CN108762218A - A kind of one-step injection blower process intelligent manufacture system Internet-based - Google Patents
A kind of one-step injection blower process intelligent manufacture system Internet-based Download PDFInfo
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- CN108762218A CN108762218A CN201810612308.XA CN201810612308A CN108762218A CN 108762218 A CN108762218 A CN 108762218A CN 201810612308 A CN201810612308 A CN 201810612308A CN 108762218 A CN108762218 A CN 108762218A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 44
- 238000002347 injection Methods 0.000 title claims abstract description 30
- 239000007924 injection Substances 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 21
- 230000008569 process Effects 0.000 title claims abstract description 20
- 238000010102 injection blow moulding Methods 0.000 claims abstract description 53
- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 238000004458 analytical method Methods 0.000 claims abstract description 6
- 238000001514 detection method Methods 0.000 claims description 7
- 238000000071 blow moulding Methods 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- 239000000243 solution Substances 0.000 claims description 5
- 239000000498 cooling water Substances 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 241000208340 Araliaceae Species 0.000 claims description 2
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 claims description 2
- 235000003140 Panax quinquefolius Nutrition 0.000 claims description 2
- 235000008434 ginseng Nutrition 0.000 claims description 2
- 238000012423 maintenance Methods 0.000 description 12
- 230000008439 repair process Effects 0.000 description 6
- 238000007664 blowing Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 2
- 230000003111 delayed effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000010103 injection stretch blow moulding Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of one-step injection blower process intelligent manufacture systems Internet-based, including injection blow molding machine fuselage, the inside of the electric control box is equipped with cpu controller, the information collection end of the cpu controller is connect by signal connecting line with the information collection mechanism on injection blow molding machine fuselage, row information of going forward side by side acquires, and the control output end of cpu controller is connect by connecting line with the output control mechanism on injection blow molding machine fuselage, and carry out control production, the signal output end of the cpu controller is connected to the enterprising row information of the cloud server in internet by router and feeds back, the cloud server is connected with control centre by Internet.The control centre of analysis by to(for) the progress profession of information data on cloud server, provides rational instruction, and to be produced, more scientific, rationalization reduces the debugging of various data parameters, improves production capacity and the quality of production.
Description
Technical field
The invention belongs to injection blow molding machine production technical fields, and in particular to a kind of one-step injection blow moulding intelligence Internet-based
It can manufacture system.
Background technology
One-step injection stretch blow moulding is gradually researched and developed by people and is improved, and the row such as medicine, chemical industry, plastics package is widely used for
Industry, the host of the equipment are to be combined together injecting, drawing and blowing plastic blow moulding machine and note stretch blow mold, mainly by injection device,
Lift turn device, stretching blow molding, stripper apparatus, hydraulic system, air-channel system, electric-control system, microcomputer automatic control system
System, rack, safety guard, injection bottle mold, stretching blow molded into pattern etc., part forms, be integrated with the special control computer of note stretch blow,
Some advanced technologies equipment such as frequency-variable controller, electro-hydraulic proportional control system, hot runner mould.
The mechanical equipment of one-step injection blow moulding is complex, and parameters data are more, with the difference of product category,
The difference of plastics and the difference of operating ambient temperature, parameters, which carry out debugging adjustment, to be produced.When production,
Inaccurate parameter setting, it is bad to be easy to cause product quality, damages equipment, the production technology time is elongated, and be easy to cause and set
Standby failure.Factory needs more maintenance maintenance personnel to carry out plant maintenance, and manpower consumption is larger, and common maintenance personal couple
Not enough understand in equipment, when significant trouble occurs for equipment, it is also necessary to contact equipment vendors and show up and repair, often be delayed
Plenty of time influences to produce.It would therefore be desirable to propose a kind of one-step injection blower process intelligent manufacture Internet-based system
System.
Invention content
The purpose of the present invention is to provide a kind of one-step injection blower process intelligent manufacture systems Internet-based, by mutual
Networking provides suggestion and the parameter setting of rationalization, to solve to propose parameter setting inaccuracy, product in above-mentioned background technology
The problem that quality cannot be guaranteed, maintenance manpower cost is excessively high.
