CN108789093A - A kind of crystal flat-grinding machine - Google Patents
A kind of crystal flat-grinding machine Download PDFInfo
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- CN108789093A CN108789093A CN201810890698.7A CN201810890698A CN108789093A CN 108789093 A CN108789093 A CN 108789093A CN 201810890698 A CN201810890698 A CN 201810890698A CN 108789093 A CN108789093 A CN 108789093A
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- grinding machine
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- 239000013078 crystal Substances 0.000 title claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims abstract description 11
- 238000009434 installation Methods 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 1
- 230000035807 sensation Effects 0.000 claims 1
- 238000005498 polishing Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 4
- 230000001360 synchronised effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0069—Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
本发明的一种水晶平磨机,包括:机架、旋转式夹具台、打磨装置;所述机架顶部安装固定有五套打磨装置;所述机架内部中心处设有两个垂直底部的轴套;所述机架内通过轴套连接有旋转式夹具台和动力输出装置;所述机架底部对应每套打磨装置的正下方均安装固定有一个顶推机构;本发明的一种水晶平磨机,设有五套打磨装置同步打磨,而且五套打磨装置可任意装上粗磨、细磨和抛光三种磨盘,可实现更精细的打磨,顶推机构可替代人工按压,节省用工成本,夹具与万向轴承轴接,能产生合理的摆动,能使水晶坯料与磨盘更好的贴合,磨出平面,同时还可避免水晶坯料与磨盘直接硬接触打磨而造成崩料浪费的情况。
A crystal flat grinding machine of the present invention comprises: a frame, a rotary fixture table, and a grinding device; five sets of grinding devices are installed and fixed on the top of the frame; shaft sleeve; the frame is connected with a rotary fixture table and a power output device through a shaft sleeve; a push mechanism is installed and fixed at the bottom of the frame corresponding to each set of grinding devices; a crystal of the present invention The flat grinder is equipped with five sets of grinding devices for synchronous grinding, and the five sets of grinding devices can be equipped with three types of grinding discs: rough grinding, fine grinding and polishing, which can achieve finer grinding. The push mechanism can replace manual pressing and save labor. Cost, the fixture is connected with the universal bearing shaft, which can produce reasonable swing, can make the crystal blank and the grinding disc fit better, and grind out a plane, and at the same time can avoid direct hard contact between the crystal blank and the grinding disc, which will cause material collapse and waste Happening.
Description
技术领域technical field
本发明涉及一种水晶平磨机,属于机械设备领域。The invention relates to a crystal flat grinder, which belongs to the field of mechanical equipment.
背景技术Background technique
水晶饰品的加工中,平磨工艺是少不了的,目前的平磨工艺有两种,一种是靠人工按压水晶坯料,在磨盘打磨,这种方式加工效率低,伴随按压力道的变化,打磨出的平面也不一样,影响水晶饰品的美观;另一种采用自动打磨工艺,现在以成为主流,但现有的自动打磨机夹具都是固定死的,导致水晶坯料与磨盘直接硬接触打磨,一旦磨盘吃料过多,容易将质地坚硬的水晶打碎,造成浪费,而且硬接触还会造成电机跳动,从而无法保证平面度,直接影响打磨效果。In the processing of crystal jewelry, the flat grinding process is indispensable. At present, there are two types of flat grinding processes. One is to manually press the crystal blank and grind it on the grinding disc. This method has low processing efficiency. The planes produced are also different, which affects the beauty of crystal jewelry; the other adopts automatic grinding technology, which has become the mainstream now, but the existing automatic grinding machine fixtures are fixed, resulting in direct hard contact between the crystal blank and the grinding disc for grinding. Once the grinding disc eats too much material, it is easy to break the hard crystal, resulting in waste, and hard contact will also cause the motor to jump, so that the flatness cannot be guaranteed, which directly affects the grinding effect.
