CN108773997A - A kind of basalt chopped fiber production technology - Google Patents

A kind of basalt chopped fiber production technology Download PDF

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Publication number
CN108773997A
CN108773997A CN201810522485.9A CN201810522485A CN108773997A CN 108773997 A CN108773997 A CN 108773997A CN 201810522485 A CN201810522485 A CN 201810522485A CN 108773997 A CN108773997 A CN 108773997A
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China
Prior art keywords
chopped
production technology
basalt
lubricant
fiber
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Granted
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CN201810522485.9A
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Chinese (zh)
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CN108773997B (en
Inventor
吕永楚
黄思辰
邓强
金相辉
都传会
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Ningbo Tobang New Materials Co Ltd
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Ningbo Tobang New Materials Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • C03B37/08Bushings, e.g. construction, bushing reinforcement means; Spinnerettes; Nozzles; Nozzle plates
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C13/00Fibre or filament compositions
    • C03C13/06Mineral fibres, e.g. slag wool, mineral wool, rock wool

Abstract

The present invention relates to a kind of fibre manufacturing technique more particularly to a kind of basalt chopped fiber production technologies.The production technology not only reduces power consumption, improves production environment, the homogeneity of properties of product is greatly improved while production cost is greatly reduced, and can ensure product quality.

Description

A kind of basalt chopped fiber production technology
Technical field
The present invention relates to inorganic material surface technical field of modification more particularly to a kind of basalt chopped fiber to produce work Skill.
Background technology
Continuous basalt fiber is that melting is formed in 1500 DEG C or so of high temperature using natural basalt ore as raw material State is molded by platinum-rhodium alloy bushing, then the continuously fiber of tens thousand of rice made of wire drawing machine high speed pulling.It is a kind of Novel environment friendly inorganic fibers have lightweight, high-strength, high temperature resistant, corrosion-resistant, anti-oxidant, radiation protection, thermal acoustic insulation etc. excellent Performance is the novel high-performance fiber after carbon fiber, aramid fiber, superhigh molecular weight polyethylene fibers, space flight and aviation, The fields such as automobile ship, civil engineering traffic, energy environment, chemical industry fire-fighting, defence and military have extensive use.Especially handed in building Logical field can effectively improve these three basis materials since itself and cement, concrete, pitch all have good compatibility Intensity and cracking resistance, thus the chopped yarn of basalt fibre is widely used as additive and is added among these base materials.
Compared to other matrix reinforcing materials, such as common glass, PET fiber, lignin fibre, basalt chopped fiber Although performance is better than other same type of material, its production cost is also relatively high, largely limits manufacturing enterprise The application range of development and basalt fibre, and main cause is that its traditional processing technology and its own characteristics match degree are lower Reason.
In traditional processing technology, basalt ore can obtain a number after high-temperature fusion, wire drawing, receipts silk The continuous fiber of myriametre length, being then passed through heat treatment makes the size curing molding of fiber surface and removes extra moisture, so Afterwards by chopping machine by fiber from wire drawing tube unwrapping and be chopped to setting length, finally by screening, packaging i.e. obtain it is profound The chopped yarn finished product of military rock fiber.There is certain thickness since the long continuous fiber of tens thousand of rice is looped around on wire drawing tube, thickness is reachable 50~60mm, and basalt fibre itself has excellent heat-proof quality, and heat treatment time is caused to usually require 12h or more ability So that temperature is transmitted to the inner fiber on wire drawing tube and makes the complete dehydrating and curing of the infiltration on its surface;However, outer on wire drawing tube The size of layer fiber surface has just been fully cured within 3h, and beginning is gradually old in high temperature in subsequent 9h Change, performance declines;Traditional processing technology not only causes a large amount of waste of energy, increases production cost, also results in each receipts There is larger difference in the performance between outer layer fiber and inner fiber on silk cylinder, only for tensile strength, between the two Fluctuating range ((randomly selects 30 bursts of chopped strand tests, it is wave that the difference of maxima and minima, which accounts for the percentage of minimum value, Dynamic amplitude)) it causes greatly to fluctuate up to 40%, thus to batch properties of product.
