CN108796197A - Heat treatment mechanism and fastener automatic producing device - Google Patents
Heat treatment mechanism and fastener automatic producing device Download PDFInfo
- Publication number
- CN108796197A CN108796197A CN201810985828.5A CN201810985828A CN108796197A CN 108796197 A CN108796197 A CN 108796197A CN 201810985828 A CN201810985828 A CN 201810985828A CN 108796197 A CN108796197 A CN 108796197A
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- Prior art keywords
- component
- cooling
- screw
- heat treatment
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Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0093—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for screws; for bolts
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/667—Quenching devices for spray quenching
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Abstract
The heat treatment mechanism and fastener automatic producing device of the present invention, by the way that quenching unit and cooling device is arranged.In actual application process, when material placing modules are transmitted to scheduled quenching processing stations by transmission mechanism, it is in place that second inductive component incudes material placing modules, second sliding drive component drives the second slidable panels to be moved to close to the direction of material placing modules, screw is worn keep away a hole after be placed in storage tank, at this time, heating plate starts work and screw is heated to predetermined hardening heat, then, second sliding drive component, which drives to the direction far from material placing modules, to be moved, material placing modules are transmitted to predetermined cooling processing stations by transmission mechanism again, it is in place that third inductive component incudes material placing modules, first cooling component and the second cooling component start work, screw is cooled down, improve the overall mechanical strength of screw, extend the service life of screw, greatly reduce the fraction defective of enterprise's production.
Description
Technical field
The present invention relates to fastener production technical fields, are given birth to automatically more particularly to a kind of heat treatment mechanism and fastener
Produce equipment.
Background technology
Fastener is to be fastenedly connected with and apply extremely wide a kind of machine components.Fastener, it is wide using industry
It is general, including the energy, electronics, electric appliance, machinery, chemical industry, metallurgy, mold, hydraulic pressure etc. industry, various machineries, equipment, vehicle,
Above ship, railway, bridge, building, structure, tool, instrument, chemical industry, instrument and articles for use etc., it can be seen that miscellaneous
Fastener is most widely used mechanical basic part.Its feature is that description is various, and performance purposes is different, and standard
Change, seriation, unitized degree are also high.Therefore, also that a kind of fastener of obtained official standard called standard is tight by someone
Firmware, or referred to as standard component.
Currently, fastener includes screw and two part portions of nut, during the manufacturing of screw, it is contemplated that
Main body of the screw as two components of connection, the overall mechanical strength of screw are directly linked to the stable connection between two components
Property.But for the manufacturing of existing screw, the overall mechanical strength of screw will not usually be improved, existing screw
Production generally just for the detection of screw, spray painting or etching internal and external threads etc., can't to the overall mechanical strength of screw into
Row processing, prevents the service life for the screw that existing many enterprise's majorities produce not high, that is, mechanical strength is insufficient.
Invention content
The purpose of the present invention is overcoming shortcoming in the prior art, the whole machinery of screw can be improved by force by providing one kind
Heat treatment mechanism that is degree, extending the service life of screw and reducing enterprise's production fraction defective and fastener produce automatically
Equipment.
The purpose of the present invention is achieved through the following technical solutions：
A kind of heat treatment mechanism, including：
Quenching unit, the quenching unit are set on pedestal, and the quenching unit is used to carry out hardening step to screw,
The quenching unit includes plummer, rail plate, the second slidable panels, the second sliding drive component, heating component and second
Inductive component, the plummer are set on pedestal, and the rail plate is set on the plummer, second sliding surface
Plate is slideably positioned on the rail plate, and the second sliding drive component is set on the plummer, and described second slides
The drive shaft of dynamic drive component is connect with second slidable panels, and the second sliding drive component is for driving described second
Slidable panels do reciprocation type along rail plate and move, and the heating component is set on second slidable panels, the heating
Component includes installation stage body and heating plate, and the second through-hole is offered on the installation stage body and multiple keeps away a hole, the heating plate
It being set in the erecting bed body, multiple storage tanks is offered on the heating plate, each storage tank is used to accommodating screw,
And the central axis of each storage tank is aligned with each central axis for keeping away a hole one by one, and second inductive component is set
It is placed on the plummer, the central axis of second inductive component is aligned with the central axis of second through-hole；And
Cooling device, the cooling device are set on pedestal, and the cooling device is used to carry out cooling down operation to screw,
The cooling device includes erecting bed, the first cooling component, the second cooling component and third inductive component, the erecting bed setting
In on pedestal, first cooling component is set on the erecting bed, first cooling component include the first water storage babinet,
First cooling pipe and the first electromagnetic pump, the first water storage babinet are set on the erecting bed, first cooling pipe
Input terminal be connected to the output end of the first water storage babinet, offered on first cooling pipe it is multiple first water outlet
Hole, first electromagnetic pump are set in first cooling pipe, and second cooling component is set on the erecting bed,
Second cooling component includes the second water storage babinet, the second cooling pipe and the second electromagnetic pump, and the second water storage babinet is set
It is placed on the erecting bed, the input terminal of second cooling pipe is connected to the output end of the second water storage babinet, described
Multiple second apopores are offered on second cooling pipe, second electromagnetic pump is set in second cooling pipe, institute
Third inductive component is stated to be set on the erecting bed, the third inductive component respectively with first electromagnetic pump and described
Two electromagnetic pumps are electrically connected.
