CN108803176A - Array substrate - Google Patents

Array substrate Download PDF

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Publication number
CN108803176A
CN108803176A CN201810784035.7A CN201810784035A CN108803176A CN 108803176 A CN108803176 A CN 108803176A CN 201810784035 A CN201810784035 A CN 201810784035A CN 108803176 A CN108803176 A CN 108803176A
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China
Prior art keywords
layer
array substrate
opening portion
protective layer
flatness
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Granted
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CN201810784035.7A
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Chinese (zh)
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CN108803176B (en
Inventor
陈铭耀
黄国有
洪晧智
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AU Optronics Corp
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AU Optronics Corp
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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/136Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
    • G02F1/1362Active matrix addressed cells

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Liquid Crystal (AREA)
  • Thin Film Transistor (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)

Abstract

An array substrate has a display region and a circuit region. The array substrate comprises a metal layer, a flat layer, a first protective layer and a conductive layer. The flat layer is located on the metal layer. The first protective layer is located on the flat layer and provided with an opening portion, the opening portion is located in the display area, and the opening portion exposes the flat layer but not exposes the metal layer. The conductive layer is located on the first protective layer and filled in the opening part to cover the exposed flat layer of the opening part.

Description

Array substrate
Technical field
This disclosure relates to a kind of array substrate, and more particularly to a kind of electrical array base for maintaining to stablize in viewing area Plate.
Background technology
Semiconductor element there are many being carried in display panel, these semiconductor elements are especially in the presence of in array substrate In.In the manufacturing process of display panel, aqueous vapor is often rich in ambiance.Once the aqueous vapor in process environments is excessive, hold Easily these elements are generated to electrical adverse effect.Therefore, how to maintain the stabilization of semiconductor element in array substrate electrical, Then become one of the direction that industry is made great efforts.
Invention content
This disclosure relates to which a kind of array substrate, has an opening portion.Flatness layer is only exposed to technique ring from this opening portion In border, suitable aqueous vapor can enter flatness layer during technique, to promote the electrical of semiconductor element in array substrate.
According to the one side of the disclosure, a kind of array substrate is proposed.Array substrate has a viewing area and a circuit region.Battle array Row substrate includes a metal layer, a flatness layer, one first protective layer and a conductive layer.Flatness layer is located on metal layer.First Protective layer is located on flatness layer, and there is the first protective layer an opening portion, opening portion to be located in viewing area, and opening portion exposing is flat Layer and do not expose metal layer.Conductive layer is located on the first protective layer and inserts in opening portion, to cover the flat of opening portion exposing Layer.
More preferably understand in order to which the above-mentioned and other aspect to the disclosure has, special embodiment below, and coordinates appended attached Detailed description are as follows for figure:
Description of the drawings
Fig. 1 is the top view of the display panel of one embodiment of the disclosure.
Fig. 2A and Fig. 2 B are the sectional views for the array substrate tested before.
Fig. 3 A and Fig. 3 B are painted the electrical testing curve graph of the active member of Fig. 2A and Fig. 2 B respectively.Fig. 4 is that edge is cut in Fig. 1 The sectional view of line 4-4 '.
Fig. 5 A are the top views of the array substrate of one embodiment of the disclosure.Fig. 5 B are the tangentially section views of 5B-5B ' in Fig. 5 A Figure.
Fig. 6 A are the top views of the array substrate of another embodiment of the disclosure.Fig. 6 B are that tangentially 6B-6B ' is cutd open in Fig. 6 A View.
