CN108817127B - Steel coil tower-shaped eliminating equipment and method capable of controlling movement state of walking beam - Google Patents
Steel coil tower-shaped eliminating equipment and method capable of controlling movement state of walking beam Download PDFInfo
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- CN108817127B CN108817127B CN201810887888.3A CN201810887888A CN108817127B CN 108817127 B CN108817127 B CN 108817127B CN 201810887888 A CN201810887888 A CN 201810887888A CN 108817127 B CN108817127 B CN 108817127B
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 33
- 239000010959 steel Substances 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000008030 elimination Effects 0.000 claims abstract description 15
- 238000003379 elimination reaction Methods 0.000 claims abstract description 15
- 238000001514 detection method Methods 0.000 claims abstract description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 33
- 229910052742 iron Inorganic materials 0.000 claims description 16
- 230000008569 process Effects 0.000 claims description 9
- 238000013459 approach Methods 0.000 claims description 5
- 230000005484 gravity Effects 0.000 claims description 4
- 238000012544 monitoring process Methods 0.000 abstract description 2
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- 230000007257 malfunction Effects 0.000 description 2
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- 230000008859 change Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
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Abstract
本发明公开了一种可控制步进梁运动状态的钢卷塔形消除设备及消除方法,其中,所述消除设备包括:左侧夹紧装置、右侧夹紧装置、位置检测装置和控制器,其中,左侧夹紧装置和右侧夹紧装置结构相同且对称设置于步进梁的两侧,位置检测装置可实现对第一推塔圆盘及第二推塔圆盘位置的监测,控制器与接近开关连接,用于在第一推塔圆盘及第二推塔圆盘回退至安全位置时控制步进梁运动,在第一推塔圆盘及第二推塔圆盘离开安全位置时控制步进梁停止运动。该可控制步进梁运动状态的钢卷塔形消除设备结构合理,可避免步进梁误动作。
The invention discloses a steel coil tower shape elimination equipment and elimination method capable of controlling the motion state of a walking beam, wherein the elimination equipment includes: a left clamping device, a right clamping device, a position detection device and a controller , wherein the left clamping device and the right clamping device have the same structure and are symmetrically arranged on both sides of the walking beam, and the position detection device can realize the monitoring of the position of the first pushing tower disc and the second pushing tower disc, The controller is connected with the proximity switch, and is used to control the movement of the walking beam when the first tower pusher disc and the second tower pusher disc retreat to a safe position, and when the first tower pusher disc and the second tower pusher disc leave Control the walking beam to stop moving in the safe position. The structure of the steel coil tower elimination equipment capable of controlling the motion state of the walking beam is reasonable, and the misoperation of the walking beam can be avoided.
Description
技术领域technical field
本发明涉及钢卷塔形处理技术领域,特别提供了一种可控制步进梁运动状态的钢卷塔形消除设备及消除方法。The invention relates to the technical field of steel coil tower shape processing, and in particular provides a steel coil tower shape elimination equipment and method that can control the movement state of a walking beam.
背景技术Background technique
热轧带钢在卷取时其芯部会出现塔形,不仅影响钢卷质量和成材率,在热轧线的运输区可以对卷材塔形进行修复,目前普遍采用夹盘对夹或拍齐的原理对钢卷塔形进行修复,但是,时有在夹盘夹紧钢卷时,步进梁误动作将夹盘扯坏或将钢卷损坏的问题发生。When the hot-rolled strip is coiled, the core will have a tower shape, which not only affects the quality and yield of the steel coil, but the tower shape of the coil can be repaired in the transportation area of the hot-rolled line. At present, chucks are generally used to clamp or align However, when the steel coil is clamped by the chuck, the walking beam malfunctions and the chuck is torn or the steel coil is damaged.
因此,研制一套设备,以实现夹盘与步进梁的联控,避免步进梁误动作,成为人们亟待解决的问题。Therefore, developing a set of equipment to realize the joint control of the chuck and the walking beam and avoid the malfunction of the walking beam has become an urgent problem to be solved.
发明内容Contents of the invention
鉴于此,本发明的目的在于提供一种可控制步进梁运动状态的钢卷塔形消除设备及消除方法,以解决现有的钢卷夹紧装置与步进梁单独控制,导致容易出现误动作,造成夹盘损坏或钢卷损坏的问题。In view of this, the object of the present invention is to provide a steel coil tower-shaped elimination equipment and method that can control the moving state of the walking beam, so as to solve the problem that the existing steel coil clamping device and the walking beam are controlled separately, which is prone to errors. action, resulting in damage to the chuck or damage to the coil.