To achieve the above object, present invention employs following technical solutions：
A kind of one-step injection blower process intelligent manufacture system Internet-based, including injection blow molding machine fuselage, the injection blow molding machine fuselage
On electric control box is installed, the inside of the electric control box is equipped with cpu controller, and the information of the cpu controller is adopted
Collection end is connect by signal connecting line with the information collection mechanism on injection blow molding machine fuselage, row information of going forward side by side acquisition, and cpu controller
Control output end connect with the output control mechanism on injection blow molding machine fuselage by connecting line, and carry out control production, the CPU
The signal output end of controller is connected to the enterprising row information of the cloud server in internet by router and feeds back, the high in the clouds clothes
Business device is connected with control centre by Internet.
Preferably, the top of the electric control box is equipped with display panel and parameter setting panel, the display panel
For display screen, it is used for display parameter setting value, the parameter setting panel to be used to set parameter when injection blow molding machine production.
Preferably, described information collecting mechanism includes：
Hopper temperature sensor is mounted on hopper, the temperature for detecting feed liquid in hopper；
Screw rod feeding tube temperature sensor is mounted on screw rod feeding tube, for detecting the feed temperature in screw rod feeding tube；
Hot flow path temperature sensor is mounted on hot flow path, for detecting the feed temperature in hot flow path；
Nozzle temperature sensor is mounted in nozzle, for detecting the feed temperature in nozzle；
Plug temperature sensor is mounted on plug, is used for the temperature of detection plug；
Feed pressure sensor is mounted on hot flow path, for detecting the feed pressure in hot flow path；
It is blow molded baroceptor, is mounted on dynamic model component blow moulding connection compressed air pipe, for detecting blowing pressure；
Operating ambient temperature sensor is mounted on injection blow molding machine fuselage, for detecting the temperature in injection blow molding machine working environment.
Preferably, the collected ginseng of cpu controller on injection blow molding machine fuselage is collected by cloud server by the control centre
Number information and work state information, and handled by information analysis, solution or suggestion are provided.
Preferably, the output control mechanism includes：
Operation panel is mounted on injection blow molding machine fuselage, and operating injection blow molding machine for staff produces；
Audible-visual annunciator is mounted on the top of operation panel, for reminding staff's unit exception situation；
The operation panel and audible-visual annunciator are connect by connecting line with cpu controller respectively.
Preferably, injection pressure, dwell pressure are detected when the feed pressure sensor is produced for injection blow molding machine and are unloaded
Pressure pressure.
Preferably, the hopper is mounted on the top of screw rod feeding tube, and one end of the screw rod feeding tube, which is equipped with, to be used for
One end of the feeding motor of driving, the hot flow path is connected to one end of screw rod feeding tube, and the nozzle is opened in injection blow molding machine machine
On the cover half component of body, and nozzle is connected to hot flow path.
Preferably, described information collecting mechanism further includes the meter for being useful for acquisition injection delay, dwell time, mold delay
When device.
Preferably, described information collecting mechanism further includes the pressure for being useful for pumping in hydraulic system in detection injection blow molding machine, pressure
The pressure of force control valve, the pressure sensor of die heater recirculated water hydraulic pressure and mold cooling water hydraulic pressure.
The technique effect and advantage of the present invention：A kind of one-step injection blower process intelligent Internet-based proposed by the present invention
Manufacture system, compared with prior art, have it is following a little：
Every terms of information data when 1, producing injection blow molding machine are uploaded to by internet on cloud server, and control centre pair is passed through
In the analysis of the progress profession of information data on cloud server, rational instruction is provided, to be produced, more section
Huas is rationalized, and the debugging of various data parameters is reduced, and improves production capacity and the quality of production；
2, when injection blow molding machine produces, the parameter setting of rationalization improves the Production Life of equipment, reduces energy consumption, reduces equipment event
Barrier, while reducing the factory repair maintenance personnel produced using the injection blow molding machine, reduce operating cost；
3, can be in time in upload information to cloud server when device fails, and the production piece professional equipment is contacted in time
Maintenance personal shows up repair, while parameter when the specific data of parameters and recent equipment are run is supplied to repair people
Member is worth of widely use convenient for improving breakdown maintenance speed.