Wherein, the reference numerals are as follows:
1:Display panel
10,20,30,40,50:Array substrate
100:Substrate
110:Grid
111,SLn,SLn+1:Scan line
112,CH1,CH2:Channel layer
113,DLn,DLn+1:Data line
114:Source electrode
116,D1:Drain electrode
120,220,320,420,520:Flatness layer
122,222,322,422,522:Contact window
130,230,330,430,530:First protective layer
132,232,332,432:Central opening
134,234,334:Opening portion
140:Conductive layer
150,250,350:Second protective layer
240,342,440,540,PE:Pixel electrode
260:Reflecting layer
341:Share electricity
532:Offset opening
GI:Gate insulation layer
M1:First metal material layer
M2:Second metal material layer
P:Sub-pixel structure
PA:Pel array
R1:Viewing area
R2:Periphery circuit region
R3:Drive circuit area
RF:Reflector space
T,T1,T2:Active member
TR:Penetration region
Specific implementation mode
This disclosure relates to a kind of array substrates.In some embodiments, one first protective layer is located on a flatness layer, Flatness layer is located on a metal layer.There is first protective layer an opening portion, opening portion to be located in the viewing area of array substrate, and this Opening portion is through the first protective layer and until extending up to flatness layer.Then, re-form a conductive layer on the first protective layer simultaneously Opening portion is filled up, to cover the flatness layer exposed from opening portion.Thereby, before forming conductive layer, suitable aqueous vapor can be through It is diffused into flatness layer by opening portion;And after conductive layer formation, excessive aqueous vapor can be stopped by conductive layer, avoid further It diffuses into flatness layer.It has been found that by way of controlling appropriate aqueous vapor and entering flatness layer, can be promoted half in array substrate Conductor element it is electrical.
Various embodiments set forth below are described in detail, the disclosure not show all possible embodiment, not in Other state sample implementations that the disclosure proposes can also be applied.Furthermore the dimension scale on attached drawing is not according to the ratios such as actual product Example is drawn.Therefore, specification and diagramatic content are only described herein embodiment and are used, rather than as limit disclosure protection domain it With.In addition, the attached drawing clipped element in embodiment, to clearly show that the technical characterstic of the disclosure.It is with identical/class below As identical/similar element or step of symbolic indication explain.
Fig. 1 is please referred to, is the top view of the display panel 1 of one embodiment of the disclosure.Display panel 1 includes array substrate 10.Array substrate 10 has viewing area R1 and circuit region, and circuit region includes periphery circuit region R2 and drive circuit area R3.Array base Plate 10 includes pel array PA, and pel array PA is located in the R1 of viewing area.Pel array PA includes several sub-pixel structure P, number Data line DLn, DLn+1 ... and several scan lines SLn, SLn+1 ....It include an active element in each sub-pixel structure P A part T and pixel electrode PE, and active member T is electrically connected at corresponding data line (such as DLn) and corresponding scan line (such as SLn).
Include multiple semiconductor elements in array substrate 1, such as in pel array PA, that is, contains multiple active members T.When manufacturing array substrate 1, need to often be under a variety of different process environments.Certain semiconductor elements in array substrate 1 It is especially extremely sensitive to aqueous vapor, once full of excessive aqueous vapor in process environments, then these semiconductor elements may be generated to electricity The adverse effect of property.
Fig. 2A and Fig. 2 B are the sectional views for the array substrate 40,50 tested before.Fig. 3 A and Fig. 3 B be painted respectively Fig. 2A and The electrical testing curve graph of active member T1, T2 of Fig. 2 B.
Fig. 2A and Fig. 2 B are please referred to, array substrate 40 includes active member T1, flatness layer 420, the first protective layer 430 and picture Plain electrode 440, array substrate 50 include active member T2, flatness layer 520, the first protective layer 530 and pixel electrode 540.
In this example, active member T1 and active member T2 is oxide semiconductor-type transistor, the crystal of this type Pipe is often applied in viewing area.Since oxide semiconductor-type transistor has low leakage current, when be used in frame updating frequency Under the low operation of rate, the power consumption of display panel can be saved.However, oxide semiconductor-type transistor is easily influenced by aqueous vapor, Once diffusion of moisture will so that channel layer CH1, CH2's is electrical to channel layer CH1, CH2 for being made of oxide semiconductor material Characteristic changing.
