CN108786860B - Light alkane isomerization catalyst, preparation method and application - Google Patents

Light alkane isomerization catalyst, preparation method and application Download PDF

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CN108786860B
CN108786860B CN201710305621.4A CN201710305621A CN108786860B CN 108786860 B CN108786860 B CN 108786860B CN 201710305621 A CN201710305621 A CN 201710305621A CN 108786860 B CN108786860 B CN 108786860B
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carrier
mass
gamma
pore
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CN108786860A (en
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刘洪全
张秋平
王京红
于中伟
马爱增
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/06Halogens; Compounds thereof
    • B01J27/128Halogens; Compounds thereof with iron group metals or platinum group metals
    • B01J27/13Platinum group metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • B01J35/615100-500 m2/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/63Pore volume
    • B01J35/6350.5-1.0 ml/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/64Pore diameter
    • B01J35/6472-50 nm
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/66Pore distribution
    • B01J35/69Pore distribution bimodal
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G45/00Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
    • C10G45/58Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to change the structural skeleton of some of the hydrocarbon content without cracking the other hydrocarbons present, e.g. lowering pour point; Selective hydrocracking of normal paraffins
    • C10G45/60Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to change the structural skeleton of some of the hydrocarbon content without cracking the other hydrocarbons present, e.g. lowering pour point; Selective hydrocracking of normal paraffins characterised by the catalyst used
    • C10G45/62Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to change the structural skeleton of some of the hydrocarbon content without cracking the other hydrocarbons present, e.g. lowering pour point; Selective hydrocracking of normal paraffins characterised by the catalyst used containing platinum group metals or compounds thereof
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10Feedstock materials
    • C10G2300/1081Alkanes
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20Characteristics of the feedstock or the products
    • C10G2300/30Physical properties of feedstocks or products
    • C10G2300/305Octane number, e.g. motor octane number [MON], research octane number [RON]

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Catalysts (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

A light paraffin isomerization catalyst contains gamma-Al2O3A carrier and active components with the following content calculated by taking the carrier as a reference: 0.05 to 1.0 mass% of platinum and TiO20.01-2.0 mass% of chlorine, 2-12 mass% of chlorine, and gamma-Al2O3The carrier is distributed in a double-peak hole mode with large and small holes, the diameter of the largest possible holes of the small holes is 6-10 nm, and the diameter of the largest possible holes of the large holes is 12-20 nm. The catalyst has high isomerization activity and selectivity.

Description

Light alkane isomerization catalyst, preparation method and application
Technical Field
The invention relates to a normal paraffin isomerization catalyst, a preparation method and application thereof, in particular to a light normal paraffin isomerization catalyst, a preparation method and application thereof.
Background
Isomerization of light paraffins generally refers to the isomerization of C4~C8The process of converting normal paraffin into isomeric paraffin. The isomerization product of n-butane, i.e. isobutane, is a raw material for important petrochemical processes such as isobutane dehydrogenation, isobutane-butene alkylation, isobutane-propylene co-oxidation and the like. C5、C6The octane value of the normal paraffin is lower, the octane value of the generated oil obtained after isomerization is obviously improved, and the isomerized generated oil has the characteristics of low sulfur content, no aromatic hydrocarbon and olefin, small difference value (only about 2 units) between the research method octane value and the motor method octane value, low density and the like, is an important blending component of the automobile gasoline, and is used for improving the gasolineThe distribution of the octane value of the oil fraction has important functions of improving the front-end octane value of the gasoline and improving the starting performance of the automobile.
In recent years, along with the continuous acceleration of the upgrading pace of gasoline in China and the rapid development of the petrochemical industry, the importance of light alkane isomerization as a technology for producing clean gasoline blending components and high-quality light hydrocarbon raw materials is increasingly highlighted.
