CN108816584B - Efficient lamp outer wall spraying device - Google Patents
Efficient lamp outer wall spraying device Download PDFInfo
- Publication number
- CN108816584B CN108816584B CN201811113666.2A CN201811113666A CN108816584B CN 108816584 B CN108816584 B CN 108816584B CN 201811113666 A CN201811113666 A CN 201811113666A CN 108816584 B CN108816584 B CN 108816584B
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- China
- Prior art keywords
- feeding
- frame
- spraying
- claw
- wall
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- 238000005507 spraying Methods 0.000 title claims abstract description 69
- 230000007246 mechanism Effects 0.000 claims abstract description 96
- 210000000078 claw Anatomy 0.000 claims abstract description 67
- 238000007599 discharging Methods 0.000 claims abstract description 33
- 239000007921 spray Substances 0.000 claims abstract description 20
- 241001465382 Physalis alkekengi Species 0.000 claims 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000000903 blocking effect Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0242—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the objects being individually presented to the spray heads by a rotating element, e.g. turntable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
Landscapes
- Spray Control Apparatus (AREA)
- Coating Apparatus (AREA)
Abstract
The invention provides a high-efficiency lamp outer wall spraying device which comprises a mechanical claw conveying device, a feeding mechanism, a driving rotary tray, a positioning mechanism, a frame, a spraying mechanism, a feeding turntable device and a discharging conveying device, wherein the mechanical claw conveying device is provided with a feeding sliding seat, the feeding sliding seat is provided with a feeding claw mechanism and a discharging claw mechanism, the feeding turntable device is provided with a plurality of supporting feeding seats, the discharging conveying device is provided with a conveying belt, the feeding mechanism and the spraying mechanism are respectively arranged on the frame, a sliding seat matched with a guide rail is arranged below the feeding mechanism, a supporting disc is arranged on the feeding mechanism, the driving rotary tray is arranged above the supporting disc, the spraying mechanism comprises a feeding box and a spraying chamber, a plurality of spray heads are arranged in the spraying chamber, the mechanical claw mechanism is used for automatically feeding and discharging, the spraying operation is performed by controlling the rotation of a spraying piece through the rotary tray mechanism, and the production efficiency can be improved.
Description
Technical Field
The invention relates to the technical field of spraying devices, in particular to the technical field of efficient lamp outer wall spraying devices.
Background
The lamp is required to spray the outer wall of the metal lamp cover body in the production process, manual feeding is adopted in the traditional spraying operation, the lamp is positioned more complicated, positioning accuracy is ensured before the lamp is sprayed, a large amount of time is required to be consumed, and a large number of spray heads matched with the lamp are required to be arranged when the large dome-shaped lamp is sprayed, so that the production is not facilitated, and therefore, the efficient lamp outer wall spraying device is provided.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a high-efficiency lamp outer wall spraying device which adopts a mechanical claw mechanism to automatically feed and discharge materials, and adopts a rotary tray mechanism to control a spraying part to rotate so as to perform spraying operation, ensure no dead angle in the circumferential direction and improve the production efficiency.
In order to achieve the above purpose, the invention provides an efficient lamp outer wall spraying device, which comprises a mechanical claw conveying device, a feeding mechanism, a driving rotary tray, a positioning mechanism, a frame, a spraying mechanism, a feeding turntable device and a discharging conveying device, wherein the mechanical claw conveying device is provided with a feeding sliding seat, the feeding sliding seat is provided with the feeding turntable device and the discharging turntable device, the feeding turntable device, the frame and the discharging conveying device are sequentially arranged below the mechanical claw conveying device, a plurality of supporting feeding seats are arranged on the feeding turntable device, a conveyor belt is arranged on the discharging conveying device, grooves matched with the discharging turntable device are formed in two sides of the conveyor belt, the feeding mechanism and the spraying mechanism are respectively arranged on the frame, a guide rail is arranged on the frame, a sliding seat matched with the guide rail is arranged below the feeding mechanism, a first supporting disk is arranged above the feeding mechanism, a plurality of positioning mechanisms are uniformly arranged above the driving rotary tray, a plurality of positioning mechanisms are arranged on the positioning mechanism, a movable supporting claw is arranged in the positioning mechanism, and the positioning mechanism is arranged in a plurality of telescopic hopper and extends to one end of a spray nozzle.
Preferably, the feeding turntable device further comprises a second supporting disk, a driving turntable, a positioning table and a limiting frame, the driving turntable controls the second supporting disk to rotate, a plurality of supporting feeding seats are uniformly arranged on the driving turntable, the positioning table is arranged above the supporting feeding seats, second gaps matched with the feeding claw mechanisms are symmetrically formed in the side walls of the positioning table, the limiting frame is symmetrically arranged on two sides of the positioning table, the inner wall of the limiting frame is an arc surface, and the limiting frame and the second gaps are distributed in a staggered mode.