Further, since chopping machine rotating speed is very fast, fibre diameter is minimum, quality is extremely light and dry tack free, during chopped Easily generate largely winged silks, operating personnel must whole body wearing protective articles avoid a large amount of micron-sized winged silks be attached to clothing and With, cause itch to be pricked with needle and feels;Chopped workshop must be also chambers are individually isolated, and high-power drain facility, workshop are installed in workshop Outer installation pond, by the winged silk being discharged from workshop collect get up avoid pollution environment, these all to production add trouble at This.
Invention content
The present invention overcomes the deficiencies in the prior art, overcome the deficiencies of existing technologies, and provide life that is economic, practical and stablizing Power consumption is not only greatly decreased in production. art, the production technology, improves production environment, reduces production cost, and can ensure The homogeneity of properties of product is greatly improved while product quality.
In order to solve the above-mentioned technical problem, technical scheme is as follows:
A kind of basalt chopped fiber production technology,
1.1) continuous fiber step:Fibrous raw material is melted by smelting furnace, and furnace body is flowed out by bushing, then is led by wire drawing machine Under drawing, size is completely covered by baster, then passes through gathering roll plying, strand oscillator winding displacement, to draw winding again On wire drawing tube, continuous fiber is obtained;
1.2) lubricant application step that is chopped is configured:Lubricant be chopped by 0.1~0.5wt% polyvinyl alcohol, 0.02~0.1wt% Fatty acid distribution of coconut oil diglycollic amide, 0.02~0.1wt% acetylenic glycols composition, remaining is deionized water, mixing speed 60r/min To 120r/min;
1.3) be chopped step:Wire drawing tube is removed from receipts roll dies, is sprayed continuous fiber unwrapping and by spray equipment Upper chopped lubricant, then be chopped by chopping machine, obtain chopped strand;
1.4) packaging step is screened:Chopped strand is shifted and is tiled onto sieve, sieve is put into baking oven heat treatment;Again Sieve is taken out from baking oven, and category filter is carried out according to different length to chopped strand, is packed after being re-weighed.
Further, chopped lubricant includes 0.3g wt% polyvinyl alcohol, 0.05wt% fatty acid distribution of coconut oil diethanol acyls Amine, 0.05wt% acetylenic glycols, remaining is deionized water.
Further, size is by mass percentage, composed of the following components:Film forming agent 0.5~25%, coupling agent 0.1 ~1.5%, lubricant 0.01~1.5%, antistatic agent 0.1~1.5%, fibre single thread dispersant 0.1~5%, other is to go Ionized water.
Further, fibre single thread dispersant includes inositol hexaphosphate, Cocoamidopropyl betaine, acetylenic glycols, boron Its ratio of acid alkylolamide ester is followed successively by 1:3.5:3:2.5.
Further, it is 20~60ml/min that spray equipment, which uses humidifier, spraying rate,.
Further, chopped strand length is 1~60mm.
Further, baking oven heat treatment temperature is no more than 220 DEG C, and heat treatment time is in 2h to 4h.
Advantage is the present invention compared with prior art:The present invention is short by the long continuous fiber of tens thousand of rice being wrapped on wire drawing tube It is cut into after short several millimeters of length, so that the fiber for being covered by internal layer is exposed, dramatically increase continuous fiber Aerial exposed area, and chopped strand is rendered as the distribution that 3 D stereo mutually supports, and exists between fiber big Gap is measured, the aerial exposed area of fiber is further increased.It is heat-treated in such a state, heat is easy to All chopped strand surfaces are transmitted to, the curing rate of each position fiber surface size is not only substantially accelerated, will be chopped The heat treatment of fiber process time foreshortens to from 12h or more within 4h, substantially shortens the production cycle, saves a large amount of electric energy losses and (dries Case power is generally 50KW, and for quantity generally at 4~10, every baking oven every year can 100,000 yuan or so of power cost saving) it is greatly reduced Production cost;Moreover, all chopped strands almost start to be heated at the same time, surface to be heated evenly degree very high, into And making the performance inconsistency of every batch of product substantially smaller, the fluctuating range of single-stranded fiber tensile strength (randomly selects 30 strands to be chopped Fiber is tested, and it is fluctuating range that the difference of maxima and minima, which accounts for the percentage of minimum value) it is reduced to from original 40% Within 5%.