In fig. 2, there is the first protective layer 430 central opening 432, central opening 432 to be formed in contact window 422 center electrically connects so that pixel electrode 440 can extend in contact window 422 and central opening 432 with drain D 1 It connects.Here, the first protective layer 430 has the effect of blocking water, and by the configuration of central opening 432, not yet forming pixel electricity Before pole 440, the aqueous vapor in process environments just can not be diffused to via flatness layer 420 in channel layer CH1.However, such as Fig. 3 A institutes Show, if in blocking diffusion of moisture to channel layer CH1, grid bias V can be caused insteadGIt is deviated toward positive value direction.
In fig. 2b, there is the first protective layer 530 an offset opening 532, offset opening 532 to deviate from contact window 522 centre also partly overlaps that is, offseting mouth 532 with contact window 522, therefore flatness layer 520 can be open from offset 532 expose.By deviating the configuration of opening 532, before not yet forming pixel electrode 540, the part aqueous vapor in process environments It will be diffused in channel layer CH2 via flatness layer 520.As shown in Figure 3B, the electrical stability of active member T2 is changed instead It is kind.In other words, if suitable diffusion of moisture can be made to the channel layer of oxide semiconductor-type transistor, contribute to instead electrically Promotion.
However, in the setting of Fig. 2 B, it is necessary to accurately control offset opening 532 and deviate from the center of contact window 522 The offset of centre, also that is, the photomask formed used in such offset opening 532 allows for accurate contraposition.If offset is too It is more, cause excessive diffusion of moisture to channel layer CH2, grid bias V can be made insteadGIt is deviated toward negative value direction.If offset Very little, then diffusing to the aqueous vapor of channel layer CH2 will be not enough to make up grid bias VGThe problem of toward positively biased.
In view of this, applicant propose it is a kind of independently of above-mentioned central opening 432 or offset opening 532 another opening Portion allows aqueous vapor that can enter flatness layer during technique, in this way, diffusion of moisture can be efficiently controlled to the amount of channel layer.Also, shape Can not be interfered by the landform of flatness layer at such opening portion, also can not by causing offset excessive because photomask misplaces or Very few influence.
Fig. 4 is please referred to, is the tangentially sectional view of 4-4 ' in Fig. 1.Active member T is formed in substrate 100.Active element Part T includes grid 110, channel layer 112, source electrode 114 and drain electrode 116.Grid 110 between substrate 100 and channel layer 112, And gate insulation layer GI is more configured between grid 110 and channel layer 112, it is directly connected to avoid the two.Furthermore source electrode 114 and leakage Pole 116 is all electrically connected at channel layer 112.The structure design of above-mentioned active member T be illustrate by taking bottom-gate type configuration as an example, but It is not limited to the disclosure.
Grid 110, source electrode 114 and the material of drain electrode 116 can be conductive materials, e.g. various metals, conductive metal Oxide, organic conductive material etc..Channel layer 112 is, for example, oxide semiconductor layer, and material includes selected from by indium oxide Zinc (Indium Zinc Oxide, IZO), indium tin zinc oxide (Indium-Tin-Zinc Oxide, ITZO), indium gallium (Indium Gallium Oxide, IGO), indium gallium zinc (Indium Gallium Zinc Oxide, IGZO), indium oxide Tungsten (Indium tungsten Oxide, IWO), zinc oxide (ZnO), tin oxide (SnO), gallium oxide zinc (Gallium-Zinc Oxide, GZO), zinc-tin oxide (Zinc-Tin Oxide, ZTO) and tin indium oxide (Indium-Tin Oxide, ITO) formed At least one of group material.
Grid 110, channel layer 112, source electrode 114 and the production method of drain electrode 116 include film deposition step (such as chemical gas Mutually deposition, physical vapour deposition (PVD), film coated etc.), patterning step (such as photolithographic etching step, laser-induced thermal etching step or shells Except step etc.) or above-mentioned steps combination.For example, grid 110 can be by one first metal material layer M1 via photolithographic etching step And pattern and formed, source electrode 114 can pattern shape by one second metal material layer M2 with drain electrode 116 via photolithographic etching step At.
