CN108813787A - A kind of manufacture craft of cap - Google Patents
A kind of manufacture craft of cap Download PDFInfo
- Publication number
- CN108813787A CN108813787A CN201810357425.6A CN201810357425A CN108813787A CN 108813787 A CN108813787 A CN 108813787A CN 201810357425 A CN201810357425 A CN 201810357425A CN 108813787 A CN108813787 A CN 108813787A
- Authority
- CN
- China
- Prior art keywords
- yarn
- cap
- raw material
- crown
- wax
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42C—MANUFACTURING OR TRIMMING HEAD COVERINGS, e.g. HATS
- A42C1/00—Manufacturing hats
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/02—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with hydrocarbons
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/184—Carboxylic acids; Anhydrides, halides or salts thereof
- D06M13/203—Unsaturated carboxylic acids; Anhydrides, halides or salts thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/10—Animal fibres
- D06M2101/12—Keratin fibres or silk
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
Abstract
The invention discloses a kind of manufacture crafts of cap, by the wax excessively of raw material yarn, increase new yarn, braiding, cutting, sewing and postfinishing process, complete the production of gorros；Crown of the invention, the brim of a hat uses knitting technology, reduces cutting, simultaneously as increasing sizing yarn, reduces the process in fitting conventional fabrication process.Top opening is tightened to after packaging knitting paste on binding-off machine during sewing of the invention, formation is bowl-shape, reduces the process for splicing suture in traditional manufacturing technique, and the brim of a hat equally uses knitting technology, reduces the process for cutting split.Terylene, cotton yarn, merino can be selected in raw material yarn of the invention, a variety of yarns such as wool, allow the color more diversification of cap, there is more multielement to may be selected and collocation, make product that there is warming, soft characteristic using different yarns such as cotton yarn or merino yarn；Simultaneously because reduce many processes has used many auxiliary materials less, cap can also become lighter.
Description
Technical field
Invention category makes the manufacture craft of woven fabric cap of knitting method, and in particular to a kind of production of cap
Technique.
Background technique
Clothing is knitted since its extendable room is big, feature with strong elasticity, allow wearing feels more comfortable, while having flower
The characteristics such as type multiplicity various colors, thus like by public.Common knitted fabric have towel, underwear, gym suit, socks,
Cap etc..
Shuttle-woven fabric is a kind of form of loom to throw a spear, by yarn by through to broadwise staggeredly and form, generally
There are plain weave, twill-weave and satin weave three categories and their alternative construction.It is mainly characterized by cloth cover have through to
With point of broadwise.When fabric is through broadwise raw material, yarn count and density difference, anisotropy, different intertexture rule are presented in fabric
Rule, structure is more stable, while entire cloth cover seems relatively flat.There is also some disadvantages for woven, and elasticity is not as good as knitting
Object will form longitude and latitude inclination when tidying up improper after, then influence clothes and accept or reject, sew and process and dress, simultaneously as its
In place of the deficiencies of architectural characteristic, there are moisture absorbing and sweat releasing performance is poor, and color texture is single.
Summary of the invention
In view of the drawbacks of the prior art and insufficient, the purpose of the present invention is to provide one kind can save a large amount of raw material
And the production time, reduce production process, makes the manufacture craft of more convenient and fast cap.
To achieve the above object, the technical solution adopted by the present invention is that：A kind of manufacture craft of cap, innovative point exist
In：By the wax excessively of raw material yarn, increase new yarn, braiding, cutting, sewing and postfinishing process, completes the system of gorros
Make；Specific step is as follows：
（1）Raw material yarn crosses wax：Raw material yarn progress winder is crossed into Lasaxing Oilfield 2-4 times, wax is made uniformly to be wrapped in original
The outer surface of material yarns；
（2）Increase new yarn：The addition sizing yarn in raw material yarn, the stereotypes yarn line selection nylon of 50-200D or
The high temperature resistant of terylene, the sizing yarn is 60-220 DEG C；
（3）Braiding：The computer braiding machine of 3-16 needle is selected to be woven, the weaving method that crown carries out shortening forms paste, makes
In the crown for carrying out running-on or sewing after entirely crown only has a gap to need running-on or do not need without gap；The brim of a hat makes
It is woven with crown same process, the brim of a hat removing need to be integrated one-pass molding with one side of paste running-on, remaining side；
（4）It cuts：Curved cutting after directly being carried out using machine, completes the cutting of entire crown portion；
（5）Sewing：Top opening is tightened to after knitting paste is packaged on binding-off machine, formation is bowl-shape, then sutures the brim of a hat；
（6）Final finishing：Knitting paste is packaged on full aluminium head mould, whole boiling hot, setting time is carried out with 120 DEG C -200 DEG C of temperature
Control was at 3-6 minutes；Then carry out air-cooled, steam on cap made to blow/blot, be formed, air-cooled time control at 0.5-3 minutes,
Complete the manufacture craft of cap.
