CN108787658B - A self-adaptation belt cleaning device for straw pyrolysis retort - Google Patents

A self-adaptation belt cleaning device for straw pyrolysis retort Download PDF

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Publication number
CN108787658B
CN108787658B CN201810679444.0A CN201810679444A CN108787658B CN 108787658 B CN108787658 B CN 108787658B CN 201810679444 A CN201810679444 A CN 201810679444A CN 108787658 B CN108787658 B CN 108787658B
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China
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mounting
electric telescopic
disc
self
cleaning device
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CN108787658A (en
Inventor
李建喜
王秀文
覃宁
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Jining Hongyun Cotton Stalk Fiber Technology Co ltd
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/087Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/093Cleaning containers, e.g. tanks by the force of jets or sprays
    • B08B9/0936Cleaning containers, e.g. tanks by the force of jets or sprays using rotating jets

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention discloses a self-adaptive cleaning device for a straw pyrolysis reaction tank, which comprises an installation disc, the mounting disc is a circular disc, the lower end of the mounting disc is provided with a groove, the inner part of the groove is matched with the upper rotary disc, the axial position of the upper rotating disc is fixedly connected with an output shaft of a first motor, the first motor is fixedly installed with the installation disc, a spline shaft is fixedly arranged in the middle of the lower surface of the upper turntable, a spline shaft sleeve is arranged outside the lower end of the spline shaft in a matching way, the lower end of the spline shaft sleeve is fixedly provided with a lower turntable, the axis of the lower turntable is superposed with the axis of the upper turntable, go up and install electric telescopic handle one additional between carousel and the lower carousel, this a self-adaptation belt cleaning device for straw pyrolysis reaction jar adopts the washing mode of shower nozzle angle self-adaptation, accomplishes the washing to internal portion roof, diapire and lateral wall of jar, and the cleaning performance is good and need not artifical intervention.