发明内容Contents of the invention
(一)要解决的技术问题(1) Technical problems to be solved
为解决上述问题,本发明提出了一种水晶平磨机。In order to solve the above problems, the present invention proposes a crystal flat grinder.
(二)技术方案(2) Technical solutions
本发明的一种水晶平磨机,包括:机架、旋转式夹具台、打磨装置;所述机架由五根立脚和若干横杆固定连接而成;所述五根立脚的顶部各安装固定有一套打磨装置;所述机架内部中心处设有两个垂直底部的轴套;所述机架内通过轴套连接有旋转式夹具台;所述机架内底部还安装固定有由伺服电机和减速器组成的动力输出装置;所述动力输出装置与旋转式夹具台连接;所述机架底部对应每套打磨装置的正下方均安装固定有一个顶推机构。A flat crystal grinding machine of the present invention comprises: a frame, a rotary fixture table, and a polishing device; the frame is formed by fixedly connecting five legs and a plurality of cross bars; the tops of the five legs are fixed There is a set of grinding device; the inner center of the frame is provided with two vertical bottom bushings; the inside of the frame is connected with a rotary fixture table through the bushings; the bottom of the frame is also fixed with a servo motor A power output device composed of a reducer; the power output device is connected to a rotary fixture table; a push mechanism is installed and fixed on the bottom of the frame corresponding to each set of grinding devices directly below.
进一步地,所述旋转式夹具台包括:轴承套、固定轴、大齿轮、六组夹具架;所述轴承套内部轴接有固定轴,外部固定连接有大齿轮;所述大齿轮对应与输出装置连接;所述固定轴两端伸出轴承套,对应与机架上的轴套套接;所述轴承套外侧从上往下依次设有圆形的第一安装板和第二安装板;所述第一安装板上轴接有六组呈均匀分布的夹具架。Further, the rotary clamp table includes: a bearing sleeve, a fixed shaft, a large gear, and six sets of clamp frames; the internal shaft of the bearing sleeve is connected with a fixed shaft, and the external fixed connection is with a large gear; the large gear corresponds to the output The device is connected; the two ends of the fixed shaft protrude from the bearing sleeves, correspondingly socketed with the shaft sleeves on the frame; the outer side of the bearing sleeves is sequentially provided with a circular first mounting plate and a second mounting plate from top to bottom; the Six sets of evenly distributed fixture frames are axially connected to the first mounting plate.
进一步地,所述夹具架包括:一端带轴承的横梁、万向轴承,夹具、固定杆、滚轮、限位板;所述横梁带轴承的一端对应与第一安装板轴接,另一端固定连接有固定杆的顶端;所述固定杆的底端安装固定有滚轮;所述横梁中部安装侧面安装固定有万向轴承;所述横梁上表面对应万向轴承的正上方安装固定有限位板;所述限位板中心开设有通孔;所述夹具外底部中心处设有固定轴,对应穿过通孔与万向轴承轴接。Further, the clamp frame includes: a beam with a bearing at one end, a universal bearing, a clamp, a fixing rod, a roller, and a limit plate; one end of the beam with a bearing is correspondingly connected to the first mounting plate, and the other end is fixedly connected There is a top end of the fixed rod; the bottom end of the fixed rod is installed and fixed with rollers; the middle part of the crossbeam is installed and fixed with a universal bearing on the side; the upper surface of the crossbeam is installed and fixed directly above the universal bearing; A through hole is opened in the center of the limiting plate; a fixed shaft is arranged in the center of the outer bottom of the fixture, correspondingly passing through the through hole and connecting with the universal bearing.
进一步地,所述通孔的直径大于固定轴直径;所述限位板的上表面距离夹具的底面距离为8-15mm。Further, the diameter of the through hole is larger than the diameter of the fixed shaft; the distance between the upper surface of the limiting plate and the bottom surface of the clamp is 8-15mm.
