CN108820934A - Container bulk material car unloader - Google Patents

Container bulk material car unloader Download PDF

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Publication number
CN108820934A
CN108820934A CN201810756145.2A CN201810756145A CN108820934A CN 108820934 A CN108820934 A CN 108820934A CN 201810756145 A CN201810756145 A CN 201810756145A CN 108820934 A CN108820934 A CN 108820934A
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CN
China
Prior art keywords
conveying section
slideway
section
node
conveying
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Granted
Application number
CN201810756145.2A
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Chinese (zh)
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CN108820934B (en
Inventor
许宝军
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Individual
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Individual
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Priority to CN201810756145.2A priority Critical patent/CN108820934B/en
Publication of CN108820934A publication Critical patent/CN108820934A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G67/00Loading or unloading vehicles
    • B65G67/02Loading or unloading land vehicles
    • B65G67/24Unloading land vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/02Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads
    • B65G65/04Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads with pick-up shovels

Abstract

The invention belongs to material handling equipment fields, more particularly to a kind of container bulk material car unloader, including scraper bowl, first conveying section, second conveying section, third conveying section, 4th conveying section, 5th conveying section and the rack for installing each conveying section, each conveying section is made of screw conveyor, the feed end of first conveying section is fixedly connected on the middle part of scraper bowl, the discharge port of first conveying section is connect with the feed inlet of the second conveying section, the feed end of second conveying section is hinged in the rack by a vertical axes, the discharge port of second conveying section docks with the feed inlet of third conveying section and can be around common axis relative rotation, the discharge port of third conveying section docks with the feed inlet of the 4th conveying section and can be around common axis relative rotation, discharging coaster is connected on discharge port on 4th conveying section.The present invention overcomes the problem of unloading low efficiency in the prior art by continuous car unloading operation.

