CN108818872A - A method of utilizing Camellia Leaves making artificial plate - Google Patents
A method of utilizing Camellia Leaves making artificial plate Download PDFInfo
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- CN108818872A CN108818872A CN201810508734.9A CN201810508734A CN108818872A CN 108818872 A CN108818872 A CN 108818872A CN 201810508734 A CN201810508734 A CN 201810508734A CN 108818872 A CN108818872 A CN 108818872A
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- China
- Prior art keywords
- powder
- camellia leaves
- making artificial
- wood
- plate
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L97/00—Compositions of lignin-containing materials
- C08L97/02—Lignocellulosic material, e.g. wood, straw or bagasse
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Forests & Forestry (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
The present invention provides a kind of methods using Camellia Leaves making artificial plate, belong to wood-based plate manufacturing field, including pick, dry, crushing, steam heating, it is die-filling, molding and depanning step.The wood-based plate that the present invention makes, use Camellia Leaves as main primary raw material, effectively prevent the waste of resource, meanwhile the wood-based plate made using above-mentioned raw materials and technique, surface smoothness, waterproof, sound insulation, processing performance are good, timber can be replaced for the fields such as furniture and building, the wood-based plate is better than compressed straw slab, and simple process can be used for building the multiple uses such as partition wall, furred ceiling, the door core clamping plate of aspect；Simultaneously during making artificial plate, it is not added with Lauxite, effectively prevents pollution sources formaldehyde.
Description
Technical field
The present invention relates to wood-based plate field more particularly to a kind of methods using Camellia Leaves making artificial plate.
Background technique
Wood-based plate（wood based panel）, using timber or other non-wood plants as raw material, centainly it is machined
After being separated into various unit materials, apply or do not apply plate or molded article made of adhesive and other additives gluing.
It mainly include glued board, wood shavings（Particle）The three categories product such as plate and fiberboard, extension product and deep processed product reach up to a hundred
Kind.The birth of wood-based plate indicates the beginning in timber processing modernization period, develops to process from the simple log shapes that change
Improve wood property.This development is not only related to whole wood working process, needs to absorb the technology in the fields such as weaving, papermaking,
To form independent processing technology.In addition, the comprehensive utilization ratio of timber also can be improved in wood-based plate, 1 cubic metre of wood-based plate can generation
It is used for 3~5 cubic metres of logs.
Summary of the invention
The present invention provides a kind of methods using Camellia Leaves making artificial plate, it is intended to resource is made full use of, and
A kind of wood-based plate of reliable performance is produced, concrete scheme is as follows：
A method of using Camellia Leaves making artificial plate, include the following steps：
1）Pick Camellia Leaves,
2）It dries, so that the product oil tealeaves that the moisture content of Camellia Leaves in 8-12%, obtains；
3）It is ground into powder；
4）Powder is placed in steam in food steamer and heats 30-100min；
5）One layer of preservative film is laid with respectively in the upper and lower mould of mold, then in one layer of lower die upper berth step 2）The product oil of production
Tealeaves；Then by step 4）The powder of processing is mixed with the conch meal by calcining, mixed proportion 1：0.1-0.4；Then will
Mixture is placed in mold, is then covered with one layer of step step 2）The product oil tealeaves of production, covers upper mold；
7）Pressure is applied to upper mold, pressure size is（(X*Y*Z)10~(X*Y*Z) ）×103N, Z are the height of template, when pressure
Between be (X*Y*Z)/100 ~ (X*Y*Z)/50min, wherein X is the length of template, and Y is the width of template, and Z is the height of template, and unit is
cm；
8）Depanning is placed at shading and places.
Further, the powder of the step 4) is also added with 0.1 ~ 1% alkaline material before steam treatment.
Further, the alkaline material be sodium hydroxide or with calcium hydroxide, barium hydroxide, potassium hydroxide, carbonic acid
At least one mixture of sodium.
Further, before the powder of the step 4) pours into mold after steam treatment, also it is added with 0.01 ~ 0.1% 3
Poly cyanamid, 0.5 ~ 1% calgon, 0.01 ~ 0.1% polyvinyl acetate.
Further, the conch meal by calcining is：Shell is polished into powder, is then heated to powder
470 ~ 520 DEG C, and keep 40 ~ 60h；It is ground using ball mill, 50 ~ 150 μm of powder is made.
The beneficial effects of the present invention are：The wood-based plate that the present invention makes uses Camellia Leaves as main primary raw material, effectively
The waste of resource is avoided, meanwhile, the wood-based plate made using above-mentioned raw materials and technique, surface smoothness, sound insulation, is added waterproof
Work performance is good, and timber can be replaced for the fields such as furniture and building, which is better than compressed straw slab, and simple process can be used for building
Build the multiple uses such as partition wall, furred ceiling, the door core clamping plate of aspect；Simultaneously during making artificial plate, it is not added with Lauxite, is had
Effect avoids pollution sources formaldehyde；And the conch meal being added is in 470 ~ 520 DEG C of temperature lower calcinations, so that manufactured conch meal contains
A small amount of chitin can absorb the toxic gases such as indoor formaldehyde.
