CN108802931B - Method for manufacturing optical cable - Google Patents

Method for manufacturing optical cable Download PDF

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Publication number
CN108802931B
CN108802931B CN201810587565.2A CN201810587565A CN108802931B CN 108802931 B CN108802931 B CN 108802931B CN 201810587565 A CN201810587565 A CN 201810587565A CN 108802931 B CN108802931 B CN 108802931B
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Prior art keywords
layer
optical cable
optical
organic solvent
micropores
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CN201810587565.2A
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CN108802931A (en
Inventor
何园园
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SHENZHEN XIN'AOKE CABLE Co.,Ltd.
Hangzhou Futong Communication Technology Co Ltd
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Hangzhou Futong Communication Technology Co Ltd
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4429Means specially adapted for strengthening or protecting the cables
    • G02B6/443Protective covering
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4429Means specially adapted for strengthening or protecting the cables
    • G02B6/44384Means specially adapted for strengthening or protecting the cables the means comprising water blocking or hydrophobic materials
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4479Manufacturing methods of optical cables

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Agricultural Chemicals And Associated Chemicals (AREA)
  • Insulated Conductors (AREA)

Abstract

The invention discloses a method for manufacturing an optical cable, which comprises the steps of coating fiber paste on an optical fiber, processing and wrapping an organic solvent prevention layer, wrapping an outer cladding layer on the organic solvent prevention layer through equipment, coating polyethylene resin wrapped with trans-8-methyl-N-vanillyl-6-nonenamide powder on the outer side of the outer cladding layer, wrapping a microporous layer, and finally performing injection molding and coating a sealing layer. The optical cable prepared by the method has obvious rat-proof effect and low cost.

