CN204844768U - Plastic shaping monitored control system - Google Patents
Plastic shaping monitored control system Download PDFInfo
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- CN204844768U CN204844768U CN201520498149.7U CN201520498149U CN204844768U CN 204844768 U CN204844768 U CN 204844768U CN 201520498149 U CN201520498149 U CN 201520498149U CN 204844768 U CN204844768 U CN 204844768U
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Abstract
The utility model provides a pair of plastic shaping monitored control system for detect plastic shaping state parameter detection module, with processing module that state detection module output is connected, with processing module communication connection's monitoring host and with monitoring host communication connection's memory, the monitoring host and the control cabinet communication connection that moulds plastics, can go on gathering in real time and timely feedback to monitoring host to the parameter in the plastic forming process, monitoring host selects the exact operation strategy and transmits central processing circuit to according to real -time parameter is objective to the accuracy knows that the workman produces, and the quality of final plastic product is ensured in the influence of the human factor that has significantly reduced.
Description
Technical field
The utility model relates to a kind of monitoring system, particularly relates to a kind of plastic rubber shaping monitoring system.
Background technology
Plastic workpiece is applied very extensive in engineering field, but the quality of plastics part goods is except affecting by the factor such as plastic formula, physical dimension, another the important impact of the quality of plasthetics is exactly that production process controls, in prior art, due to the complex manufacturing of plastic rubber shaping, the experience and the technical ability that depend on operator in process of production control process, therefore, the quality of plastic cement products to a great extent by the impact of operator's subjective initiative, thus is difficult to the end product quality ensureing plastic workpiece.
Therefore, need to provide a kind of plastic rubber shaping monitoring system, Real-time Collection can be carried out to the parameter in plastic rubber shaping process, and operation strategy that can be correct according to real-time parameter objective selection, thus effectively reduce the impact of human factor, guarantee the quality of final plastic cement products.
Utility model content
In view of this, the purpose of this utility model is to provide a kind of plastic rubber shaping monitoring system, Real-time Collection can be carried out to the parameter in plastic rubber shaping process, and operation strategy that can be correct according to real-time parameter objective selection, thus effectively reduce the impact of human factor, guarantee the quality of final plastic cement products.
A kind of plastic rubber shaping monitoring system that the utility model provides, for detecting the detection module of plastic rubber shaping state parameter, the processing module be connected with described state detection module output, the monitoring host computer communicated to connect with described processing module and the memory communicated to connect with monitoring host computer, described monitoring host computer is connected with injection moulding console communication;
Described detection module comprises temperature detecting unit for detecting temperature parameter in plastic rubber shaping process, for detecting the pressure sensor of plastic cement solution pressure and the flow sensor for detecting plastic cement solution flow rate;
Described processing module comprises the pre-process circuit be connected with described detection module output, the first treatment circuit be connected with described pre-process circuit output, the central processing circuit, the input-output unit be connected with described central processing circuit and the timing circuit be connected with described central processing circuit that are connected with described first treatment circuit output, described central processing circuit and described monitoring host computer communicate to connect, and described central processing circuit is also connected with the output of pre-process circuit.
Further, described temperature detecting unit comprises die cavity temperature sensor for detecting mould type cavity temperature, for detecting the mold temperature sensor of mold temperature and the environment temperature sensor for detecting environment residing for mould.
Further, the described input/output module alarm that comprises the input keyboard be connected with central processing circuit, the display be connected with described central processing circuit and be connected with described central processing circuit.
Further, the analog to digital conversion circuit that described pre-process circuit comprises the amplifying circuit be connected with described detection module output, the filter circuit be connected with the output of amplifying circuit and is connected with described filter circuit output, the output of analog-digital conversion circuit as described is connected with described first treatment circuit.
Further, it is characterized in that: also comprise multiple Miniature high-definition camera for detecting mould state, the output of described Miniature high-definition camera is connected with described central processing circuit.
Further, described central processing circuit is communicated to connect by wireless transport module and described monitoring host computer.
The beneficial effects of the utility model: plastic rubber shaping monitoring system of the present utility model, can Real-time Collection be carried out to the parameter in plastic rubber shaping process and feed back to monitoring host computer in time, monitoring host computer is according to the correct operation strategy of real-time parameter objective selection and be transferred to central processing circuit, thus accurately know that workman produces, greatly reduce the impact of human factor, guarantee the quality of final plastic cement products.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is further described:
Fig. 1 is theory diagram of the present utility model.
