CN108807352B - Novel L ED filament manufacturing method - Google Patents
Novel L ED filament manufacturing method Download PDFInfo
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- CN108807352B CN108807352B CN201710333795.1A CN201710333795A CN108807352B CN 108807352 B CN108807352 B CN 108807352B CN 201710333795 A CN201710333795 A CN 201710333795A CN 108807352 B CN108807352 B CN 108807352B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 239000000758 substrate Substances 0.000 claims abstract description 118
- 229910000679 solder Inorganic materials 0.000 claims abstract description 20
- 239000003292 glue Substances 0.000 claims abstract description 18
- 229910052751 metal Inorganic materials 0.000 claims abstract description 18
- 239000002184 metal Substances 0.000 claims abstract description 18
- 238000007639 printing Methods 0.000 claims abstract description 16
- 238000005516 engineering process Methods 0.000 claims abstract description 14
- 238000003466 welding Methods 0.000 claims abstract description 13
- 238000005260 corrosion Methods 0.000 claims abstract description 12
- 230000007797 corrosion Effects 0.000 claims abstract description 12
- 238000010438 heat treatment Methods 0.000 claims abstract description 7
- 238000003698 laser cutting Methods 0.000 claims abstract description 6
- 239000000853 adhesive Substances 0.000 claims description 28
- 230000001070 adhesive effect Effects 0.000 claims description 28
- 238000005520 cutting process Methods 0.000 claims description 13
- 238000005553 drilling Methods 0.000 claims description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 7
- 238000000576 coating method Methods 0.000 claims description 7
- 239000000741 silica gel Substances 0.000 claims description 7
- 229910002027 silica gel Inorganic materials 0.000 claims description 7
- 239000004593 Epoxy Substances 0.000 claims description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- 238000005485 electric heating Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 238000007650 screen-printing Methods 0.000 claims description 6
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 5
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 5
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 4
- 239000013078 crystal Substances 0.000 claims description 4
- 229910052718 tin Inorganic materials 0.000 claims description 4
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 3
- 238000001723 curing Methods 0.000 claims description 3
- 229920006335 epoxy glue Polymers 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 229910017604 nitric acid Inorganic materials 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 239000004020 conductor Substances 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- 238000004070 electrodeposition Methods 0.000 claims description 2
- 239000000126 substance Substances 0.000 abstract description 3
- 229910052594 sapphire Inorganic materials 0.000 description 4
- 239000010980 sapphire Substances 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 239000006071 cream Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 241000218202 Coptis Species 0.000 description 1
- 235000002991 Coptis groenlandica Nutrition 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- -1 polytetrafluoroethylene Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/483—Containers
- H01L33/486—Containers adapted for surface mounting
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L25/00—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
- H01L25/03—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
- H01L25/04—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
- H01L25/075—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00
- H01L25/0753—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00 the devices being arranged next to each other
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/52—Encapsulations
- H01L33/56—Materials, e.g. epoxy or silicone resin
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/62—Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/64—Heat extraction or cooling elements
- H01L33/647—Heat extraction or cooling elements the elements conducting electric current to or from the semiconductor body
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/15—Structure, shape, material or disposition of the bump connectors after the connecting process
- H01L2224/16—Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/481—Disposition
- H01L2224/48135—Connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip
- H01L2224/48137—Connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip the bodies being arranged next to each other, e.g. on a common substrate
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/73—Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
- H01L2224/732—Location after the connecting process
- H01L2224/73251—Location after the connecting process on different surfaces
- H01L2224/73265—Layer and wire connectors
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2933/00—Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
- H01L2933/0008—Processes
- H01L2933/0033—Processes relating to semiconductor body packages
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2933/00—Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
- H01L2933/0008—Processes
- H01L2933/0033—Processes relating to semiconductor body packages
- H01L2933/005—Processes relating to semiconductor body packages relating to encapsulations
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2933/00—Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
- H01L2933/0008—Processes
- H01L2933/0033—Processes relating to semiconductor body packages
- H01L2933/0066—Processes relating to semiconductor body packages relating to arrangements for conducting electric current to or from the semiconductor body
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Computer Hardware Design (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
- Led Device Packages (AREA)
Abstract
The invention provides a novel L ED filament manufacturing technology, in particular to a technology of combining a pre-processed special substrate with a solder paste printing technology, wherein the surface of a L ED chip contacted with the substrate is firstly coated with insulating glue, then a through hole is punched at the position of a P/N electrode of the chip corresponding to the substrate by laser, the electrode surface of the chip faces the surface of the substrate coated with the insulating glue, the electrode of the chip is placed corresponding to the through hole, the solder paste is printed on the electrode surface of the chip by the through hole on the substrate in a printing-missing way, the electrode of the chip is conducted with the substrate by heating and welding, and finally the metal of the middle insulating river channel part of the P/N electrode of the chip corresponding to the substrate is corroded by chemical corrosion or laser cutting, so that the electrode surface of the chip and the substrate form a solder paste welding path, the production efficiency is greatly improved while the.