The catalyst is the core of light paraffin isomerization technology, and the existing light paraffin isomerization technology can be divided into medium-temperature molecular sieve isomerization, solid super-strong acid isomerization and low-temperature isomerization according to different catalyst systems. The medium-temperature molecular sieve isomerization takes a Pt or Pd-loaded molecular sieve (usually mordenite or beta molecular sieve) as a catalyst, and the reaction temperature is 240-280 ℃. The solid superacid isomerization is usually carried out by taking Pt-loaded sulfated zirconia as a catalyst and the reaction temperature is 170-210 ℃. The low temperature isomerization is usually carried out by taking Pt-loaded chloridized alumina as a catalyst, and the reaction temperature is 120-200 ℃.
CN201210055961.3 discloses a straight-chain paraffin isomerization catalyst, which comprises a composite macroporous alumina carrier and platinum with the content of 0.01-2.0 mass percent calculated by taking the carrier as a reference, wherein the pore volume of the macroporous alumina is 1.0-1.8 ml/g. The catalyst is prepared by mixing macroporous alumina, chlorine-containing aluminum sol and hydrochloric acid, extruding into strips, and impregnating platinum-carrying with chloroplatinic acid solution.
CN201410295731.3 discloses a normal paraffin isomerization catalyst and a preparation method thereof, wherein the catalyst comprises 0.1-1.0% of metal Pt, 2-5% of element Cl and the balance of gamma-Al2O3The catalyst is prepared through impregnating Pt, reducing and adding AlCl3The inorganic chlorination is carried out by a sublimation method, and then the organic chlorination agent is used for processing.
CN201510502815.4 discloses a normal paraffin low-temperature isomerization catalyst and a preparation method thereof, wherein the catalyst is prepared from 0.1-1.0% of metal Pt, 5.0-10.0% of element Cl and the balance of gamma-Al2O3The catalyst adopts a liquid-phase impregnation chlorination mode to introduce chlorine, namely AlCl3Organic solvent of (2)Liquid immersion reduced Pt/gamma-Al2O3And then carrying out temperature programming to cure the chlorinating agent. The organic solvent in the organic solution is chloroform and/or ethyl acetate.
Cn201310502862.x discloses a method for preparing a catalyst for isomerization of alkanes, comprising the following steps: the alumina carrier is soaked in solution containing VIII family metal compound, the soaked solid is dried, roasted or treated with water and chlorine, soaked in alkane solution containing alkyl aluminum chloride and dried in the presence of inert gas and in anhydrous condition to obtain the catalyst. The alkyl aluminum chloride used for introducing chlorine by the method has activity , is easy to react with oxygen and trace water, needs to be dried under the conditions of inert gas and no water, and is complex to operate.
Disclosure of Invention
The invention aims to provide a light paraffin isomerization catalyst, a preparation method and application thereof.
The light alkane isomerization catalyst provided by the invention comprises gamma-Al2O3A carrier and active components with the following content calculated by taking the carrier as a reference:
0.05 to 1.0 mass% of platinum,
TiO20.01 to 2.0 mass%,
2 to 12% by mass of chlorine,
the gamma-Al2O3The carrier is distributed in a double-peak hole mode with large and small holes, the diameter of the largest possible holes of the small holes is 6-10 nm, and the diameter of the largest possible holes of the large holes is 12-20 nm.
The invention uses gamma-Al with bimodal pore distribution2O3The catalyst is used for light alkane isomerization reaction, has higher isomerization activity and selectivity, can reduce chlorine loss in the reaction process, and prolongs the one-way service life of the catalyst.
Drawings
FIG. 1 shows gamma-Al prepared in examples of the present invention and comparative examples2O3X-ray diffraction of the support(XRD) pattern.
FIG. 2 is a view showing γ -Al prepared in example 1 of the present invention2O3Pore distribution map of support ZT-1.
FIG. 3 is a graph of the pore distribution of catalyst A prepared in example 1 of the present invention.
FIG. 4 is a view showing γ -Al prepared in example 2 of the present invention2O3Pore distribution map of support ZT-2.