Description

A self-adaptation belt cleaning device for straw pyrolysis retort
Technical Field
The invention relates to the technical field of tank body cleaning equipment, in particular to a self-adaptive cleaning device for a straw pyrolysis reaction tank.
Background
The straw pyrolysis gasification technology is a relatively new straw utilization technology developed in recent years, namely a thermochemical process for converting straws into gas fuel, and the straw pyrolysis gasification gas mainly comprises combustible gas and non-combustible gas, and also contains a small amount of solid impurities and liquid impurities. The combustible gas mainly comprises carbon monoxide, hydrogen, methane, hydrogen sulfide, low molecular hydrocarbons and the like. The non-combustible gases are mainly carbon dioxide, nitrogen and oxygen and water vapour. The solid impurities mainly comprise ash and fine carbon particles, and the liquid impurities mainly comprise tar and moisture.
The pyrolysis of the straw is an advance in the technology and is a contribution to environmental protection, when the straw reacts in the reaction tank, impurities including carbon particles and tar attached to the pipe wall are left in the tank body, and a plurality of pipelines connected with other devices are arranged in the reaction tank, if the impurities are too much and cannot be cleaned in time, the impurities existing on the tank wall not only affect the following straw to react, but also cause accidents such as explosion due to the blockage of the pipeline in serious cases.
The existing equipment adopts a fixed structural design, specific equipment is required to be adopted for cleaning aiming at the tank bodies with different specifications, the side wall of the tank body can be cleaned only, the cleaning effect on the bottom and the top of the tank body is limited, manual cleaning is still required, and the cleaning efficiency is lower.
Disclosure of Invention
The technical problem to be solved by the invention is to overcome the existing defects, and provide a self-adaptive cleaning device for a straw pyrolysis reaction tank, wherein a cleaning mode of self-adaptive nozzle angle is adopted to clean the top wall, the bottom wall and the side wall in the tank body, the cleaning effect is good, manual intervention is not needed, and the problems in the background technology can be effectively solved.
In order to achieve the purpose, the invention provides the following technical scheme: a self-adaptive cleaning device for a straw pyrolysis reaction tank comprises a mounting disc, wherein the mounting disc is a circular disc, a groove is formed in the lower end of the mounting disc, an upper rotary disc is installed in the groove in a matched mode, the axial position of the upper rotary disc is fixedly connected with an output shaft of a motor I, the motor I is fixedly installed on the mounting disc, a spline shaft is fixedly arranged at the middle position of the lower surface of the upper rotary disc, a spline shaft sleeve is installed at the outer part of the lower end of the spline shaft in a matched mode, a lower rotary disc is fixedly arranged at the lower end of the spline shaft sleeve, the axial position of the lower rotary disc is overlapped with the axial position of the upper rotary disc, a first electric telescopic rod is additionally arranged between the upper rotary disc and the lower rotary disc, a mounting seat is arranged at the edge position of the lower rotary disc, a fixed mounting strip is fixedly, the free end of the electric telescopic handle III and the free end of the electric telescopic handle II fixing rod are connected through a hinge, the free end of the electric telescopic handle II is matched with the mounting plate, the middle position fixed mounting nozzle of the mounting plate is arranged, the nozzle is communicated with the external water supply device through a solenoid valve and a pipeline, the input ends of the solenoid valve, the motor I, the electric telescopic handle II and the electric telescopic handle III are electrically connected with the output end of the single chip microcomputer, and the input end of the single chip microcomputer is electrically connected with the output end of the external power supply.
According to a preferable technical scheme of the invention, the free end of the second electric telescopic rod is fixedly provided with the mounting seat, the mounting seat is matched with the mounting plate through a hinge, one end of the mounting plate is connected with the mounting seat through a fourth electric telescopic rod, and two ends of the fourth electric telescopic rod are respectively connected with the mounting seat and the mounting plate through hinges.
As a preferred technical scheme of the invention, the mounting plate is a strip-shaped plate, the mounting plate is vertically arranged, the two ends of the mounting plate are fixedly provided with the distance sensors, and the output ends of the distance sensors are electrically connected with the input end of the single chip microcomputer.
As a preferable technical scheme of the invention, the surface of the mounting plate outside the spray head is provided with a brush in a matching way through a bearing pair, the outside of the brush is provided with an outer gear ring in a matching way, the outer gear ring is meshed with a gear at the end part of an output shaft of the motor II, and the motor II is fixedly mounted with the mounting plate.
As a preferred technical scheme, the mounting seat at the edge of the lower turntable is of a long strip-shaped structure, two mounting holes are formed in the side edge of the mounting seat, the fixed mounting bar is of a long strip-shaped structure, two through holes are formed in the side wall of the fixed mounting bar, and mounting pins are matched with the inside of the mounting holes of the mounting seat and the through holes of the fixed mounting bar.
As a preferable technical scheme of the invention, three electric telescopic rods I are arranged between the upper rotary table and the lower rotary table and uniformly arranged around the axis of the spline shaft.
As a preferred technical scheme of the invention, the lower end of the mounting disc is provided with a step groove, and the top of the step groove is provided with a rubber pad.
As a preferred technical scheme of the invention, through holes are uniformly formed in the surface of the mounting disc, long bolts are installed in the through holes in a matched mode, and limiting blocks are fixedly welded at the lower ends of the long bolts.
As a preferred technical solution of the present invention, two lifting rings are fixedly disposed on the upper surface of the mounting plate, and the two lifting rings are symmetrically arranged with respect to the middle plane of the mounting plate.
As a preferable technical scheme of the invention, the hairbrush is of a conical structure, and the rotation axis of the hairbrush is superposed with the axis of the spray head.