In a wherein embodiment, the quenching unit further includes gas sampling component, the gas sampling component
It is set on the installation stage body, and the gas sampling component is located at the surface of the heating plate, the gas sampling
Component includes gas sampling pipeline and exhaust blower, and the gas sampling pipeline is set on the installation stage body, and the exhaust gas is received
Multiple gas vents are opened up on collection pipeline, the exhaust blower is set in the gas sampling pipeline.
In a wherein embodiment, the exhaust blower includes installation shell, exhaust fan and air draft driver, the peace
Dress shell is set in the gas sampling pipeline, and the exhaust fan is rotatably dispose on the installation shell, and the air draft is driven
Dynamic device is set on the installation shell, and the air draft driver is electrically connected with the exhaust fan.
In a wherein embodiment, the exhaust fan includes rotation section and multiple flabellums, and the rotation section rotation is set
It is placed on the installation shell, multiple flabellums are respectively arranged on the rotation section.
In a wherein embodiment, multiple flabellums are arranged radially with the center of the installation shell in institute
It states on rotation section.
In a wherein embodiment, second inductive component includes the second carrier and the second infrared inductor,
The first end of second carrier is set on the plummer, and second infrared inductor is set to second carrying
In the second end of frame, and the central axis of second infrared inductor is aligned with the central axis of second through-hole.
In a wherein embodiment, the third inductive component includes third carrier and third infrared inductor,
The first end of the third carrier is set on the erecting bed, and the third infrared inductor is set to the third carrying
In the second end of frame.
In a wherein embodiment, the second sliding drive component is cylinder.
In a wherein embodiment, interval is provided between the first apopore described in each adjacent two, per adjacent two
A described second blows and is provided with interval between water hole.
A kind of fastener automatic producing device, including heat treatment mechanism described above.
Compared with prior art, the present invention has at least the following advantages：
The heat treatment mechanism and fastener automatic producing device of the present invention, by the way that quenching unit and cooling device is arranged.
In actual application process, when material placing modules are transmitted to scheduled quenching processing stations by transmission mechanism, the second sense
Answer component induction material placing modules in place, the second sliding drive component drives the second slidable panels to close to material placing modules
Direction movement, screw is worn keep away a hole after be placed in storage tank, at this point, heating plate start work screw is heated to make a reservation for
Hardening heat, then, the second sliding drive component, which drives to the direction far from material placing modules, to be moved, and transmission mechanism is again by object
Material placing modules are transmitted to predetermined cooling processing stations, and third inductive component induction material placing modules are in place, the first cooling group
Part and the second cooling component start work, and the first electromagnetic pump, which is pumped, to be stored in the water of the first water storage babinet and sprayed from the first apopore
Go out, the second electromagnetic pump, which is pumped, to be stored in the water of the second water storage babinet and sprayed from the second apopore, carries out being quickly cooled down behaviour to screw
Make, completes a whole set of quenching processing stations, improve the overall mechanical strength of screw, extend the service life of screw, substantially reduce
The fraction defective of enterprise's production.
Description of the drawings
Fig. 1 is the structural schematic diagram of the fastener automatic producing device in an embodiment of the present invention；
Fig. 2 is enlarged diagrams of the Fig. 1 at A；
Fig. 3 is the structural schematic diagram of the transmission mechanism in an embodiment of the present invention；
Fig. 4 is the structural schematic diagram of the material placing modules in an embodiment of the present invention；
Fig. 5 is the structural schematic diagram at another visual angle of the material placing modules in an embodiment of the present invention；
Fig. 6 is the structural schematic diagram of the dedusting testing agency in an embodiment of the present invention；
Fig. 7 is the structural schematic diagram of the heat treatment mechanism in an embodiment of the present invention.
Specific implementation mode
To facilitate the understanding of the present invention, below with reference to relevant drawings to invention is more fully described.In attached drawing
Give the better embodiment of the present invention.But the present invention can realize in many different forms, however it is not limited to herein
Described embodiment.On the contrary, the purpose of providing these embodiments is that making to understand more the disclosure
Add thorough and comprehensive.
It should be noted that when element is referred to as " being fixed on " another element, it can be directly on another element
Or there may also be elements placed in the middle.When an element is considered as " connection " another element, it can be directly connected to
To another element or it may be simultaneously present centering elements.Term as used herein " vertical ", " horizontal ", " left side ",
" right side " and similar statement for illustrative purposes only, are not offered as being unique embodiment.
Unless otherwise defined, all of technologies and scientific terms used here by the article and belong to the technical field of the present invention
The normally understood meaning of technical staff is identical.Used term is intended merely to description tool in the description of the invention herein
The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term " and or " used herein includes one or more
Any and all combinations of relevant Listed Items.
Referring to Fig. 1, fastener automatic producing device 10 includes pedestal 100, feed mechanism 200, transmission mechanism 300, removes
Dirt testing agency 400, heat treatment mechanism 500 and cutting agency；Feed mechanism 200 closes on the input terminal setting of transmission mechanism 300
In on pedestal 100, the output end that cutting agency 600 closes on transmission mechanism 300 is set on pedestal 100, and feed mechanism 200 is used for
Feeding operation is carried out to screw, transmission mechanism 300 is used to be transmitted operation to screw, cutting agency 600 for screw into
Row blanking operates；Dedusting testing agency 400 closes on feed mechanism 200 and is set on pedestal 100, under heat treatment mechanism 500 closes on
Material mechanism 600 is set on pedestal 100, and dedusting testing agency 400 is used to be dusted screw and CCD detection operations, at heat
Reason mechanism 500 is used to carry out quenching and cooling down operation to screw.In this way, feed mechanism 200 is used to carry out automatic charging to screw
Operation；Transmission mechanism 300 is used to carry out automatic transmission operation to screw；Dedusting testing agency 400 is for being dusted screw
It detects and operates with CCD；Heat treatment mechanism 500 is used to carry out quenching and cooling down operation to screw；Cutting agency be used for screw into
Row automatic blanking operates.Above process whole-process automatic control need not be produced manually, and the production effect of enterprise is substantially increased
Rate.