Description

Method for manufacturing optical cable
The application is a divisional application with the application date of 2016, 04, 14 and the application number of 201610231989.6, and the name of the invention is an optical cable.
Technical Field
The invention relates to the field of optical cable manufacturing, in particular to an optical cable.
Background
Optical fiber cables (optical fiber cables) are manufactured to meet optical, mechanical, or environmental performance specifications and are telecommunication cable assemblies that utilize one or more optical fibers disposed in a surrounding jacket as the transmission medium and that may be used individually or in groups. The optical cable is mainly composed of optical fibers (thin glass filaments like hair), a plastic protective sleeve and a plastic sheath, and metals such as gold, silver, copper and aluminum are not contained in the optical cable, so that the optical cable generally has no recycling value. The optical cable is a communication line which is formed by a certain number of optical fibers according to a certain mode to form a cable core, is coated with a sheath, and is also coated with an outer protective layer for realizing optical signal transmission. Namely: a cable formed by subjecting an optical fiber (optical transmission carrier) to a certain process. The basic structure of the optical cable generally comprises a cable core, a reinforcing steel wire, a filler, a sheath and other parts, and further comprises an organic solvent prevention layer, a buffer layer, an insulated metal wire and other components according to requirements. 1) Optical cables can be classified into subscriber cables, city cables, long-distance cables, and submarine cables according to transmission performance, distance, and use. 2) Optical cables can be classified into single-mode optical cables and multi-mode optical cables according to the type of optical fibers used in the optical cables. 3) The optical cable can be divided into a single-core optical cable, two core optical cables and the like according to the number of optical fiber cores in the optical cable. 4) Optical cables can be classified into a central strength member optical cable, a distributed strength member optical cable, a sheath strength member optical cable, and a composite outer sheath optical cable according to the strength member disposition method. 5) Optical cables can be classified into metal-free optical cables, ordinary optical cables and comprehensive optical cables (mainly used for railway special network communication lines) according to different conditions of transmission conductors and media. 6) Optical cables can be divided into pipeline optical cables, direct-buried optical cables, aerial optical cables and ethanol-bottom optical cables according to different laying modes. 7) According to different structural modes, the optical cable can be divided into a flat-structure optical cable, a layer-stranded optical cable, a skeleton optical cable, an armored optical cable and a high-density user optical cable.
The existing optical cable also comprises a physical rat-proof optical cable and a chemical rat-proof optical cable, wherein a metal layer and the like are usually added on the outer surface layer of the optical fiber of the physical rat-proof optical cable, and the metal layer is usually armored by adopting metal with thorn angles, so that the weight of the optical cable is greatly improved, and the raw material cost, the manufacturing cost, the transportation cost and the like are improved; and the metal layer is susceptible to corrosion failure after being bitten open by a rodent mammal. Capsaicin and the like are commonly added on the outer surface of the chemical rat-proof optical cable, but the added capsaicin is easy to run off, so that the rat-proof effect is reduced, the capsaicin is adopted in the whole layer, and the production cost is higher.
Disclosure of Invention
The invention provides an optical cable, which solves the defects of high production cost and easy failure of the existing optical cable.
In order to solve the above problems, the present invention discloses an optical cable, comprising: the light unit, an organic solvent prevention layer, an outer cladding layer, a microporous layer and a sealing layer; the optical unit, the organic solvent prevention layer, the outer cladding layer, the microporous layer and the sealing layer are sequentially arranged from inside to outside; a cavity is arranged in the outer cladding; micropores are arranged in the micropore layer, the cavities are connected with the micropores through capillaries, and the micropores are connected through microtubules; the cavity is internally provided with a chemical liquid which has stimulation or driving-off effect on rodent mammals. The invention fills chemical liquid which has stimulation or driving effect on rodent mammals into the cavity through designing the optical cable structure, sucks the liquid in the cavity into each micropore of the micropore layer through capillary action, enables the liquid to drive away the rodents, simultaneously reduces volatilization of the liquid in the micropore as much as possible, greatly prolongs the action time of the chemical liquid in the optical cable, and has obvious rat-proof effect and low cost.
Optionally, the chemical liquid comprises iminocyclohexanone.
Optionally, the imine cyclohexanone is dissolved in ethanol to prepare imine cyclohexanone solution. Since the sense of smell and taste of the mice is ten times stronger than that of human, the effect of the cycloheximide on the mouse repelling is more powerful, and the concentration of the required ethanol solution can be further reduced. The viscosity of the ethanol solution of the cyclohexanone imine is moderate, the ethanol solution of the cyclohexanone imine is easy to absorb into the micropores from the cavity by virtue of the capillary action, the cost is low, the volatilization effect of the ethanol solution is good, and the stimulation effect of the ethanol solution is obvious after the ethanol solution is bitten by rodent mammals.
Optionally, a drug containing layer is further arranged between the outer wrapping layer and the microporous layer, and the drug containing layer contains trans-8-methyl-N-vanillyl-6-nonenamide powder.
Optionally, the drug containing layer is further provided with polyethylene resin, and the polyethylene resin encapsulates the powder of trans-8-methyl-N-vanillyl-6-nonenamide. The polyethylene resin is adopted to encapsulate the powder of the trans-8-methyl-N-vanillyl-6-nonenamide, so that the using amount of the trans-8-methyl-N-vanillyl-6-nonenamide can be greatly reduced, and the whole structural strength of the optical cable is enhanced; two rat-proof chemical drugs are adopted, so that the rat-proof effective period of the whole optical cable is prolonged.
Optionally, the sealing layer is made of a PVC material.
Optionally, the thickness of the sealing layer is 1mm-3 mm. The sealing layer made of the PVC material is low in cost and good in sealing effect, the thickness of the sealing layer is 1mm-3mm, the sealing effect is good, and the manufacturing is convenient.
Compared with the prior art, the technical scheme has the following advantages:
the invention fills the chemical liquid which has stimulation or driving effect on rodent mammals into the cavity by designing a structure, sucks the liquid in the cavity into each micropore of the micropore layer through capillary action, enables the liquid to drive away the rodents, simultaneously reduces the volatilization of the liquid in the micropore layer as much as possible, greatly prolongs the action time of the chemical liquid in the optical cable, and has obvious rat-proof effect and low cost.
In addition, the viscosity of the ethanol solution of the cyclohexanone imine is moderate, the ethanol solution of the cyclohexanone imine is easy to absorb into the micropores from the cavity by virtue of the capillary action, the cost is low, the volatilization effect of the ethanol solution is good, and the stimulation effect of the ethanol solution is obvious after the ethanol solution is bitten by rodent mammals. The polyethylene resin is adopted to encapsulate the powder of the trans-8-methyl-N-vanillyl-6-nonenamide, so that the using amount of the trans-8-methyl-N-vanillyl-6-nonenamide can be greatly reduced, and the whole structural strength of the optical cable is enhanced; two rat-proof chemical drugs are adopted, so that the rat-proof effective period of the whole optical cable is prolonged. The sealing layer made of the PVC material is low in cost and good in sealing effect, the thickness of the sealing layer is 1mm-3mm, the sealing effect is good, and the manufacturing is convenient. The invention has simple structure, good effect and low cost.
Drawings
FIG. 1 is an enlarged, fragmentary, schematic structural view of a fiber optic cable according to an embodiment of the present invention;
fig. 2 is a schematic diagram of a cable configuration according to an embodiment of the present invention.
1. The device comprises a light unit, 2, an organic solvent prevention layer, 3, an outer cladding layer, 4, a micropore layer, 5, a sealing layer, 6, a cavity, 7, micropores, 8, capillaries, 9, microtubes, 11 and a drug containing layer.
Detailed Description
The technical solution of the present invention is described in detail and fully with reference to the accompanying drawings.
The first embodiment is as follows: the embodiment of the invention provides an optical cable (see attached figures 1 and 2), which comprises: the light unit comprises a light unit 1, an organic solvent prevention layer 2, an outer cladding layer 3, a microporous layer 4 and a sealing layer 5; the optical unit 1, the organic solvent prevention layer 2, the outer cladding layer 3, the microporous layer 4 and the sealing layer 5 are sequentially arranged from inside to outside; a cavity 6 is arranged in the outer cladding 3; micropores 7 are arranged in the microporous layer 4, the cavity 6 is connected with the micropores 7 through a capillary 8, and the micropores 7 are connected through a micro-tube 9; the cavity 6 is internally provided with a chemical liquid which has stimulation or driving-off effect on rodent mammals. According to the invention, through designing the optical cable structure, chemical liquid which has an irritant or driving effect on rodent mammals is filled into the cavity 6, and the liquid in the cavity 6 is absorbed into each micropore 7 of the micropore layer through the capillary action, so that the rodent animals can be driven away by the liquid, and meanwhile, the volatilization of the liquid in the micropore layer 4 is reduced as much as possible, so that the acting time of the chemical liquid in the optical cable is greatly prolonged, the rat-proof effect is obvious, and the cost is low. In this embodiment, the optical unit is an optical fiber, and the fiber paste is filled between the optical fibers and the organic solvent prevention layer, and the fiber paste has the functions of buffering and preventing the invasion of moisture.
The chemical liquid comprises iminocyclohexanone. And dissolving the imine cyclohexanone in ethanol to prepare an imine cyclohexanone solution. The viscosity of the ethanol solution of the cyclohexanone imine is moderate, the ethanol solution of the cyclohexanone imine is easy to absorb into the micropores from the cavity by virtue of the capillary action, the cost is low, the volatilization effect of the ethanol solution is good, and the stimulation effect of the ethanol solution is obvious after the ethanol solution is bitten by rodent mammals. Since the sense of smell and taste of the mice are ten times stronger than those of humans and the effect of the iminocyclohexanone on the mouse repelling is more powerful, the concentration of the ethanol solution required can be further reduced. The outer cover must be made of plastic resin resistant to organic solvents. The imine cyclohexanone is one of antibiotics and slightly soluble in water, the invention focuses on only expelling rather than killing rats, and the embodiment can produce effects on rats by adopting lower concentration and has lower harm to human bodies.
A medicine containing layer 11 is also arranged between the outer wrapping layer 3 and the microporous layer 4, and the medicine containing layer 11 contains trans-8-methyl-N-vanillyl-6-nonenamide powder. The medicine placing layer 11 is also provided with polyethylene resin which encapsulates trans-8-methyl-N-vanillyl-6-nonenamide powder. The polyethylene resin is adopted to encapsulate the powder of the trans-8-methyl-N-vanillyl-6-nonenamide, so that the using amount of the trans-8-methyl-N-vanillyl-6-nonenamide can be greatly reduced, and the whole structural strength of the optical cable is enhanced; the drug-containing layer 11 has two insurance functions, so that the effective period of the rat-proof effect of the optical cable can be further prolonged, and the effective period is prolonged from 20 years to about 30 years.
The sealing layer 5 is made of PVC. The sealing layer 5 is 1mm thick.
Example two: the optical cable of the embodiment comprises: the light unit comprises a light unit 1, an organic solvent prevention layer 2, an outer cladding layer 3, a microporous layer 4 and a sealing layer 5, wherein the sealing layer 5 is made of PVC materials. The sealing layer 5 is 3mm thick. Adopt its low cost of sealing layer 5 of PVC material, sealed effectual, adopt sealing layer 5 thickness to be 1mm3mm, its sealed effect is better, is convenient for make.
When the embodiment of the invention is implemented, the optical fiber is coated with the fiber paste, the coating is processed and coated with the organic solvent-proof layer, the special equipment is sleeved with the outer coating layer, the outer side of the outer coating layer is coated with the polyethylene resin coated with the trans-8-methyl-N-vanillyl-6-nonenamide powder, then the microporous layer is coated, and finally the sealing layer is coated by injection molding. When the sealing layer is used, the solution containing the imine cyclohexanone is adsorbed by the rats after the sealing layer is bitten open, and is driven away, and the solution in the cavity flows into the micropores, so that the solution in the micropores cannot be reduced.
Although the present invention has been described with reference to the preferred embodiments, it is not intended to limit the present invention, and those skilled in the art can make variations and modifications of the present invention without departing from the spirit and scope of the present invention by using the methods and technical contents disclosed above.