Description

Container bulk material car unloader
Technical field
The invention belongs to material handling equipment field more particularly to a kind of container bulk material car unloaders.
Background technique
In logistics field, powdery or granular material (such as cement, coal ash, paddy in bulk are transported commonly using container Object, industrial chemicals etc.), when unloading, it is often necessary to shift the material in container into transfer car(buggy), currently, in container The transfer of powdery or granular material mostly uses greatly forklift and separate unit screw conveyor to carry out, and this unloading way has effect of unloading Many deficiencies such as rate is low, inconvenient, material is easily scattered.
Summary of the invention
The present invention provides a kind of container bulk material car unloader, to solve the problems mentioned in the above background technology.
Technical problem solved by the invention is realized using following technical scheme:
The present invention includes scraper bowl, the first conveying section, the second conveying section, third conveying section, the 4th conveying section, the 5th conveying section And the rack for installing each conveying section, each conveying section are made of screw conveyor, the feed end of the first conveying section is fixed It is connected to the middle part of scraper bowl, the discharge end of the first conveying section is hinged in the rack by a trunnion axis, the first conveying section Discharge port connect with the feed inlet of the second conveying section, the feed end of the second conveying section is hinged on described by a vertical axes In rack, which is known as node A, and the discharge port of the second conveying section docks with the feed inlet of third conveying section and can be around common Axis relative rotation, which is known as node B, and the discharge port of third conveying section docks simultaneously with the feed inlet of the 4th conveying section It can be known as node C around common axis relative rotation, the junction, discharging is connected on the discharge port on the 4th conveying section and is slided Vehicle, discharging coaster position are known as node D, and the 5th conveying section is obliquely installed, and the feed inlet of the 5th conveying section is located at The underface of the discharging coaster, the discharge port of the 5th conveying section are directed toward the conveying terminal of material;
Three slideways, respectively the first slideway, the second slideway and third slideway, the first slideway are provided in the rack Shape be one section of circular arc using the node A as the center of circle, the node B is moved along the first slideway, and described second is sliding Road includes two sections of circle segment and linear section, and the shape of the circle segment is using the distal end of the first slideway as the center of circle One section of circular arc, the node C moves along the second slideway, and the shape of the third slideway is straight line, the edge node D The movement of third slideway;
The rack is installed on one group of parallel guide rail;
Helical blade is provided in the scraper bowl, the material entered in scraper bowl is delivered in the middle part of scraper bowl by helical blade.
As further technical solution, the scraper bowl is retractable structure.
As further technical solution, it is provided with chain on first slideway and the second slideway and driving is slided Vehicle, chain operate under the drive of the motor, and slideway moves where driving driving lower edge of the coaster in chain, thus with node B and Node C movement.
As further technical solution, the driving coaster on second slideway is moved to by the circle segment During the linear section, when driving coaster to move to the joining place of circle segment and linear section, driving coaster stops It only moves, node C and driving coaster are detached from.
As further technical solution, hydraulic cylinder, the first conveying are provided between first conveying section and rack Section carries out Inclination maneuver under the action of hydraulic cylinder, to realize the lifting of scraper bowl.
As further technical solution, between the discharge port of first conveying section and the feed inlet of the second conveying section It is connected by corrugated flexible hose.
Beneficial effects of the present invention are:Present invention employs the stretching structures being formed by connecting by multiple conveying sections, before work, Container car is parked in scraper bowl side, and is generally corresponding to the position of scraper bowl and the position of container rear door, simultaneously will Material transfer vehicle is parked in below the discharge port of the 5th conveying section.When work, rack moves on guide rail, so that scraper bowl be driven to exist It constantly advances in container, completes car unloading operation, in rack and scraper bowl moving process, by adjusting node B and node C corresponding Position on slideway can be such that node D remains stationary, so that guarantee is unloaded, process is carried out continuously.As it can be seen that the present invention passes through continuously Car unloading operation overcomes the problem of unloading low efficiency in the prior art, passes through unique conveyer of the scraper bowl in conjunction with screw conveyor Structure overcomes inconvenient problem, by totally enclosed feeding mechanism, overcomes the problem of material is easily scattered.Therefore, this hair Bright practical value with higher.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention;
Fig. 2 be scraper bowl and discharging coaster apart from it is nearest when the second to the 4th conveying section positional diagram;
Fig. 3 is the second to the 4th conveying when node C moves to circle segment and the joining place of linear section on the second slideway The positional diagram of section;