Description of the drawings
Fig. 1 is a kind of structure of one-step injection blower process intelligent manufacture system injection blow molding machine fuselage Internet-based of the present invention
Schematic diagram.
Fig. 2 is information feedback and the processing of a kind of one-step injection blower process intelligent manufacture system Internet-based of the present invention
System block diagram.
Fig. 3 is a kind of system frame of one-step injection blower process intelligent manufacture system information collection Internet-based of the present invention
Figure.
In figure：1 injection blow molding machine fuselage, 2 feeding motors, 3 screw rod feeding tubes, 4 hoppers, 5 hot flow paths, 6 operation panels, 7 acousto-optics
Alarm, 8 cover half components, 9 dynamic model components, 10 nozzles, 11 plugs, 12 electric control boxes, 13 display panels, 14 parameter setting faces
In plate, 15 information collection mechanisms, 16 cpu controllers, 17 output control mechanisms, 18 routers, 19 cloud servers, 20 controls
The heart, 21 hopper temperature sensors, 22 screw rod feeding tube temperature sensors, 23 hot flow path temperature sensors, 24 nozzle temperatures sensing
Device, 25 plug temperature sensors, 26 feed pressure sensors, 27 blowing baroceptors, 28 operating ambient temperature sensors.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Herein
Described specific embodiment is only used to explain the present invention, is not intended to limit the present invention.Based on the embodiments of the present invention,
Every other embodiment obtained by those of ordinary skill in the art without making creative efforts, belongs to this hair
The range of bright protection.
The present invention provides a kind of one-step injection blower process intelligent manufacture system Internet-based as shown in Figs. 1-3,
Including injection blow molding machine fuselage 1, electric control box 12, the inside peace of the electric control box 12 are installed on the injection blow molding machine fuselage 1
Equipped with cpu controller 16, the information collection end of the cpu controller 16 passes through the letter on signal connecting line and injection blow molding machine fuselage 1
It ceases collecting mechanism 15 to connect, row information of going forward side by side acquisition, and the control output end of cpu controller 16 passes through connecting line and injection blow molding machine machine
Output control mechanism 17 on body 1 connects, and carries out control production, and the signal output end of the cpu controller 16 passes through routing
Device 18 is connected to the feedback of the 19 enterprising row information of cloud server in internet, and the cloud server 19 is connected by Internet
It is connected to control centre 20.
Preferably, the top of the electric control box 12 is equipped with display panel 13 and parameter setting panel 14, it is described aobvious
Show that panel 13 is display screen, be used for display parameter setting value, the parameter setting panel 14 is used to set when injection blow molding machine produces
Parameter.
By using above-mentioned technical proposal, the variation of various parameters can be monitored by display panel 13, and utilize parameter
Setting is adjusted in setting panel 14, easy to use.
Preferably, described information collecting mechanism 15 includes：
Hopper temperature sensor 21 is mounted on hopper 4, the temperature for detecting feed liquid in hopper 4；
Screw rod feeding tube temperature sensor 22 is mounted on screw rod feeding tube 3, for detecting the feed liquid in screw rod feeding tube 3
Temperature；
Hot flow path temperature sensor 23 is mounted on hot flow path 5, for detecting the feed temperature in hot flow path 5；
Nozzle temperature sensor 24 is mounted in nozzle 10, for detecting the feed temperature in nozzle 10；
Plug temperature sensor 25 is mounted on plug 11, is used for the temperature of detection plug 11；
Feed pressure sensor 26 is mounted on hot flow path 5, for detecting the feed pressure in hot flow path 5；
It is blow molded baroceptor 27, is mounted on 9 blow moulding of dynamic model component connection compressed air pipe, for detecting blowing pressure
Power；
Operating ambient temperature sensor 28 is mounted on injection blow molding machine fuselage 1, for detecting the temperature in injection blow molding machine working environment
Degree.