Then, in forming flatness layer 120 in substrate 100, to cover active member T.Flatness layer 120 has contact window 122, contact window 122 exposes the drain electrode 116 of a part.
After forming contact window 122, then, the first protective layer 130 is formed on flatness layer 120, wherein the first protection Layer 130 is more covered in the side wall of contact window 122.First protective layer 130 has central opening 132, the formation of central opening 132 In the center of contact window 122, local drain electrode 116 is made to be exposed from central opening 132.In addition, the first protective layer 130 is more With opening portion 134, opening portion 134 exposes the local area of flatness layer 120, but does not expose remaining film layer, such as grid 110, channel layer 112, source electrode 114 and drain electrode 116.In other words, opening portion 134 through the first protective layer 130 and extends up to put down Until smooth layer 120.
The material of flatness layer 120 may include organic material, be easy to absorb aqueous vapor.The material of first protective layer 130 can wrap Include inorganic material, e.g. silicon nitride (SiNx).Silicon nitride is the material of densification, therefore the first protective layer 130 has the energy to block water Power.Here, flatness layer 120 is only exposed to from opening portion 134 in process environments, the aqueous vapor in process environments can opening 134 enter flatness layer 120.Suitable aqueous vapor can spread to channel layer 112 as a result, thus can help to the electrical of active member T Promotion.
In some embodiments, size≤10 micron (μm) of opening portion 134, the size of opening portion 134 are, for example, to be open Length, width or the diameter in portion 134 etc..In some embodiments, total face of the area of opening portion 134 and the first protective layer 130 Long-pending ratio≤10%, e.g. 0.01%~10%.In this way, suitable diffusion of moisture can be further ensured that channel layer 112。
Then, form pixel electrode PE on the first protective layer 130, and pixel electrode PE by contact window 122 and Central opening 132 and with drain electrode 116 be electrically connected.In addition, a conductive layer 140 can be formed on the first protective layer 130 and insert In opening portion 134, to cover the flatness layer 120 exposed opening portion 134.
Here, aqueous vapor penetrance≤10 of the material of conductive layer 140-1g/m2R for 24 hours, it is further to avoid excessive aqueous vapor Into in flatness layer 120.In some embodiments, the material of conductive layer 140 can be metal, it is opaque conductive material, transparent Conductive material etc..Transparent conductive material can be the mixing of the oxide of the element of the race of the 2nd, 3 and 4 in the periodic table of chemical element Object, e.g. tin indium oxide (Indium-Tin Oxide, ITO), indium zinc oxide (Indium Zinc Oxide, IZO), oxidation Aluminium zinc (Aluminum-doped Zinc Oxide, AZO), indium gallium (Indium Gallium Oxide, IGO), indium oxide Gallium zinc (Indium Gallium Zinc Oxide, IGZO), indium tin zinc oxide (Indium-Tin-Zinc Oxide, ITZO), The materials such as indium gallium tin (Indium Gallium Tin Oxide, IGTO).In some embodiments, conductive layer 140 and picture Plain electrode PE is formed by same film pattern.In some embodiments, conductive layer 140 is pixel electrode PE.
In addition, array substrate 10 can further include the second protective layer 150, it is located on gate insulation layer GI, and be covered in raceway groove Layer 112.The material of second protective layer 150 may include inorganic material, e.g. silica (SiOx), silicon oxynitride (SiOxNy) etc. Material.Second protective layer 150 has the ability of stop portions aqueous vapor, and can be used as oxygenating and be used, and thereby promotes active member T's Electrically.
Fig. 5 A are the top views of the array substrate 20 of one embodiment of the disclosure.Fig. 5 B are that tangentially 5B-5B ' is cutd open in Fig. 5 A View.In the present embodiment, array substrate 20 can be applied in semi-penetrated semi-reflected liquid crystal display (TR LCD).
