meanwhile, by the device, the adhesive tape can be stuck on different positions on the CIGS glass substrate:
the mounting position of the front blocking component is adjusted, so that the sticking position of the adhesive tape on a workpiece can be roughly adjusted, and the adjusting range is wide;
and the positioning and guiding module is provided with a fine adjustment mechanism in the X and Y directions, so that the adhesive tape pasting position can be adjusted again, and the adhesive tape pasting position can be adjusted more accurately. The device for connecting the Kong Niantie adhesive tape with the CIGS glass substrate comprises a conveying and positioning module, an adhesive tape cutting and pasting module, a positioning and guiding module and an adhesive tape pressing module, and can realize the process requirements of full-automatic production from feeding, cutting and pasting to blanking through the cooperation between the modules; meanwhile, when the automatic cutting action of the adhesive tape is finished, the adhesive tape is automatically stuck through a pressing mechanism; the output speed and pressure of the air cylinder are convenient to adjust, and the glass is protected by a pressing protection mechanism; compared with manpower, the beat of the whole process is fast and stable; the device has adjustability, can be applied to the sticky tape of multiple width, and the cutting length can be adjusted in certain scope, can satisfy the demand of different technologies.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. An apparatus for CIGS glass substrate wiring Kong Niantie tape, said apparatus comprising:
the conveying and positioning module is used for conveying and positioning the CIGS glass substrate;
the adhesive tape cutting and pasting module is used for cutting the adhesive tape and pasting the cut adhesive tape on a designated position on the CIGS glass substrate and is adjacent to the conveying and positioning module;
the positioning and guiding module is connected with the adhesive tape cutting and pasting module;
the adhesive tape pressing module is connected with the positioning and guiding module;
the device also comprises a frame, wherein the conveying and positioning module, the adhesive tape cutting and pasting module, the positioning and guiding module and the adhesive tape pressing module are all arranged in the frame;
the conveying and positioning module comprises:
a conveying sub-module for conveying the CIGS glass substrate;
the positioning sub-module is used for monitoring and positioning the position of the CIGS glass substrate;
the conveying sub-module is connected with the positioning sub-module;
the conveying submodule comprises a first conveying belt and a second conveying belt, the first conveying belt and the second conveying belt are symmetrically arranged at the positions of two sides of the CIGS glass substrate, and the CIGS glass substrate is conveyed through the first conveying belt and the second conveying belt;
the adhesive tape cutting and pasting module comprises at least one adhesive tape cutting and pasting sub-module; the adhesive tape cutting and pasting submodule is arranged above the CIGS glass substrate;
when the adhesive tape cutting and pasting module comprises two adhesive tape cutting and pasting sub-modules, the two adhesive tape cutting and pasting sub-modules are respectively arranged at the left side and the right side of the device;
the adhesive tape cutting and pasting submodule comprises an adhesive tape disc mounting assembly, a mounting bottom plate, a rear end negative pressure absorbing member, a rear end pressing assembly, an adhesive tape conveying assembly, a conveying fixing and guiding assembly, a front end negative pressure absorbing assembly, a cutting assembly, a push-broach assembly, a rotary pressure head and a rotary assembly;
the adhesive tape disc mounting assembly is used for mounting and fixing an adhesive tape roll;
the adhesive tape disc mounting assembly, the rear end negative pressure absorbing assembly, the rear end pressing assembly, the adhesive tape conveying assembly, the front end negative pressure absorbing assembly and the rotating assembly are all fixed on the mounting bottom plate,
the upper surfaces of the rear end negative pressure adsorption component, the front end negative pressure adsorption component and the adhesive tape conveying component are all positioned on the same plane, and the plane is the execution plane of conveying and cutting the adhesive tape;
the conveying fixing and guiding assembly is connected with the adhesive tape conveying assembly;
the push knife assembly is respectively connected with the cutting assembly and the front end negative pressure adsorption assembly;
the rotary pressure head is connected with the rotary component through a rotary shaft.