Further, also referring to Fig. 1 and Fig. 2, in one embodiment, feed mechanism 200 includes screw mounting table
210 and robot device 220, screw mounting table 210 be set on pedestal 100, multiple screws are offered on screw mounting table 210
Placing groove 211；Robot device 220 is used to carry out suction operation to screw, and robot device 220 includes installation panel 221, cross
Move guide rail 222, traversing sliding shoe 223, traversing drive component 224, lifting guide rail 225, elevator 226, lifting drive component
227 and mechanical arm assembly 228, installation panel 221 is set on pedestal 100, and traversing guide rail 222 is set on installation panel 221,
Traversing sliding shoe 223 is slideably positioned on traversing guide rail 222, and traversing drive component 224 is set on installation panel 221, traversing
The drive shaft of drive component 224 is connect with traversing sliding shoe 223, and traversing drive component 224 is for driving 223 edge of traversing sliding shoe
Traversing guide rail 222 does reciprocation type movement, and lifting guide rail 225 is set on traversing sliding shoe 223, the sliding setting of elevator 226
In in lifting guide rail 225, lifting drive component 227 is set on traversing sliding shoe 223, lifts the driving of drive component 227
Axis is connect with elevator 226, and lifting drive component 227 is for driving elevator 226, doing reciprocation type shifting along lifting guide rail 225
Dynamic, mechanical arm assembly 227 is set on elevator 226, and mechanical arm assembly 227 is used to carry out suction operation to screw.
The concrete operating principle of feed mechanism 200 is described in detail below：
Screw is placed in screw placing groove 211, then, robot device 220 starts work, traversing drive component
224 drive traversing sliding shoe 223 to be moved along traversing guide rail 225, and lifting drive component 227 drives elevator 226 to be guided along lifting
Rail 225 moves, and the mechanical arm assembly 228 for being arranged in elevator 226 is adjusted to suitable and draws position, is put to being placed on screw
The screw set in slot 211 carries out suction operation, and then, traversing drive component 224 drives traversing sliding shoe 223 to be led along traversing again
Rail 222 moves, and lifting drive component 227 drives elevator 226 to be moved along lifting guide rail 225 again, and absorption is had screw
Screw is transferred in transmission mechanism 300, waits to be transmitted toward the input terminal movement close to transmission mechanism 300 by mechanical arm assembly 228
Mechanism 300 is transmitted screw.
Further, referring to Fig. 2, in one embodiment, mechanical arm assembly 228 includes drawing block 2281 and electricity
Magnet and power supply driver are drawn block 2281 and are set on elevator 226, draw and offer limiting slot, limiting slot on block 2281
With semicircular cross section, electromagnet is set on the madial wall for drawing block 2281, and power supply driver is set to absorption block
In 2281, and the output end of power supply driver is electrically connected with electromagnet.In this way, when mechanical arm assembly 228 needs screw to carry out
When absorption, power supply driver conveys in voltage to electromagnet, and electromagnet generates magnetic attraction by voltage and carries out absorption behaviour to screw
Make, when mechanical arm assembly 228 is moved to the input terminal of transmission mechanism 300, power supply driver no longer output voltage, at this point, spiral shell
Silk can be because do not fallen into transmission mechanism 300 by the magnetic attraction of electromagnet.Specifically, in one embodiment, traversing
Drive component 224 is cylinder；Lifting drive component 227 is cylinder.
Further, also referring to Fig. 1, Fig. 3, Fig. 4 and Fig. 5, in one embodiment, transmission mechanism 300 includes passing
Defeated 310, multiple material placing modules 320 and material-pulling device 330；Band to band transfer module 310 is set on pedestal 100, on band to band transfer module 310
It opens up by transmission sliding slot 311, transmits and offer multiple first relief holes on the bottom of sliding slot 311；Multiple material placing modules 320
It is slideably positioned in respectively in transmission sliding slot 311, in a material placing modules 320, material placing modules 320 include sliding part
321 and placing piece 322, it opens up by the first limit hole 3211 and the second limit hole 3212 on sliding part 321, placing piece 322 is arranged
In on sliding part 321, being opened up on placing piece 322 by multiple material placing grooves 3221, on the bottom of each material placing groove 3221
Embedding slot 3221a is offered, each embedding slot 3221a is used to set screw；Material-pulling device 330 is set on band to band transfer module 310, is pushed away
Expect that device 330 includes transmission guide rail 331, the first slidable panels 332, first sliding drive component, pushing material component 333 and multiple limits
Hyte part 334, transmission guide rail 331 are set on band to band transfer module 310, and the first slidable panels 332 are slideably positioned in transmission guide rail 331
On, the first sliding drive component is set on band to band transfer module 310, and multiple guide rails are provided on the first slidable panels 332, and first slides
The drive shaft of dynamic drive component is connect with the first slidable panels 332, and the first sliding drive component is for driving the first slidable panels
332 do reciprocation type along transmission guide rail 331 moves, and pushing material component 333 is set to the first slidable panels 332, and pushing material component 333 includes
Pusher item 3331 and pusher driver, multiple pusher parts are provided on pusher item 3331, and each pusher part corresponds sliding setting
In in each guide rail, and pusher portion is both provided on each pusher part, each pusher portion is used to offset with sliding part 321, pushes away
Material driver is set on the first slidable panels 332, and the drive shaft of pusher driver is connect with pusher item 3331, pusher driver
For driving pusher item 3331 to be moved to the direction close to or far from sliding part 321, multiple limit assemblies 334 are respectively arranged at
On band to band transfer module 310, in a limit assembly 334, limit assembly includes limit driver, limit sliding shoe, the first limited post
With the second limited post, limit driver is set on band to band transfer module 310, limits and be provided with guide ribs on driver, limits sliding shoe
It is slideably positioned in guide ribs, the drive shaft for limiting driver is connect with limit sliding shoe, and limit driver is limited for driving
Sliding shoe is moved to the direction close to or far from the first relief hole, and the first limited post and the second limited post are respectively arranged at limit
On sliding shoe, the central axis of the first limited post is aligned with the central axis of the first limit hole, the central axis of the second limited post
It is aligned with the central axis of the second limit hole.