本发明一方面提供了一种可控制步进梁运动状态的钢卷塔形消除设备,包括:左侧夹紧装置、右侧夹紧装置、位置检测装置和控制器,其中,左侧夹紧装置和右侧夹紧装置结构相同且对称设置于步进梁的两侧,所述左侧夹紧装置包括水平设置的第一液压伸缩缸和连接于所述第一液压伸缩缸的伸缩杆端部的第一推塔圆盘,所述右侧夹紧装置包括水平设置的第二液压伸缩缸和连接于所述第二液压伸缩缸的伸缩杆端部的第二推塔圆盘,第一推塔圆盘与第二推塔圆盘同步运动,所述位置检测装置包括竖直杆、水平杆、行程挡板、接近开关和与接近开关配合的触碰式挡铁,其中,水平杆与伸缩杆平行设置且与竖直杆的上端固定连接,水平杆与竖直杆可绕同时与其垂直的转轴旋转,所述转轴固定于竖直杆与水平杆的连接处,竖直杆的自由端设置于第一推塔圆盘或第二推塔圆盘的后方,行程挡板呈U型,水平杆限位设置于所述行程挡板的中空腔内,用于限制水平杆自由端的最低高度,触碰式挡铁水平连接于水平杆的自由端,接近开关设置于触碰式挡铁的上方,控制器与接近开关连接,当第一推塔圆盘或第二推塔圆盘回退的过程中,将带动竖直杆的自由端向后运动,进而带动连接于水平杆的自由端的触碰式挡铁上升,当触碰式挡铁与接近开关触碰时,接近开关向控制器发送信号,当控制器接收到所述信号后,控制步进梁运动,当第一推塔圆盘或第二推塔圆盘对钢卷夹紧的过程中,水平杆的自由端靠重力自然下落,当触碰式挡铁脱离接近开关时,接近开关向控制器发送信号,当控制器接收到所述信号后,控制步进梁停止运动。One aspect of the present invention provides a steel coil tower-shaped elimination device that can control the motion state of the walking beam, including: a left clamping device, a right clamping device, a position detection device and a controller, wherein the left clamping The device and the clamping device on the right side have the same structure and are symmetrically arranged on both sides of the walking beam. The clamping device on the left side includes a horizontally arranged first hydraulic telescopic cylinder and a telescopic rod end connected to the first hydraulic telescopic cylinder. The first tower pusher disc at the top, the right side clamping device includes a second hydraulic telescopic cylinder arranged horizontally and a second tower pusher disc connected to the end of the telescopic rod of the second hydraulic telescopic cylinder, the first The push tower disc moves synchronously with the second push tower disc, and the position detection device includes a vertical rod, a horizontal rod, a stroke baffle, a proximity switch and a touch-type iron stopper matched with the proximity switch, wherein the horizontal rod and the The telescopic rod is arranged in parallel and is fixedly connected with the upper end of the vertical rod. The horizontal rod and the vertical rod can rotate around a rotating shaft perpendicular to it at the same time. The rotating shaft is fixed at the joint between the vertical rod and the horizontal rod. The free end of the vertical rod Set behind the first tower pusher disc or the second tower pusher disc, the stroke baffle is U-shaped, and the horizontal rod limit is set in the hollow cavity of the stroke baffle to limit the minimum height of the free end of the horizontal rod , the touch-type iron stopper is horizontally connected to the free end of the horizontal rod, the proximity switch is set above the touch-type iron stopper, the controller is connected to the proximity switch, when the first push tower disc or the second push tower disc retreats In the process, it will drive the free end of the vertical rod to move backward, and then drive the touch iron stopper connected to the free end of the horizontal rod to rise. Send a signal. When the controller receives the signal, it controls the movement of the walking beam. When the first push tower disc or the second push tower disc clamps the steel coil, the free end of the horizontal bar will naturally Falling, when the touch-type stopper disengages from the proximity switch, the proximity switch sends a signal to the controller, and when the controller receives the signal, it controls the walking beam to stop moving.
优选,所述第一液压伸缩缸固定设置于第一支撑架的上方,所述第二液压伸缩缸固定设置于第二支撑架的上方。Preferably, the first hydraulic telescopic cylinder is fixedly arranged above the first support frame, and the second hydraulic telescopic cylinder is fixedly arranged above the second support frame.