FIG. 5 is a pore distribution plot of catalyst B prepared according to example 2 of the present invention.
Detailed Description
The invention selects the bimodal gamma-Al with appropriate proportion of macropore distribution2O3The catalyst is prepared by loading active components as a carrier, and under the isomerization reaction condition of low temperature and high airspeed, reaction materials can be effectively diffused to the surface of the catalyst, so that the active center in the catalyst is fully utilized, and in addition, the introduction of the titanium component can further improve the isomerization activity and selectivity; the method for introducing chlorine into the catalyst is simple, the loss of chlorine in the preparation process of the catalyst is less, the loss of chlorine in the reaction process of the catalyst is correspondingly reduced, and the service life is prolonged.
Gamma-Al as catalyst of the invention2O3The carrier has bimodal pore distribution of small pores and large pores, the most probable pore diameter of the small pores is preferably 6-9.5 nm, and the most probable pore diameter of the large pores is preferably 12-16 nm.
The gamma-Al2O3The pore volume of the carrier is preferably 0.60 to 0.8ml/g, more preferably 0.6 to 0.7 ml/g.
The gamma-Al2O3In the carrier, the mass ratio of the small-hole alumina to the large-hole alumina is preferably 0.1-10, and more preferably 0.2-5.
The catalyst of the invention preferably has the following active component content:
0.1 to 0.5 mass% of platinum,
TiO20.02 to 1.0 mass%,
4 to 10 mass% of chlorine.
The preparation method of the catalyst provided by the invention comprises the following steps:
(1) will be provided withUniformly mixing two kinds of pseudo-boehmite powder with most probable pore diameters of 5-7.5 nm and 9-18 nm respectively, adding a peptizing agent aqueous solution, uniformly mixing, forming, drying and roasting to obtain the gamma-Al with bimodal pore distribution2O3A carrier, a carrier and a water-soluble polymer,
(2) mixing gamma-Al2O3Impregnating carrier with aqueous solution containing titanium compound, drying and roasting to obtain Ti-containing gamma-Al2O3A carrier, a carrier and a water-soluble polymer,
(3) the gamma-Al prepared in the step (2) is added2O3Impregnating carrier with aqueous solution containing platinum compound, drying, roasting, reducing with hydrogen gas to obtain catalyst precursor,
(4) subliming AlCl carried by hydrogen for the catalyst precursor obtained in the step (3)3Chlorination is carried out at 450-700 ℃.
The step (1) of the method is gamma-Al2O3The preparation method of the carrier comprises the steps of uniformly mixing two kinds of pseudo-boehmite powder, wherein the mass ratio of the two kinds of pseudo-boehmite powder is preferably 0.1-10, adding an aqueous solution of a peptizing agent, and uniformly kneading, wherein the peptizing agent is preferably at least one of nitric acid, acetic acid, citric acid, oxalic acid and formic acid, the concentration of an acid-containing aqueous solution is preferably 2-10% by mass, and the mass ratio of the acid-containing aqueous solution to the pseudo-boehmite powder is preferably 0.3-1.0. The shape of the shaped body may be a strip, pellet, tablet, granule or microsphere, preferably a strip, to be suitable for a fixed bed reactor. Drying and roasting the formed material to obtain the gamma-Al2O3And (3) a carrier. (1) The roasting temperature is preferably 500-650 ℃.
(1) The pore volume of the pseudo-boehmite powder with the most probable pore diameter of 5-7.5 nm is preferably 0.3-0.5 ml/g, and the pore volume of the pseudo-boehmite powder with the most probable pore diameter of 9-18 nm is preferably 0.54-0.8 ml/g.
The step (2) of the method is titanium-containing gamma-Al2O3And (3) preparing the carrier, and introducing titanium by adopting an impregnation method. The titanium-containing compound is preferably at least one of titanium sulfate, titanium sulfite and titanium oxalate. The titanium-containing compound during impregnationAqueous solution with gamma-Al2O3The mass ratio of the carrier is preferably 0.5 to 2.0.
