CN108788559A - A kind of L-type welding process units - Google Patents
A kind of L-type welding process units Download PDFInfo
- Publication number
- CN108788559A CN108788559A CN201810832420.4A CN201810832420A CN108788559A CN 108788559 A CN108788559 A CN 108788559A CN 201810832420 A CN201810832420 A CN 201810832420A CN 108788559 A CN108788559 A CN 108788559A
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- Prior art keywords
- welding
- actuator
- process units
- clamping device
- mobile mechanism
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- 238000003466 welding Methods 0.000 title claims abstract description 141
- 238000000034 method Methods 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 230000007723 transport mechanism Effects 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims description 12
- 230000033001 locomotion Effects 0.000 claims description 8
- 241000606750 Actinobacillus Species 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000013486 operation strategy Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000005465 channeling Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a kind of L-type welding process units, including welding mechanism and transport mechanism, and transport mechanism is arranged two, and welding is sent to welder by L-shaped placement, two transport mechanisms respectively, and two sections of weldings are bonded together by welder；It by transport mechanism and the ingenious cooperation of welding mechanism, realizes L-type welding fully-automatic production, substantially increases production efficiency, reduce manpower output, reduce production cost；In addition, by the setting of coalignment, the flatness of welding output ensure that, and then ensure that the size of welding and structure reach standard；In addition, being coordinated by motor and lead screw, it is ensured that welding transmits precision, and welding length can be adjusted arbitrarily, keep operation strategies more extensive, equipment cost is greatly saved.
Description
Technical field
The present invention relates to welding process units, more particularly to a kind of L-type welding process units.
Background technology
In solar panel making, each solar panel is connected by welding, the shape of usual welding need into
Row is special to be related to, and off-standard size and shape, one of which need welding making l-shaped, existing enterprise generally use people
Work is cut, and the mode of human weld is manufactured, and cut size can be caused to differ in this way, the welding after welding and non-90 degree
Vertically, the shape of the welding of production is multifarious, and size differs, and can cause the waste of raw material, and needs are a large amount of artificial,
Low production efficiency.
Invention content
For the above defect of the existing technology, it is a primary object of the present invention to overcome the deficiencies in the prior art it
Place, discloses a kind of L-type welding process units, including welding mechanism and transport mechanism, and the transport mechanism is arranged two, and
Welding is sent to the welder by L-shaped placement, two transport mechanisms respectively, by the welder by two sections
Welding bonds together；
The welding mechanism includes welding support, the first actuator, the second actuator, plumb joint and welding bench, the weldering
Connector can vertical sliding be mounted on the welding support, first actuator drives the plumb joint vertical shift, institute
State that welding bench is horizontally slidable to be mounted on the welding support, second actuator drives the welding bench level to move
It is dynamic；
The transport mechanism includes the first clamping device, the second clamping device, disconnecting device, support device and unwrapping wire dress
It sets, first clamping device is for pressing from both sides welding to the welding mechanism, and the disconnecting device is for cutting the welding
Disconnected, second clamping device is used to welding movement protruding from the disconnecting device, and the support device is used to support
Welding when welding.
Further, first clamping device includes guiding trestle, first level mobile mechanism, third actuator,
Four actuators and clamp hand, the first level mobile mechanism are arranged on the guiding trestle, and the 4th actuator setting exists
On the guiding trestle and the first level mobile mechanism, the first level moving machine is driven using the third actuator
Structure makes the 4th actuator move horizontally, and the 4th actuator drives the clamp hand to move horizontally.
Further, the first level mobile mechanism includes lead screw, and the third actuator is motor, and the described 4th causes
Dynamic device is clamp hand cylinder.
Further, the disconnecting device includes cut-out holder, cutter and the 5th actuator, is arranged on the cut-out holder
Have allow welding by through-hole, the cutter can vertical sliding setting in the through-hole, the 5th actuator driving
The cutter vertical shift.
Further, second clamping device includes the second horizontal mobile mechanism, clamping device and the 6th actuator, institute
It states clamping device to be arranged on second horizontal mobile mechanism, drives the clamping device in institute using the 6th actuator
It states and is moved horizontally on the second horizontal mobile mechanism.
Further, second horizontal mobile mechanism includes sliding rail, and the 6th actuator is cylinder.
Further, the support device includes supporting table, the 7th actuator, the 8th actuator and briquetting, and the described 7th
Actuator drives the supporting table to move horizontally, and the 8th actuator installation on the supporting table, drives the briquetting to lean on
The close or separate supporting table.
Further, the 7th actuator and the 8th actuator are cylinder.
Further, the actinobacillus device includes sensor, pay off rack, material axis and motor, the rotatable peace of material axis
On the pay off rack, the motor drives the material shaft rotation dynamic, and the sensor is arranged in the lower section of the material axis, detection
The position of welding.