In addition, giving one layer of chopped lubricant of its surface spraying before fiber enters chopping machine, it can effectively ensure fibre The convergence of dimension reduces the frictional force between fiber and chopping machine so that single-stranded fiber will not be from one during quick be chopped Stock is dispersed into the tens of or even hundreds of parts of minimum fibre single threads of quality, winged silk is in the presence of to be avoided on source.Behaviour Make personnel and be not necessarily to whole body protection, and only with dressing usual work clothes operation, since there is no a large amount of discharges for flying silks and Collection problem keeps production more convenient, and cost is lower.
It should be noted that the size coated during production continuous fiber cannot substitute chopped lubricant.Reason has Two:(1) lubricant that is chopped has better room temperature boundling and filming performance, further can preferably improve the boundling of fiber Property, it is ensured that single-stranded fiber is not disperseed during chopped, and the effect of size mainly makes finished product chopped strand have more preferably Application effect;(2) in actual production, the continuous fiber of new production will not generally carry out subsequent machining operations immediately, but The time of can class first be stored even a couple of days waits running up to certain amount and carry out post-processing in batches again, receives silk during this period The size on continuous fiber surface will not cure substantially on cylinder, and convergence is poor, simultaneously because volatilization can largely naturally Dehydration is just easier be in the presence of filoselle, winged silk when chopped if being not coated by chopped lubricant before being chopped.Due to The solid content of chopped lubricant is relatively low, and quantity for spray is smaller, thus the performance influence very little to having applied size.
Generally speaking, using the present invention chopped strand production technology, improve to the full extent production technology with it is profound Matching degree between military rock fiber self-characteristic, fiber size characteristic, reduces production cost, improves product from many aspects Average behavior and stability, optimize production technology, improve production environment.
Specific implementation mode
The present invention is further described for specific implementation mode below.
Embodiment 1
A kind of basalt chopped fiber production technology,
1.1) continuous fiber step:Fibrous raw material is melted by smelting furnace, temperature of smelting furnace is 1500 DEG C and is melted.Molten The fibrous raw material of state flows out furnace body by bushing, and nozzle plate temperature is 1390 DEG C, then by under wire drawing machine travel, wire drawing machine linear velocity is Size is completely covered by baster by 1000m/min, and wherein the linear velocity of baster is 50m/min.Then pass through boundling Wheel plying, strand oscillator winding displacement, are wrapped in draw again on wire drawing tube, obtain continuous fiber.Wherein size presses quality percentage Than composed of the following components:Film forming agent (polyaminoester emulsion) 0.5~25%, coupling agent (gamma-aminopropyl-triethoxy-silane) 0.1~1.5%, lubricant (propylene glycol leading portion polyethers) 0.01~1.5%, antistatic agent (lithium nitrate) 0.1~1.5%, fiber Monofilament dispersant 0.1~5%, other is deionized water.Fibre single thread dispersant includes inositol hexaphosphate, cocamidopropyl propyl amide Glycine betaine, acetylenic glycols, boric acid alkylolamides ester its ratio are followed successively by 1:3.5:3:2.5.
1.2) lubricant application step that is chopped is configured:The addition 3984g deionized waters into preparing tank, mixing speed 120r/min, 12g polyvinyl alcohol, 2g fatty acid distribution of coconut oil diglycollic amide, 2g acetylenic glycols are added again.Wherein chopped lubricant is packed into and is added Wet device, spraying rate 40ml/min.Mixing time 3min.
1.3) be chopped step:Wire drawing tube is removed from receipts roll dies, is sprayed continuous fiber unwrapping and by spray equipment Upper chopped lubricant, i.e., enter chopping machine, then be chopped after the spraying of chopped lubricant by chopping machine, obtain short Fiber is cut, general chopped length is most with 6mm, and practical cleavable 1mm to 60mm may be used.
1.4) packaging step is screened:Chopped strand is shifted and is tiled onto sieve, sieve is put into baking oven heat treatment, 130 DEG C of middle heating temperature, heating time 2h.Sieve is taken out from baking oven again, chopped strand is divided according to different length Class is screened, and removal length violation closes setting or the chopped strand of conglomeration occurs, and is packed after being re-weighed.
Wherein fiber be basalt fibre, rock wool, glass fibre, carbon fiber, ceramic fibre, one kind in metallic fiber or It is a variety of.