The array substrate 20 of Fig. 5 A and Fig. 5 B can have opening portion 234, effect to be similar to the opening portion 134 described in Fig. 4. As fig. 5 a and fig. 5b, pel array PA (being shown in Fig. 1) may include penetration region TR and reflector space RF.Scan line 111 And grid 110 can be patterned by the first metal material layer M1 and be formed.Data line 113, source electrode 114 can be by the second gold medals with drain electrode 116 Belong to material layer M2 to pattern to be formed.
In the present embodiment, the material of flatness layer 220, the first protective layer 230, pixel electrode 240, the second protective layer 250 It can be similar to flatness layer 120, the first protective layer 130, pixel electrode PE, the second protective layer 150 of Fig. 4.
After forming active member T, the second protective layer 250 can be formed on active member T and gate insulation layer GI.Then, Flatness layer 220 is formed on the second protective layer 250, and the thickness of the flatness layer 220 in reflector space RF is more than penetration region The thickness of flatness layer 220 in TR.It, can be anti-also, in order to promote the display effect of semi-penetrated semi-reflected liquid crystal display The local surfaces for the flatness layer 220 penetrated in the RF of region form several raised designs.In addition, flatness layer 220 has contact window 222, contact window 222 is located in reflector space RF, and contact window 222 exposes the local surfaces of the second protective layer 250.
Then, the first protective layer 230 is formed on flatness layer 220, is opened wherein the first protective layer 230 is more covered in contact hole The side wall of mouth 222.Then, the centre using a photomask in contact window 222 forms central opening 232, makes local Drain electrode 116 is exposed from central opening 232.Meanwhile opening portion 234 is formed in penetration region TR.Opening portion 234 exposes flat The local area of smooth layer 220, but do not expose remaining film layer.
Here, flatness layer 220 is only exposed to from opening portion 234 in process environments, the aqueous vapor in process environments can pass through Opening portion 234 enters flatness layer 220.Suitable aqueous vapor can spread to channel layer 112 as a result, thus can help to active member T Electrical promotion.
Then, pixel electrode 240 is formed on the first protective layer 230, and pixel electrode 240 passes through contact window 222 And central opening 232 and with drain electrode 116 be electrically connected.Also, pixel electrode 240 is more inserted in opening portion 234, to cover opening The flatness layer 220 that portion 234 is exposed.
Then, in forming reflecting layer 260 on pixel electrode 240 in reflector space RF, reflecting layer 260 is opened positioned at contact hole In mouth 222 and central opening 232, and on several raised designs of flatness layer 220.Reflecting layer 260 can reflect the external world as a result, Ambient light, and promote the optical uniformity at each visual angle.
Fig. 6 A are the top views of the array substrate 30 of another embodiment of the disclosure.Fig. 6 B are tangentially 6B-6B ' in Fig. 6 A Sectional view.
The array substrate 30 of Fig. 6 A and Fig. 6 B can have opening portion 334, effect to be similar to the opening portion 134 described in Fig. 4. As shown in Figure 6 A and 6 B, scan line 111 and grid 110 can be patterned by the first metal material layer M1 forms.Data line 113, Source electrode 114 can be patterned by the second metal material layer M2 with drain electrode 116 and be formed.
In the present embodiment, the material of flatness layer 320, the first protective layer 330, pixel electrode 342, the second protective layer 350 It can be similar to flatness layer 120, the first protective layer 130, pixel electrode PE, the second protective layer 150 of Fig. 4.
After forming active member T, the second protective layer 350 can be formed on active member T and gate insulation layer GI.Then, Flatness layer 320 is formed on the second protective layer 350.Flatness layer 320 has contact window 322, and contact window 322 exposes The local surfaces of second protective layer 350.
Then, the first protective layer 330 is formed on flatness layer 320, is opened wherein the first protective layer 330 is more covered in contact hole The side wall of mouth 322.Then, the centre using a photomask in contact window 322 forms central opening 332, makes local Drain electrode 116 is exposed from central opening 332.Meanwhile more forming opening portion 334.Opening portion 334 exposes the office of flatness layer 320 Portion's area, but do not expose remaining film layer.