The concrete operating principle of transmission mechanism is described in detail below：
In actual application process, the transfer of screw automatic clamping is put into material placing groove 3221 by feed mechanism 200
In, embedding slot 3221a sets screw, and screw is fixed in limit, then, first sliding drive component the first sliding of driving
Panel 332 is moved to close to the direction of feed mechanism 200, when the first slidable panels 332 are moved to pre-position, is pushed away
Expect that driver driving pusher item is moved toward close to the direction of material placing modules, when pusher item is moved to pre-position, also
When i.e. pusher portion offsets with sliding part, at this point, the first sliding drive component drives the first slidable panels to far from feed mechanism
Direction movement, automatic batchization transmit screw；Furthermore due to the setting of limit assembly, when material placing modules are transferred to
When predetermined processing stations, limit driver driving limit sliding shoe is moved to close to the direction of the first relief hole, the first limited post
It wears the first relief hole to be inserted into the first limit hole, the second limited post wears the second relief hole and is inserted into the second limit hole, can
Realization is accurately positioned material placing modules.For above-mentioned transmission mechanism compared to traditional robot device, manufacturing cost is low,
The production cost of enterprise can be reduced, Business Economic Benefit is improved.
Further, referring to Fig. 3, in order to allow two neighboring material placing modules not interfere with each other and improve
The positioning accuracy of material placing modules, in one embodiment, material-pulling device 330 further include multiple baffle plate assemblies 335, multiple
Baffle plate assembly 335 is respectively arranged on band to band transfer module 310, and in a baffle plate assembly 335, baffle plate assembly 335 includes barrier driving
Device and baffle, flapper actuator are set on band to band transfer module 310, and the drive shaft of flapper actuator is connect with baffle, flapper actuator
For driving baffle to be moved to the direction close to or far from the second relief hole, baffle with sliding part for offseting.In this way, working as
When material placing modules 320 are moved to pre-position, flapper actuator drives baffle to be moved toward close to the direction of the second relief hole
Dynamic, baffle offsets after wearing the second relief hole with sliding part 321, and baffle combines the first limited post and the second limited post by material
The limit of placing modules 320 is fixed, and realizes the precise positioning to material placing modules 320 together.
Further, referring to Fig. 1, in one embodiment, baffle plate assembly 335 further includes the first bolster, the
One bolster is set on baffle.In this way, the first bolster plays the buffering of buffering, effectively prevent baffle with sliding part
During supporting baffle and sliding part are damaged because the two interaction force is excessive.Specifically, in one embodiment, first
The first rubber bumper of bolster position.
Further, in one embodiment, material-pulling device 330 further includes the first guiding bar and the second guiding bar, and first
Guiding bar and the second guiding bar are respectively arranged on the first sliding drive component, and the first slidable panels 332 are slideably positioned in respectively
In first guiding bar and the second guiding bar.In this way, guiding is played the role of in the first guiding bar and the second guiding, the first sliding is improved
The mobile stationarity of panel 332.
Further, referring to Fig. 3, in one embodiment, it is provided with material on band to band transfer module 310 and keeps in panel,
Material keeps in and offers material temporary tank on panel 312, and material temporary tank is for keeping in each material placing modules.In this way, user
Multiple material placing modules can be temporarily stored in material temporary tank, transmission mechanism is waited for transmit it automatically.
Further, in one embodiment, limit assembly 334 further includes that the first limit moves external member, and the first limit moves external member packet
It includes the first mounting blocks, the first limit shifting cylinder and the first holding block, the first mounting blocks to be set on limit driver, the first limit moves column
Body is set to the first mounting blocks, and the end of the first limit shifting cylinder is placed on outside the first mounting blocks, and the first holding block is set to
It limits on sliding shoe, the end that the first holding block is used to move cylinder with the first limit offsets.In this way, the first limit move external member can be to prevent
Only limit sliding shoe over-travel.
Further, referring to Fig. 1, in one embodiment, it further includes the second bolster that the first limit, which moves external member, the
Two bolsters are set to the first limit and move on the end of cylinder.In this way, the second bolster plays the role of buffering, prevent the first limit from moving
Interaction force between cylinder and the first holding block is excessive and damages each other.Specifically, in one embodiment, the second buffering
Part is the second rubber bumper.