Description
Technical Field
The invention relates to a novel L ED filament manufacturing technology, in particular to a technology for manufacturing a L ED filament with high efficiency and low cost by adopting a combination of a special pretreated substrate and a solder paste omission printing technology, wherein a through hole is formed in a P/N electrode position of a chip corresponding to a substrate by adopting laser, an electrode surface of the chip faces to a substrate surface coated with insulating glue, and the through hole corresponding to the chip electrode is arranged.
Background
L ED filament has been developed rapidly in recent years, and the market capacity has been increased at a high rate, at present, the main manufacturing technologies of L ED filament are divided into two major categories, one category is the technologies of L ED normal chip matched substrate (glass, sapphire substrate, ceramic substrate, metal substrate) die bonding, routing and mould pressing sealing, and the other category is the technologies of inverted L ED chip matched substrate (PCB, FPC, ceramic substrate of printed circuit, glass substrate, etc.) die bonding, solder paste reflow soldering and mould pressing sealing.
The filament technology that adopts the chip of just installing preparation is the mainstream technology of current L ED filament trade, because L ED solid brilliant machine, bonding wire machine's price are more expensive, cause equipment depreciation cost higher, just install the chip and adopt the sapphire face of L ED chip to paste the combination base plate, because the low coefficient of heat conductivity of the sapphire substrate of L ED chip, cause chip heat dispersion relatively poor.
Flip chip preparation L ED filament, use PCB, FPC, printed circuit's ceramic substrate, glass substrate etc. as the base plate, the interconnecting link that the printing needs on the base plate and the welding point of welding dress flip L ED chip, and etch, paste flip L ED chip on the base plate of the good circuit of etching, cross the reflow soldering solidification, the mould pressing is sealed glues, the coating phosphor powder, then heat the solidification, the advantage can save wire bonder equipment investment, simultaneously because the P/N electrode face of L ED chip switches on through tin cream welding and base plate circuit connection, the chip heat dissipation is better, the shortcoming is that flip chip price is higher than just adorning more than 15%, in addition to the chip below 10 x 30mil because the chip size is too little, when carrying out the tin cream welding, cause the welding short circuit between chip P/N electrode easily.