Here, flatness layer 320 is only exposed to from opening portion 334 in process environments, the aqueous vapor in process environments can be by opening Oral area 334 enters flatness layer 320.Suitable aqueous vapor can spread to channel layer 112 as a result, thus can help to active member T's Electrical promotion.
Then, pixel electrode 342 is formed on the first protective layer 330, and pixel electrode 342 passes through contact window 322 And central opening 332 and with drain electrode 116 be electrically connected.Also, pixel electrode 342 is more inserted in opening portion 334, to cover opening The flatness layer 320 that portion 334 is exposed.
In the present embodiment, pel array PA (being shown in Fig. 1) can further include a common electrode 341, common electrode 341 Between flatness layer 320 and the first protective layer 330.Here, common electrode 341, the first protective layer 330 and pixel electrode 342 can Together constitute with storage capacitors.
In addition, in the present embodiment, opening portion 334 can be at least partly Chong Die with data line 113, and then avoids each sub-pixel Aperture opening ratio loss.
The array substrate that the various embodiments described above are provided has another opening portion independently of central opening.Flatness layer is only It is exposed in process environments from this opening portion, therefore, aqueous vapor can enter flatness layer during technique, to be promoted in array substrate Semiconductor element it is electrical.
In conclusion although the disclosure is disclosed as above with embodiment, so it is not limited to the disclosure.Disclosure sheet Field those of ordinary skill is not departing from spirit and scope of the present disclosure, when can be used for a variety of modifications and variations.Therefore, originally Disclosed protection domain is when subject to appended claims institute defender.

Claims (11)

1. a kind of array substrate, with a viewing area and a circuit region, which includes:
One metal layer;
One flatness layer is located on the metal layer;
One first protective layer is located on the flatness layer, which has an opening portion, which is located at the viewing area It is interior, and the opening portion exposes the flatness layer and does not expose the metal layer;And
One conductive layer on first protective layer and is inserted in the opening portion, to cover the flatness layer of opening portion exposing.
2. the material of array substrate as described in claim 1, the wherein flatness layer includes organic material, first protective layer Material includes inorganic material.
3. array substrate as described in claim 1, wherein aqueous vapor penetrance≤10 of the conductive layer-1g/m2-24hr。
4. array substrate as described in claim 1, further includes:
One pel array is located in the viewing area, and wherein the pel array includes:
One data line and scan line;
One active member, is electrically connected the data line and the scan line, which includes a grid, monoxide semiconductor Layer, a source electrode and a drain electrode, the oxide semiconductor layer are located on the grid, and the source electrode and the drain electrode are electrically connected at the oxygen Compound semiconductor layer;And
One pixel electrode is located on first protective layer;
Wherein there is the flatness layer contact window, first protective layer to cover the side wall of the contact window, pixel electricity Pole is electrically connected by the contact window and the drain electrode.
5. array substrate as claimed in claim 4, the wherein conductive layer are the pixel electrode.
6. array substrate as claimed in claim 4, further includes one second protective layer, which covers the oxide half Conductor layer.
7. array substrate as claimed in claim 4, the wherein pel array include a penetration region and a reflector space, this is opened Oral area is located in the penetration region, which is located in the reflector space.
8. array substrate as claimed in claim 4, which further includes a common electrode, and the common electrode is flat positioned at this Between smooth layer and first protective layer.
9. array substrate as claimed in claim 4, the wherein metal layer are formed, the metal by a metal material pattern layers Layer includes the data line, the source electrode and the drain electrode.
10. array substrate as claimed in claim 9, the wherein opening portion at least partly with the data line overlap.
11. the ratio of array substrate as described in claim 1, the wherein area of the opening portion and the gross area of first protective layer Example≤10%.
CN201810784035.7A 2018-04-24 2018-07-17 Array substrate Active CN108803176B (en)

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