Fig. 4 be scraper bowl and discharging coaster apart from it is farthest when the second to the 4th conveying section positional diagram;
Fig. 5 is the structural schematic diagram of the second slideway and the coaster on the second slideway;
Fig. 6 is the positive structural schematic diagram of scraper bowl;
Fig. 7 is the structural schematic diagram at the scraper bowl back side.
In figure:1- scraper bowl, the first conveying section 2-, the second conveying section 3-, 4- third conveying section, the 4th conveying section 5-, 6- Five conveying sections, 7- container car, 8- rack, 9- guide rail, 10- circle segment, 11- linear section, 12- third slideway, 13- discharging Coaster, the first slideway of 14-, 15- chain, 16- driving coaster, 17- outer housing, 18- main casing, 19- telescopic cover, 20-A shaft part, 21- helical blade, 22- hexagonal prisms, 23- screw conveyor shaft, 24-B shaft part, 25-C shaft part, 26- intermediate stand, 27- node A, 28- node B, 29- node C, 30- node D.
Specific embodiment
The present invention is described further below in conjunction with attached drawing:
The present invention includes scraper bowl 1, the first conveying section 2, the second conveying section 3, third conveying section 4, the 4th conveying section the 5, the 5th Conveying section 6 and rack 8 for installing each conveying section, each conveying section is made of screw conveyor.Material in container Into after scraper bowl 1, by being continuously conveyed for each conveying section, material terminal (i.e. material transfer vehicle) is eventually arrived at.
The feed end of first conveying section 2 is fixedly connected on the middle part of scraper bowl 1, and the discharge end of the first conveying section 2 passes through a water Flat axis is hinged in the rack 8, that is to say, that the first conveying section 2 can in vertical plane rotary oscillation.First conveying section 2 The settable hydraulic cylinder between rack 8, the first conveying section 2 carries out Inclination maneuver under the action of hydraulic cylinder, to realize scraper bowl 1 Lifting, before operation, scraper bowl 1 is elevated above to the position of container, space can be conceded for the unlatching of chamber door of container.
It is connected between the discharge port of first conveying section 2 and the feed inlet of the second conveying section 3 by corrugated flexible hose, from And during guaranteeing 2 rotary oscillation of the first conveying section, the discharge port of the first conveying section 2 and the feed inlet of the second conveying section 3 remain to Keep mated condition.
The feed end of second conveying section 3 is hinged in the rack 8 by a vertical axes, i.e., the second conveying section 3 can Rotary oscillation in the horizontal plane.Second conveying section 3 and the hinged place of rack 8 are known as node A27.
The discharge port of second conveying section 3 docked with the feed inlet of third conveying section 4 and can around common axis (axis is perpendicular Histogram to) relative rotation, i.e. third conveying section 4 can be rotated in the horizontal plane centered on the feed inlet of itself.Second conveying The junction of the feed inlet of the discharge port and third conveying section 4 of section 3 is known as node B28.
The discharge port of third conveying section 4 docked with the feed inlet of the 4th conveying section 5 and can around common axis (axis is perpendicular Histogram to) relative rotation, i.e. the 4th conveying section 5 can be rotated in the horizontal plane centered on the feed inlet of itself.Third conveying The junction of the feed inlet of the discharge port and the 4th conveying section 5 of section 4 is known as node C29.
Discharging coaster 13 is connected on discharge port on 4th conveying section 5, discharging 13 position of coaster is known as node D30.5th conveying section 6 is obliquely installed, the feed inlet of the 5th conveying section 6 be located at the discharging coaster 13 just under Side, discharging coaster 13 can not connect with the feed inlet of the 5th conveying section 6, can also be connected by flexible connection structures such as corrugated flexible hoses It connects, the discharge port of the 5th conveying section 6 is directed toward the conveying terminal of material, i.e. material transfer vehicle (tank car etc.).
In said structure, between the discharge port of the second conveying section 3 and the feed inlet of third conveying section 4, third conveying section 4 Discharge port and the 4th conveying section 5 feed inlet and discharge port on the 4th conveying section 5 and discharging coaster 13 between can adopt It is attached with pivoting support structure.Pivoting support is a kind of large size bearing for being able to bear combined load, can be born simultaneously Biggish axial direction, radial load and tilting moment.
Three slideways, respectively the first slideway 14, the second slideway and third slideway 12 are provided in the rack 8, the The shape of one slideway 14 is one section of circular arc using the node A27 as the center of circle, and the node B28 is transported along the first slideway 14 Dynamic, second slideway includes 11 two sections of circle segment 10 and linear section, and the shape of the circle segment 10 is Using the distal end of the first slideway 14 as one section of circular arc in the center of circle, the node C29 is moved along the second slideway, the third slideway 12 shape is straight line, and the node D30 is moved along third slideway 12.It is all provided on first slideway 14 and the second slideway It is equipped with chain 15 and driving coaster 16, chain 15 operates under the drive of the motor, driving lower edge of the driving coaster 16 in chain 15 Place slideway movement, to be moved with node B28 and node C29.
The rack 8 is installed on one group of parallel guide rail 9, and the power that rack 8 is advanced on the rail 9 is provided by motor.