Preferably, the mechanical claw conveying device further comprises a supporting seat and a traveling rail, a traveling frame is arranged above the supporting seat, the traveling frame is symmetrically provided with the traveling rail, and the traveling rail is movably provided with a feeding sliding seat.
Preferably, the feeding claw mechanism comprises a first lifting cylinder, a first lifting frame, a first clamping cylinder, a first driving frame and a first claw, wherein the telescopic rod of the first lifting cylinder is connected with the first lifting frame, the first clamping cylinder is symmetrically arranged on two sides below the first lifting frame, the telescopic rod of the first clamping cylinder is connected with the first driving frame, the first driving frame is connected with the first claw through a plurality of telescopic brackets, a limiting block matched with the outer wall of the lamp is arranged on the inner wall of the first claw, and a first bracket matched with the lower end face of the lamp is arranged below the first claw.
Preferably, the blanking claw mechanism comprises a second lifting cylinder, a second lifting frame, a second clamping cylinder, a second driving frame, a second claw and a second bracket, wherein a telescopic rod of the second clamping cylinder is connected with the second driving frame, the second driving frame is connected with the second claw through a plurality of telescopic brackets, a second bracket matched with the lower end face of the lamp is arranged below the second claw, a limiting protrusion is arranged on the upper end face of the second bracket, and a bracket groove is formed between the limiting protrusion and the inner wall of the second claw.
Preferably, the spraying mechanism further comprises a spray head mounting frame and a driving air cylinder, the shape of the spray head mounting frame is identical to the shape of the section outline of the lamp, a plurality of spray heads are uniformly mounted on the inner wall of the spray head mounting frame, support plates are arranged at two ends of the spray head mounting frame, and the telescopic rod of the driving air cylinder is connected with the support plates through a driving block.
Preferably, the positioning mechanism further comprises a mounting seat, a telescopic connecting rod, a sleeve and a soft cushion leading-in part, wherein the positioning mechanism and the notch are distributed in a staggered mode, the side wall of the mounting seat is connected with the telescopic connecting rod, the sleeve is arranged on the telescopic connecting rod through a spring, the end portion of the sleeve is connected with a clamping block, and the soft cushion leading-in part is arranged on the outer side of the clamping block.
Preferably, the feeding mechanism further comprises a blocking frame, an inlet is formed in the side wall of the spraying chamber, the blocking frame is mounted at the left end of the first supporting plate, the blocking frame is matched with the inlet, the first supporting plate is mounted on the sliding seat through the supporting frame, a driving box is arranged below the driving rotary tray, and the driving box drives the rotary tray to rotate through the control of the rotating shaft.
The invention has the beneficial effects that: according to the invention, through the cooperation of the mechanical claw conveying device, the feeding mechanism, the driving rotary tray, the positioning mechanism, the rack, the spraying mechanism, the feeding turntable device, the discharging conveying device and the like, the mechanism that the feeding claw mechanism and the discharging claw mechanism synchronously move is adopted, the feeding claw mechanism is used for positioning and mounting a workpiece on the feeding turntable on the rotary tray, the spraying operation is performed in a mode that the rotary tray mechanism is used for controlling the rotation of a spraying part, no dead angle in the circumferential direction is ensured, the positioned lamp is automatically sent into the spraying chamber for spraying through the feeding mechanism, the discharging claw mechanism is used for taking down a workpiece after spraying is completed from the rotary tray and placing the workpiece on the discharging conveying device, automatic discharging is completed, and the production efficiency can be improved.
The features and advantages of the present invention will be described in detail by way of example with reference to the accompanying drawings.
Drawings
FIG. 1 is a schematic top view of a high efficiency lamp outer wall spraying device of the present invention;
FIG. 2 is a schematic top view of a portion of the structure of a high-efficiency lamp outer wall spraying device according to the present invention;
FIG. 3 is a schematic view of a part of the structure of a high-efficiency lamp outer wall spraying device according to the present invention;
FIG. 4 is a left side view of the internal structure of the spraying mechanism of the high-efficiency lamp outer wall spraying device of the invention;
FIG. 5 is a top view of a loading turntable device of the high efficiency lamp outer wall spraying device of the present invention;
FIG. 6 is a left side view of a portion of the structure of the gripper conveyor of the high efficiency lamp outer wall spraying device of the present invention;
FIG. 7 is a schematic diagram of a left-hand structure of a feed claw mechanism of a high-efficiency lamp outer wall spraying device;
FIG. 8 is a schematic diagram of a left-hand structure of a feed claw mechanism of a high-efficiency lamp outer wall spraying device;
fig. 9 is a block diagram of a positioning mechanism of a high-efficiency lamp outer wall spraying device.