Embodiment 2
A kind of basalt chopped fiber production technology.Remaining is the same as embodiment 1 in addition to following:
Prepare 4kg be chopped lubricant (in preparing tank be added 3997.2g deionized waters, mixing speed 120r/min, then It is primary that 2g polyvinyl alcohol, 0.4g fatty acid distribution of coconut oil diglycollic amide, 0.4g acetylenic glycols are added, stir 3min).
Embodiment 3
A kind of basalt chopped fiber production technology.Remaining is the same as embodiment 1 in addition to following:
Prepare 4kg be chopped lubricant (in preparing tank be added 3944g deionized waters, mixing speed 120r/min, again 40g polyvinyl alcohol, 8g fatty acid distribution of coconut oil diglycollic amide, 8g acetylenic glycols are added, stir 3min).
Embodiment 4
A kind of basalt chopped fiber production technology.Remaining is the same as embodiment 1 in addition to following:
Spraying rate 10ml/min.
Embodiment 5
A kind of basalt chopped fiber production technology.Remaining is the same as embodiment 1 in addition to following:
Spraying rate 100ml/min.
Embodiment 6
A kind of basalt chopped fiber production technology.Remaining is the same as embodiment 1 in addition to following:
Chopped length 35mm.
To sum up obtain following correction data table:
By table test data, such as drawn a conclusion:
Embodiment 1 uses technical solution of the present invention completely with embodiment 6, and only chopped strand length is different, thus phase Than comparative example, all there is apparent superiority in all fields.The length of common chopped strand is in 6~35mm, thus the length field Between other than no longer citing repeat.
Embodiment 2 is since chopped lubricant concentration used is less than technical solution of the present invention, and there are about 60% ratios after being chopped There is filoselle, and filoselle can lead to that between fibre single thread stress can not be synchronized so that tensile strength integrally reduces, due to the fibre that is chopped Dimension is not dried first, and is coated with chopped lubricant, therefore water content is higher, and winged silk on a small quantity is only will produce when being chopped.
Embodiment 3 is higher than technical solution of the present invention due to chopped lubricant concentration used so that adheres on fiber is short Cut that lubricant is excessive, the performance to having size on fiber produces excessive influence so that tensile strength integrally reduces, but Be due to concentration it is higher to be chopped convergence it is advantageous, therefore tensile strength reduce amplitude be less than embodiment 2.
Embodiment 4 is less than technical solution of the present invention due to spraying rate so that the lubricant that is chopped can not be formed on fiber It is continuous coated, and desultory state is presented, therefore filoselle occur there are about 80% ratio after being chopped, the also phase of winged silk when being chopped It should increase;Since filoselle is more serious so that tensile strength also integrally reduces and is less than embodiment 2.
Embodiment 5 is more than technical solution of the present invention due to spraying rate so that and excessive spraying rate can be to fiber It is upper to have but generate certain influence also in the size coating of liquid, thus tensile strength integrally reduces but is more than embodiment 3.
Comparative example is due to using traditional processing technology, and the convergence before being chopped is preferable, no filoselle, but since fiber infiltrates There is certain rigidity after agent solidification, during chopped, 10% ratio is had under quick and larger shearing force and is gone out Existing filoselle;Since chopped strand has been heat-treated, surface is extremely dry, and 10% filoselle almost all is caused to be chopped machine production Raw air-flow dispels in air, and then generates seriously winged silk.
Since Examples 1 to 6 is all made of technical solution of the present invention technological process, it is heat-treated again after being chopped, by Hot uniformity coefficient is very high, thus chopped strand tensile strength fluctuating range (randomly select the test of 30 strands of chopped strands, maximum value with The percentage that the difference of minimum value accounts for minimum value is fluctuating range) within 5%, it is much smaller than comparative example.Therefore this programme The defect for overcoming the prior art completely, provides production technology that is economic, practical and stablizing, which is not only greatly decreased Power consumption improves production environment, and properties of product are greatly improved while reducing production cost, and can ensure product quality Homogeneity.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art Member, without departing from the inventive concept of the premise, can also make several improvements and modifications, these improvements and modifications also should be regarded as In the scope of the present invention.