Specific embodiment
Be described further below technical solution of the present invention, but claimed range be not limited to it is described.
Embodiment one
A kind of method using Camellia Leaves making artificial plate is present embodiments provided, is included the following steps：
1）Pick Camellia Leaves,
2）It dries, so that the product oil tealeaves that the moisture content of Camellia Leaves in 8-12%, obtains；
3）It is ground into powder；
4）Powder is placed in steam in food steamer and heats 30-100min；The present embodiment selection steam is heated to be 60min；
5）One layer of preservative film is laid with respectively in the upper and lower mould of mold, then in one layer of lower die upper berth step 2）The product oil of production
Tealeaves；Then by step 4）The powder of processing is mixed with the conch meal by calcining, mixed proportion 1：0.1-0.4, this implementation
Example selects mixed proportion for 1：0.2；Then mixture is placed in mold, is then covered with one layer of step step 2）The product oil of production
Tealeaves covers upper mold；The described conch meal by calcining is：Shell is polished into powder, powder is then heated to 470 ~
520 DEG C, and 40 ~ 60h is kept, the present embodiment selection is heated to 500 DEG C, keeps 50h；It is ground using ball mill, it is made 50 ~
150 μm of powder.
7）Pressure is applied to upper mold, pressure size is（(X*Y*Z)10~(X*Y*Z) ）×103N, Z are the height of template, are applied
The pressure time is (X*Y*Z)/100 ~ (X*Y*Z)/50min, and wherein X is the length of template, and Y is the width of template, and Z is the height of template, single
Position is cm；The specification of the present embodiment making artificial plate is long 120cm, width 180cm, high 5cm, and pressure is 3 × 106N presses the time
For 35min；
8）Depanning is placed at shading and places, and standing time is 5-10 days.
After testing, the technical performance index of the wood-based plate is：
Gravity：0.45~0.58g/cm3；
Moisture content：8~12%；
Quiet varicose degree：210~225Kg/cm2；
Thickness swelling rate：4~7%
Two-dimensional electrostatic fields：5.54~7.84Kg/cm2。
Embodiment two
A kind of method using Camellia Leaves making artificial plate is present embodiments provided, is included the following steps：
1）Pick Camellia Leaves,
2）It dries, so that the product oil tealeaves that the moisture content of Camellia Leaves in 8-12%, obtains；
3）It is ground into powder；
4）Be mixed into 0.1 ~ 1% alkaline material in the powder, alkaline material be sodium hydroxide or with calcium hydroxide, barium hydroxide, hydrogen
At least one of potassium oxide, sodium carbonate, the sodium hydroxide and calcium hydroxide of the quality such as the present embodiment selection, then mixture is placed in
Steam heats 30-100min, the present embodiment selection heating 100min in food steamer；
5）One layer of preservative film is laid with respectively in the upper and lower mould of mold, then in one layer of lower die upper berth step 2）The product oil of production
Tealeaves；Then by step 4）The powder of processing is mixed with the conch meal by calcining, mixed proportion 1：0.1-0.4, this implementation
Example selects mixed proportion for 1：0.2；Then mixture is placed in mold, is then covered with one layer of step step 3）The product oil of production
Tealeaves covers upper mold；The described conch meal by calcining is：Shell is polished into powder, powder is then heated to 470 ~
520 DEG C, and 40 ~ 60h is kept, the present embodiment selection is heated to 500 DEG C, keeps 50h；It is ground using ball mill, it is made 50 ~
150 μm of powder.
7）Pressure is applied to upper mold, pressure size is（(X*Y*Z)10~(X*Y*Z) ）×103N, Z are the height of template, are applied
The pressure time is (X*Y*Z)/100 ~ (X*Y*Z)/50min, and wherein X is the length of template, and Y is the width of template, and Z is the height of template, single
Position is cm；The specification of the present embodiment making artificial plate is long 50cm, width 180cm, high 5cm, and pressure is 2 × 107N presses the time
For 500min；
8）Depanning is placed at shading and places, and standing time is 5-10 days.