The present invention joins end to end the second conveying section 3, third conveying section 4 and the 4th conveying section 5, forms "the" shape Telescoping mechanism.Position as shown in Figure 2 is the initial state before the stretching, extension of "the" shape telescoping mechanism, at this point, node B28 is located at the The distalmost end of one slideway 14, node C29 are located at the left end of the circle segment 10 on the second slideway.
"the" shape telescoping mechanism is divided into two steps by the process that initial state extends to longest state:
Step 1, circle segment 10 of the node C30 on the second slideway of drive lower edge of the driving coaster 16 moves, Reach position as shown in Figure 3;
Step 2, node B29 is moved in the first slideway of drive lower edge 14 of the driving coaster 16, is reached as shown in Figure 4 Position, complete stretching, extension.
It, can be in the circle segment 10 and linear section 11 on the second slideway in order to make two above-mentioned smooth linkings of step Limit switch is arranged in joining place, triggers limit switch after the completion of step 1, then the motor of driving node C30 stops, driving node The electric motor starting of B29.
It should be noted that driving coaster 16 on second slideway moved to by the circle segment 10 it is described Linear section 11 during, when drive coaster 16 move to the joining place of circle segment 10 and linear section 11 when, driving slide 16 stop motion of vehicle, node C29 and driving coaster 16 are detached from.I.e. node C29 is in no beam during above-mentioned step 2 The free state tied up.This design can not only make step 1 and step 2 be connected more smooth, and can avoid node B28 and node The driving force of C29 interferes.
Helical blade 21 is provided in the scraper bowl 1, the material entered in scraper bowl 1 is delivered to scraper bowl by helical blade 21 1 middle part, is then delivered in the first conveying section 2 by the screw conveyor shaft 23 on the first conveying section 2 again.The edge of helical blade 21 Settable dentalation, consequently facilitating being conveyed to material.
The scraper bowl 1 is retractable structure.Scraper bowl 1 is designed to stretching structure, there are two benefits:First is that scraper bowl 1 can Adapt to container of different size;Second is that when the position of the stand of container car 7 and scraper bowl 1 is there are when small range dislocation, The position of two telescopic covers 19 can be adjusted separately, realizes " the whole sidesway " of 1 position of scraper bowl, thus not having to move container car It normally unloads in the case where 7.
When it is implemented, scraper bowl 1 can be designed to such as flowering structure:Including main casing 18, outer housing 17 and telescopic cover 19, outside Shell 17 is fixedly connected on the outside of main casing 18, and the telescopic cover 19 is inserted into the folder between main casing 18 and outer housing 17 In layer.There are two telescopic cover 19 is total, two telescopic covers 19 are separately positioned on the both ends of main casing 18, flexible by Driven by Hydraulic Cylinder Cover 19 is mobile, it can be achieved that scraper bowl 1 stretches.
In order to cooperate the flexible of scraper bowl 1, the installation axle of the helical blade 21 is also retractable structure, and installation axle is divided into Three sections, it is referred to as A shaft part 20, B axle section 24 and C shaft part 25, wherein the middle part of B axle section 24 is mounted on shovel by intermediate support 26 In bucket 1, the both ends of B axle section 24 are each provided with a hexagonal prisms 22, are provided on the A shaft part 20 and C shaft part 25 and institute The matched six-edged axis set of hexagonal prisms 22 stated, A shaft part 20 and C shaft part 25 are sleeved on two hexagonal prisms 22 by six-edged axis set respectively On with realize helical blade 21 installation axle it is flexible, the other end of A shaft part 20 and C shaft part 25 pass through bearing be connected to it is described Telescopic cover 19 on.The installation axle of helical blade 21 uses retractable structure, and the width of the length and scraper bowl 1 that can make installation axle becomes Change and keeps synchronizing.
In addition, for the ease of parking, the parking aid such as also settable parking position line and laser lamp.For the ease of behaviour Make, remote controler can be used in the movement such as complete machine walking, scraper bowl 1 are gone up and down, scraper bowl 1 is flexible, hydraulic start and stop and the start and stop of each motor Operation.
Present invention employs the stretching structures being formed by connecting by multiple conveying sections, and before work, container car 7 is parked in shovel Struggle against 1 side, and is generally corresponding to the position of scraper bowl 1 and the position of container rear door, while material transfer vehicle being parked in Below the discharge port of 5th conveying section 6.When work, rack 8 moves on the rail 9, to drive scraper bowl 1 continuous in container It advances, completes the car unloading operation of container car 7, in 1 moving process of rack 8 and scraper bowl, by adjusting node B28 and node C29 Position on corresponding slideway can be such that the relative position on node D30 and ground remains unchanged, to guarantee unloading for container car 7 Process and the entrucking process of material transfer vehicle are carried out continuously.As it can be seen that the present invention overcomes the prior art by continuous car unloading operation In the problem of unloading entrucking low efficiency, by unique conveying mechanism of the scraper bowl 1 in conjunction with screw conveyor, overcome unhandy Problem overcomes the problem of material is easily scattered by totally enclosed feeding mechanism.Therefore, the present invention practical valence with higher Value.