The step (3) of the method is a step of preparing a catalyst precursor, wherein platinum is loaded on a carrier and reduced, and the platinum-containing compound used for preparing the impregnation liquid is preferably chloroplatinic acid, platinum tetrachloride, ammonium chloroplatinate or dinitroso diammineplatinum. Preferably, the aqueous solution containing the platinum compound further contains a competitive adsorbent, and the competitive adsorbent is preferably one or more of hydrochloric acid, trichloroacetic acid and nitric acid. Quality of impregnating solution and gamma-Al used in impregnating process2O3The mass ratio of the carrier is preferably 0.5 to 2.0.
In the method, the temperature for drying the impregnated solid is preferably 80-140 ℃, more preferably 100-130 ℃, the drying time is preferably 5-30 h, more preferably 8-24 h, the roasting temperature is preferably 450-650 ℃, more preferably 480-600 ℃, and the roasting time is preferably 1-10 h, more preferably 3-5 h.
The reduction is carried out in hydrogen flow, the volume ratio of gas to agent in the reduction process is preferably 300-1500, the reduction temperature is preferably 400-600 ℃, more preferably 450-580 ℃, and the reduction time is preferably 1-10 hours, more preferably 3-5 hours.
The step (4) of the process is to chlorinate the catalyst precursor to bring the chlorine content to the desired level. The chlorine loading method is to use sublimed AlCl3The catalyst precursor is treated. Mixing the AlCl3Heating to sublimation temperature above 178 deg.C, and adding H2Carrying sublimed AlCl as carrier gas3The steam is contacted with the catalyst precursor for chlorination, and the chlorination temperature is preferably 480-650 ℃.
(4) Step (2) using AlCl3In the chlorination of the catalyst precursor, AlCl3And the catalyst precursor is preferably 0.05 to 2.0, more preferably 0.1 to 1.5, in mass ratio, and the chlorination time is preferably 0.5 to 2.0 hours.
The volume ratio of the hydrogen to the catalyst precursor gas/agent in the chlorination process is preferably 100-2000, more preferably 200-1000. After the chlorination is finished, H is used2And blowing the catalyst to reduce the temperature to below 50 ℃.
The catalyst is suitable for isomerization reaction of light alkane, and the method for isomerizing the light alkane by using the catalyst comprises the step of enabling the light alkane to contact and react with the catalyst under the conditions of 100-300 ℃, 2.0-7.0 MPa (absolute pressure) and 0.01-5.0 hydrogen/hydrocarbon molar ratio.
The isomerization reaction of the light alkane by using the catalyst of the invention is preferably carried out at the temperature of 100-200 ℃, the pressure of 2.0-5.0 MPa, the hydrogen/hydrocarbon molar ratio of 0.05-1.0, and the mass space velocity of the light alkane in contact with the catalyst is 0.5-10.0 hr-1More preferably 1.0 to 7.0hr-1
The light alkane is preferably C4~C8Such as n-butane, n-pentane, n-hexane, n-heptane, n-octane, either as pure n-alkanes or as n-alkane-containing materials, such as C-rich materials5/C6Reforming topping oil of normal alkane.
The present invention is further illustrated by the following examples, but the present invention is not limited thereto.
The specific surface area and pore volume of pseudo-boehmite powder, support and catalyst in the examples and comparative examples were measured using a Micromeritics ASAP2400 static nitrogen auto-adsorber. The determination method comprises the following steps: degassing a sample at 300 ℃ and 1.33Pa for 4h, contacting liquid nitrogen with the sample at-196 ℃, statically achieving adsorption equilibrium, calculating specific surface area and pore volume by a BET method according to the difference between the nitrogen gas inflow and the volume of nitrogen gas remained in a gas phase after adsorption, and calculating the pore size distribution by using a BJH formula.