Compared with the prior art, the invention has the beneficial effects that: this a self-adaptation belt cleaning device for straw pyrolysis reaction jar adopts the mode that carousel and lower carousel were gone up in the inside setting of mounting disc, and adopt motor drive, make the lower carousel can rotate, thereby drive the shower nozzle along the integral key shaft axis revolution, the realization is to the washing of inner wall, and the distance of going up carousel and lower carousel is adjustable, can satisfy the washing to the different specification jar bodies, and adopt electric telescopic handle two and electric telescopic handle three synergism's mode, make the revolution diameter of shower nozzle adjustable, and the angularly adjustable of shower nozzle, satisfy the washing requirement of roof and diapire, and install distance sensor additional at the shower nozzle outside, can be poor according to both sides distance sensor's measurement, carry out the regulation of shower nozzle angle, guarantee the cleaning performance.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a cross-sectional view of the present invention;
FIG. 3 is a schematic view of the mounting plate assembly of the present invention.
In the figure: the device comprises a mounting disc 1, a lifting ring 2, a long bolt 3, a limiting block 4, a motor I5, a single chip microcomputer 6, a spline shaft 7, a spline shaft sleeve 8, an upper rotary table 9, a lower rotary table 10, an electric telescopic rod I11, an electric telescopic rod II 12, an electric telescopic rod III 13, an electric telescopic rod IV 14, a fixed mounting bar 15, a mounting plate 16, a distance sensor 17, a spray nozzle 18, a brush 19, a motor II 20 and a rubber pad 21.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: a self-adaptive cleaning device for a straw pyrolysis reaction tank comprises a mounting disc 1, wherein the mounting disc 1 is a circular disc, a groove is formed in the lower end of the mounting disc 1, an upper rotary disc 9 is installed inside the groove in a matched mode, the axis position of the upper rotary disc 9 is fixedly connected with an output shaft of a motor I5, the motor I5 is fixedly installed with the mounting disc 1, a spline shaft 7 is fixedly arranged in the middle of the lower surface of the upper rotary disc 9, a spline shaft sleeve 8 is installed outside the lower end of the spline shaft 7 in a matched mode, a lower rotary disc 10 is fixedly arranged at the lower end of the spline shaft sleeve 8, the axis of the lower rotary disc 10 is overlapped with the axis of the upper rotary disc 9, an electric telescopic rod I11 is additionally installed between the upper rotary disc 9 and the lower rotary disc 10, a mounting seat is arranged at the edge position of the lower rotary disc 10, a fixed mounting bar 15 is fixedly arranged inside the mounting seat, a second electric telescopic rod 12 and a third electric telescopic rod, the free end of the electric telescopic rod II 12 is matched with an installation plate 16, a spray head 18 is fixedly installed at the middle position of the installation plate 16, the spray head 18 is communicated with an external water supply device through an electromagnetic valve and a pipeline, the electromagnetic valve, the motor I5, the electric telescopic rod I11, the electric telescopic rod II 12 and the electric telescopic rod III 13 are electrically connected with the output end of the single chip microcomputer 6, the input end of the single chip microcomputer 6 is electrically connected with the output end of an external power supply, the free end of the electric telescopic rod II 12 is fixedly installed with an installation seat, the installation seat is matched with the installation plate 16 through a hinge, one end of the installation plate 16 is connected with the installation seat through an electric telescopic rod IV 14, the two ends of the electric telescopic rod IV 14 are respectively connected with the installation seat and the installation plate 16 through hinges, the angle of the installation plate 16, the mounting plate 16 is vertically arranged, the two ends of the mounting plate 16 are fixedly provided with the distance sensors 17, the output ends of the distance sensors 17 are electrically connected with the input end of the single chip microcomputer 6, the angle of the current cleaning area is calculated according to the measurement difference of the distance sensors 17 on the two sides, so that the angle of the spray head 18 is regulated and controlled, the cleaning quality is ensured, the surface of the mounting plate 16 outside the spray head 18 is provided with a brush 19 in a matching way through a bearing pair, the outside of the brush 19 is provided with an outer gear ring in a matching way, the outer gear ring is meshed with a gear at the end part of an output shaft of the motor 20, the motor 20 is fixedly mounted with the mounting plate 16, a mounting seat at the edge position of the lower rotary disk 10 is of a long strip-shaped structure, the side edge of the mounting seat is provided with two mounting holes, the fixed mounting strip 15 is of, the fixed mounting strip 15 is convenient to replace and maintain, three electric telescopic rods 11 are arranged between the upper rotating disc 9 and the lower rotating disc 10, the three electric telescopic rods 11 are uniformly arranged around the axis of the spline shaft 7, the lower end of the mounting disc 1 is provided with a step groove, the top of the step groove is provided with a rubber pad 21, vibration transferred to a tank body in operation is reduced, the surface of the mounting disc 1 is uniformly provided with a through hole, a long bolt 3 is installed in the through hole in a matched mode, a limiting block 4 is fixedly welded at the lower end of the long bolt 3, the mounting disc 1 and the tank body are convenient to fix and stable in operation, the two lifting rings 2 are fixedly arranged on the upper surface of the mounting disc 1, the two lifting rings 2 are symmetrically arranged on the middle surface of the mounting disc 1, lifting is convenient, the lifting process is stable, the hairbrush 19 is in a conical structure, the rotation axis of the hairbrush 19, The modes of the motor I5, the motor II 20, the electric telescopic rod I11, the electric telescopic rod II 12, the electric telescopic rod III 13, the electric telescopic rod IV 14 and the distance sensor 17 are common modes in the prior art, and the single chip microcomputer 6 is a Mitsubishi FX1N-14MR PLC controller.
When in use: after the invention is placed in the tank body, the long bolt 3 is screwed to ensure that the limiting block 4 is contacted with the top wall of the tank body, then the motor I5 rotates to drive the upper rotary table 9 and the lower rotary table 10 to rotate, and simultaneously the electric telescopic rod I11 acts to change the distance between the upper rotary table 9 and the lower rotary table 10, thereby realizing the cleaning of the inner walls of the tank bodies with different heights, simultaneously realizing the adjustment of the revolution diameter of the spray head 18 by the synergistic action of the electric telescopic rod two 12 and the electric telescopic rod three 13, meeting the cleaning of the tank bodies with different specifications, simultaneously detecting the distance of the inner walls of the tank bodies by the distance sensor 17, thereby controlling the action of the electric telescopic rod four 14, adjusting the angle of the mounting plate 16, controlling the angle of the spray head 18, meeting the cleaning requirements of the top wall and the bottom wall, meanwhile, the second motor 20 rotates to drive the brush 19 to rotate, so that the spraying position of the spray head 18 is cleaned, and the cleaning quality is ensured.