Disclosure of Invention
The invention provides a manufacturing method of L ED filament, in particular to a method for combining a pre-processed special substrate with a solder paste printing technology, wherein the substrate is contacted with a L ED chip surface and is firstly coated with insulating glue, then the substrate is drilled with through holes corresponding to P/N electrodes of a chip by laser, the electrode surface of the chip is arranged at a corresponding position, the solder paste is printed on the electrode surface of the chip by the through holes on the substrate in a printing-leaking way, the through holes of the substrate are completely filled with the solder paste, the electrode of the chip is heated and welded to be conducted with the substrate, and finally the metal of the insulating river channel part in the middle of the P/N electrode of the chip corresponding to the substrate is corroded by chemical corrosion or laser cutting, which comprises the following:
step one, substrate pretreatment: taking a metal substrate as a substrate for filament packaging, wherein the metal substrate is conductive metal or conductive material, further, the metal substrate is any one of copper, aluminum, iron, tin and lead, the thickness of the substrate is 10-1000 microns, one surface of the substrate is coated with an insulating transparent adhesive with the thickness of 1-1000 microns, and the insulating transparent adhesive can be any one of PTFE (polytetrafluoroethylene), epoxy solid crystal adhesive and transparent silica gel;
step two, laser drilling: performing laser drilling on the pretreated substrate by using a laser drilling machine according to the corresponding positions of a chip electrode (P pole) and a chip electrode (N pole) to form a through hole, wherein the aperture range is 10-200 microns, and laser is injected from one side of the substrate coated with the insulating transparent adhesive;
step three, chip die bonding: the electrode surface of the chip is corresponding to one surface of the substrate coated with the insulating transparent adhesive, two through holes are respectively aligned according to two electrodes of the chip, the chip is placed on the whole substrate at a corresponding position, and after the chip is placed, the surface of the substrate coated with the insulating transparent adhesive is horizontally placed on a flat workbench downwards and fixed;
step four, solder paste missing printing: carrying out screen printing on the solder paste on the surface of the substrate, which is not coated with the insulating transparent adhesive, by using a scraper, and carrying out screen printing on the corresponding electrode of the chip on the surface of the substrate, which is coated with the insulating transparent adhesive, through the through hole on the substrate;
step five, electrode welding: after the missing printing is finished, covering an electric heating plate on one side of the substrate, which is not coated with the insulating transparent adhesive, and electrifying and heating to 230 ℃ plus or minus 5 ℃, or putting the substrate subjected to the missing printing into an electric heating box and heating to 230 ℃ plus or minus 5 ℃;
step six, manufacturing the insulating tape: coating a substrate corrosion protection layer on two sides of a substrate welded by electrodes, wherein the substrate corrosion protection layer is 1-1000 microns of epoxy solid crystal glue, PTFE glue or silica gel or other insulating transparent resin, drying and curing, cutting the substrate corrosion protection layer by adopting laser cutting or mechanical knife cutting along the through holes on the side of the substrate where no chip is arranged and corresponding to the central position of an insulating river channel between chip electrodes, the width of a cutting path is 30-50 microns, placing the substrate into an acid tank, and corroding and penetrating a substrate metal layer of the cutting path by using sulfuric acid, nitric acid or other corrosive solutions to thoroughly form a P pole of a chip electrode and an N pole of the chip electrode to form an insulating fracture path;
step seven, cleaning: cleaning and drying the part which is finished with the step six;
step eight: and coating silica gel or epoxy glue and fluorescent glue on the parts subjected to the step seven, fixing the glue, and cutting and separating the light bars.
The invention has the beneficial effects that: the method adopts the normal chip which is universal in the market, saves the equipment investment of a wire bonder, adopts the common metal substrate to reduce the material cost, and effectively avoids the short circuit problem of the P/N electrodes of the chip during the solder paste welding because the bonding surface of the chip and the substrate is coated with the transparent adhesive tape and the physical barrier is formed between the P/N electrodes of the chip. The chip electrode surface and the substrate form a solder paste welding path, the heat conduction and heat dissipation performance of the chip is improved, and finally, as the insulating river channel in the middle of the P/N electrode of the chip is corroded, the chip electrode surface is not blocked by the light-tight substrate, so that the chip can emit light all around, when the product performance is improved, the production efficiency is greatly improved, and the production cost is greatly reduced.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic diagram of a filament structure of the mainstream of the existing market;
FIG. 3 is a rear view of the filament after cutting and separation;
FIG. 4 is a top view of the filament after cutting and separation;
FIG. 5 is a schematic diagram of a circuit structure for etching a substrate;
wherein: 1. the chip electrode comprises a chip electrode P2, a chip electrode insulation riverway 3, a chip sapphire substrate 4, transparent insulation glue 5, a chip electrode N6, substrates 7 and 8, a through hole 9, a die attach glue 10, a gold thread 11, a substrate corrosion protection layer 12 and a substrate insulation fracture path.
Detailed Description
The invention provides a manufacturing method of L ED filament, in particular to a method for manufacturing a pretreated special substrate combined with a missing printing solder paste technology, wherein the substrate is contacted with a L ED chip surface, an insulating adhesive is coated on the substrate surface, then the substrate is punched with a through hole corresponding to a P/N electrode of a chip by laser, the chip electrode surface is arranged at a corresponding position, the solder paste is missed printed on the chip electrode surface by using the missing printing method through the through hole on the substrate, meanwhile, the solder paste completely fills the through hole of the substrate, the chip electrode is heated and welded to be conducted with the substrate, and finally, the metal of the middle insulating river channel part of the chip P/N electrode corresponding to the substrate is corroded by chemical corrosion or laser cutting.