Claims (1)

1. A manufacturing method of an optical cable is characterized in that optical fiber is coated with fiber paste, then an organic solvent prevention layer is processed and wrapped, an outer cladding layer is sleeved on the organic solvent prevention layer through equipment, a cavity is arranged in the outer cladding layer, polyethylene resin wrapped with trans-8-methyl-N-vanillyl-6-nonenamide powder is coated on the outer side of the outer cladding layer, then a microporous layer is wrapped, and finally a sealing layer is coated in an injection molding mode; micropores are arranged in the micropore layer, the micropores are connected through microtubules, the cavities are connected with the micropores through capillary tubes, and chemical liquid which has an irritant effect on rodent mammals is arranged in the cavities.
CN201810587565.2A 2016-04-14 2016-04-14 Method for manufacturing optical cable Active CN108802931B (en)

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CN201610231989.6A CN105676389B (en) 2016-04-14 2016-04-14 A kind of optical cable
CN201810587565.2A CN108802931B (en) 2016-04-14 2016-04-14 Method for manufacturing optical cable

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CN201810588765.XA Active CN108828737B (en) 2016-04-14 2016-04-14 Optical cable
CN201610231989.6A Active CN105676389B (en) 2016-04-14 2016-04-14 A kind of optical cable

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CN111007615B (en) * 2020-01-02 2021-06-11 杭州富通通信技术股份有限公司 Anti-termite optical cable
CN111045171B (en) * 2020-01-02 2021-06-11 杭州富通通信技术股份有限公司 Production process of termite-proof optical cable
CN111899944B (en) * 2020-07-14 2022-03-04 杭州富通通信技术股份有限公司 Rat-proof and termite-proof photoelectric composite cable
CN113296209B (en) * 2021-06-03 2022-07-26 杭州富通通信技术股份有限公司 Optical cable for preventing biting
CN114545576A (en) * 2022-01-19 2022-05-27 杭州富通通信技术股份有限公司 Rat-proof and termite-proof optical cable
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CN105676389A (en) 2016-06-15
CN108802931A (en) 2018-11-13
CN108802925A (en) 2018-11-13
CN105676389B (en) 2018-08-07
CN108828737B (en) 2020-07-03
CN108828737A (en) 2018-11-16
CN108802925B (en) 2020-07-03

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Effective date of registration: 20201021

Address after: Hangzhou City, Zhejiang province Fuyang District 311400 Silver Lake Development Zone

Patentee after: HANGZHOU FUTONG COMMUNICATION TECHNOLOGY Co.,Ltd.

Patentee after: SHENZHEN XIN'AOKE CABLE Co.,Ltd.

Address before: Hangzhou City, Zhejiang province Fuyang District 311400 Silver Lake Development Zone

Patentee before: HANGZHOU FUTONG COMMUNICATION TECHNOLOGY Co.,Ltd.