By using above-mentioned technical proposal, injection blow molding machine feed liquid at work can be collected by information collection mechanism 15
Temperature is blow molded air pressure and operating ambient temperature, convenient for carrying out parameter regulation setting according to this information.
It is acquired preferably, cpu controller 16 on injection blow molding machine fuselage 1 is collected by cloud server 19 by the control centre 20
The parameter information and work state information arrived, and handled by information analysis, solution or suggestion are provided.
Preferably, the output control mechanism 17 includes：
Operation panel 6 is mounted on injection blow molding machine fuselage 1, and operating injection blow molding machine for staff produces；
Audible-visual annunciator 7 is mounted on the top of operation panel 6, for reminding staff's unit exception situation；
The operation panel 6 and audible-visual annunciator 7 are connect by connecting line with cpu controller 16 respectively.
Preferably, the feed pressure sensor 26 for injection blow molding machine produce when detection injection pressure, dwell pressure and
Unload pressure pressure.
By using above-mentioned technical proposal, injection pressure when production can be detected in real time by feed pressure sensor 26
Power, dwell pressure and pressure pressure is unloaded, to ensure that equipment normal table is run.
Preferably, the hopper 4 is mounted on the top of screw rod feeding tube 3, one end installation of the screw rod feeding tube 3 is useful
It is connected to one end of screw rod feeding tube 3 in one end of the feeding motor 2 of driving, the hot flow path 5, the nozzle 10 is opened in note
It blows on the cover half component 8 of machine fuselage 1, and nozzle 10 is connected to hot flow path 5.
By using above-mentioned technical proposal, extruding injection is carried out by feeding motor 2, is conveniently adjusted pressure.
Preferably, described information collecting mechanism 15 further include be useful for acquisition injection delay, dwell time, mold are delayed
Timer.
Product quality when production is better ensured that by the setting of time parameter by using above-mentioned technical proposal.
Preferably, described information collecting mechanism 15 further include the pressure for being useful for pumping in hydraulic system in detection injection blow molding machine,
The pressure of pressure-control valve, the pressure sensor of die heater recirculated water hydraulic pressure and mold cooling water hydraulic pressure.
By using above-mentioned technical proposal, pressure value when can be run with the hydraulic system of collecting device but protects hydraulic pressure
System normal table is run.
In summary：Every terms of information data when injection blow molding machine is produced are uploaded to by internet on cloud server, are led to
Analysis of the control centre for the progress profession of information data on cloud server is crossed, rational instruction is provided, thus into
Row production, more scientific, rationalization, reduces the debugging of various data parameters, improves production capacity and the quality of production；It is given birth in injection blow molding machine
When production, the parameter setting of rationalization improves the Production Life of equipment, reduces energy consumption, reduces equipment fault, while reducing use
The factory repair maintenance personnel that the injection blow molding machine is produced reduces operating cost；When device fails, communication can be gone up in time
It ceases on cloud server, and contacts production piece professional equipment maintenance personal in time and show up repair, while by the tool of parameters
Parameter when volume data and recent equipment are run is supplied to maintenance personal, and convenient for improving breakdown maintenance speed, being worthy to be popularized makes
With.
Finally it should be noted that：The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention,
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used
With technical scheme described in the above embodiments is modified or equivalent replacement of some of the technical features,
All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in the present invention's
Within protection domain.
Claims (9)
1. a kind of one-step injection blower process intelligent manufacture system Internet-based, including injection blow molding machine fuselage（1）, feature exists
In：The injection blow molding machine fuselage（1）On electric control box is installed（12）, the electric control box（12）Inside CPU is installed
Controller（16）, the cpu controller（16）Information collection end pass through signal connecting line and injection blow molding machine fuselage（1）On information
Collecting mechanism（15）Connection, row information of going forward side by side acquisition, and cpu controller（16）Control output end pass through connecting line and injection blow molding machine
Fuselage（1）On output control mechanism（17）Connection, and control production is carried out, the cpu controller（16）Signal output end
Pass through router（18）The cloud server being connected in internet（19）Enterprising row information feedback, the cloud server（19）It is logical
It crosses Internet and is connected with control centre（20）.