Further, further include coalignment, the coalignment includes alignment holder and several straightening-wheels, the school
Through ship is arranged on the alignment holder, and parallel is arranged in two rows.
The advantageous effect that the present invention obtains：
By transport mechanism and the ingenious cooperation of welding mechanism, L-type welding fully-automatic production is realized, substantially increase production effect
Rate reduces manpower output, reduces production cost；In addition, by the setting of coalignment, the smooth of welding output ensure that
Degree, and then ensure that the size of welding and structure reach standard；In addition, being coordinated by motor and lead screw, it is ensured that welding transmits precision,
And welding length can be adjusted arbitrarily, keep operation strategies more extensive, equipment cost is greatly saved.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of the process units of L-type welding of the present invention；
Fig. 2 is the structural schematic diagram of welding mechanism；
Fig. 3 is the structural schematic diagram of transport mechanism；
Fig. 4 is the structural schematic diagram of the first clamping device；
Fig. 5 is the structural schematic diagram of disconnecting device；
Fig. 6 is the structural schematic diagram of the second clamping device；
Fig. 7 is the structural schematic diagram of support device；
Fig. 8 is the structural schematic diagram of actinobacillus device；
Fig. 9 is the structural schematic diagram of coalignment；
Reference numeral is as follows：
1, welding mechanism, 2, transport mechanism, 11, welding support, the 12, first actuator, the 13, second actuator, 14, welding
Head, 15, welding bench, the 21, first clamping device, the 22, second clamping device, 23, disconnecting device, 24, support device, 25, unwrapping wire
Device, 31, clamp holder, 32, cylinder, 33, pressure head, 211, guiding trestle, 212, first level mobile mechanism, 213, third causes
Dynamic device, the 214, the 4th actuator, 215, clamp hand, 231, cut-out holder, 232, cutter, the 233, the 5th actuator, 234, through-hole,
221, the second horizontal mobile mechanism, 222, clamping device, the 223, the 6th actuator, 241, supporting table, the 242, the 7th actuator,
243 the 8th actuators, 244, briquetting, 251, sensor, 252, pay off rack, 253, material axis, 254, motor.
Specific implementation mode
In order to make the purpose , technical scheme and advantage of the present invention be clearer, right with reference to the accompanying drawings and embodiments
The present invention is described in further detail.It should be appreciated that described herein, specific examples are only used to explain the present invention, and does not have to
It is of the invention in limiting.
A kind of L-type welding process units of the present invention, as shown in Figure 1, including welding mechanism 1 and transport mechanism 2, conveyer
Two, and L-shaped placement is arranged in structure 2, and the direction of transfer of two transmission devices 2 is made to be mutually perpendicular to, and two transport mechanisms 2 are distinguished
Welding is sent to welder 1, two sections of weldings are bonded together by welder 1；
As shown in Fig. 2, welding mechanism 1 includes welding support 11, the first actuator 12, the second actuator 13, plumb joint 14
With welding bench 15, plumb joint 14 can vertical sliding be mounted on welding support 11, the first actuator 12 drives plumb joint 14 perpendicular
Translation is dynamic, and welding bench 15 is horizontally slidable to be mounted on welding support 11, and the second actuator 13 drives welding bench 15 is horizontal to move
It is dynamic；Wherein, the first actuator 12 is that either the second actuator of oil cylinder 13 is cylinder or oil cylinder to cylinder；Second actuator 13 drives
Dynamic welding bench makees stretching motion, and when blanking, welding bench 15 is withdrawn, and does not influence the blanking for being molded welding；When soldered, welding bench
15 stretch out, and are used to support the abutting edge of two sections of weldings, drive plumb joint 14 to move down by the first actuator 12, are pressed in welding
On platform 15, welding abutting edge is heated, and then is sticked together after so that welding surface tin liquor is melted.
As shown in figure 3, transport mechanism 2 includes the first clamping device 21, the second clamping device 22, disconnecting device 23, support
Device 24 and actinobacillus device 25, the first clamping device 21 is for pressing from both sides welding to welding mechanism 1, and disconnecting device 23 will be for that will weld
Band cut-out, the second clamping device 22 are used to welding movement protruding from disconnecting device 23 so that the first clamping device 21 can press from both sides
Firmly welding drives it to think that welding mechanism 1 moves in turn, and support device 24 is used to support welding when welding.