进一步优选,所述竖直杆的自由端通过水平连接杆连接一竖直挡板。Further preferably, the free end of the vertical rod is connected to a vertical baffle through a horizontal connecting rod.
进一步优选,所述水平连接杆的自由端设置有内螺纹,所述竖直挡板的中部连接有与其垂直的螺纹杆,所述螺纹杆配合连接于所述水平连接杆内。Further preferably, the free end of the horizontal connecting rod is provided with an internal thread, and the middle part of the vertical baffle is connected with a threaded rod perpendicular to it, and the threaded rod is mated and connected in the horizontal connecting rod.
进一步优选,所述接近开关设置于限位夹内,所述限位夹为可弹性形变限位夹。Further preferably, the proximity switch is arranged in a limit clip, and the limit clip is an elastically deformable limit clip.
本发明还提供了一种利用上述可控制步进梁运动状态的钢卷塔形消除设备实现钢卷塔形消除的方法,包括如下步骤:The present invention also provides a method for eliminating the steel coil tower shape by using the above-mentioned steel coil tower shape elimination equipment that can control the motion state of the walking beam, including the following steps:
(1)、初始状态,第一推塔圆盘和第二推塔圆盘均处于非夹紧状态,第一推塔圆盘或第二推塔圆盘的后端与竖直杆相抵,水平杆自由端的触碰式挡铁与接近开关触碰,此时,控制器控制步进梁运动;(1) In the initial state, both the first tower pusher disc and the second tower pusher disc are in an unclamped state, and the rear end of the first tower pusher disc or the second tower pusher disc is offset against the vertical rod, and the horizontal The touch stopper at the free end of the rod touches the proximity switch, at this time, the controller controls the movement of the walking beam;
(2)、当第一液压伸缩缸及第二液压伸缩缸接收到外界发送来的夹紧控制信号时,伸缩杆伸长,带动第一推塔圆盘及第二推塔圆盘同步接近,此过程中,随着第一推塔圆盘及第二推塔圆盘的接近,水平杆的自由端靠重力自然下落,并被行程挡板限位,当触碰式挡铁脱离接近开关时,接近开关向控制器发送信号,当控制器接收到所述信号后,控制步进梁停止运动,之后,第一推塔圆盘及第二推塔圆盘对步进梁上的钢卷进行夹紧,以消除钢卷塔形;(2) When the first hydraulic telescopic cylinder and the second hydraulic telescopic cylinder receive the clamping control signal sent from the outside, the telescopic rod is extended, driving the first push tower disc and the second push tower disc to approach synchronously, During this process, as the first push tower disc and the second push tower disc approach, the free end of the horizontal rod falls naturally by gravity and is limited by the travel baffle. , the proximity switch sends a signal to the controller. When the controller receives the signal, it controls the walking beam to stop moving. After that, the first pushing tower disc and the second pushing tower disc carry out the steel coil on the walking beam. Clamping to eliminate coil towers;
(3)、当第一液压伸缩缸及第二液压伸缩缸接收到外界发送来的回退控制信号时,伸缩杆回退,带动第一推塔圆盘及第二推塔圆盘同步回退至初始位置,此过程中,第一推塔圆盘或第二推塔圆盘将与竖直杆的自由端接触并带动其向后运动,进而带动连接于水平杆的自由端的触碰式挡铁上升,并使其与接近开关触碰。(3) When the first hydraulic telescopic cylinder and the second hydraulic telescopic cylinder receive the retraction control signal sent from the outside, the telescopic rod retracts, driving the first push tower disc and the second push tower disc to retreat synchronously To the initial position, during this process, the first push tower disc or the second push tower disc will contact the free end of the vertical rod and drive it to move backward, and then drive the touch stopper connected to the free end of the horizontal rod The iron rises and brings it into contact with the proximity switch.
本发明提供的可控制步进梁运动状态的钢卷塔形消除设备结构合理,通过位置检测装置可以实现对第一推塔圆盘及第二推塔圆盘位置的监测,进而实现对步进梁的联控,具体地:当第一推塔圆盘及第二推塔圆盘回退至安全位置(即:步进梁的运动对其不造成影响)时,控制器控制步进梁运动,相反,当第一推塔圆盘及第二推塔圆盘离开安全位置(即:步进梁的运动将对其造成影响)时,控制器控制步进梁停止运动,其中,安全位置的设定可通过调整位置检测装置的位置实现。The structure of the steel coil tower elimination equipment that can control the motion state of the walking beam provided by the invention is reasonable, and the position detection device can realize the monitoring of the positions of the first pushing tower disc and the second pushing tower disc, and then realize the stepping The joint control of the beam, specifically: when the first pushing tower disc and the second pushing tower disc return to a safe position (that is, the movement of the walking beam does not affect it), the controller controls the movement of the walking beam , on the contrary, when the first tower pusher disk and the second tower pusher disk leave the safe position (that is, the movement of the walking beam will affect them), the controller controls the walking beam to stop moving, wherein the safety position The setting can be realized by adjusting the position of the position detection device.