The following figures and examples illustrate the invention in detail.
The drawings and detailed description or examples are exemplary only, and are not intended to limit the invention.
Example 1:
an L ED chip type was selected, which was a blue chip with a chip size of 8 x 15mil, and the product structure is shown in FIG. 1.
Step one, substrate pretreatment: taking a metal substrate (6) (an iron plate, the thickness of the substrate is 100-150 microns) as a substrate for filament packaging, wherein the thickness of the substrate is 200 +/-50 microns, and one surface of the substrate is coated with an insulating transparent adhesive (4) (epoxy die bonding adhesive) with the thickness of 50-100 microns;
step two, laser drilling: performing laser drilling on the pretreated substrate by using a laser drilling machine according to the corresponding positions of a chip electrode P pole (1) and a chip electrode N pole) (5) to form through holes (7) and (8), wherein the aperture range is micrometer, laser is injected from the side of the substrate coated with the insulating transparent adhesive, and the finished part in the second step is shown in figure 3;
step three, chip die bonding: the electrode surface of the chip is coated with an insulating transparent adhesive (4) corresponding to the substrate, two through holes (7) and (8) are respectively aligned according to two electrodes of the chip, the chip is placed on the whole substrate at a corresponding position, and after the chip is placed, the substrate is horizontally placed on a flat workbench and fixed with the insulating transparent adhesive coated side facing downwards;
step four, solder paste missing printing: using a scraper to perform screen printing on the side of the substrate, which is not coated with the insulating transparent adhesive, and screen printing the solder paste on the corresponding electrodes of the chip coated with the insulating transparent adhesive through the through holes (7) and (8) on the substrate;
step five, electrode welding: after the missing printing is finished, covering an electric heating plate on one side of the substrate which is not coated with the insulating transparent adhesive, electrifying and heating to 230 ℃ plus or minus 5 ℃, preserving heat for 3 minutes (or putting the substrate which is finished with the missing printing into an electric heating box and heating to 230 ℃ plus or minus 5 ℃), and then naturally cooling to room temperature;
step six, manufacturing the insulating tape: coating a substrate corrosion protection layer (11) (100 +/-50 microns of epoxy die-bonding adhesive) on two surfaces of a substrate subjected to electrode welding, drying and curing, cutting the substrate corrosion protection layer (exposing substrate metal) by adopting laser cutting or mechanical knife cutting along the through holes (7) and (8) on the surface of the substrate without chips as shown in figure 5 and corresponding to the central position of an insulating river channel (2) between chip electrodes, wherein the width of a scribing channel is 50 +/-20 microns, placing the substrate into an acid tank, and corroding and penetrating the substrate metal layer of the scribing channel by using sulfuric acid, nitric acid or other corrosive solutions to completely form a sheet electrode P pole (1) and a chip electrode N pole (5) insulating fracture channel (12);
step seven, cleaning: cleaning and drying the parts which are finished in the step six, wherein the parts which are finished in the step seven are shown in figure 4;
step eight: and coating silica gel or epoxy glue and fluorescent glue on the parts subjected to the step seven, fixing the glue, and cutting and separating the light bars.