It please refers to Fig.1 and Fig. 6, in one embodiment, dedusting testing agency 400 includes dust-extraction unit 410 and detection dress
Set 420；Dust-extraction unit 410 closes on feed mechanism 200 and is set on pedestal 100, and dust-extraction unit 410 is for being dusted screw
Operation, dust-extraction unit 410 include mounting bracket 411, the first dust removal assembly 412, the second dust removal assembly 413 and the first inductive component
414, mounting bracket 411 is set on pedestal 100, and first through hole is offered in mounting bracket 411, and the first dust removal assembly 412 is set
It is placed in mounting bracket 411, the first dust removal assembly 412 includes the first power supply conveyer, multiple first blowing parts 4121 and multiple
First hair-dryer, the first power supply conveyer are set in mounting bracket 411, and multiple first blowing parts 4121 are respectively arranged at installation
On holder 411, the first blowhole is offered on each first blowing part 4121, multiple first hair-dryers are arranged in a one-to-one correspondence in the
In one blowing part 4121, and each first hair-dryer is electrically connected with the first power supply conveyer respectively, the setting of the second dust removal assembly 413
In in mounting bracket 411, the second dust removal assembly 413 includes second source conveyer, multiple second blowing parts 4131 and multiple the
One hair-dryer, second source conveyer are set in mounting bracket 411, and the second blowing is offered on each second blowing part 4131
Hole, multiple second hair-dryers, which are arranged in a one-to-one correspondence, dries in second in part 4131, and each second hair-dryer is electric with second respectively
Source conveyer electrical connection, the first inductive component 414 are set in mounting bracket 411, and the first inductive component 414 includes the first carrying
Frame 4141 and the first infrared inductor 4142, the first end of the first carrier 4141 are set in mounting bracket 411, and first is infrared
Inductor 4142 is set in the second end of the first carrier 4141, and the central axis of the first infrared inductor 4142 and
The central axis of one through-hole is aligned；Detection device 420 is closed on dust-extraction unit 410 and is set on pedestal 100, and detection device 420 is used
In to screw carry out CCD detections, detection device 420 include bearing support 421, X-axis moving assembly 422, Y-axis moving assembly 423,
Z axis moving assembly 424 and CCD detection components 425, bearing support 421 are set on pedestal 100, and X-axis moving assembly 422 is arranged
In on bearing support 421, X-axis moving assembly 422 include X-axis guide rail, X-axis sliding shoe, X-axis driver, X-axis driving wheel, X-axis from
Driving wheel and X-axis belt 4221, X-axis guide rail are set on bearing support 421, and X-axis sliding shoe is slideably positioned in X-axis guide rail, X-axis
Driver is set on bearing support 421, and X-axis driving wheel is set in the rotation axis of X-axis driver, and the rotation of X-axis driven wheel is set
It is placed on bearing support 421, X-axis belt 4221 is sequentially connected with X-axis driving wheel and X-axis driven wheel respectively, and X-axis belt
4221 connect with X-axis sliding shoe, and X-axis driver is moved for driving X-axis sliding shoe to do reciprocation type along X-direction, Y-axis movement group
Part 423 is set on X-axis sliding shoe, and Z axis moving assembly 424 is set on Y-axis moving assembly, and CCD detection components are set to Z axis
On moving assembly, Y-axis moving assembly is moved for driving Z axis moving assembly to do reciprocation type along Y direction, and Z axis moving assembly is used
Reciprocation type is done in driving CCD detection components along Z-direction to move, CCD detection components are used to carry out CCD detections to screw.
The concrete operating principle of dedusting testing agency is described in detail below：
In actual application process, when material placing modules are transmitted to predetermined dedusting station by transmission mechanism, first
Infrared inductor senses that material placing modules are in place, exports in enabling signal to the first dust removal assembly and the second dust removal assembly,
First hair-dryer starts work generation air quantity and is blown out to the first blowhole, and at the same time, the second hair-dryer starts work and generates wind
It measures and is blown out to the second blowhole, operation is dusted to screw using wind-force, removes the impurity in screw surface, is subsequent
CCD detections are prepared, and the False Rate of follow-up CCD detections is reduced；When material component is transmitted to scheduled detection work by transmission mechanism
When position, X-axis moving assembly, Y-axis moving assembly and Z axis moving assembly adjust CCD detection components to suitable CCD check bits
It sets, CCD detection components carry out CCD detections to screw, due to when CCD is detected, being dusted operation to screw, effectively
Prevent influence of the impurity to screw CCD detection operation, while reducing False Rate, detection quality also reliably ensured and
Automatic detection efficiency is high.
It should be noted that when needing to adjust position of the CCD detection components in X-direction, X-axis driver drives X-axis
Driving wheel rotates, and to drive X-axis belt slip, and then adjusts X-axis sliding shoe in the position of X-direction.Specifically, real one
It applies in mode, X-axis drive component is motor.