附图说明Description of drawings
下面结合附图及实施方式对本发明作进一步详细的说明:Below in conjunction with accompanying drawing and embodiment the present invention is described in further detail:
图1为本发明提供的可控制步进梁运动状态的钢卷塔形消除设备的结构示意图。Fig. 1 is a structural schematic diagram of a steel coil tower-shaped eliminating device capable of controlling the motion state of a walking beam provided by the present invention.
具体实施方式Detailed ways
下面将结合具体的实施方案对本发明进行进一步的解释,但并不局限本发明。The present invention will be further explained below in conjunction with specific embodiments, but the present invention is not limited thereto.
如图1所示,本发明提供了一种可控制步进梁运动状态的钢卷塔形消除设备,包括:左侧夹紧装置、右侧夹紧装置、位置检测装置和控制器(图中未示出),其中,左侧夹紧装置和右侧夹紧装置结构相同且对称设置于步进梁的两侧,所述左侧夹紧装置包括水平设置的第一液压伸缩缸11和连接于所述第一液压伸缩缸11的伸缩杆端部的第一推塔圆盘12,所述右侧夹紧装置包括水平设置的第二液压伸缩缸21和连接于所述第二液压伸缩缸21的伸缩杆端部的第二推塔圆盘22,第一推塔圆盘12与第二推塔圆盘22同步运动,所述位置检测装置包括竖直杆31、水平杆32、行程挡板33、接近开关34和与接近开关34配合的触碰式挡铁35,其中,水平杆32与左侧夹紧装置或右侧夹紧装置的伸缩杆平行设置且与竖直杆31的上端固定连接,水平杆32与竖直杆31可绕同时与其垂直的转轴旋转,所述转轴固定于竖直杆31与水平杆32的连接处,竖直杆31的自由端设置于第一推塔圆盘12或第二推塔圆盘22的后方,行程挡板33呈U型,水平杆32限位设置于所述行程挡板33的中空腔内,用于限制水平杆32自由端的最低高度,触碰式挡铁35水平连接于水平杆32的自由端,接近开关34设置于触碰式挡铁35的上方,控制器与接近开关34连接,当第一推塔圆盘12或第二推塔圆盘22回退的过程中,将带动竖直杆31的自由端向后运动,进而带动连接于水平杆32的自由端的触碰式挡铁35上升,当触碰式挡铁35与接近开关34触碰时,接近开关34向控制器发送信号,当控制器接收到所述信号后,控制步进梁运动,当第一推塔圆盘12或第二推塔圆盘22对钢卷夹紧的过程中,水平杆32的自由端靠重力自然下落,当触碰式挡铁35脱离接近开关34时,接近开关34向控制器发送信号,当控制器接收到所述信号后,控制步进梁停止运动。As shown in Figure 1, the present invention provides a steel coil tower-shaped elimination device that can control the motion state of the walking beam, including: a left clamping device, a right clamping device, a position detection device and a controller (in the figure not shown), wherein the left clamping device and the right clamping device have the same structure and are symmetrically arranged on both sides of the walking beam, and the left clamping device includes a horizontally arranged first hydraulic
该可控制步进梁运动状态的钢卷塔形消除设备,通过位置检测装置可以实现对第一推塔圆盘及第二推塔圆盘位置的监测,进而实现对步进梁的联控,具体地:当第一推塔圆盘及第二推塔圆盘回退至安全位置(即:步进梁的运动对其不造成影响)时,控制器控制步进梁运动,相反,当第一推塔圆盘及第二推塔圆盘离开安全位置(即:步进梁的运动将对其造成影响)时,控制器控制步进梁停止运动,其中,安全位置的设定可通过调整位置检测装置的位置实现。The steel coil tower shape elimination equipment that can control the movement state of the walking beam can monitor the position of the first pushing tower disc and the second pushing tower disc through the position detection device, and then realize the joint control of the walking beam. Specifically: when the first tower pusher disk and the second tower pusher disk retreat to a safe position (that is, the movement of the walking beam does not affect it), the controller controls the movement of the walking beam; on the contrary, when the second When the first tower pushing disc and the second tower pushing disc leave the safe position (that is, the movement of the walking beam will affect them), the controller controls the walking beam to stop moving, and the setting of the safe position can be adjusted by The position of the position detection device is realized.