Claims (7)

1. a kind of basalt chopped fiber production technology, it is characterised in that:
1.1) continuous fiber step:Fibrous raw material is melted by smelting furnace, and furnace body is flowed out by bushing, then by wire drawing machine travel Under, size is completely covered by baster, then passes through gathering roll plying, strand oscillator winding displacement, is wrapped in draw again On wire drawing tube, continuous fiber is obtained;
1.2) lubricant application step that is chopped is configured:Lubricant be chopped by 0.1~0.5wt% polyvinyl alcohol, 0.02~0.1wt% cocounut oil Fatty diglycollic amide, 0.02~0.1wt% acetylenic glycols composition, remaining is deionized water, and mixing speed 60r/min is extremely 120r/min;
1.3) be chopped step:Wire drawing tube is removed from receipts roll dies, is sprayed by continuous fiber unwrapping and by spray equipment upper short Lubricant is cut, then is chopped by chopping machine, chopped strand is obtained;
1.4) packaging step is screened:Chopped strand is shifted and is tiled onto sieve, sieve is put into baking oven heat treatment;Again from baking Sieve is taken out in case, and category filter is carried out according to different length to chopped strand, is packed after being re-weighed.
2. a kind of basalt chopped fiber production technology according to claim 1, it is characterised in that:Chopped lubricant includes 0.3g wt% polyvinyl alcohol, 0.05wt% fatty acid distribution of coconut oil diglycollic amide, 0.05wt% acetylenic glycols, remaining is deionized water.
3. a kind of basalt chopped fiber production technology according to claim 1, it is characterised in that:Size presses quality hundred Divide ratio, it is composed of the following components:Film forming agent 0.5~25%, coupling agent 0.1~1.5%, lubricant 0.01~1.5% are antistatic Agent 0.1~1.5%, fibre single thread dispersant 0.1~5%, other is deionized water.
4. a kind of basalt chopped fiber production technology according to claim 3, it is characterised in that:Fibre single thread dispersant It is followed successively by 1 including inositol hexaphosphate, Cocoamidopropyl betaine, acetylenic glycols, boric acid alkylolamides ester its ratio:3.5: 3:2.5。
5. a kind of basalt chopped fiber production technology according to claim 1, it is characterised in that:Spray equipment, which uses, to be added Wet device, spraying rate are 20~60ml/min.
6. a kind of basalt chopped fiber production technology according to claim 1, it is characterised in that:Chopped strand length is 1~60mm.
7. a kind of basalt chopped fiber production technology according to claim 1, which is characterized in that baking oven heat treatment temperature No more than 220 DEG C, heat treatment time is in 2h to 4h.
CN201810522485.9A 2018-05-28 2018-05-28 Production process of basalt chopped fibers Active CN108773997B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111285624A (en) * 2020-03-24 2020-06-16 巨石集团有限公司 Glass fiber antistatic composition and application thereof
CN111517662A (en) * 2020-04-29 2020-08-11 宁波东邦新材料有限公司 Method for manufacturing basalt short fibers
CN111847892A (en) * 2020-08-26 2020-10-30 康富 Low-cost superfine basalt fiber
CN116535110A (en) * 2023-04-18 2023-08-04 石家庄市长安育才建材有限公司 Basalt fiber alkali-resistant agent and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001233630A (en) * 2000-02-23 2001-08-28 Nippon Sheet Glass Co Ltd Method of producing chopped strands, producing machine thereof and chopped strands produced by this production method
CN1997608A (en) * 2004-03-25 2007-07-11 欧文斯科宁制造株式会社 Process for production of copped strands
CN102964106A (en) * 2012-11-02 2013-03-13 无锡市明江保温材料有限公司 Basalt continuous fiber thermal insulating material and preparation method thereof
CN103435271A (en) * 2013-09-10 2013-12-11 西安友基复合材料有限公司 Preparation method of alkali-proof chopped glass fiber impregnating compound
CN106431016A (en) * 2016-09-14 2017-02-22 四川力久云智知识产权运营有限公司 Special impregnating compound for microbial carrier basalt fiber and preparation method of impregnating compound

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001233630A (en) * 2000-02-23 2001-08-28 Nippon Sheet Glass Co Ltd Method of producing chopped strands, producing machine thereof and chopped strands produced by this production method
CN1997608A (en) * 2004-03-25 2007-07-11 欧文斯科宁制造株式会社 Process for production of copped strands
CN102964106A (en) * 2012-11-02 2013-03-13 无锡市明江保温材料有限公司 Basalt continuous fiber thermal insulating material and preparation method thereof
CN103435271A (en) * 2013-09-10 2013-12-11 西安友基复合材料有限公司 Preparation method of alkali-proof chopped glass fiber impregnating compound
CN106431016A (en) * 2016-09-14 2017-02-22 四川力久云智知识产权运营有限公司 Special impregnating compound for microbial carrier basalt fiber and preparation method of impregnating compound

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111285624A (en) * 2020-03-24 2020-06-16 巨石集团有限公司 Glass fiber antistatic composition and application thereof
CN111285624B (en) * 2020-03-24 2022-08-09 巨石集团有限公司 Glass fiber antistatic composition and application thereof
CN111517662A (en) * 2020-04-29 2020-08-11 宁波东邦新材料有限公司 Method for manufacturing basalt short fibers
CN111847892A (en) * 2020-08-26 2020-10-30 康富 Low-cost superfine basalt fiber
CN116535110A (en) * 2023-04-18 2023-08-04 石家庄市长安育才建材有限公司 Basalt fiber alkali-resistant agent and preparation method thereof
CN116535110B (en) * 2023-04-18 2024-02-23 石家庄市长安育才建材有限公司 Basalt fiber alkali-resistant agent and preparation method thereof

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