Further, referring to Fig. 6, in one embodiment, Y-axis moving assembly 423 includes Y-axis guide rail, Y-axis cunning
Motion block, Y-axis driver, Y-axis driving wheel, Y-axis driven wheel 4231 and Y-axis belt, Y-axis guide rail are set on X-axis sliding shoe, Y-axis
Sliding shoe is slideably positioned in Y-axis guide rail, and Y-axis driver is set on X-axis sliding shoe, and Y-axis driving wheel is set to Y-axis driver
Rotation axis on, Y-axis driven wheel is rotatably dispose on X-axis sliding shoe, and Y-axis belt 4231 is driven with Y-axis driving wheel and Y-axis respectively
Wheel is sequentially connected, and Y-axis belt 4231 is connect with Y-axis sliding shoe, and Y-axis driver is for driving Y-axis sliding shoe along Y direction
Do reciprocation type movement.In this way, when needing to adjust position of the CCD detection components 425 in Y direction, Y-axis driver drives Y-axis
Driving wheel rotates, and to drive Y-axis belt 4231 to slide, and then adjusts Y-axis sliding shoe in the position of Y direction.Specifically, exist
In one embodiment, Y-axis drive component is motor.
Further, referring to Fig. 6, in one embodiment, Z axis moving assembly 424 includes Z axis guide rail, Z axis cunning
Motion block, Z axis driver, Z axis driving wheel, Z axis driven wheel and Z axis belt 4241, Z axis guide rail are set on Y-axis sliding shoe, Z axis
Sliding shoe is slideably positioned in Z axis guide rail, and Z axis driver is set on Y-axis sliding shoe, and Z axis driving wheel is set to Z axis driver
Rotation axis on, Z axis driven wheel is rotatably dispose on Y-axis sliding shoe, and Z axis belt is passed with Z axis driving wheel and Z axis driven wheel respectively
Dynamic connection, and Z axis belt 4241 is connect with Z axis sliding shoe, and Z axis driver is past for driving Z axis sliding shoe to be done along Z-direction
Return formula movement.In this way, when needing to adjust position of the CCD detection components in Z-direction, Z axis driver drives Z axis actively to rotate
It is dynamic, to drive Z axis belt slip, and then Z axis sliding shoe is adjusted in the position of Z-direction.Specifically, in an embodiment
In, Z axis drive component is motor.
Referring to Fig. 6, in one embodiment, CCD detection components 425 include bearing panel, multiple detection external members
4251, bearing panel is set on Z axis sliding shoe, and multiple detection external members 4251 are respectively arranged on bearing panel, is examined at one
It surveys in external member 4251, detection external member 4251 includes detector and luminaire, and detector and luminaire are respectively arranged at bearing panel
On.In this way, luminaire for providing light, illuminates the screw for needing part to detect；Detector is used to obtain the image data of screw.
Referring to Fig. 6, in one embodiment, interval is provided between each adjacent two detection external member 4251.Such as
This, interval is provided with so that will not be done each other between two neighboring detection external member between each adjacent two detection external member 4251
It disturbs, improves the accuracy of CCD detections.
Further, referring to Fig. 1, in one embodiment, luminaire is LED illuminator.
Further, also referring to Fig. 1 and Fig. 7, in one embodiment, heat treatment mechanism 500 includes quenching unit
510 and cooling device 520；Quenching unit 510 is set on pedestal 100, and quenching unit 510 to screw for carrying out quenching behaviour
Make, quenching unit 510 includes plummer 511, rail plate, the second slidable panels 512, second sliding drive component 513, heating
Component 514 and the second inductive component 515, plummer 511 are set on pedestal 100, and rail plate is set on plummer 511,
Second slidable panels 512 are slideably positioned on rail plate, and the second sliding drive component 513 is set on plummer 511, and second
The drive shaft of sliding drive component 513 is connect with the second slidable panels 512, and the second sliding drive component 513 is for driving second
Slidable panels 512 do reciprocation type along rail plate and move, and heating component 514 is set on the second slidable panels 512, heating component
514 include installation stage body and heating plate, install offered on stage body the second through-hole and it is multiple keep away a hole 5141, heating plate is set to
Multiple storage tanks are offered in erecting bed body, on heating plate, each storage tank is used to accommodating screw, and the center of each storage tank
Axis is aligned with the central axis for respectively keeping away a hole one by one, and the second inductive component 515 is set on plummer 511, the second sense group
The central axis of part 515 is aligned with the central axis of the second through-hole；Cooling device 520 is set on pedestal 100, cooling device
520 to screw for carrying out cooling down operation, and cooling device includes erecting bed 521, the first cooling component 522, the second cooling component
523 and third inductive component, erecting bed be set on pedestal, the first cooling component is set on erecting bed, the first cooling component
522 include the first water storage babinet, the first cooling pipe 5221 and the first electromagnetic pump, and the first water storage babinet is set on erecting bed,
The input terminal of first cooling pipe is connected to the output end of the first water storage babinet, and multiple first are offered on the first cooling pipe and is gone out
Water hole, the first electromagnetic pump are set in the first cooling pipe, and the second cooling component 523 is set on erecting bed, the second cooling group
Part includes the second water storage babinet, the second cooling pipe 5231 and the second electromagnetic pump, and the second water storage babinet is set on erecting bed, the
The input terminal of two cooling pipes is connected to the output end of the second water storage babinet, and multiple second water outlets are offered on the second cooling pipe
Hole, the second electromagnetic pump are set in the second cooling pipe, and third inductive component is set on erecting bed, third inductive component difference
It is electrically connected with the first electromagnetic pump and the second electromagnetic pump.