另外,本发明的位置检测装置通过其合理结构,可以使接近开关远离高温区域,使其工作于温度适合的环境下。In addition, the position detection device of the present invention can keep the proximity switch away from the high-temperature area through its reasonable structure, so that it can work in an environment with a suitable temperature.
第一液压伸缩缸和第二液压伸缩缸可通过其背后墙体支撑,作为技术方案的改进,如图1所示,所述第一液压伸缩缸11固定设置于第一支撑架13的上方,所述第二液压伸缩缸21固定设置于第二支撑架23的上方。The first hydraulic telescopic cylinder and the second hydraulic telescopic cylinder can be supported by the wall behind them, as an improvement of the technical solution, as shown in Figure 1, the first hydraulic
作为技术方案的改进,如图1所示,所述竖直杆31的自由端通过水平连接杆连接一竖直挡板36,所述竖直挡板36与第一推塔圆盘12及第二推塔圆盘22平行设置,可增加接触面积,保证推动的稳定性。As an improvement of the technical solution, as shown in Figure 1, the free end of the
作为技术方案的改进,如图1所示,所述水平连接杆37的自由端设置有内螺纹,所述竖直挡板36的中部连接有与其垂直的螺纹杆,所述螺纹杆配合连接于所述水平连接杆37内,通过调整螺纹杆进入水平连接杆的长度,可以方便地实现对安全位置的调整。As an improvement of the technical solution, as shown in Figure 1, the free end of the
作为技术方案的改进,如图1所示,所述接近开关34设置于限位夹38内,所述限位夹38为可弹性形变限位夹,可避免因第一推塔圆盘及第二推塔圆盘回退过度而对接近开关造成损坏。As an improvement of the technical solution, as shown in FIG. 1, the
本发明还提供了一种利用上述可控制步进梁运动状态的钢卷塔形消除设备实现钢卷塔形消除的方法,包括如下步骤:The present invention also provides a method for eliminating the steel coil tower shape by using the above-mentioned steel coil tower shape elimination equipment that can control the motion state of the walking beam, including the following steps:
(1)、初始状态,第一推塔圆盘12和第二推塔圆盘22均处于非夹紧状态,第一推塔圆盘12或第二推塔圆盘22的后端与竖直杆31相抵,水平杆32自由端的触碰式挡铁35与接近开关34触碰,此时,控制器控制步进梁运动;(1) In the initial state, both the first
(2)、当第一液压伸缩缸11及第二液压伸缩缸21接收到外界发送来的夹紧控制信号时,伸缩杆伸长,带动第一推塔圆盘12及第二推塔圆盘22同步接近,此过程中,随着第一推塔圆盘12及第二推塔圆盘22的接近,水平杆32的自由端靠重力自然下落,并被行程挡板33限位,当触碰式挡铁35脱离接近开关34时,接近开关34向控制器发送信号,当控制器接收到所述信号后,控制步进梁停止运动,之后,第一推塔圆盘12及第二推塔圆盘22对步进梁上的钢卷进行夹紧,以消除钢卷塔形;(2) When the first hydraulic
(3)、当第一液压伸缩缸11及第二液压伸缩缸21接收到外界发送来的回退控制信号时,伸缩杆回退,带动第一推塔圆盘12及第二推塔圆盘22同步回退至初始位置,此过程中,第一推塔圆盘12或第二推塔圆盘22将与竖直杆31的自由端接触并带动其向后运动,进而带动连接于水平杆32的自由端的触碰式挡铁35上升,并使其与接近开关34触碰。。(3) When the first hydraulic
本发明的具体实施方式是按照递进的方式进行撰写的,着重强调各个实施方案的不同之处,其相似部分可以相互参见。The specific embodiments of the present invention are written in a progressive manner, emphasizing the differences of each embodiment, and the similar parts can be referred to each other.
上面结合附图对本发明的实施方式做了详细说明,但是本发明并不限于上述实施方式,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Within the scope of knowledge of those of ordinary skill in the art, various modifications can be made without departing from the gist of the present invention. kind of change.
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CN201031088Y (en) * | 2007-04-16 | 2008-03-05 | 宝山钢铁股份有限公司 | Hydraulic coil shaped repairs machine |
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