Detailed Description
Referring to fig. 1 to 9, the invention relates to a high-efficiency lamp outer wall spraying device, which comprises a mechanical claw conveying device 1, a feeding mechanism 2, a driving rotary tray 3, a positioning mechanism 4, a frame 5, a spraying mechanism 6, a feeding turntable device 7 and a discharging conveying device 8, wherein the mechanical claw conveying device 1 is provided with a feeding sliding seat 13, the feeding sliding seat 13 is provided with a feeding turntable device 14 and a discharging turntable device 15, the feeding turntable device 7, the frame 5 and the discharging conveying device 8 are sequentially arranged below the mechanical claw conveying device 1, a plurality of supporting feeding seats 73 are arranged on the feeding turntable device 7, a conveyor belt is arranged on the discharging conveying device 8, grooves 81 matched with the discharging turntable device 15 are arranged on two sides of the conveyor belt, the feeding mechanism 2 and the spraying mechanism 6 are respectively arranged on the frame 5, the automatic spraying machine is characterized in that a guide rail 51 is arranged on the frame 5, a slide seat 21 matched with the guide rail 51 is arranged below the feeding mechanism 2, a supporting disc 22 is arranged on the feeding mechanism 2, a driving rotary tray 3 is arranged above the supporting disc 22, a plurality of positioning mechanisms 4 are uniformly arranged above the driving rotary tray 3, movable telescopic clamping blocks 44 are arranged on the positioning mechanisms 4, a first notch 31 matched with the feeding claw mechanism 14 is formed in the periphery Xiang Duichen of the driving rotary tray 3, the spraying mechanism 6 comprises a feeding box 60 and a spraying chamber 61, one end of the guide rail 51 extends into the spraying chamber 61, a plurality of spray heads 64 are arranged in the spraying chamber 61, and the feeding box 60 is connected with the spray heads 64 through a feeder 601 and a feeding pipe 62. The feeding turntable device 7 further comprises a supporting disc 71, a driving turntable 72, a positioning table 74 and a limiting frame 75, the driving turntable 72 controls the supporting disc 71 to rotate, a plurality of supporting feeding seats 73 are uniformly arranged on the driving turntable 72, the positioning table 74 is arranged above the supporting feeding seats 73, second notches 741 matched with the feeding claw mechanisms 14 are symmetrically formed in the side walls of the positioning table 74, the limiting frame 75 is symmetrically arranged on two sides of the positioning table 74, the inner wall of the limiting frame 75 is an arc surface, and the limiting frame 75 and the second notches 741 are distributed in a staggered mode. The mechanical claw conveying device 1 further comprises a supporting seat 11 and a traveling rail 12, a traveling frame is arranged above the supporting seat 11, the traveling frame is symmetrically provided with the traveling rail 12, and a feeding sliding seat 13 is movably arranged on the traveling rail 12. The feeding claw mechanism 14 comprises a first lifting cylinder 141, a first lifting frame 142, a first clamping cylinder 143, a first driving frame 144 and a first claw 145, wherein a telescopic rod of the first lifting cylinder 141 is connected with the first lifting frame 142, the first clamping cylinder 143 is symmetrically arranged on two sides below the first lifting frame 142, the telescopic rod of the first clamping cylinder 143 is connected with the first driving frame 144, the first driving frame 144 is connected with the first claw 145 through a plurality of telescopic brackets, a limiting block 1451 matched with the outer wall of the lamp is arranged on the inner wall of the first claw 145, and a first bracket 1452 matched with the lower end face of the lamp is arranged below the first claw 145. The blanking claw mechanism 15 comprises a second lifting cylinder 151, a second lifting frame 152, a second clamping cylinder 153, a second driving frame 154, a second claw 155 and a second bracket 156, wherein a telescopic rod of the second clamping cylinder 153 is connected with the second driving frame 154, the second driving frame 154 is connected with the second claw 155 through a plurality of telescopic brackets, a second bracket 156 matched with the lower end face of the lamp is arranged below the second claw 155, a limiting protrusion 1561 is arranged on the upper end face of the second bracket 156, and a bracket 1562 is formed between the limiting protrusion 1561 and the inner wall of the second claw 155. The spraying mechanism 6 further comprises a spray head mounting frame 63 and a driving air cylinder 65, the spray head mounting frame 63 is identical to the lamp in cross section in outline, a plurality of spray heads 64 are uniformly mounted on the inner wall of the spray head mounting frame 63, support plates 631 are arranged at two ends of the spray head mounting frame 63, and telescopic rods of the driving air cylinder 65 are connected with the support plates 631 through driving blocks 651. The positioning mechanism 4 further comprises an installation seat 41, a telescopic connecting rod 42, a sleeve 43 and a soft cushion leading-in part 45, the positioning mechanism 4 and the notch 34 are distributed in a staggered mode, the side wall of the installation seat 41 is connected with the telescopic connecting rod 42, the sleeve 43 is installed on the telescopic connecting rod 42 through a spring, the end portion of the sleeve 43 is connected with a clamping block 44, and the soft cushion leading-in part 45 is arranged on the outer side of the clamping block 44. The feeding mechanism 2 further comprises a blocking frame 23, an inlet 651 is formed in the side wall of the spraying chamber 61, the blocking frame 23 is mounted at the left end of the first supporting plate 22, the blocking frame 23 is matched with the inlet 651, the first supporting plate 22 is mounted on the sliding seat 21 through a supporting frame, a driving box is arranged below the driving rotary tray 3, and the driving box drives the rotary tray 3 to rotate through a rotating shaft.
