CN108798722B - Concrete steel pipe support frame device for roadway support and support method - Google Patents

Concrete steel pipe support frame device for roadway support and support method Download PDF

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Publication number
CN108798722B
CN108798722B CN201810563454.8A CN201810563454A CN108798722B CN 108798722 B CN108798722 B CN 108798722B CN 201810563454 A CN201810563454 A CN 201810563454A CN 108798722 B CN108798722 B CN 108798722B
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arch
roadway
support
frame
wall
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CN108798722A (en
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王代
王勇智
李富盈
孙旭朝
蒋辉
邹旭岩
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Zhengzhou Institute of Technology
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Zhengzhou Institute of Technology
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/14Lining predominantly with metal
    • E21D11/18Arch members ; Network made of arch members ; Ring elements; Polygon elements; Polygon elements inside arches
    • E21D11/183Supporting means for arch members, not provided for in E21D11/22
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D15/00Props; Chocks, e.g. made of flexible containers filled with backfilling material
    • E21D15/14Telescopic props
    • E21D15/44Hydraulic, pneumatic, or hydraulic-pneumatic props

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Lining And Supports For Tunnels (AREA)
  • Supports For Pipes And Cables (AREA)

Abstract

The invention discloses a concrete steel pipe support frame device for roadway support and a support method, which comprises the following steps: a. fixing the protective net on the outer wall of the roadway by uniformly attaching the anchoring nails; b. fixing the bottom of the left arch frame at the bottom of the outer wall of the roadway through a fastening bolt, and then inserting the left end of the top arch frame and the left arch frame and connecting and fixing the left end and the left arch frame through an expansion bolt; then the right arch frame and the right end of the top arch frame are fixedly inserted; c. fixing the primary lining rack on the base through the clamping groove, and then jacking a supporting plate at the front end of the hydraulic jack on the arch frame; according to the invention, the traditional arch center is divided into the left arch center, the top arch center and the right arch center in a splicing manner, so that the transportation and the storage are convenient, and the arrangement of the clamping head and the clamping hole is convenient for the installation and the later-stage disassembly during the supporting process, so that the construction method is simple, a large amount of manpower and material resources are saved, the integrity and the stability of the roadway support are ensured, and the safety of the roadway is ensured.