The inner wall cleaning device adopts a mode that the upper rotary table 9 and the lower rotary table 10 are arranged in the mounting disc 1 and driven by the motor I5, so that the lower rotary table 10 can rotate, the spray head 18 is driven to revolve along the axis of the spline shaft 7, the inner wall is cleaned, the distance between the upper rotary table 9 and the lower rotary table 10 is adjustable, the cleaning of the tank bodies with different specifications can be met, the revolution diameter of the spray head 18 is adjustable by adopting a mode that the electric telescopic rod II 12 and the electric telescopic rod III 13 cooperate, the angle of the spray head 18 is adjustable, the cleaning requirements of the top wall and the bottom wall are met, the distance sensor 17 is additionally arranged outside the spray head 18, the angle of the spray head 18 can be adjusted according to the measurement difference of the distance sensors 17 on the two sides, and the cleaning.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides a self-adaptation belt cleaning device for straw pyrolysis retort, includes mounting disc (1), its characterized in that: the mounting disc (1) is a circular disc, the lower end of the mounting disc (1) is provided with a groove, the groove is internally matched with the upper rotary disc (9), the axis position of the upper rotary disc (9) is fixedly connected with the output shaft of the first motor (5), the first motor (5) is fixedly mounted with the mounting disc (1), the middle position of the lower surface of the upper rotary disc (9) is fixedly provided with a spline shaft (7), the outer part of the lower end of the spline shaft (7) is matched with a spline shaft sleeve (8), the lower end of the spline shaft sleeve (8) is fixedly provided with a lower rotary disc (10), the axis of the lower rotary disc (10) is superposed with the axis of the upper rotary disc (9), a first electric telescopic rod (11) is additionally arranged between the upper rotary disc (9) and the lower rotary disc (10), the edge position of the lower rotary disc (10) is provided with a mounting seat, and a fixed, fixed mounting strip (15) upper and lower both ends are respectively through two (12) of hinge mount electric telescopic handle and three (13) of electric telescopic handle, hinged joint is passed through with the free end of two (12) of electric telescopic handle to the free end of three (13) of electric telescopic handle, mounting panel (16) is installed in the free end cooperation of two (12) of electric telescopic handle, intermediate position fixed mounting shower nozzle (18) of mounting panel (16), shower nozzle (18) communicate with external water supply installation through solenoid valve and pipeline, the input of solenoid valve, motor (5), electric telescopic handle (11), electric telescopic handle two (12) and electric telescopic handle three (13) is connected with the output electricity of singlechip (6), the input of singlechip (6) is connected with external power supply's output electricity.
2. The self-adaptive cleaning device for the straw pyrolysis reaction tank is characterized in that: the free end fixed mounting base of electric telescopic handle two (12), the mount pad passes through hinge cooperation installation mounting panel (16), the one end of mounting panel (16) is passed through electric telescopic handle four (14) and is connected with the mount pad, and electric telescopic handle four (14) both ends are connected with mount pad and mounting panel (16) through the hinge respectively.
3. The self-adaptive cleaning device for the straw pyrolysis reaction tank is characterized in that: mounting panel (16) are rectangular shape board, and mounting panel (16) are vertical arranges, and the both ends of mounting panel (16) are fixed and are set up distance sensor (17), the output of distance sensor (17) is connected with the input electricity of singlechip (6).
4. The self-adaptive cleaning device for the straw pyrolysis reaction tank is characterized in that: the brush (19) is installed on the surface of the mounting plate (16) outside the spray head (18) in an auxiliary matching mode through a bearing, an outer gear ring is installed on the outer portion of the brush (19) in a matching mode, the outer gear ring is meshed with a gear at the end portion of an output shaft of the motor II (20), and the motor II (20) is fixedly mounted with the mounting plate (16).
5. The self-adaptive cleaning device for the straw pyrolysis reaction tank is characterized in that: the mounting seat of carousel (10) border position is rectangular shape structure down, and the mounting seat side sets up two mounting holes, fixed mounting strip (15) are rectangular shape structure, and the lateral wall of fixed mounting strip (15) sets up two through-holes, the mounting hole of mounting seat and the through-hole inside cooperation installation pin of fixed mounting strip (15).
6. The self-adaptive cleaning device for the straw pyrolysis reaction tank is characterized in that: the electric telescopic shaft is characterized in that three electric telescopic rods I (11) are arranged between the upper rotary table (9) and the lower rotary table (10), and the three electric telescopic rods I (11) are uniformly arranged around the axis of the spline shaft (7).
7. The self-adaptive cleaning device for the straw pyrolysis reaction tank is characterized in that: the lower end of the mounting disc (1) is provided with a step groove, and the top of the step groove is provided with a rubber pad (21).
8. The self-adaptive cleaning device for the straw pyrolysis reaction tank is characterized in that: the surface of mounting disc (1) evenly sets up the through-hole, through-hole inside cooperation installation elongated bolt (3), elongated bolt (3) lower extreme fixed welding stopper (4).
9. The self-adaptive cleaning device for the straw pyrolysis reaction tank is characterized in that: the upper surface of the mounting disc (1) is fixedly provided with two lifting rings (2), and the two lifting rings (2) are symmetrically arranged relative to the middle plane of the mounting disc (1).
10. The self-adaptive cleaning device for the straw pyrolysis reaction tank is characterized in that: the hairbrush (19) is of a conical structure, and the rotation axis of the hairbrush (19) is overlapped with the axis of the spray head (18).
CN201810679444.0A 2018-06-27 2018-06-27 A self-adaptation belt cleaning device for straw pyrolysis retort Active CN108787658B (en)