The concrete operating principle of heat treatment mechanism 500 is described in detail below：
In actual application process, work is processed when material placing modules are transmitted to scheduled quenching by transmission mechanism 300
When position, the second inductive component incudes that material placing modules are in place, and the second sliding drive component drives the second slidable panels to close
The directions of material placing modules is moved, screw is worn keep away a hole after be placed in storage tank, at this point, heating plate starts work by spiral shell
Silk is heated to predetermined hardening heat, and then, the second sliding drive component, which drives to the direction far from material placing modules, to be moved, and is passed
Material placing modules are transmitted to predetermined cooling processing stations by transfer mechanism again, and third inductive component incudes material placing modules just
Position, the first cooling component 522 and the second cooling component 523 start work, and the first electromagnetic pump, which is pumped, is stored in the first water storage babinet
Water sprayed from the first apopore, the second electromagnetic pump, which is pumped, to be stored in the water of the second water storage babinet and is sprayed from the second apopore, right
Screw carries out being quickly cooled down operation, completes a whole set of quenching processing stations, improves the overall mechanical strength of screw, extend screw
Service life greatly reduces the fraction defective of enterprise's production.
Specifically, in one embodiment, interval, each adjacent two are provided between the first apopore of each adjacent two
Two blow and are provided with interval between water hole.
Further, since during heating screw, when screw rises to certain temperature, screw will produce a certain amount of
Gas, suck such gas in the staff of workshop in order to prevent, in one embodiment, quenching unit 510 is also
Including gas sampling component, gas sampling component is set on installation stage body, and gas sampling component is being located at heating plate just
Top, gas sampling component include gas sampling pipeline and exhaust blower, and gas sampling pipeline is set on installation stage body, and exhaust gas is received
Multiple gas vents are opened up on collection pipeline, exhaust blower is set in gas sampling pipeline.In this way, exhaust blower will be during heating screw
Exhaust gas be pumped into gas sampling pipeline in, prevent the discomfort that producers are caused in exhaust emissions to workshop.
Further, since during heating screw, in one embodiment, exhaust blower includes installation shell, row
Fan and air draft driver, installation shell are set in gas sampling pipeline, and exhaust fan is rotatably dispose on installation shell, air draft
Driver is set on installation shell, and air draft driver is electrically connected with exhaust fan.In this way, when starting exhaust blower, air draft
Driver starts exhaust fan rotation, and exhaust gas is pumped into gas sampling pipeline, is externally being discharged.Specifically, in an embodiment party
In formula, exhaust fan includes rotation section and multiple flabellums, and rotation section is rotatably dispose on installation shell, and multiple flabellums are respectively arranged at
On rotation section.Specifically, in one embodiment, multiple flabellums are arranged radially with the center for installing shell in rotation section
On.
Further, referring to Fig. 7, in one embodiment, the second inductive component 515 include the second carrier and
Second infrared inductor 5151, the first end of the second carrier are set on plummer, and the second infrared inductor is set to second
In the second end of carrier, and the central axis of the second infrared inductor is aligned with the central axis of the second through-hole.In this way, the
Whether two infrared inductors incude material placing modules in place.
Further, in one embodiment, third inductive component includes third carrier and third infrared inductor, and
The first end of three carriers is set on erecting bed, and third infrared inductor is set in the second end of third carrier.In this way,
Whether third infrared inductor incudes material placing modules in place.
Further, in one embodiment, the second sliding drive component is cylinder.
The heat treatment mechanism and fastener automatic producing device of the present invention, by the way that quenching unit and cooling device is arranged.
In actual application process, when material placing modules are transmitted to scheduled quenching processing stations by transmission mechanism, the second sense
Answer component induction material placing modules in place, the second sliding drive component drives the second slidable panels to close to material placing modules
Direction movement, screw is worn keep away a hole after be placed in storage tank, at this point, heating plate start work screw is heated to make a reservation for
Hardening heat, then, the second sliding drive component, which drives to the direction far from material placing modules, to be moved, and transmission mechanism is again by object
Material placing modules are transmitted to predetermined cooling processing stations, and third inductive component induction material placing modules are in place, the first cooling group
Part and the second cooling component start work, and the first electromagnetic pump, which is pumped, to be stored in the water of the first water storage babinet and sprayed from the first apopore
Go out, the second electromagnetic pump, which is pumped, to be stored in the water of the second water storage babinet and sprayed from the second apopore, carries out being quickly cooled down behaviour to screw
Make, completes a whole set of quenching processing stations, improve the overall mechanical strength of screw, extend the service life of screw, substantially reduce
The fraction defective of enterprise's production.
Several embodiments of the invention above described embodiment only expresses, the description thereof is more specific and detailed, but simultaneously
It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art
It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the protection of the present invention
Range.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.