Further, the step（1）In raw material yarn select terylene, cotton yarn, merino, one of wool,
Or two or more blended yarns.
Further, the step（1）In wax be made of paraffin, silicone oil, white oil and rapeseed oil, the paraffin, silicone oil,
The mass ratio of white oil and rapeseed oil is 93:4:2:1.
The present invention has the beneficial effect that：
（1）Crown of the invention, the brim of a hat reduces cutting using knitting technology, simultaneously as increasing sizing yarn, reduces
Process in fitting conventional fabrication process.
（2）Top opening is tightened to after packaging knitting paste on binding-off machine during sewing of the invention, formation is bowl-shape, subtracts
Lack the process for splicing suture in traditional manufacturing technique, or is directly made into bowl-shape cancellation crown splicing process；Visor portion is one
Body is weaved, and the splicing quilting process in conventional processes is reduced.
（3）The optional terylene of raw material yarn of the invention, cotton yarn, merino, a variety of yarns such as wool, so that cap
Color can more diversification, have more multielement may be selected and collocation, use different yarns such as cotton yarn or merino yarn
Make product that there is warming, soft characteristic；Simultaneously because reduce many processes has used many auxiliary materials less, cap can also become more
Gently.
（4）Knitting paste of the invention can be more more frivolous than shuttle-woven fabric under identical depth information, comfortably, thoroughly
Gas can also carry out jacquard weave while braiding, i.e., select reasonable jacquard weave according to braiding color, and dichromatism jacquard weave selects horizontal stripe jacquard weave
Or air layer jacquard weave；Multi-color jacquard, select Siping City's sesame point, air layer sesame point or air layer seine etc., according to demand into
Row production, the knitting crown worked out have a gap below for complete crown or only, can be quick using binding-off machine
Running-on, formed crown.Due to not needing cutting technique, the techniques such as compound of traditional tatting product, a large amount of former material is saved
Material, production process, Production Time and cost of labor.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, below in conjunction with specific embodiment pair
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are only to explain the present invention, and
It is not used in the restriction present invention.
Embodiment 1
A kind of manufacture craft of cap by the wax excessively of raw material yarn, increases new yarn, braiding, cutting, sewing and final finishing
Technique completes the production of gorros；Specific step is as follows：
（1）Raw material yarn crosses wax：Raw material yarn progress winder is crossed Lasaxing Oilfield 2 times, wax is made uniformly to be wrapped in former material
Expect the outer surface of yarn, raw material yarn selects terylene, cotton yarn, merino, one of wool or two or more hybrid yams
Line；Wax is made of paraffin, silicone oil, white oil and rapeseed oil, the paraffin, silicone oil, white oil and rapeseed oil mass ratio be 93:4:2:
1。
（2）Increase new yarn：The addition sizing yarn in raw material yarn, the stereotypes yarn line selection nylon of 50-200D or
Terylene, the high temperature resistant for yarn of being formed are 60 DEG C；
（3）Braiding：The computer braiding machine of 3 needles is selected to be woven, the weaving method that crown carries out shortening forms paste, makes entire
Crown only has a gap to need running-on；The brim of a hat use is woven with crown same process, and the brim of a hat removing need to be with paste running-on
One side, remaining side is integrated one-pass molding；
（4）It cuts：Curved cutting after directly being carried out using machine, completes the cutting of entire crown portion；
（5）Sewing：Top opening is tightened to after knitting paste is packaged on binding-off machine, formation is bowl-shape, then sutures the brim of a hat；
（6）Final finishing：Will knitting paste packaged on full aluminium head mould, with 120 DEG C of temperature carries out it is whole scald, setting time control exists
3 minutes；Then it carries out air-cooled, steam on cap is made to blow/blot, be formed, air-cooled time control completed cap at 0.5 minute
The manufacture craft of son.