As shown in figure 4, the first clamping device 21 includes guiding trestle 211, first level mobile mechanism 212, third actuating
Device 213, the 4th actuator 214 and clamp hand 215, first level mobile mechanism 212 are arranged on guiding trestle 211, guiding trestle
211 can be guide rail, be used to support and guide the 4th actuator 214.First level mobile mechanism 212, which can be, uses lead screw,
Lead screw is arranged in parallel with 211 channeling direction of guiding trestle；Third actuator 213 can be motor, driving first level movement
Mechanism 212 moves, and then the 4th actuator 214 is driven to move horizontally；4th actuator 214 can be cylinder, drive clamp hand
215 move horizontally, and clamp hand 215 can be clamp hand cylinder；After clamp hand cylinder clamps welding, driven by third actuator 213
4th actuator 214 is moved at welding mechanism 1, and clamp hand cylinder unclamps, and the 4th actuator 214 drives clamp hand cylinder to withdraw, and
Third actuator 213 drives the 4th actuator 214 to return back to initial position afterwards, is in square shape running orbit.
As shown in figure 5, disconnecting device 23 includes cut-out holder 231, cutter 232 and the 5th actuator 233, holder is cut off
Be provided on 231 allow welding by through-hole 234, cutter 232 can vertical sliding setting in through-hole 234, the 5th actuating
Device 233 can be cylinder, and cylinder drives cutter 232 to move down, and realizes and is cut off to the welding in through-hole 234, then passes through gas
Cylinder resets cutter 232.
As shown in fig. 6, the second clamping device 22 includes the second horizontal mobile mechanism 221, the actuating of clamping device 222 and the 6th
Device 223, clamping device 222 are arranged on the second horizontal mobile mechanism 221, and the second horizontal mobile mechanism 221 can be sliding rail,
It is used to support and is oriented to clamping device 222；Wherein, clamping device 222 includes clamping holder 31, cylinder 32 and pressure head 33, gas
Cylinder 32 is fixed on holder 31, and pressure head 33 is mounted on the piston rod of cylinder 32, and pressure head 33 is formed with holder 31 for clamping weldering
The clip of band.6th actuator 223 can be cylinder, and the piston rod of cylinder is connect with clamping device 222, by cylinder moving,
And then clamping device 222 is driven to be moved along the second horizontal mobile mechanism 221.
As shown in fig. 7, support device 24 includes supporting table 241, the 7th actuator 242, the 8th actuator 243 and briquetting
244, the 7th brake 242 can be cylinder, and cylinder driving supporting table 241 moves horizontally, and the 8th actuator 243 is mounted on support
On platform 241, driving briquetting 244 is close or far from supporting table 241, and the 8th actuator 243 can be cylinder.
As shown in figure 8, actinobacillus device 25 includes sensor 251, pay off rack 252, material axis 253 and motor 254, axis 253 is expected
It is rotatably mounted on pay off rack 252, the driving material shaft rotation of motor 254 is dynamic, and sensor 251 is arranged in the lower section of material axis 253, inspection
The position of welding is surveyed, sensor 251 can approach switch, and when motor 254 drives the rotation of its welding, welding is freely sagging, when
Close to inductive switching to welding, illustrate that welding is in relaxed state, no-station pole canopy when the first clamping device 21 pulls welding.Pass through nothing
Tension is arranged, and ensures that welding does not deform in transmit process, and improve the smoothness of unwrapping wire.
Certain bending is had after welding unwrapping wire on winder, therefore, as shown in figure 9, coalignment 25 is also set up,
Following process is being carried out after being straightened by coalignment 25；Coalignment 25 includes alignment holder 251 and several straightening-wheels
252, the setting of straightening-wheel 252 parallel is arranged in two rows on alignment holder 251.
In the use of the present invention, being illustrated in conjunction with Fig. 1-9, welding is separately mounted on actinobacillus device 25, by putting
Line apparatus 25 carries out no-station pole canopy unwrapping wire, after welding is clamped welding by the second clamping device 22 after alignment Zhang Zhi 25 is straightened
It is moved to disconnecting device 23, one end of welding is protruded from into disconnecting device 23 so that the first clamping device 21 can press from both sides welding
Tightly, after the first clamping device 21 clamps, the second clamping device 22 resets after unclamping, and waiting transmits next time；First clamping device
21 move welding to welding mechanism 1, after being moved to designated length, stop movement, after welding is cut off by disconnecting device 23,
First clamping device 21 continues to move to welding mechanism 1, reaches designated position, at this point, support device 24 clamps welding, welding
One end be placed on welding bench 15, then, the clamp hand 215 of the first clamping device 21 is in square shape track far from support device 24
Movement, it is unobstructed to ensure that clamp hand returns back to initial position in this way.The band of going back of the other side is sent also by above-mentioned steps to bonding machine
At structure 1, drives plumb joint 14 to move down by the first actuator 12, be pressed on welding bench 15, welding abutting edge is heated, into
And it is sticked together after so that welding surface tin liquor is melted.After its cooling, the 15 same time shift of support device 24 and welding bench of two sides
It opens so that there is no supporter below L-type welding, the movement of falling object occurs, waits for its lower backwardness, be all reset to original state,
It repeats the above steps, carries out next welding.