Description

Concrete steel pipe support frame device for roadway support and support method
Technical Field
The invention relates to the field of civil engineering, in particular to a concrete steel pipe support frame device for roadway support and a support method.
Background
After the roadway is excavated, the stress state of the surrounding rock is changed, the original stable balance is broken, the surrounding rock moves violently, the deformation of the top, the bottom plate and the two sides is large, and a surrounding rock unstable area appears at the periphery of the roadway; the top and bottom plates are commonly provided with a tensile stress area and a stress reduction area, the compressive stress gradually transits to the original rock stress state in the deep part of the roadway, the stress concentration degree of two sides of the roadway is the highest, and the stress concentration degree can be effectively reduced by corner passivation. The large-section roadway generally focuses on the control of a top plate and two sides, the control of a bottom plate is ignored, actually, bottom obscurity is an important characteristic of the large-section roadway, if the large-section roadway is not supported, a weak zone of a supporting structure appears, the roadway is damaged firstly from the uncovered bottom obscurity, and the two sides move close and are unstable due to the bottom obscurity until the two sides are broken up to a rib, so that the roadway is completely damaged.
At present, for roadway support, bolt support is generally adopted, and bolt support is a new support form. The anchor bolt support is different from a common support, and the support does not bear the surrounding rock pressure of a roadway negatively but anchors the surrounding rock to form a stressed whole under the combined action of the support and the surrounding rock, so that the deformation of the surrounding rock is reduced, and the surrounding rock is prevented from falling. In the laminated rock stratum, the anchor rod can anchor thin rock layers to form a combined beam, and can also firmly suspend soft surrounding rock on the firm and stable rock stratum, and in the non-laminated rock stratum, the anchor rod can strain rock blocks around a roadway to form an arch. At present, bolt support is widely applied to roadway support.
However, the existing roadway support still has a series of defects, for example, the support is troublesome, the support effect is limited, the bottom is lack of support, the support is unstable, the connection of the arched steel plates is unstable, when stress concentration occurs at a certain position of the roadway, a weak area of the roadway is easy to occur, the support is unstable, the safety and stability of the support are threatened, and roof caving and rib caving are easy to occur.
In order to solve the defects and problems in the prior art, the invention provides a concrete steel pipe support frame device for roadway support and a support method.
Disclosure of Invention
The invention discloses a concrete steel pipe support frame device for roadway support, which comprises a protective net, a left arch frame, a top arch frame, a right arch frame and a primary lining rack; the protective net is fixedly attached to the outer wall of the roadway through anchoring nails; the bottoms of the left arch centering and the right arch centering are fixed at the bottom of the outer wall of the roadway through fastening bolts; the frame bodies of the left arch centering and the right arch centering are respectively provided with a left clamping hole and a right clamping hole; the left arch frame and the right arch frame are respectively clamped with clamping heads which are arranged at two ends of the top arch frame and protrude outwards through a left clamping hole and a right clamping hole in a matched manner; the cross connection positions of the left clamping hole and the right clamping hole and the top arch are fixedly connected through expansion bolts; and the outer walls of the left arch frame, the top arch frame and the right arch frame are connected with the primary lining rack through hydraulic jacks.
Preferably, a supporting disc is arranged at the joint of the hydraulic jack and the arch center; the supporting disc is disc-shaped, and an anti-skid rubber pad is arranged at the bottom of the supporting disc.
Preferably, the preliminary lining rack is arched, clamping grooves are formed in the bottoms of the two ends of the preliminary lining rack, and the preliminary lining rack is clamped with the support rails symmetrically arranged on the upper portion of the base through the clamping grooves.
Preferably, left side bow member, top bow member and right side bow member are the arc, semicircular in shape after left side bow member, top bow member and the concatenation of right side bow member.
A supporting method of a concrete steel pipe support frame device for roadway support comprises the following steps:
a. fixing the protective net on the outer wall of the roadway by uniformly attaching the anchoring nails;
b. fixing the lower end of the left arch frame at the bottom of the outer wall of the roadway through a fastening bolt, and then inserting the left end of the top arch frame and the left arch frame and connecting and fixing the left end and the left arch frame through an expansion bolt; then the right arch frame and the right end of the top arch frame are fixedly inserted; and finally, the lower end of the right arch frame is fixed at the bottom of the outer wall of the roadway through a fastening bolt.
c. The primary lining rack is fixed on the base through the clamping groove, and then the supporting plate at the front end of the hydraulic jack is jacked on the arch center.