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CN108787658B true CN108787658B (en) 2020-06-12

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CN109331682A (en) * 2018-11-21 2019-02-15 徐州力源纤维素科技有限公司 Convenient for the mixing device of cleaning
CN110076148B (en) * 2019-05-17 2022-03-25 常州大学 Intelligently-controlled diameter-variable pipe cleaner
CN113680581A (en) * 2019-06-10 2021-11-23 杨军礼 Building site handcart for construction
CN110238136B (en) * 2019-06-19 2023-09-05 宜昌市燕狮科技开发有限责任公司 Floating reamer and use method
CN114273355B (en) * 2021-12-14 2024-01-26 普沃(天津)科技有限公司 Automatic cleaning device for inner wall of oil tank truck
CN114570325A (en) * 2022-04-29 2022-06-03 南通普瑞科技仪器有限公司 Surrounding type injection input device based on glass reaction kettle
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JP2003211111A (en) * 2002-01-29 2003-07-29 Nisso Engineering Co Ltd Washing apparatus, tank structure and washing facility
JP2013078669A (en) * 2013-02-04 2013-05-02 Hiroshi Dogo Cleaning tool for dish and the like
CN204503703U (en) * 2015-03-09 2015-07-29 金逸瑞 Flask electric foldable hairbrush
CN205551014U (en) * 2016-02-02 2016-09-07 华中科技大学 Mixing kettle cleaning device of vertical mixer
CN207507935U (en) * 2017-10-14 2018-06-19 山东科技大学 A kind of electronic thermos flask cleaner of retractable

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Inventor after: Li Jianxi

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Effective date of registration: 20200518

Address after: 325000 No.8 Gongan Road, Wuma street, Lucheng District, Wenzhou City, Zhejiang Province

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Effective date of registration: 20240111

Address after: 272000 meters east of Zhongshan Town Government, Jiaxiang County, Jining City, Shandong Province, 888 meters

Patentee after: Jining Hongyun cotton stalk fiber technology Co.,Ltd.

Address before: 325000 No. 8, Gongan Road, Wuma street, Lucheng District, Wenzhou City, Zhejiang Province

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