After testing, the technical performance index of the wood-based plate is：
Gravity：0.41~0.51g/cm3；
Moisture content：7~10%；
Quiet varicose degree：224~234Kg/cm2；
Thickness swelling rate：3~7%
Two-dimensional electrostatic fields：6.74~8.84Kg/cm2。
Embodiment three
A kind of method using Camellia Leaves making artificial plate is present embodiments provided, is included the following steps：
1）Pick Camellia Leaves,
2）It dries, so that the product oil tealeaves that the moisture content of Camellia Leaves in 8-12%, obtains；
3）It is ground into powder；
4）Be mixed into 0.1 ~ 1% alkaline material in the powder, alkaline material be sodium hydroxide or with calcium hydroxide, barium hydroxide, hydrogen
At least one of potassium oxide, sodium carbonate, the sodium hydroxide and calcium hydroxide of the quality such as the present embodiment selection, then mixture is placed in
Steam heats 30-100min, the present embodiment selection heating 100min in food steamer；
5）One layer of preservative film is laid with respectively in the upper and lower mould of mold, then in one layer of lower die upper berth step 2）The product oil of production
Tealeaves；Then by step 4）The powder of processing is mixed with the conch meal by calcining, mixed proportion 1：0.1-0.4, this implementation
Example selects mixed proportion for 1：0.2；And also added with 0.01 ~ 0.1% melamine, 0.5 ~ 1% calgon, 0.01 ~
0.1% polyvinyl acetate, the present embodiment preferably add 0.05% melamine, 0.7% calgon, 0.05% poly-vinegar acid second
Alkene, and mix with then mixture is placed in mold, is then covered with one layer of step step 3）The product oil tealeaves of production, lid
Upper mold；The described conch meal by calcining is：Shell is polished into powder, powder is then heated to 470 ~ 520 DEG C, and
40 ~ 60h is kept, the present embodiment selection is heated to 500 DEG C, keeps 50h；It is ground using ball mill, is made 50 ~ 150 μm
Powder.
7）Pressure is applied to upper mold, pressure size is（(X*Y*Z)10~(X*Y*Z) ）×103N, Z are the height of template, are applied
The pressure time is (X*Y*Z)/100 ~ (X*Y*Z)/50min, and wherein X is the length of template, and Y is the width of template, and Z is the height of template, single
Position is cm；The specification of the present embodiment making artificial plate is long 50cm, width 180cm, high 5cm, and pressure is 2 × 107N presses the time
For 500min；
8）Depanning is placed at shading and places, and standing time is 5-10 days.
After testing, the technical performance index of the wood-based plate is：
Gravity：0.41~0.51g/cm3；
Moisture content：7~10%；
Quiet varicose degree：232~238Kg/cm2；
Thickness swelling rate：3~7%
7.19~8.96Kg/cm of two-dimensional electrostatic fields2。
Claims (5)
1. a kind of method using Camellia Leaves making artificial plate, it is characterised in that include the following steps：
1）Pick Camellia Leaves,
2）It dries, so that the product oil tealeaves that the moisture content of Camellia Leaves in 8-12%, obtains；
3）It is ground into powder；
4）Powder is placed in steam in food steamer and heats 30-100min；
5）One layer of preservative film is laid with respectively in the upper and lower mould of mold, then in one layer of lower die upper berth step 2）The product oil of production
Tealeaves；Then by step 4）The powder of processing is mixed with the conch meal by calcining, mixed proportion 1：0.1-0.4；Then will
Mixture is placed in mold, is then covered with one layer of step step 2）The product oil tealeaves of production, covers upper mold；
7）Pressure is applied to upper mold, pressure size is（(X*Y*Z)10~(X*Y*Z) ）×103N, Z are the height of template, when pressure
Between be (X*Y*Z)/100 ~ (X*Y*Z)/50min, wherein X is the length of template, and Y is the width of template, and Z is the height of template, and unit is
cm；
8）Depanning is placed at shading and places.
2. utilizing the method for Camellia Leaves making artificial plate as described in claim 1, it is characterised in that：The powder of the step 4)
End is also added with 0.1 ~ 1% alkaline material before steam treatment.
3. utilizing the method for Camellia Leaves making artificial plate as claimed in claim 2, it is characterised in that：The alkaline material is
Sodium hydroxide or with calcium hydroxide, barium hydroxide, potassium hydroxide, sodium carbonate at least one mixture.
4. utilizing the method for Camellia Leaves making artificial plate as described in claim 1, it is characterised in that：The powder of the step 4)
Before mold is poured into after steam treatment in end, it is also added with 0.01 ~ 0.1% melamine, 0.5 ~ 1% calgon, 0.01 ~ 0.1%
Polyvinyl acetate.
5. utilizing the method for Camellia Leaves making artificial plate as described in claim 1, it is characterised in that：The process calcining
Conch meal is：Shell is polished into powder, powder is then heated to 470 ~ 520 DEG C, and keep 40 ~ 60h；Using ball mill into
Row grinding, is made 50 ~ 150 μm of powder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810508734.9A CN108818872A (en) | 2018-05-24 | 2018-05-24 | A method of utilizing Camellia Leaves making artificial plate |
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|---|---|---|---|
| CN201810508734.9A CN108818872A (en) | 2018-05-24 | 2018-05-24 | A method of utilizing Camellia Leaves making artificial plate |
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| CN201810508734.9A Pending CN108818872A (en) | 2018-05-24 | 2018-05-24 | A method of utilizing Camellia Leaves making artificial plate |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113305968A (en) * | 2021-06-17 | 2021-08-27 | 东台市艺和园装饰品有限公司 | Manufacturing process of artificial decorative plate |
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| CN113305968A (en) * | 2021-06-17 | 2021-08-27 | 东台市艺和园装饰品有限公司 | Manufacturing process of artificial decorative plate |
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