The working process of the invention comprises the following steps:
in the working process of the high-efficiency lamp outer wall spraying device, the feeding claw mechanism and the discharging claw mechanism synchronously act, the feeding claw mechanism is used for positioning and mounting a workpiece on the feeding turntable on the rotary tray, the discharging claw mechanism is used for taking down the workpiece after spraying from the rotary tray and placing the workpiece on the discharging conveying device, and automatic discharging is completed, and the specific operation is as follows: the lamp 10 is inversely installed on the positioning table 74 by manpower, the limiting frames 75 on the two sides can limit the lamp, then the lamp is fed through the feeding claw mechanism 14, the first lifting cylinder 141 drives the feeding claw mechanism 14 to move downwards to a feeding station, the first clamping cylinders 143 on the two sides drive the first bracket 1452 to be inserted below the lamp, then the feeding claw mechanism 14 on the two sides moves upwards to reset, the lamp 10 is conveyed to the position right above the driving rotary tray 3 through the feeding sliding seat 13, the movable telescopic clamping blocks 44 can clamp the inner wall of the lamp 10 to position a spraying part, the soft cushion leading-in part 45 is convenient to install quickly, the feeding sliding seat 13 is reset after the lamp is placed on the driving rotary tray 3, the feeding claw mechanism 14 waits for the next feeding, at this time, the discharging claw mechanism 15 is located right above the guide rail 51, the lamp after spraying waits for the discharging, then the lamp is conveyed to the right below the spray head mounting frame 63 through the sliding seat 21, the driving box 31 controls the 33 to rotate, the spray head 64 to perform the spraying operation, the spraying operation is stopped after the rotating disc 33 rotates a few turns, the spraying mechanism 21 is moved leftwards, the discharging claw mechanism 15 is reset, and the discharging is completed, and the spraying device 8 can be completed after the discharging is reset after the spraying operation is completed.
The above embodiments are illustrative of the present invention, and not limiting, and any simple modifications of the present invention fall within the scope of the present invention.