Claims (6)

1. a kind of container bulk material car unloader, it is characterised in that:Including scraper bowl (1), the first conveying section (2), the second conveying Section (3), third conveying section (4), the 4th conveying section (5), the 5th conveying section (6) and the rack (8) for installing each conveying section, Each conveying section is made of screw conveyor, and the feed end of the first conveying section (2) is fixedly connected on the middle part of scraper bowl (1), and first The discharge end of conveying section (2) is hinged in the rack (8) by a trunnion axis, the discharge port of the first conveying section (2) and the The feed inlet of two conveying sections (3) connects, and the feed end of the second conveying section (3) is hinged on the rack by a vertical axes (8) on, which is known as node A (27), and the discharge port of the second conveying section (3) is docked with the feed inlet of third conveying section (4) And it can be known as node B (28) around common axis relative rotation, the junction, the discharge port of third conveying section (4) and the 4th defeated The feed inlet of section (5) is sent to dock and node C (29), the 4th conveying section can be known as around common axis relative rotation, the junction (5) discharging coaster (13) is connected on the discharge port on, discharging coaster (13) position is known as node D (30), and described the Five conveying sections (6) are obliquely installed, and the feed inlet of the 5th conveying section (6) is located at the underface of the discharging coaster (13), and the 5th The discharge port of conveying section (6) is directed toward the conveying terminal of material;
It is provided with three slideways in the rack (8), respectively the first slideway (14), the second slideway and third slideway (12), The shape of first slideway (14) is one section of circular arc with the node A (27) for the center of circle, and the node B (28) is sliding along first Road (14) movement, second slideway includes (11) two sections of circle segment (10) and linear section, the circular arc area The shape of section (10) is one section of circular arc using the distal end of the first slideway (14) as the center of circle, and the node C (29) is along the second slideway Movement, the shape of the third slideway (12) are straight line, and the node D (30) is moved along third slideway (12);
The rack (8) is installed on one group of parallel guide rail (9);
It is provided with helical blade (21) in the scraper bowl (1), the material entered in scraper bowl (1) is delivered to by helical blade (21) In the middle part of scraper bowl (1).
2. a kind of container bulk material car unloader according to claim 1, it is characterised in that:The scraper bowl (1) is Retractable structure.
3. a kind of container bulk material car unloader according to claim 1, it is characterised in that:First slideway (14) and on the second slideway it is provided with chain (15) and driving coaster (16), chain (15) operates under the drive of the motor, drives Slideway movement where driving lower edge of the fly block (16) in chain (15), to be moved with node B (28) and node C (29).
4. a kind of container bulk material car unloader according to claim 3, it is characterised in that:On second slideway Driving coaster (16) moved to by the circle segment (10) during the linear section (11), when driving coaster (16) when moving to the joining place of circle segment (10) and linear section (11), coaster (16) stop motion, node C (29) are driven It is detached from driving coaster (16).
5. a kind of container bulk material car unloader according to claim 1, it is characterised in that:First conveying section (2) hydraulic cylinder is provided between rack (8), the first conveying section (2) carry out Inclination maneuver under the action of hydraulic cylinder, thus real The lifting of existing scraper bowl (1).
6. a kind of container bulk material car unloader according to claim 1, it is characterised in that:First conveying section (2) it is connect between discharge port and the feed inlet of the second conveying section (3) by corrugated flexible hose.
CN201810756145.2A 2018-07-11 2018-07-11 Bulk material unloader for container Active CN108820934B (en)