进一步地,所述第二安装板上安装固定有六根沿直径方向往外延伸的支撑杆,对应处于横梁的正下方;所述支撑杆的外端垂直螺接有用于顶靠横梁的限位螺杆。Further, six support rods extending outward along the diameter direction are installed and fixed on the second mounting plate, which are correspondingly directly below the crossbeam; the outer ends of the support rods are vertically screwed with limit screws for abutting against the crossbeam.
进一步地,所述顶推机构包括:安装架、气缸、推板、导向柱、导向套;所述安装架与机架固定连接;所述安装架的中部垂直安装有气缸;所述安装架上于气缸两侧各安装固定有一个导向套;所述导向套内套接有导向柱;所述导向柱的顶端与推板固定连接;所述推板处于气缸的正上方Further, the pushing mechanism includes: a mounting frame, a cylinder, a push plate, a guide column, and a guide sleeve; the mounting frame is fixedly connected to the frame; a cylinder is vertically installed in the middle of the mounting frame; A guide sleeve is installed and fixed on both sides of the cylinder; a guide column is sleeved in the guide sleeve; the top of the guide column is fixedly connected with the push plate; the push plate is directly above the cylinder
进一步地,所述打磨装置包括:可调节滑座、打磨机;所述可调节滑座的底座垂直安装于机架上;所述可调节滑座的滑台上安装固定有打磨机。Further, the grinding device includes: an adjustable sliding seat and a grinding machine; the base of the adjustable sliding seat is vertically installed on the frame; a grinding machine is installed and fixed on the sliding table of the adjustable sliding seat.
(三)有益效果(3) Beneficial effects
本发明其具有以下有益效果:The present invention has the following beneficial effects:
本发明的一种水晶平磨机,设有六组夹具架和五组打磨装置,其中一组夹具架用于上下料,其他五组对应打磨装置同步打磨,而且五套打磨装置可任意装上粗磨、细磨和抛光三种磨盘,可实现更精细的打磨,顶推机构可替代人工按压,节省用工成本,夹具与万向轴承轴接,能产生合理的摆动,能使水晶坯料与磨盘更好的贴合,磨出平面,同时还可避免水晶坯料与磨盘直接硬接触打磨而造成崩料浪费的情况。A crystal flat grinder of the present invention is provided with six sets of fixture frames and five sets of grinding devices, one set of clamp frames is used for loading and unloading, and the other five sets of corresponding grinding devices are simultaneously polished, and the five sets of grinding devices can be installed arbitrarily There are three grinding discs for rough grinding, fine grinding and polishing, which can achieve finer grinding. The push mechanism can replace manual pressing, saving labor costs. Better fit, grinding out a flat surface, and at the same time avoiding the direct hard contact between the crystal blank and the grinding disc, which will cause material collapse and waste.
附图说明Description of drawings
图1是本发明整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the present invention.
图2是本发明中旋转式夹具台的结构示意图。Fig. 2 is a schematic structural view of the rotary fixture table in the present invention.
图3是图2中A处拆分结构图。Fig. 3 is a disassembled structure diagram at A in Fig. 2 .
图4是本发明中顶推机构的结构示意图。Fig. 4 is a structural schematic diagram of the pushing mechanism in the present invention.
1-机架;2-旋转式夹具台;3-打磨装置;4-动力输出装置;5-顶推机构;11-立脚;12-轴套;21-轴承套;22-固定轴;23-大齿轮;24-夹具架;25-第一安装板;26-第二安装板;31-可调节滑座;32-打磨机;51-安装架; 52-气缸;53-推板;54-导向柱;55-导向套;241-横梁;242-万向轴承;243-夹具;244-固定杆;245-滚轮;246-限位板;261-支撑杆;262-限位螺杆;2431-转轴;2461-通孔。1-frame; 2-rotary fixture table; 3-grinding device; 4-power output device; Big gear; 24-fixture frame; 25-first mounting plate; 26-second mounting plate; 31-adjustable sliding seat; 32-grinding machine; 51-installation frame; 52-cylinder; 53-push plate; 54- Guide column; 55-guide sleeve; 241-beam; 242-universal bearing; 243-fixture; 244-fixed rod; 245-roller; 246-limit plate; Shaft; 2461-through hole.