Claims (10)
1. a kind of heat treatment mechanism, which is characterized in that including：
Quenching unit, the quenching unit are set on pedestal, and the quenching unit is used to carry out hardening step to screw, described
Quenching unit includes plummer, rail plate, the second slidable panels, the second sliding drive component, heating component and the second induction
Component, the plummer are set on pedestal, and the rail plate is set on the plummer, and second slidable panels are slided
Dynamic to be set on the rail plate, the second sliding drive component is set on the plummer, and second sliding is driven
The drive shaft of dynamic component is connect with second slidable panels, and the second sliding drive component is for driving second sliding
Panel does reciprocation type along rail plate and moves, and the heating component is set on second slidable panels, the heating component
Including installation stage body and heating plate, offered on the installation stage body the second through-hole and it is multiple keep away a hole, the heating plate is arranged
In in the erecting bed body, offering multiple storage tanks on the heating plate, each storage tank is used to accommodating screw, and
The central axis of each storage tank is aligned with each central axis for keeping away a hole one by one, and second inductive component is set to
On the plummer, the central axis of second inductive component is aligned with the central axis of second through-hole；And
Cooling device, the cooling device are set on pedestal, and the cooling device is used to carry out cooling down operation to screw, described
Cooling device includes erecting bed, the first cooling component, the second cooling component and third inductive component, and the erecting bed is set to base
On seat, first cooling component is set on the erecting bed, and first cooling component includes the first water storage babinet, first
Cooling pipe and the first electromagnetic pump, the first water storage babinet are set on the erecting bed, first cooling pipe it is defeated
Enter end to be connected to the output end of the first water storage babinet, multiple first apopores, institute are offered on first cooling pipe
It states the first electromagnetic pump to be set in first cooling pipe, second cooling component is set on the erecting bed, described
Second cooling component includes the second water storage babinet, the second cooling pipe and the second electromagnetic pump, and the second water storage babinet is set to
On the erecting bed, the input terminal of second cooling pipe is connected to the output end of the second water storage babinet, and described second
Multiple second apopores are offered on cooling pipe, second electromagnetic pump is set in second cooling pipe, and described
Three inductive components are set on the erecting bed, the third inductive component respectively with first electromagnetic pump and it is described second electricity
Magnetic pumping is electrically connected.
2. heat treatment mechanism according to claim 1, which is characterized in that the quenching unit further includes gas sampling group
Part, the gas sampling component are set on the installation stage body, and the gas sampling component is located at the heating plate
Surface, the gas sampling component include gas sampling pipeline and exhaust blower, and the gas sampling pipeline is set to the peace
It fills on stage body, multiple gas vents is opened up on the gas sampling pipeline, the exhaust blower is set in the gas sampling pipeline.
3. heat treatment mechanism according to claim 2, which is characterized in that the exhaust blower includes installation shell, exhaust fan
With air draft driver, the installation shell is set in the gas sampling pipeline, and the exhaust fan is rotatably dispose in the peace
It fills on shell, the air draft driver is set on the installation shell, and the air draft driver and exhaust fan electricity
Connection.
4. heat treatment mechanism according to claim 3, which is characterized in that the exhaust fan includes rotation section and multiple fans
Leaf, the rotation section are rotatably dispose on the installation shell, and multiple flabellums are respectively arranged on the rotation section.
5. heat treatment mechanism according to claim 4, which is characterized in that multiple flabellums are in the installation shell
The heart is arranged radially on the rotation section.
6. heat treatment mechanism according to claim 1, which is characterized in that second inductive component includes the second carrier
It is set on the plummer with the first end of the second infrared inductor, second carrier, second infrared inductor
It is set in the second end of second carrier, and the central axis of second infrared inductor and second through-hole
Central axis alignment.
7. heat treatment mechanism according to claim 1, which is characterized in that the third inductive component includes third carrier
It is set on the erecting bed with the first end of third infrared inductor, the third carrier, the third infrared inductor
It is set in the second end of the third carrier.
8. heat treatment mechanism according to claim 1, which is characterized in that the second sliding drive component is cylinder.
9. heat treatment mechanism according to claim 1, which is characterized in that set between the first apopore described in each adjacent two
It is equipped with interval, second blows and be provided with interval between water hole described in each adjacent two.
10. a kind of fastener automatic producing device, which is characterized in that at the heat described in any one of claim 1-9
Manage mechanism.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810985828.5A CN108796197B (en) | 2018-08-28 | 2018-08-28 | Heat treatment mechanism and automatic fastener production equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810985828.5A CN108796197B (en) | 2018-08-28 | 2018-08-28 | Heat treatment mechanism and automatic fastener production equipment |
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| CN108796197B CN108796197B (en) | 2023-08-29 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002105531A (en) * | 2000-09-28 | 2002-04-10 | High Frequency Heattreat Co Ltd | Induction heating heat-treatment apparatus for pipe |
| CN102912094A (en) * | 2012-11-02 | 2013-02-06 | 十堰恒进科技有限公司 | Quench machine tool |
| DE102013109076B3 (en) * | 2013-08-22 | 2014-10-09 | Benteler Automobiltechnik Gmbh | Quenching shower for induction hardening devices |
| CN105969955A (en) * | 2016-06-30 | 2016-09-28 | 三重型能源装备有限公司 | Induction quenching device and heat treatment system |
| CN106801129A (en) * | 2015-11-26 | 2017-06-06 | 上海恒精感应科技股份有限公司 | A kind of full-automatic Induction Hardening Machine of steering camshaft |
-
2018
- 2018-08-28 CN CN201810985828.5A patent/CN108796197B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002105531A (en) * | 2000-09-28 | 2002-04-10 | High Frequency Heattreat Co Ltd | Induction heating heat-treatment apparatus for pipe |
| CN102912094A (en) * | 2012-11-02 | 2013-02-06 | 十堰恒进科技有限公司 | Quench machine tool |
| DE102013109076B3 (en) * | 2013-08-22 | 2014-10-09 | Benteler Automobiltechnik Gmbh | Quenching shower for induction hardening devices |
| CN106801129A (en) * | 2015-11-26 | 2017-06-06 | 上海恒精感应科技股份有限公司 | A kind of full-automatic Induction Hardening Machine of steering camshaft |
| CN105969955A (en) * | 2016-06-30 | 2016-09-28 | 三重型能源装备有限公司 | Induction quenching device and heat treatment system |
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| Publication number | Publication date |
|---|---|
| CN108796197B (en) | 2023-08-29 |
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