Detailed description of the invention
Fig. 1 is theory diagram of the present utility model, as shown in the figure, a kind of plastic rubber shaping monitoring system that the utility model provides, for detecting the detection module of plastic rubber shaping state parameter, the processing module be connected with described state detection module output, the monitoring host computer communicated to connect with described processing module and the memory communicated to connect with monitoring host computer, described monitoring host computer is connected with injection moulding console communication;
Described detection module comprises temperature detecting unit for detecting temperature parameter in plastic rubber shaping process, for detecting the pressure sensor of plastic cement solution pressure and the flow sensor for detecting plastic cement solution flow rate;
Described processing module comprises the pre-process circuit be connected with described detection module output, the first treatment circuit be connected with described pre-process circuit output, the central processing circuit be connected with described first treatment circuit output, the input-output unit be connected with described central processing circuit and the timing circuit be connected with described central processing circuit, described central processing circuit and described monitoring host computer communicate to connect, described central processing circuit is also connected with the output of pre-process circuit, wherein, first treatment circuit and the second treatment circuit all can adopt existing single-chip microcomputer, such as AVR single chip, ARM single-chip microcomputer etc., plastic rubber shaping monitoring system of the present utility model, can Real-time Collection be carried out to the parameter in plastic rubber shaping process and feed back to monitoring host computer in time, monitoring host computer is according to the correct operation strategy of real-time parameter objective selection and be transferred to central processing circuit, thus accurately know that workman produces, greatly reduce the impact of human factor, guarantee the quality of final plastic cement products.
In the present embodiment, described temperature detecting unit comprises die cavity temperature sensor for detecting mould type cavity temperature, for detecting the mold temperature sensor of mold temperature and the environment temperature sensor for detecting environment residing for mould, by this structure, integrated temperature parameter in plastic rubber shaping process can be monitored in real time, be beneficial to and finally select control strategy accurately.
In the present embodiment, the alarm that described input/output module comprises the input keyboard be connected with central processing circuit, the display be connected with described central processing circuit and is connected with described central processing circuit, by this structure, be beneficial to and instruct operator to work.
In the present embodiment, the analog to digital conversion circuit that described pre-process circuit comprises the amplifying circuit be connected with described detection module output, the filter circuit be connected with the output of amplifying circuit and is connected with described filter circuit output, the output of analog-digital conversion circuit as described is connected with described first treatment circuit, is beneficial to subsequent treatment.
In the present embodiment, also comprise multiple Miniature high-definition camera for detecting mould state, the output of described Miniature high-definition camera is connected with described central processing circuit, by this structure, accurately can monitor for the mould structures such as Jiao Kou, runner, position, the mouth of a river that enter of mould, be beneficial to and select suitable structural configuration according to the plastic rubber shaping of different formulations, ensure the quality of final product.
In the present embodiment, described central processing circuit is communicated to connect by wireless transport module and described monitoring host computer, multiple detection module and processing module are adopted for different stations, adopt said structure, the real time data of multiple station can be gathered simultaneously, under the situation that collection point distance detection main frame is nearer, wireless transport module can adopt bluetooth module, infrared module, under the situation that collection point distance detection main frame is far away, wireless transport module can adopt ethernet module or mobile communication module.
Operation principle of the present utility model:
When producing beginning, operating personnel arrange relevant parameter according to different plastic formulas by injection moulding console, monitoring host computer obtains the related data arranged from plastic cement console, the setup parameter table of comparisons is prestored in monitoring host computer, such as, formulation parameter control table, monitoring host computer reads corresponding control table according to different formulation parameters, the method of operating under different real-time parameter and the parameter threshold under different plastic formula is provided with in this control table, monitoring host computer is transferred to central processing circuit after reading parameter threshold, parameter threshold is synchronized in the first treatment circuit by central processing circuit, after detection module detects real-time parameter, be transferred in the first treatment circuit and compare, after measured value exceedes the parameter threshold of setting, first treatment circuit generates warning message and is transferred to central processing circuit, alarm equipment alarm, operating personnel should take appropriate measures, such as stop producing, send fault immediately, when surveying parameter and being all normal, central processing circuit is felt concerned about in the moment of surveying parameter and Parameters variation and image information is transferred to monitoring host computer, monitoring host computer is chosen different methods of operating (i.e. operation strategy) according to not Parameters variation situation in the same time and is sent in central processing circuit, and shown by display, workman is instructed to work, in sum, the utility model can operation strategy in dynamic conditioning plastic rubber shaping process, greatly reduce the interference of human factor in operating process, guarantee the final mass of product.