具体实施方式Detailed ways
如图1-图4所示,一种水晶平磨机,包括:机架1、旋转式夹具台2、打磨装置3;所述机架1由五根立脚11和若干横杆固定连接而成;所述五根立脚11的顶部各安装固定有一套打磨装置3;所述机架1内部中心处设有两个垂直底部的轴套12;所述机架1内通过轴套12连接有旋转式夹具台2;所述机架1内底部还安装固定有由伺服电机和减速器组成的动力输出装置4;所述动力输出装置4与旋转式夹具台2连接;所述机架1底部对应每套打磨装置3的正下方均安装固定有一个顶推机构5。As shown in Figures 1-4, a flat crystal grinding machine includes: a frame 1, a rotary fixture table 2, and a polishing device 3; the frame 1 is fixedly connected by five feet 11 and a plurality of cross bars ; The tops of the five feet 11 are respectively installed and fixed with a set of grinding device 3; the inner center of the frame 1 is provided with two shaft sleeves 12 at the vertical bottom; type fixture table 2; the inner bottom of the frame 1 is also fixed with a power output device 4 composed of a servo motor and a reducer; the power output device 4 is connected to the rotary fixture table 2; the bottom of the frame 1 corresponds to A push mechanism 5 is fixedly installed directly below every set of grinding device 3 .
参照图1、图2所示,所述旋转式夹具台2包括:轴承套21、固定轴22、大齿轮2、六组夹具架24;所述轴承套21内部轴接有固定轴22,外部固定连接有大齿轮23;所述大齿轮23对应与输出装置4连接;所述固定轴22两端伸出轴承套21,对应与机架1上的轴套12套接;所述轴承套21外侧从上往下依次设有圆形的第一安装板25和第二安装板26;所述第一安装板25上轴接有六组呈均匀分布的夹具架24。1 and 2, the rotary fixture table 2 includes: a bearing sleeve 21, a fixed shaft 22, a large gear 2, and six sets of clamp frames 24; A large gear 23 is fixedly connected; the large gear 23 is correspondingly connected with the output device 4; the two ends of the fixed shaft 22 protrude from the bearing sleeve 21, which is correspondingly socketed with the shaft sleeve 12 on the frame 1; the bearing sleeve 21 A circular first mounting plate 25 and a second mounting plate 26 are sequentially arranged on the outer side from top to bottom; six groups of evenly distributed fixture frames 24 are axially connected to the first mounting plate 25 .
参照图2、图3所示,所述夹具架24包括:一端带轴承的横梁241、万向轴承242,夹具243、固定杆244、滚轮245、限位板246;所述横梁241带轴承的一端对应与第一安装板25轴接,另一端固定连接有固定杆244的顶端;所述固定杆244的底端安装固定有滚轮245;所述横梁241中部安装侧面安装固定有万向轴承242;所述横梁241上表面对应万向轴承242的正上方安装固定有限位板246;所述限位板246中心开设有通孔2461;所述夹具243外底部中心处设有转轴2431,对应穿过通孔2461与万向轴承242轴接;其中,所述通孔2461的直径大于转轴2431直径;所述限位板(246)的上表面距离夹具243的底面距离为8-15mm。With reference to Fig. 2, shown in Fig. 3, described fixture frame 24 comprises: the crossbeam 241 of one end band bearing, universal bearing 242, fixture 243, fixed rod 244, roller 245, limit plate 246; Described crossbeam 241 band bearing One end is correspondingly connected to the first mounting plate 25, and the other end is fixedly connected to the top of the fixed rod 244; the bottom end of the fixed rod 244 is fixed with a roller 245; The upper surface of the crossbeam 241 is directly above the corresponding universal bearing 242 to install and fix the limiting plate 246; the center of the limiting plate 246 is provided with a through hole 2461; the center of the outer bottom of the clamp 243 is provided with a rotating shaft 2431, corresponding to the Connect with the universal bearing 242 through the through hole 2461; wherein, the diameter of the through hole 2461 is larger than the diameter of the rotating shaft 2431; the distance between the upper surface of the limiting plate (246) and the bottom surface of the clamp 243 is 8-15mm.