Claims (3)
1. The L ED filament manufacturing method adopts a pretreated substrate and a solder paste printing technology, adopts laser to punch through holes at P/N electrode positions of a substrate corresponding to a chip, and places electrode surfaces of the chip towards the substrate surface coated with insulating glue at corresponding through hole positions, and comprises the following steps:
step one, substrate pretreatment: taking a metal substrate as a substrate for filament packaging, wherein the metal substrate is conductive metal or conductive material, the thickness of the substrate is 10-1000 microns, and one surface of the substrate is coated with insulating transparent adhesive with the thickness of 1-1000 microns;
step two, laser drilling: performing laser drilling on the pretreated substrate by using a laser drilling machine according to the corresponding positions of a chip electrode P pole and a chip electrode N pole, wherein the aperture range of two through holes formed by the laser drilling is 10-200 microns, and laser is injected from one side of the substrate coated with the insulating transparent adhesive;
step three, chip die bonding: the electrode surface of the chip is corresponding to one surface of the substrate coated with the insulating transparent adhesive, two through holes are respectively aligned according to two electrodes of the chip, the chip is placed on the whole substrate at a corresponding position, and after the chip is placed, the surface of the substrate coated with the insulating transparent adhesive is horizontally placed on a flat workbench downwards and fixed;
step four, solder paste missing printing: carrying out screen printing on the solder paste on the surface of the substrate, which is not coated with the insulating transparent adhesive, by using a scraper, and carrying out screen printing on the corresponding electrode of the chip on the surface of the substrate, which is coated with the insulating transparent adhesive, through the through hole on the substrate;
step five, electrode welding: after the missing printing is finished, covering an electric heating plate on one side of the substrate, which is not coated with the insulating transparent adhesive, and electrifying and heating to 230 ℃ plus or minus 5 ℃, or putting the substrate subjected to the missing printing into an electric heating box and heating to 230 ℃ plus or minus 5 ℃;
step six, manufacturing the insulating tape: coating a substrate corrosion protection layer on two sides of a substrate welded by electrodes, wherein the substrate corrosion protection layer is 1-1000 microns and is made of any one of epoxy solid crystal glue, PTFE glue or silica gel, drying and curing, cutting the substrate corrosion protection layer on the side, where no chip is arranged, of the substrate along the position between two through holes and corresponding to the central position of an insulating river channel between chip electrodes by adopting laser cutting or mechanical knife cutting, the width of a scribing channel is 30-50 microns, placing the substrate into an acid tank, and corroding and penetrating a substrate metal layer of the scribing channel by using sulfuric acid, nitric acid or other corrosive solutions to thoroughly form an insulating fracture channel between a chip electrode P pole and a chip electrode N pole;
step seven, cleaning: cleaning and drying the part which is finished with the step six;
step eight: and coating silica gel or epoxy glue and fluorescent glue on the parts subjected to the step seven, fixing the glue, and cutting and separating the light bars.
2. The method as claimed in claim 1, wherein the metal substrate in the first step is selected from copper, aluminum, iron, tin and lead.
3. The method for manufacturing the L ED filament according to claim 1, wherein the insulating transparent adhesive in the first step is any one of PTFE, epoxy solid crystal adhesive and transparent silica gel.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710333795.1A CN108807352B (en) | 2017-05-03 | 2017-05-03 | Novel L ED filament manufacturing method |
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Application Number | Priority Date | Filing Date | Title |
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CN201710333795.1A CN108807352B (en) | 2017-05-03 | 2017-05-03 | Novel L ED filament manufacturing method |
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CN108807352A CN108807352A (en) | 2018-11-13 |
CN108807352B true CN108807352B (en) | 2020-07-14 |
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CN102222667A (en) * | 2011-07-14 | 2011-10-19 | 东莞市邦臣光电有限公司 | LED (light-emitting diode) light source module and packaging process thereof |
CN103828076A (en) * | 2011-08-01 | 2014-05-28 | 株式会社Steq | Semiconductor device and fabrication method for same |
CN204011418U (en) * | 2014-07-25 | 2014-12-10 | 胡溢文 | A kind of LED filament that is provided with formal dress inversion chip |
CN104900535A (en) * | 2015-04-07 | 2015-09-09 | 北京理工大学 | Solder filling process for ceramic film conductive vias under the background of terahertz flip-chip bonding |
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CN102222667A (en) * | 2011-07-14 | 2011-10-19 | 东莞市邦臣光电有限公司 | LED (light-emitting diode) light source module and packaging process thereof |
CN103828076A (en) * | 2011-08-01 | 2014-05-28 | 株式会社Steq | Semiconductor device and fabrication method for same |
CN204011418U (en) * | 2014-07-25 | 2014-12-10 | 胡溢文 | A kind of LED filament that is provided with formal dress inversion chip |
CN104900535A (en) * | 2015-04-07 | 2015-09-09 | 北京理工大学 | Solder filling process for ceramic film conductive vias under the background of terahertz flip-chip bonding |
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