The Pt content of the catalyst is measured by adopting an Shimadzu UV2401PC ultraviolet-visible spectrophotometer, a sample is firstly dissolved by hydrochloric acid, and then is complexed by stannous chloride, and the Pt content is measured by a colorimetric method.
And (3) measuring the content of Ti in the catalyst by adopting an inductively coupled plasma spectrometer (ICP), dissolving a sample by using aqua regia, diluting the sample to a proper concentration by using deionized water, and measuring the content of Ti by using the ICP.
The Cl content of the catalyst is measured by adopting a Switzerland Vanton potentiometric titrator 905, a sample is firstly dissolved by NaOH to extract chloride ions, and then silver nitrate is used for titration to measure the Cl content.
Example 1
(1) Preparation of gamma-Al2O3Carrier
60.0g of pseudo-boehmite powder NB-1 (manufactured by Sasol Corp., alumina content: 75 mass%) and 40.0g of pseudo-boehmite powder NB-2 (manufactured by Sasol Corp., alumina content: 78 mass%) were mixed uniformly, and the physical properties of NB-1 and NB-2 are shown in Table 1. Adding 49.0g of 3 mass% nitric acid aqueous solution into the powder, stirring, kneading uniformly, extruding, drying at 120 deg.C for 10 hr, and calcining at 550 deg.C for 4 hr to obtain gamma-Al2O3The XRD pattern of the support ZT-1 is shown in FIG. 1, the specific surface area and the pore volume are shown in Table 2, the pore distribution is shown in FIG. 2, and it can be seen that ZT-1 is distributed in a bimodal manner, and the most probable pore diameters are respectively 8.2nm and 15.6 nm.
(2) Preparation of titanium-containing gamma-Al2O3Carrier
Adding 50.0gZT-1 into 33.0g aqueous solution containing 0.0751g titanium sulfate, soaking at 25 deg.C for 4h, drying the soaked solid at 120 deg.C for 15h, and calcining at 550 deg.C for 4h to obtain titanium-containing gamma-Al2O3And (3) a carrier.
(3) Preparation of catalyst precursor
30.0g of the titanium-containing gamma-Al prepared above was added2O3The carrier was added to 30.0g of an aqueous solution containing 0.1575g of chloroplatinic acid and 3 mass% hydrochloric acid, immersed at 25 ℃ for 1h, then the water in the solution was evaporated to dryness, dried at 130 ℃ for 10h, calcined at 510 ℃ for 4h, and reduced with hydrogen at 500 ℃ for 4h at a gas/agent volume ratio of 800 to prepare a catalyst precursor.
(4) Preparation of the catalyst
With H2Sublimed AlCl as carrier gas3The vapors are introduced into a reactor containing 20.0g of catalyst precursor, the catalyst precursor is chlorinated, and AlCl3The dosage of the (B) is 10.0g, the chlorination temperature is 520 ℃, the chlorination time is 1H, H2The gas/solvent volume ratio to the catalyst precursor was 600, and the introduction of H was continued after the chlorination had ended2The temperature was lowered to room temperature to obtain catalyst A, whose active component content (the same applies below), specific surface area and pore volume, calculated on the basis of the carrier, are shown in Table 2, and pore distribution is shown in FIG. 3.
Example 2
(1) Preparation of gamma-Al2O3Carrier
30.0g of pseudo-boehmite powder NB-3 (manufactured by Sasol Corp., alumina content: 74 mass%) and 70.0g of pseudo-boehmite powder NB-4 (manufactured by Sasol Corp., alumina content: 72 mass%) were mixed uniformly, and the physical properties of NB-3 and NB-4 are shown in Table 1. Adding 50.0g of 3.5 mass% nitric acid aqueous solution into the powder, stirring, kneading uniformly, extruding into strips, drying at 120 deg.C for 12h, and calcining at 550 deg.C for 4h to obtain gamma-Al2O3The XRD pattern of the carrier ZT-2 is shown in figure 1, the pore distribution is shown in figure 4, and the carrier ZT-2 is distributed in a bimodal mode, and the most probable pore diameters are respectively 6.6nm and 12.7 nm.