参照图2所示,所述第二安装板26上安装固定有六根沿直径方向往外延伸的支撑杆261,对应处于横梁241的正下方;所述支撑杆261的外端垂直螺接有用于顶靠横梁241的限位螺杆262。2, the second mounting plate 26 is installed and fixed with six support rods 261 extending outwards along the diameter direction, which are correspondingly directly below the beam 241; the outer ends of the support rods 261 are vertically screwed with Lean on the limit screw 262 of the beam 241.
参照图1、图2、图4所示,所述顶推机构5包括:安装架51、气缸52、推板53、导向柱54、导向套55;所述安装架51与机架1固定连接;所述安装架51的中部垂直安装有气缸52;所述安装架51上于气缸52两侧各安装固定有一个导向套55;所述导向套55内套接有导向柱54;所述导向柱54的顶端与推板53固定连接;所述推板53处于气缸52的正上方。Referring to Fig. 1, Fig. 2 and Fig. 4, the pushing mechanism 5 includes: a mounting frame 51, a cylinder 52, a push plate 53, a guide post 54, and a guide sleeve 55; the mounting frame 51 is fixedly connected to the frame 1 The middle part of the mounting frame 51 is vertically equipped with a cylinder 52; a guide sleeve 55 is installed and fixed on both sides of the cylinder 52 on the mounting frame 51; a guide column 54 is sleeved in the guide sleeve 55; The top end of the column 54 is fixedly connected with the push plate 53 ; the push plate 53 is directly above the cylinder 52 .
参照图1所示,所述打磨装置3包括:可调节滑座31、打磨机32;所述可调节滑座31的底座垂直安装于机架1上;所述可调节滑座31的滑台上安装固定有打磨机32。Referring to Figure 1, the grinding device 3 includes: an adjustable slide 31 and a grinder 32; the base of the adjustable slide 31 is vertically installed on the frame 1; the slide table of the adjustable slide 31 Grinding machine 32 is fixedly installed on it.
本发明的一种水晶平磨机,设有六组夹具架和五组打磨装置,其中一组夹具架用于上下料,其他五组对应打磨装置同步打磨,而且五套打磨装置可任意装上粗磨、细磨和抛光三种磨盘,可实现更精细的打磨,顶推机构可替代人工按压,节省用工成本,夹具与万向轴承轴接,能产生合理的摆动,能使水晶坯料与磨盘更好的贴合,磨出平面,同时还可避免水晶坯料与磨盘直接硬接触打磨而造成崩料浪费的情况。A crystal flat grinder of the present invention is provided with six sets of fixture frames and five sets of grinding devices, one set of clamp frames is used for loading and unloading, and the other five sets of corresponding grinding devices are simultaneously polished, and the five sets of grinding devices can be installed arbitrarily There are three grinding discs for rough grinding, fine grinding and polishing, which can achieve finer grinding. The push mechanism can replace manual pressing, saving labor costs. Better fit, grinding out a flat surface, and at the same time avoiding the direct hard contact between the crystal blank and the grinding disc, which will cause material collapse and waste.
应当理解,本文所述的示例性实施例是说明性的而非限制性的;尽管结合附图描述了本发明的实施例,本领域普通技术人员应当理解,在不脱离通过所附权利要求所限定的本发明的精神和范围的情况下,可以做出各种形式和细节的改变。It should be understood that the exemplary embodiments described herein are illustrative and not restrictive; while embodiments of the invention have been described in conjunction with the accompanying drawings, those of ordinary skill in the art will appreciate that, without departing from what is described in the appended claims Various changes in form and details may be made without departing from the spirit and scope of the present invention.
Claims (7)
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Application publication date: 20181113 |