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Application Number Priority Date Filing Date Title
CN201810756145.2A CN108820934B (en) 2018-07-11 2018-07-11 Bulk material unloader for container

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Application Number Priority Date Filing Date Title
CN201810756145.2A CN108820934B (en) 2018-07-11 2018-07-11 Bulk material unloader for container

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CN108820934A true CN108820934A (en) 2018-11-16
CN108820934B CN108820934B (en) 2023-12-12

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Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4392566A (en) * 1981-07-29 1983-07-12 Quadracast, Inc. Bulk material handling and reclaiming equipment
CN104192585A (en) * 2014-09-04 2014-12-10 济南骏翔矿山机械制造有限公司 Movable loader for bulk materials
CN106348037A (en) * 2016-09-21 2017-01-25 湖北叶威(集团)粮油机械有限公司 Traction-driven grain scraping device
CN106477341A (en) * 2016-12-15 2017-03-08 长沙理工大学 A kind of windrow feeding induction system
CN106608551A (en) * 2016-05-05 2017-05-03 襄阳忠良工程机械有限责任公司 A derricking direction-changeable telescopic belt conveying bidirectional loader-unloader
CN106629136A (en) * 2016-05-05 2017-05-10 襄阳忠良工程机械有限责任公司 Moving belt type conveying loading and unloading machine
CN106743280A (en) * 2016-12-15 2017-05-31 长沙理工大学 A kind of guide rail type rotary classification material stocking device of induction system
CN206580204U (en) * 2017-03-22 2017-10-24 江苏新宝物流机器人有限责任公司 Sealed universal material conveyor
US20170334654A1 (en) * 2016-05-19 2017-11-23 Fb Industries Inc. Portable Drive-Over Stacking Conveyor For Transferring Particulate Material from a Dump Truck to Another Location
CN107826603A (en) * 2017-10-19 2018-03-23 北京昊辰投资担保有限公司 Radial type conveying equipment
CN208413312U (en) * 2018-07-11 2019-01-22 许宝军 Container bulk material car unloader

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4392566A (en) * 1981-07-29 1983-07-12 Quadracast, Inc. Bulk material handling and reclaiming equipment
CN104192585A (en) * 2014-09-04 2014-12-10 济南骏翔矿山机械制造有限公司 Movable loader for bulk materials
CN106608551A (en) * 2016-05-05 2017-05-03 襄阳忠良工程机械有限责任公司 A derricking direction-changeable telescopic belt conveying bidirectional loader-unloader
CN106629136A (en) * 2016-05-05 2017-05-10 襄阳忠良工程机械有限责任公司 Moving belt type conveying loading and unloading machine
US20170334654A1 (en) * 2016-05-19 2017-11-23 Fb Industries Inc. Portable Drive-Over Stacking Conveyor For Transferring Particulate Material from a Dump Truck to Another Location
CN106348037A (en) * 2016-09-21 2017-01-25 湖北叶威(集团)粮油机械有限公司 Traction-driven grain scraping device
CN106477341A (en) * 2016-12-15 2017-03-08 长沙理工大学 A kind of windrow feeding induction system
CN106743280A (en) * 2016-12-15 2017-05-31 长沙理工大学 A kind of guide rail type rotary classification material stocking device of induction system
CN206580204U (en) * 2017-03-22 2017-10-24 江苏新宝物流机器人有限责任公司 Sealed universal material conveyor
CN107826603A (en) * 2017-10-19 2018-03-23 北京昊辰投资担保有限公司 Radial type conveying equipment
CN208413312U (en) * 2018-07-11 2019-01-22 许宝军 Container bulk material car unloader

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