Embodiment 2
A kind of manufacture craft of cap by the wax excessively of raw material yarn, increases new yarn, braiding, cutting, sewing and final finishing
Technique completes the production of gorros；Specific step is as follows：
（1）Raw material yarn crosses wax：Raw material yarn progress winder is crossed Lasaxing Oilfield 4 times, wax is made uniformly to be wrapped in former material
Expect the outer surface of yarn, raw material yarn selects terylene, cotton yarn, merino, one of wool or two or more hybrid yams
Line；Wax is made of paraffin, silicone oil, white oil and rapeseed oil, the paraffin, silicone oil, white oil and rapeseed oil mass ratio be 93:4:2:
1。
（2）Increase new yarn：The addition sizing yarn in raw material yarn, the stereotypes yarn line selection nylon of 200D or is washed
Synthetic fibre, the high temperature resistant for yarn of being formed are 220 DEG C；
（3）Braiding：The computer braiding machine of 16 needles is selected to be woven, the weaving method that crown carries out shortening forms paste, makes whole
A crown only has a gap to need running-on；The brim of a hat use is woven with crown same process, and the brim of a hat removing need to be with paste set
One side of mouth, remaining side is integrated one-pass molding；
（4）It cuts：Curved cutting after directly being carried out using machine, completes the cutting of entire crown portion；
（5）Sewing：Top opening is tightened to after knitting paste is packaged on binding-off machine, formation is bowl-shape, then sutures the brim of a hat；
（6）Final finishing：Will knitting paste packaged on full aluminium head mould, with 200 DEG C of temperature carries out it is whole scald, setting time control exists
6 minutes；Then it carries out air-cooled, steam on cap is made to blow/blot, be formed, air-cooled time control completed cap at 3 minutes
Manufacture craft.
Embodiment 3
A kind of manufacture craft of cap by the wax excessively of raw material yarn, increases new yarn, braiding, cutting, sewing and final finishing
Technique completes the production of gorros；Specific step is as follows：
（1）Raw material yarn crosses wax：Raw material yarn progress winder is crossed Lasaxing Oilfield 3 times, wax is made uniformly to be wrapped in former material
Expect the outer surface of yarn, raw material yarn selects terylene, cotton yarn, merino, one of wool or two or more hybrid yams
Line；Wax is made of paraffin, silicone oil, white oil and rapeseed oil, the paraffin, silicone oil, white oil and rapeseed oil mass ratio be 93:4:2:
1。
（2）Increase new yarn：The addition sizing yarn in raw material yarn, the stereotypes yarn line selection nylon of 125D or is washed
Synthetic fibre, the high temperature resistant for yarn of being formed are 140 DEG C；
（3）Braiding：The computer braiding machine of 8 needles is selected to be woven, the weaving method that crown carries out shortening forms paste, makes entire
Crown only has a gap to need running-on；The brim of a hat use is woven with crown same process, and the brim of a hat removing need to be with paste running-on
One side, remaining side is integrated one-pass molding；
（4）It cuts：Curved cutting after directly being carried out using machine, completes the cutting of entire crown portion；
（5）Sewing：Top opening is tightened to after knitting paste is packaged on binding-off machine, formation is bowl-shape, then sutures the brim of a hat；
（6）Final finishing：Will knitting paste packaged on full aluminium head mould, with 160 DEG C of temperature carries out it is whole scald, setting time control exists
5 minutes；Then it carries out air-cooled, steam on cap is made to blow/blot, be formed, air-cooled time control completed cap at 2 minutes
Manufacture craft.
Crown of the invention, the brim of a hat reduces cutting using knitting technology, simultaneously as increasing sizing yarn, reduces
Process in fitting conventional fabrication process.It is tightened to after packaging knitting paste on binding-off machine during sewing of the invention
Top opening, formation is bowl-shape, reduces the process for splicing suture in traditional manufacturing technique, or is directly made into bowl-shape cancellation crown splicing work
Sequence, the brim of a hat are directly made into pocket shape, are bonded visor shape, eliminate splicing process.
Terylene, cotton yarn, merino, a variety of yarns such as wool, so that the face of cap can be selected in raw material yarn of the invention
Color can more diversification, have more multielement may be selected and collocation, made using different yarns such as cotton yarn or merino yarn
Product has warming, soft characteristic；Simultaneously because reduce many processes has used many auxiliary materials less, cap can also become more
Gently.
Knitting paste of the invention can be more more frivolous than shuttle-woven fabric under identical depth information, comfortably, breathes freely,
While braiding, jacquard weave can be also carried out, i.e., selects reasonable jacquard weave according to braiding color, dichromatism jacquard weave selects horizontal stripe jacquard weave or sky
Gas-bearing formation jacquard weave；Multi-color jacquard selects Siping City's sesame point, air layer sesame point or air layer seine etc., is made according to demand
Make, the knitting crown worked out is complete crown or only has a gap below, can quickly be covered using binding-off machine
Mouthful, form crown.Due to not needing cutting technique, the techniques such as compound of traditional tatting product, a large amount of raw material, system are saved
Make process, Production Time and cost of labor.
The above is only used to illustrate the technical scheme of the present invention and not to limit it, and those of ordinary skill in the art are to this hair
The other modifications or equivalent replacement that bright technical solution is made, as long as it does not depart from the spirit and scope of the technical scheme of the present invention,
It is intended to be within the scope of the claims of the invention.