2. a kind of one-step injection blower process intelligent manufacture system Internet-based according to claim 1, feature exist
In：The electric control box（12）Top display panel is installed（13）With parameter setting panel（14）, the display panel
（13）For display screen, it to be used for display parameter setting value, the parameter setting panel（14）For setting ginseng when injection blow molding machine production
Number.
3. a kind of one-step injection blower process intelligent manufacture system Internet-based according to claim 1, feature exist
In：Described information collecting mechanism（15）Including：
Hopper temperature sensor（21）, it is mounted on hopper（4）On, for detecting hopper（4）The temperature of interior feed liquid；
Screw rod feeding tube temperature sensor（22）, it is mounted on screw rod feeding tube（3）On, for detecting screw rod feeding tube（3）It is interior
Feed temperature；
Hot flow path temperature sensor（23）, it is mounted on hot flow path（5）On, for detecting hot flow path（5）Interior feed temperature；
Nozzle temperature sensor（24）, it is mounted on nozzle（10）On, for detecting nozzle（10）Interior feed temperature；
Plug temperature sensor（25）, it is mounted on plug（11）On, it is used for detection plug（11）Temperature；
Feed pressure sensor（26）, it is mounted on hot flow path（5）On, for detecting hot flow path（5）Interior feed pressure；
It is blow molded baroceptor（27）, it is mounted on dynamic model component（9）Blow moulding is connected on compressed air pipe, is blown for detecting
Blow pressure；
Operating ambient temperature sensor（28）, it is mounted on injection blow molding machine fuselage（1）On, for detecting in injection blow molding machine working environment
Temperature.
4. a kind of one-step injection blower process intelligent manufacture system Internet-based according to claim 1, feature exist
In：The control centre（20）Pass through cloud server（19）Collect injection blow molding machine fuselage（1）Upper cpu controller（16）It is collected
Parameter information and work state information, and handled by information analysis, solution or suggestion are provided.
5. a kind of one-step injection blower process intelligent manufacture system Internet-based according to claim 1, feature exist
In：The output control mechanism（17）Including：
Operation panel（6）, it is mounted on injection blow molding machine fuselage（1）On, it operates injection blow molding machine for staff and produces；
Audible-visual annunciator（7）, it is mounted on operation panel（6）Top, for reminding staff's unit exception situation；
The operation panel（6）And audible-visual annunciator（7）Pass through connecting line and cpu controller respectively（16）Connection.
6. a kind of one-step injection blower process intelligent manufacture system Internet-based according to claim 3, feature exist
In：The feed pressure sensor（26）Injection pressure, dwell pressure are detected when being produced for injection blow molding machine and unload pressure pressure.
7. a kind of one-step injection blower process intelligent manufacture system Internet-based according to claim 3, feature exist
In：The hopper（4）Mounted on screw rod feeding tube（3）Top, the screw rod feeding tube（3）One end be equipped with for driving
Feeding motor（2）, the hot flow path（5）One end and screw rod feeding tube（3）One end connection, the nozzle（10）It is opened in
Injection blow molding machine fuselage（1）Cover half component（8）On, and nozzle（10）With hot flow path（5）Connection.
8. a kind of one-step injection blower process intelligent manufacture system Internet-based according to claim 3, feature exist
In：Described information collecting mechanism（15）It further include the timer for being useful for acquisition injection delay, dwell time, mold delay.
9. a kind of one-step injection blower process intelligent manufacture system Internet-based according to claim 3, feature exist
In：Described information collecting mechanism（15）Further include the pressure for being useful for pumping in hydraulic system in detection injection blow molding machine, pressure-control valve
Pressure, die heater recirculated water hydraulic pressure and mold cooling water hydraulic pressure pressure sensor.
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Cited By (1)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115256882A (en) * | 2022-09-26 | 2022-11-01 | 张家港市联鑫塑料机械有限公司 | Injection blow hollow molding control system based on multi-data monitoring |
| CN115256882B (en) * | 2022-09-26 | 2023-01-03 | 张家港市联鑫塑料机械有限公司 | Injection blow hollow molding control system based on multi-data monitoring |
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