What finally illustrate is, above embodiment is only in order to illustrate the technical solution of the utility model and unrestricted, although be described in detail the utility model with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can modify to the technical solution of the utility model or equivalent replacement, and not departing from aim and the scope of technical solutions of the utility model, it all should be encompassed in the middle of right of the present utility model.
Claims (6)
1. a plastic rubber shaping monitoring system, it is characterized in that: for detecting the detection module of plastic rubber shaping state parameter, the processing module be connected with described state detection module output, the monitoring host computer communicated to connect with described processing module and the memory communicated to connect with monitoring host computer, described monitoring host computer is connected with injection moulding console communication;
Described detection module comprises temperature detecting unit for detecting temperature parameter in plastic rubber shaping process, for detecting the pressure sensor of plastic cement solution pressure and the flow sensor for detecting plastic cement solution flow rate;
Described processing module comprises the pre-process circuit be connected with described detection module output, the first treatment circuit be connected with described pre-process circuit output, the central processing circuit, the input-output unit be connected with described central processing circuit and the timing circuit be connected with described central processing circuit that are connected with described first treatment circuit output, described central processing circuit and described monitoring host computer communicate to connect, and described central processing circuit is also connected with the output of pre-process circuit.
2. plastic rubber shaping monitoring system according to claim 1, is characterized in that: described temperature detecting unit comprises die cavity temperature sensor for detecting mould type cavity temperature, for detecting the mold temperature sensor of mold temperature and the environment temperature sensor for detecting environment residing for mould.
3. plastic rubber shaping monitoring system according to claim 1, is characterized in that: the alarm that described input/output module comprises the input keyboard be connected with central processing circuit, the display be connected with described central processing circuit and is connected with described central processing circuit.
4. plastic rubber shaping monitoring system according to claim 1, it is characterized in that: the analog to digital conversion circuit that described pre-process circuit comprises the amplifying circuit be connected with described detection module output, the filter circuit be connected with the output of amplifying circuit and is connected with described filter circuit output, the output of analog-digital conversion circuit as described is connected with described first treatment circuit.
5. plastic rubber shaping monitoring system according to the arbitrary claim of claim 1-4, it is characterized in that: also comprise multiple Miniature high-definition camera for detecting mould state, the output of described Miniature high-definition camera is connected with described central processing circuit.
6. plastic rubber shaping monitoring system according to claim 1, is characterized in that: described central processing circuit is communicated to connect by wireless transport module and described monitoring host computer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520498149.7U CN204844768U (en) | 2015-07-10 | 2015-07-10 | Plastic shaping monitored control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520498149.7U CN204844768U (en) | 2015-07-10 | 2015-07-10 | Plastic shaping monitored control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204844768U true CN204844768U (en) | 2015-12-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520498149.7U Expired - Fee Related CN204844768U (en) | 2015-07-10 | 2015-07-10 | Plastic shaping monitored control system |
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| CN (1) | CN204844768U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107015534A (en) * | 2017-03-13 | 2017-08-04 | 东莞信易电热机械有限公司 | A kind of control system of plastic rubber shaping |
| CN113771321A (en) * | 2020-06-09 | 2021-12-10 | 鸿富锦精密电子(天津)有限公司 | System and method for monitoring state of injection molding machine |
-
2015
- 2015-07-10 CN CN201520498149.7U patent/CN204844768U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107015534A (en) * | 2017-03-13 | 2017-08-04 | 东莞信易电热机械有限公司 | A kind of control system of plastic rubber shaping |
| CN113771321A (en) * | 2020-06-09 | 2021-12-10 | 鸿富锦精密电子(天津)有限公司 | System and method for monitoring state of injection molding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151209 Termination date: 20160710 |
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| CF01 | Termination of patent right due to non-payment of annual fee |