(2) Preparation of Ti-containing gamma-Al2O3Carrier
Adding 60.0g ZT-2 into 42.0g aqueous solution containing 0.2880g titanium sulfite, soaking at 25 deg.C for 4 hr, drying the soaked solid at 120 deg.C for 6 hr, and calcining at 550 deg.C for 3 hr to obtain titanium-containing gamma-Al2O3And (3) a carrier.
(3) Preparation of catalyst precursor
35.0g of the titanium-containing gamma-Al prepared above was added2O3The carrier was added to 35.0g of an aqueous solution containing 0.0882g of chloroplatinic acid and 2.5 mass% hydrochloric acid, immersed at 25 ℃ for 1h, then the water in the solution was evaporated to dryness, dried at 140 ℃ for 8h, calcined at 510 ℃ for 4h, and reduced with hydrogen at 500 ℃ for 4h, the gas/agent volume ratio upon reduction being 1000, to prepare a catalyst precursor.
(4) Preparation of the catalyst
With H2Sublimed AlCl as carrier gas3The vapors are introduced into a reactor containing 10.0g of catalyst precursor, the catalyst precursor is chlorinated, AlCl3The dosage of the (B) is 8.0g, the chlorination temperature is 520 ℃, the chlorination time is 1H, H2The gas/agent volume ratio of the catalyst precursor is 500, and H is continuously introduced after the chlorination is finished2The temperature is reduced to room temperature, catalyst B is prepared, the content of active components, the specific surface area and the pore volume which are calculated by taking the carrier as the reference are shown in Table 2, and the pore distribution is shown in FIG. 5.
Comparative example 1
A catalyst was prepared by following the procedure of example 1, except that the titanium introducing step of step (2) was not conducted, and the active component content, specific surface area and pore volume of the obtained catalyst C were as shown in Table 2.
Comparative example 2
A catalyst was prepared by following the procedure of example 2, except that the titanium introducing step of step (2) was not conducted, and the active component content, specific surface area and pore volume of the obtained catalyst D were as shown in Table 2.
Comparative example 3
The catalyst was prepared as in example 1, except that in step (1), only pseudo-boehmite powder NB-1 was used to prepare gamma-Al2O3The XRD pattern of the support ZT-3 is shown in figure 1, and the most probable pore diameter, specific surface area and pore volume are shown in table 2.
The catalyst was prepared by the method of steps (1), (2) to (4) using ZT-3 as a carrier to obtain catalyst E, the active component content, specific surface area and pore volume of which are shown in Table 2.
Comparative example 4
The catalyst was prepared as in example 1, except that in step (1), only pseudo-boehmite powder NB-2 was used to prepare gamma-Al2O3The XRD pattern of the support ZT-4 is shown in figure 1, and the most probable pore diameter, specific surface area and pore volume are shown in table 2.
The catalyst was prepared by the method of steps (1), (2) to (4) using ZT-4 as a support to obtain catalyst F, whose active component content, specific surface area and pore volume are shown in Table 2.
Comparative example 5
The catalyst was prepared as in example 2, except that only the pseudo-boehmite powder NB-3 was used in the preparation of γ -Al in the step (1)2O3The XRD pattern of the support ZT-5 is shown in figure 1, and the most probable pore diameter, specific surface area and pore volume are shown in table 2.
The catalyst was prepared by the method of steps (2) to (4) of example 2 using ZT-5 as a support to obtain catalyst G, whose active component content, specific surface area and pore volume are shown in Table 2.