Claims (3)
1. a kind of manufacture craft of cap, it is characterised in that：By the wax excessively of raw material yarn, increase new yarn, braiding, sanction
It cuts, sew and postfinishing process, complete the production of gorros；Specific step is as follows：
（1）Raw material yarn crosses wax：Raw material yarn progress winder is crossed into Lasaxing Oilfield 2-4 times, wax is made uniformly to be wrapped in original
The outer surface of material yarns；
（2）Increase new yarn：The addition sizing yarn in raw material yarn, the stereotypes yarn line selection nylon of 50-200D or
The high temperature resistant of terylene, the sizing yarn is 60-220 DEG C；
（3）Braiding：The computer braiding machine of 3-16 needle is selected to be woven, the weaving method that crown carries out shortening forms paste, makes
In the crown for carrying out running-on or sewing after entirely crown only has a gap to need running-on or do not need without gap；The brim of a hat makes
It is woven with crown same process, the brim of a hat removing need to be integrated one-pass molding with one side of paste running-on, remaining side；
（4）It cuts：Curved cutting after directly being carried out using machine, completes the cutting of entire crown portion；
（5）Sewing：Top opening is tightened to after knitting paste is packaged on binding-off machine, formation is bowl-shape, then sutures the brim of a hat；
（6）Final finishing：Knitting paste is packaged on full aluminium head mould, whole boiling hot, setting time is carried out with 120 DEG C -200 DEG C of temperature
Control was at 3-6 minutes；Then carry out air-cooled, steam on cap made to blow/blot, be formed, air-cooled time control at 0.5-3 minutes,
Complete the manufacture craft of cap.
2. a kind of manufacture craft of cap according to claim 1, it is characterised in that：The step（1）In raw material
Yarn selects terylene, cotton yarn, merino, one of wool or two or more blended yarns.
3. a kind of manufacture craft of cap according to claim 1, it is characterised in that：The step（1）In wax by stone
Wax, silicone oil, white oil and rapeseed oil composition, the paraffin, silicone oil, white oil and rapeseed oil mass ratio be 93:4:2:1.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810173278 | 2018-03-02 | ||
| CN2018101732787 | 2018-03-02 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108813787A true CN108813787A (en) | 2018-11-16 |
Family
ID=64154875
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810357425.6A Pending CN108813787A (en) | 2018-03-02 | 2018-04-20 | A kind of manufacture craft of cap |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108813787A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109846129A (en) * | 2019-02-28 | 2019-06-07 | 中服帽饰创意研发南通有限公司 | It is a kind of two-sided with tongue gorros |
| CN110200349A (en) * | 2019-07-03 | 2019-09-06 | 中服帽饰创意研发南通有限公司 | A kind of sizing carnival hat and preparation method thereof |
| CN113633059A (en) * | 2021-09-13 | 2021-11-12 | 高梦洁 | Production process of wool felt cap |
| CN114617329A (en) * | 2020-12-14 | 2022-06-14 | 黄雅昌 | Hat and hat forming method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2315800Y (en) * | 1997-10-14 | 1999-04-28 | 刘宜俊 | Shaped cap |
| CN105442166A (en) * | 2015-11-04 | 2016-03-30 | 南通杰克拜尼服帽有限公司 | Seamless cylindrical knitted hat woven by flat knitting machine |
| CN106521783A (en) * | 2017-01-20 | 2017-03-22 | 南通杰克拜尼服帽有限公司 | Manufacturing process for knitted hat |
-
2018
- 2018-04-20 CN CN201810357425.6A patent/CN108813787A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2315800Y (en) * | 1997-10-14 | 1999-04-28 | 刘宜俊 | Shaped cap |
| CN105442166A (en) * | 2015-11-04 | 2016-03-30 | 南通杰克拜尼服帽有限公司 | Seamless cylindrical knitted hat woven by flat knitting machine |
| CN106521783A (en) * | 2017-01-20 | 2017-03-22 | 南通杰克拜尼服帽有限公司 | Manufacturing process for knitted hat |
Non-Patent Citations (1)
| Title |
|---|
| 风格派编织法编写组: "《美丽制高点-帽子》", 31 January 2003, 天津科技翻译出版公司 * |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109846129A (en) * | 2019-02-28 | 2019-06-07 | 中服帽饰创意研发南通有限公司 | It is a kind of two-sided with tongue gorros |
| CN110200349A (en) * | 2019-07-03 | 2019-09-06 | 中服帽饰创意研发南通有限公司 | A kind of sizing carnival hat and preparation method thereof |
| CN114617329A (en) * | 2020-12-14 | 2022-06-14 | 黄雅昌 | Hat and hat forming method |
| CN113633059A (en) * | 2021-09-13 | 2021-11-12 | 高梦洁 | Production process of wool felt cap |
| CN113633059B (en) * | 2021-09-13 | 2023-08-18 | 高梦洁 | Wool felt cap production process |
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Application publication date: 20181116 |
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