The invention discloses a concrete steel pipe support frame device for roadway support and a support method, wherein the splicing disassembly and assembly of a traditional arch are divided into a left arch, a top arch and a right arch, so that the transportation and the storage are convenient, and the installation and the later disassembly during the support are convenient due to the arrangement of a clamping head and a clamping hole, the construction method is simple, and a large amount of manpower and material resources are saved; in addition, the hydraulic jack is used for secondary consolidation supporting, the force of the hydraulic jack can be diffused under the action of the supporting plate, the arch center can be supported better, the integrity and the stability of roadway supporting are guaranteed, and the safety of the roadway is guaranteed.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the connection of the left arch, the top arch and the right arch;
fig. 3 is a schematic view of the structure of the support plate.
Description of reference numerals: 1-left arch, 1-1-left clamping hole, 2-protecting net, 3-roadway outer wall, 4-top arch, 4-1-clamping head, 5-expansion bolt, 6-hydraulic jack, 7-primary lining rack, 7-1-clamping groove, 8-base, 8-1-support rail, 9-right arch, 9-1-right clamping hole, 10-protecting disc, 10-1-rubber pad and 11-fastening bolt.
Detailed Description
An embodiment of the present invention will be described in detail below with reference to the accompanying drawings, but it should be understood that the scope of the present invention is not limited to the embodiment.
As shown in fig. 1, a concrete steel pipe support frame device for roadway support according to an embodiment of the present invention includes a protecting net 2, a left arch 1, a top arch 4, a right arch 9, and a primary lining rack 7; the protective net 2 is fixedly attached to the outer wall 3 of the roadway through anchoring nails; the protective net 2 can prevent rocks on the outer wall 3 of the roadway from falling off and injuring workers; the bottoms of the left arch 1 and the right arch 9 are fixed at the bottom of the roadway outer wall 3 through fastening bolts 11; the frame bodies of the left arch centering 1 and the right arch centering 9 are respectively provided with a left clamping hole 1-1 and a right clamping hole 9-1; the left arch 1 and the right arch 9 are respectively clamped with clamping heads 4-1 which are arranged at two ends of the top arch 4 and protrude outwards through a left clamping hole 11 and a right clamping hole 9-1 in a matched manner; the cross connection part of the left clamping hole 11 and the right clamping hole 9-1 and the top arch frame 4 is fixedly connected through an expansion bolt 5; the outer walls of the left arch 1, the top arch 4 and the right arch 9 are connected with a primary lining rack 7 through hydraulic jacks 6.
Preferably, a support disc 10 is arranged at the joint of the hydraulic jack 6 and the arch center; the supporting disc 10 is disc-shaped, and an anti-skid rubber pad 10-1 is arranged at the bottom of the supporting disc 10; the function of the support disc 10 enables the force of the hydraulic jack 6 to be diffused, and the function of better supporting the arch center is achieved.
Preferably, the primary lining rack 7 is arched, clamping grooves 7-1 are formed in the bottoms of the two ends of the primary lining rack 7, and the primary lining rack 7 is clamped with support rails 8-1 symmetrically arranged on the upper portion of the base 8 through the clamping grooves 7-1.
Preferably, the left arch 1, the top arch 4 and the right arch 9 are all arc-shaped, and the left arch 1, the top arch 4 and the right arch 9 are in a semicircular shape after being spliced.
A supporting method of a concrete steel pipe support frame device for roadway support comprises the following steps:
a. uniformly attaching and fixing the protective net 2 on the outer wall 3 of the roadway through anchoring nails;
b. fixing the lower end of the left arch 1 at the bottom of the roadway outer wall 3 through a fastening bolt 11, and then inserting the left end of the top arch 4 and the left arch 1 and connecting and fixing the left end and the left arch through an expansion bolt; then the right arch 9 and the right end of the top arch 4 are fixedly inserted; finally, the lower end of the right arch frame 9 is fixed at the bottom of the roadway outer wall 3 through a fastening bolt (11);
c. the primary lining rack 7 is fixed on the base 8 through the clamping groove 7-1, and then the supporting plate 10 at the front end of the hydraulic jack 6 is jacked on the arch center.
The invention discloses a concrete steel pipe support frame device for roadway support and a support method, wherein the splicing disassembly and assembly of a traditional arch are divided into a left arch, a top arch and a right arch, so that the transportation and the storage are convenient, and the installation and the later disassembly during the support are convenient due to the arrangement of a clamping head and a clamping hole, the construction method is simple, and a large amount of manpower and material resources are saved; in addition, the hydraulic jack is used for secondary consolidation supporting, and the supporting surface of the supporting plate is enlarged, so that the force of the hydraulic jack can be diffused, the arch center can be supported better, the integrity and the stability of roadway supporting are ensured, and the safety of the roadway is ensured.
The above disclosure is only for the specific embodiment of the present invention, but the embodiment of the present invention is not limited thereto, and any variations that can be made by those skilled in the art should fall within the scope of the present invention.