Claims (5)
1. An efficient lamps and lanterns outer wall spraying device, its characterized in that: comprises a mechanical claw conveying device (1), a feeding mechanism (2), a driving rotary tray (3), a positioning mechanism (4), a frame (5), a spraying mechanism (6), a feeding turntable device (7) and a discharging conveying device (8), wherein a feeding sliding seat (13) is arranged on the mechanical claw conveying device (1), a feeding claw mechanism (14) and a discharging claw mechanism (15) are arranged on the feeding sliding seat (13), the feeding turntable device (7), the frame (5) and the discharging conveying device (8) are sequentially arranged below the mechanical claw conveying device (1), a plurality of supporting feeding seats (73) are arranged on the feeding turntable device (7), a conveying belt is arranged on the discharging conveying device (8), grooves (81) matched with the discharging claw mechanism (15) are formed in two sides of the conveying belt, the feeding mechanism (2) and the spraying mechanism (6) are respectively arranged on the frame (5), a guide rail (51) is arranged on the frame (5), a first tray (22) is arranged below the feeding mechanism (2), a supporting seat (21) is arranged on the feeding mechanism (22), a first tray (22) is arranged on the first tray (22), a plurality of positioning mechanisms (4) are uniformly arranged above the driving rotary tray (3), movable telescopic clamping blocks (44) are arranged on the positioning mechanisms (4), first notches (31) matched with the feeding claw mechanisms (14) are symmetrically arranged in the circumferential direction of the driving rotary tray (3), the spraying mechanism (6) comprises a feeding box (60) and a spraying chamber (61), one end of a guide rail (51) extends into the spraying chamber (61), a plurality of spray heads (64) are arranged in the spraying chamber (61), the feeding box (60) is connected with the spray heads (64) through a feeder (601) and a feeding pipe (62), the feeding claw mechanisms (14) comprise a first lifting cylinder (141), a first lifting frame (142), a first clamping cylinder (143), a first driving frame (144) and a first clamping claw (145), telescopic rod of the first lifting cylinder (141) is connected with the first lifting frame (142), two sides of the first lifting frame (142) are symmetrically arranged on two sides below the first lifting frame (142), the first driving frame (144) is connected with the first clamping frame (144) through the first driving frame (144), the inner wall of first jack catch (145) is equipped with stopper (1451) with lamps and lanterns outer wall matched with, the below of first jack catch (145) is equipped with first bracket (1452) with the lower terminal surface matched with of lamps and lanterns, unloading claw mechanism (15) are including second lift cylinder (151), second crane (152), second chucking cylinder (153), second actuating frame (154), second jack catch (155) and second bracket (156), the telescopic link of second chucking cylinder (153) links to each other with second actuating frame (154), second actuating frame (154) link to each other with second jack catch (155) through a plurality of telescopic bracket, the below of second jack catch (155) is equipped with second bracket (156) with the lower terminal surface matched with of lamps and lanterns, the up end of second bracket (156) is equipped with spacing arch (1561), form bracket (1562) between the inner wall of spacing arch (1561) and second jack catch (155).
2. The high efficiency lamp outer wall spraying device of claim 1, wherein: the feeding turntable device (7) further comprises a second supporting disc (71), a driving turntable (72), a positioning table (74) and a limiting frame (75), the driving turntable (72) controls the second supporting disc (71) to rotate, a plurality of supporting feeding seats (73) are uniformly arranged on the driving turntable (72), the positioning table (74) is arranged above the supporting feeding seats (73), second notches (741) matched with the feeding claw mechanism (14) are symmetrically formed in the side wall of the positioning table (74), the limiting frame (75) is symmetrically arranged on two sides of the positioning table (74), the inner wall of the limiting frame (75) is an arc-shaped surface, and the limiting frame (75) and the second notches (741) are distributed in a staggered mode.
3. The high efficiency lamp outer wall spraying device of claim 1, wherein: the mechanical claw conveying device (1) further comprises a supporting seat (11) and a traveling rail (12), a traveling frame is arranged above the supporting seat (11), the traveling frame is symmetrically provided with the traveling rail (12), and a feeding sliding seat (13) is movably mounted on the traveling rail (12).
4. The high efficiency lamp outer wall spraying device of claim 1, wherein: spraying mechanism (6) still include shower nozzle mounting bracket (63) and actuating cylinder (65), the shape of shower nozzle mounting bracket (63) is the same with lamps and lanterns cross-section outline shape, a plurality of shower nozzle (64) are evenly installed to the inner wall of shower nozzle mounting bracket (63), the both ends of shower nozzle mounting bracket (63) are equipped with extension board (631), the telescopic link of actuating cylinder (65) passes through actuating block (651) and links to each other with extension board (631).
5. The high efficiency lamp outer wall spraying device of claim 1, wherein: positioning mechanism (4) still include mount pad (41), flexible connecting rod (42), sleeve (43) and cushion leading-in portion (45), positioning mechanism (4) are the staggered distribution with breach (34), the lateral wall of mount pad (41) is connected with flexible connecting rod (42), sleeve (43) are installed on flexible connecting rod (42) through the spring, the end connection of sleeve (43) has fixture block (44), the outside of fixture block (44) is equipped with cushion leading-in portion (45).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811113666.2A CN108816584B (en) | 2018-09-25 | 2018-09-25 | Efficient lamp outer wall spraying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811113666.2A CN108816584B (en) | 2018-09-25 | 2018-09-25 | Efficient lamp outer wall spraying device |
Publications (2)
| Publication Number | Publication Date |
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| CN108816584A CN108816584A (en) | 2018-11-16 |
| CN108816584B true CN108816584B (en) | 2023-12-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811113666.2A Active CN108816584B (en) | 2018-09-25 | 2018-09-25 | Efficient lamp outer wall spraying device |
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| CN (1) | CN108816584B (en) |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN108816584A (en) | 2018-11-16 |
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