Comparative example 6
The catalyst was prepared as in example 2, except that only the pseudo-boehmite powder NB-4 was used in the preparation of γ -Al in the step (1)2O3Carrying out carrier preparation to obtain a carrier ZT-6, wherein an XRD pattern of the carrier ZT-6 is shown in the figure1, the most probable pore diameter, specific surface area and pore volume are shown in Table 2.
The catalyst was prepared by the method of steps (2) to (4) of example 2 using ZT-6 as a carrier to obtain catalyst H, whose active component content, specific surface area and pore volume are shown in Table 2.
Examples 3 to 10
The following examples examine catalyst C5/C6Isomerization reaction performance.
The catalyst of the present invention and the comparative catalyst were evaluated on a small fixed bed reaction apparatus using a mixed hydrocarbon containing 20 mass% of n-pentane and 80 mass% of n-hexane as a raw material under the following evaluation conditions: the reaction temperature is 130 ℃, the reaction pressure (gauge pressure) is 3.0MPa, and the feed mass space velocity is 2.0hr-10.25 hydrogen/hydrocarbon molar ratio and 10h reaction time, the average result of 10h being shown in Table 3.
In Table 3
C5Isomerization ratio (mass of isopentane in product/C in product)5Mass of alkane) × 100%;
C6isomerization ratio (1- (mass of n-hexane in product/C in product)6Mass of alkane)) × 100%;
C6selectivity (mass of 2, 2-dimethylbutane in product/C in product)6The mass of the alkane) × 100%
As can be seen from Table 3, the catalyst of the present invention has a higher C than the comparative catalyst5Isomerization ratio, C6Isomerization ratio and C6And (4) selectivity.
Examples 11 to 18
The following examples examine the n-butane isomerization reaction performance of the catalyst.
In the purity of>99.8% by mass of n-butane as a reaction raw material, the catalyst of the present invention and the comparative catalyst were evaluated on a small fixed bed reactor under the following conditions: 170 deg.C, 3.0MPa, and feed mass air speed of 5.0hr-1The hydrogen/hydrocarbon molar ratio was 0.1, the reaction time was 5h, and the results are given in Table 4, taking the average of 5 h.
In Table 4
N-butane conversion ═(mass of n-butane in the raw material-mass of n-butane in the product)/mass of n-butane in the raw material) × 100%;
isobutane selectivity (mass of isobutane in product/(mass of n-butane in raw material-mass of n-butane in product)) × 100%
As can be seen from Table 4, the catalyst of the present invention has higher n-butane conversion and isobutane selectivity than the comparative catalyst.
Example 19
This example examines C for catalyst A of the invention and catalyst C prepared in comparative example 15/C6And (3) isomerization reaction stability.
A mixed hydrocarbon containing 20 mass% of n-pentane and 80 mass% of n-hexane was used as a raw material, and the catalyst was evaluated in a small fixed bed reactor under the following conditions: the reaction temperature is 130 ℃, the reaction pressure (gauge pressure) is 3.0MPa, and the feed mass space velocity is 2.0hr-1Hydrogen/hydrocarbon molar ratio of 0.25, continuously reacting for 800 hours under the condition, analyzing the product composition on line every 2 hours in the reaction process, and obtaining C5Isomerization ratio, C6Isomerization ratio and C6The selectivity and results are shown in Table 5.
As can be seen from Table 5, catalyst A of the present invention has higher stability than comparative catalyst C.
TABLE 1
Figure BDA0001285586760000091
TABLE 2
Figure BDA0001285586760000092
TABLE 3
Figure BDA0001285586760000101
TABLE 4
Figure BDA0001285586760000102
TABLE 5
Figure BDA0001285586760000111

Claims (17)

1. A light paraffin isomerization catalyst contains gamma-Al2O3A carrier and active components with the following content calculated by taking the carrier as a reference:
0.05 to 1.0 mass% of platinum,
TiO20.01 to 1.0 mass%,
2 to 12% by mass of chlorine,
the gamma-Al2O3The carrier is distributed in a double-peak hole mode with large and small holes, the diameter of the largest possible holes of the small holes is 6-10 nm, and the diameter of the largest possible holes of the large holes is 12-20 nm.