2. The apparatus for CIGS glass substrate wiring Kong Niantie tape as in claim 1, wherein said positioning sub-module comprises a deceleration sensor, a stop sensor, a front blocking assembly, a left side positioning assembly and a right side positioning assembly;
the deceleration sensor and the stop sensor are used for detecting whether the CIGS glass substrate is positioned at a preset device position or not;
the deceleration sensor and the stop sensor are respectively connected with the front blocking assembly, the left positioning assembly, the right positioning assembly and the conveying submodule;
the left positioning component and the right positioning component are respectively positioned at two sides of the CIGS glass substrate.
3. The apparatus for connecting a Kong Niantie tape to a CIGS glass substrate according to claim 2, wherein the left positioning assembly and the right positioning assembly are each composed of a cylinder connected to a clamping assembly, and when the cylinder performs an operation, the cylinder pushes the clamping assembly, the pushing force is transferred to the CIGS glass substrate through the corresponding clamping assembly, and the CIGS glass substrate is pushed by the clamping assembly to realize the centering.
4. The apparatus for CIGS glass substrate wiring Kong Niantie tape as in claim 1, wherein said tape reel mounting assembly is a transmission mechanism with a dampening.
5. The apparatus for CIGS glass substrate wire Kong Niantie tape according to claim 1, wherein said positioning and guiding module comprises a fixed base, an X-axis guiding and moving assembly, a Y-axis guiding and moving assembly, a push-down guiding assembly, a push-down reset assembly, a connector, two X-axis fixtures and two Y-axis fixtures;
the X-axis guiding moving assembly and the Y-axis guiding moving assembly are connected with the fixed base;
the two X-axis fixing parts are respectively arranged at two sides of the X-axis guiding moving assembly;
the two Y-axis fixing parts are respectively arranged at two sides of the Y-axis guiding moving assembly;
the pressing guide assembly is respectively connected with the pressing reset assembly and the connecting piece;
the connecting piece is connected with the adhesive tape cutting and pasting module.
6. The apparatus for CIGS glass substrate wiring Kong Niantie tape as in claim 1, wherein said tape lamination module comprises a hold down assembly and a hold down assembly;
the pressing component comprises a single guide rod cylinder and a pressing head connected with the single guide rod cylinder, and is positioned right above the rotary pressing head and used for executing pressing action;
the lower baffle assembly comprises a lower baffle cylinder and a support block connected with the lower baffle cylinder, and the lower baffle assembly is positioned under the rotary pressure head.
7. The apparatus for CIGS glass substrate wiring Kong Niantie tape as in claim 1, further comprising a detection module for detecting whether said tape is acceptable for adhesion, said detection module comprising a detection sensor and a fixing bracket, said detection sensor being connected to said tape lamination module via said fixing bracket.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810946280.3A CN108820989B (en) | 2018-08-20 | 2018-08-20 | Device for connecting Kong Niantie adhesive tape with CIGS glass substrate |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810946280.3A CN108820989B (en) | 2018-08-20 | 2018-08-20 | Device for connecting Kong Niantie adhesive tape with CIGS glass substrate |
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| CN108820989A CN108820989A (en) | 2018-11-16 |
| CN108820989B true CN108820989B (en) | 2024-01-12 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109665367B (en) * | 2018-12-14 | 2020-08-25 | 上海福赛特机器人有限公司 | Device and method for automatically sticking adhesive tape |
| CN109774177B (en) * | 2019-03-08 | 2021-05-11 | 深圳市博硕科技股份有限公司 | CAP series injection molding double faced adhesive tape automatic rigging machine |
| CN110459490A (en) * | 2019-08-08 | 2019-11-15 | 绵阳伟成科技有限公司 | A kind of automatic rubberizing carrying device |
| CN110979866B (en) * | 2019-12-17 | 2024-05-03 | 天津泓德汽车玻璃有限公司 | Automatic paste equipment of glass bar code label and binding post sticky tape |
| CN112830318B (en) * | 2020-12-31 | 2023-03-21 | 无锡利美科技有限公司 | Ink box double-sided tape attaching mechanism and attaching method |
| CN112850310A (en) * | 2021-01-05 | 2021-05-28 | 江苏宏瑞达新能源装备有限公司 | Hole pasting device of photovoltaic module and operation method |
| CN118610546A (en) * | 2024-08-08 | 2024-09-06 | 宁德时代新能源科技股份有限公司 | Rubberizing device and battery production line |
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