The advantageous effect that the present invention obtains：
By transport mechanism and the ingenious cooperation of welding mechanism, L-type welding fully-automatic production is realized, substantially increase production effect
Rate reduces manpower output, reduces production cost；In addition, by the setting of coalignment, the smooth of welding output ensure that
Degree, and then ensure that the size of welding and structure reach standard；In addition, being coordinated by motor and lead screw, it is ensured that welding transmits precision,
And welding length can be adjusted arbitrarily, keep operation strategies more extensive, equipment cost is greatly saved.
The foregoing is merely a prefered embodiment of the invention, practical range not for the purpose of limiting the invention；If not departing from this
The spirit and scope of invention, modify or equivalently replace the present invention, and should all cover the protection in the claims in the present invention
In range.
Claims (10)
1. a kind of L-type welding process units, which is characterized in that including welding mechanism and transport mechanism, the transport mechanism setting
Two, and welding is sent to the welder respectively, passes through the welding by L-shaped placement, two transport mechanisms
Device bonds together two sections of weldings；
The welding mechanism includes welding support, the first actuator, the second actuator, plumb joint and welding bench, the plumb joint
Can vertical sliding be mounted on the welding support, first actuator drives the plumb joint vertical shift, the weldering
Connect that platform is horizontally slidable to be mounted on the welding support, second actuator drives the welding bench to move horizontally；
The transport mechanism includes the first clamping device, the second clamping device, disconnecting device, support device and actinobacillus device, institute
The first clamping device is stated for pressing from both sides welding to the welding mechanism, the disconnecting device is for cutting off the welding, institute
The second clamping device is stated for welding movement to be protruded from the disconnecting device, when the support device is used to support welding
Welding.
2. a kind of L-type welding process units according to claim 1, which is characterized in that first clamping device includes
Guiding trestle, first level mobile mechanism, third actuator, the 4th actuator and clamp hand, the first level mobile mechanism set
It sets on the guiding trestle, the 4th actuator is arranged on the guiding trestle and the first level mobile mechanism,
Drive the first level mobile mechanism that the 4th actuator is made to move horizontally using the third actuator, the described 4th causes
Dynamic device drives the clamp hand to move horizontally.
3. a kind of L-type welding process units according to claim 2, which is characterized in that the first level mobile mechanism
Including lead screw, the third actuator is motor, and the 4th actuator is clamp hand cylinder.
4. a kind of L-type welding process units according to claim 1, which is characterized in that the disconnecting device includes cut-out
Holder, cutter and the 5th actuator, be provided on the cut-out holder allow welding by through-hole, the cutter can slide vertically
In the through-hole, the 5th actuator drives the cutter vertical shift for dynamic setting.
5. a kind of L-type welding process units according to claim 1, which is characterized in that second clamping device includes
Second horizontal mobile mechanism, clamping device and the 6th actuator, the clamping device are arranged in second horizontal mobile mechanism
On, drive the clamping device to be moved horizontally on second horizontal mobile mechanism using the 6th actuator.
6. a kind of L-type welding process units according to claim 5, which is characterized in that second horizontal mobile mechanism
Including sliding rail, the 6th actuator is cylinder.
7. a kind of L-type welding process units according to claim 1, which is characterized in that the support device includes support
Platform, the 7th actuator, the 8th actuator and briquetting, the 7th actuator drive the supporting table to move horizontally, and the described 8th
Actuator is installed on the supporting table, drives the briquetting close or far from the supporting table.
8. a kind of L-type welding process units according to claim 7, which is characterized in that the 7th actuator and described
8th actuator is cylinder.
9. a kind of L-type welding process units according to claim 1, which is characterized in that the actinobacillus device includes sensing
Device, pay off rack, material axis and motor, the material axis are rotatably mounted on the pay off rack, and the motor drives the material axis
Rotation, the sensor are arranged in the lower section of the material axis, detect the position of welding.
10. a kind of L-type welding process units according to claim 1, which is characterized in that further include coalignment, it is described
Coalignment includes alignment holder and several straightening-wheels, and the straightening-wheel is arranged on the alignment holder, and parallel
It is arranged in two rows.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810832420.4A CN108788559A (en) | 2018-07-26 | 2018-07-26 | A kind of L-type welding process units |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810832420.4A CN108788559A (en) | 2018-07-26 | 2018-07-26 | A kind of L-type welding process units |
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| Publication Number | Publication Date |
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| CN108788559A true CN108788559A (en) | 2018-11-13 |
Family
ID=64078243
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201810832420.4A Pending CN108788559A (en) | 2018-07-26 | 2018-07-26 | A kind of L-type welding process units |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111118431A (en) * | 2020-01-21 | 2020-05-08 | 太仓巨仁光伏材料有限公司 | Device for improving low yield performance of photovoltaic solder strip |
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