Claims (5)

1. A concrete steel pipe support frame device for roadway support is characterized by comprising a protective net (2), a left arch (1), a top arch (4), a right arch (9) and a primary lining rack (7); the protective net (2) is fixedly attached to the outer wall (3) of the roadway through anchoring nails; the bottoms of the left arch (1) and the right arch (9) are fixed at the bottom of the roadway outer wall (3) through fastening bolts (11); the frame bodies of the left arch centering (1) and the right arch centering (9) are respectively provided with a left clamping hole (1-1) and a right clamping hole (9-1); the left arch centering (1) and the right arch centering (9) are respectively clamped with clamping heads (4-1) which are arranged at two ends of the top arch centering (4) and protrude outwards through a left clamping hole (1-1) and a right clamping hole (9-1) in a matching way; the cross connection part of the left clamping hole (1-1) and the right clamping hole (9-1) and the top arch frame (4) is fixedly connected through an expansion bolt (5); the outer walls of the left arch (1), the top arch (4) and the right arch (9) are connected with a primary lining rack (7) through hydraulic jacks (6).
2. The concrete steel tube supporting frame device for roadway support according to claim 1, wherein a supporting disc (10) is arranged at the joint of the hydraulic jack (6) and the arch center; the supporting disc (10) is disc-shaped, and an anti-skid rubber pad (10-1) is arranged at the bottom of the supporting disc (10).
3. The concrete steel tube support frame device for roadway support according to claim 1, wherein the primary lining rack (7) is arch-shaped, clamping grooves (7-1) are formed in the bottoms of two ends of the primary lining rack, and the primary lining rack (7) is clamped with support rails (8-1) symmetrically arranged on the upper portion of the base (8) through the clamping grooves (7-1).
4. The concrete steel pipe support frame device for roadway support according to claim 1, wherein the left arch (1), the top arch (4) and the right arch (9) are all arc-shaped, and the left arch (1), the top arch (4) and the right arch (9) are semicircular after being spliced.
5. A method for supporting a concrete steel pipe support frame device for roadway support according to any one of claims 1 to 4, comprising the steps of: a. uniformly attaching and fixing the protective net (2) on the outer wall (3) of the roadway through anchoring nails; b. the lower end of the left arch frame (1) is fixed at the bottom of the roadway outer wall (3) through a fastening bolt (11), and then the left end of the top arch frame (4) is spliced with the left arch frame (1) and is connected and fixed through an expansion bolt; then the right arch (9) and the right end of the top arch (4) are spliced and fixed; finally, the lower end of the right arch frame (9) is fixed at the bottom of the roadway outer wall (3) through a fastening bolt (11); c. the primary lining rack (7) is fixed on the base (8) through the clamping groove (7-1), and then the supporting disc (10) at the front end of the hydraulic jack (6) is jacked on the arch center.
CN201810563454.8A 2018-06-04 2018-06-04 Concrete steel pipe support frame device for roadway support and support method Active CN108798722B (en)

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CN109098736A (en) * 2018-10-10 2018-12-28 贵州大学 A kind of tunnel support device that stability is high
CN109209445B (en) * 2018-11-16 2024-03-29 中建隧道建设有限公司 Fixed mounting structure of tunnel support mounting net
CN109268039B (en) * 2018-11-28 2021-01-12 佛山科学技术学院 Tunnel construction is with strutting arrangement who has monitoring alarm function
CN109681242B (en) * 2019-01-24 2024-02-23 内蒙古科技大学 Hydraulic support forming device and method for treating roof-falling area of arch roadway
CN110043293A (en) * 2019-05-28 2019-07-23 长安大学 A kind of the tunnel morning strong supporting system and its installation method of bayonet joint
CN110056371A (en) * 2019-05-28 2019-07-26 长安大学 A kind of tunnel morning strong supporting system and its installation method
CN110259485B (en) * 2019-07-19 2024-06-25 长安大学 Loess tunnel support system and installation method thereof
CN111022084B (en) * 2019-11-19 2024-04-26 长安大学 Single arch truss of primary support for excavating large-section loess tunnel and method
CN113006829B (en) * 2021-03-15 2022-06-14 中南大学 Movable type adjustable counter-force temporary rack support system and support method for tunnel

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CN2428573Y (en) * 2000-05-07 2001-05-02 余波 Concrete-lining building trolley supported by connection lever mechanism
CN201031705Y (en) * 2007-06-04 2008-03-05 湖南中铁五新钢模有限责任公司 Lining trolley special for rail tunnel
US9022689B2 (en) * 2013-04-19 2015-05-05 Heintzmann Corporation Pumpable mine ventilation structure
CN206267859U (en) * 2016-12-23 2017-06-20 陈金印 A kind of support of tunnel structure
CN206830209U (en) * 2017-05-06 2018-01-02 刁月轩 A kind of support meanss of culvert construction

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