2. The catalyst of claim 1, wherein said γ -Al is2O3In the carrier, the diameter of the most probable pore of the small pore is 6-9.5 nm, and the diameter of the most probable pore of the large pore is 12-16 nm.
3. Catalyst according to claim 1 or 2, characterized in that the γ -Al is2O3The pore volume of the carrier is 0.60-0.80 ml/g.
4. Catalyst according to claim 1 or 2, characterized in that the γ -Al is2O3In the carrier, the mass ratio of the small holes to the large-hole alumina is 0.1-10.
5. The catalyst according to claim 1 or 2, characterized in that the active component content is:
0.1 to 0.5 mass% of platinum,
TiO20.02 to 0.5 mass%,
4 to 10 mass% of chlorine.
6. A method of preparing the catalyst of claim 1, comprising the steps of:
(1) uniformly mixing two kinds of pseudo-boehmite powder with most probable pore diameters of 5-7.5 nm and 9-18 nm respectively, adding a peptizing agent aqueous solution, uniformly mixing, forming, drying and roasting to obtain the gamma-Al with bimodal pore distribution2O3A carrier, a carrier and a water-soluble polymer,
(2) mixing gamma-Al2O3Impregnating carrier with aqueous solution containing titanium compound, drying and roasting to obtain Ti-containing gamma-Al2O3A carrier, a carrier and a water-soluble polymer,
(3) the gamma-Al prepared in the step (2) is added2O3Impregnating carrier with aqueous solution containing platinum compound, drying, roasting, reducing with hydrogen gas to obtain catalyst precursor,
(4) subliming AlCl carried by hydrogen for the catalyst precursor obtained in the step (3)3Chlorination is carried out at 450-700 ℃.
7. The method according to claim 6, wherein the calcination temperature in step (1) is 500 to 650 ℃.
8. The method according to claim 6, wherein the pore volume of the pseudo-boehmite powder with the most probable pore diameter of 5 to 7.5nm in step (1) is 0.3 to 0.5ml/g, and the pore volume of the pseudo-boehmite powder with the most probable pore diameter of 9 to 18nm is 0.54 to 0.8 ml/g.
9. The method according to claim 6, wherein the mass ratio of the two kinds of pseudo-boehmite powder in the step (1) is 0.1-10, and the forming method is extrusion molding.
10. The method according to claim 6, wherein the peptizing agent in step (1) is at least one selected from the group consisting of nitric acid, acetic acid, citric acid, oxalic acid and formic acid.
11. The method according to claim 6, wherein the titanium-containing compound in the step (2) is at least one of titanium sulfate, titanium sulfite and titanium oxalate.
12. The method according to claim 6, wherein the platinum-containing compound in step (3) is chloroplatinic acid, platinum tetrachloride, ammonium chloroplatinate or dinitrosoplatinum.
13. The method according to claim 6, wherein the aqueous solution containing platinum compound in step (3) further contains a competitive adsorbent selected from one or more of hydrochloric acid, trichloroacetic acid and nitric acid.
14. The method of claim 6, wherein said step (4) comprises using AlCl3In the chlorination of the catalyst precursor, AlCl3And the catalyst precursor is 0.05-2.0 by mass, and the chlorination time is 0.5-2.0 hours.
15. A light alkane isomerization method, which comprises the step of contacting and reacting light alkane with the catalyst of claim 1 under the conditions of 100-300 ℃, 2.0-5.0 MPa and hydrogen/hydrocarbon molar ratio of 0.01-5.0.
16. The method of claim 15, wherein the light alkane is contacted with the catalyst at a mass space velocity of 0.5 to 10.0hr-1
17. The process of claim 15, wherein the light alkane is C4~C8Of (a) an alkane.
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