CN108757592A - A kind of control mode and device of rolling mill hydro-cushion - Google Patents

A kind of control mode and device of rolling mill hydro-cushion Download PDF

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Publication number
CN108757592A
CN108757592A CN201810501482.7A CN201810501482A CN108757592A CN 108757592 A CN108757592 A CN 108757592A CN 201810501482 A CN201810501482 A CN 201810501482A CN 108757592 A CN108757592 A CN 108757592A
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China
Prior art keywords
pressure
tank
main pump
hydro
air pressure
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CN201810501482.7A
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Chinese (zh)
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CN108757592B (en
Inventor
段方民
王飞
李银生
常瑞坤
展恩颖
王勇
赵新波
王大海
李维富
初向辉
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Software Ltd By Share Ltd
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Software Ltd By Share Ltd
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B1/00Installations or systems with accumulators; Supply reservoir or sump assemblies
    • F15B1/02Installations or systems with accumulators
    • F15B1/024Installations or systems with accumulators used as a supplementary power source, e.g. to store energy in idle periods to balance pump load
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B1/00Installations or systems with accumulators; Supply reservoir or sump assemblies
    • F15B1/02Installations or systems with accumulators
    • F15B1/04Accumulators
    • F15B1/08Accumulators using a gas cushion; Gas charging devices; Indicators or floats therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B20/00Safety arrangements for fluid actuator systems; Applications of safety devices in fluid actuator systems; Emergency measures for fluid actuator systems
    • F15B20/005Leakage; Spillage; Hose burst
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/20Fluid pressure source, e.g. accumulator or variable axial piston pump
    • F15B2211/205Systems with pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/20Fluid pressure source, e.g. accumulator or variable axial piston pump
    • F15B2211/21Systems with pressure sources other than pumps, e.g. with a pyrotechnical charge
    • F15B2211/212Systems with pressure sources other than pumps, e.g. with a pyrotechnical charge the pressure sources being accumulators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/80Other types of control related to particular problems or conditions
    • F15B2211/87Detection of failures

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Control Of Positive-Displacement Pumps (AREA)

Abstract

Present invention mainly discloses a kind of control modes and device of rolling mill hydro-cushion, relate generally to equipment in Rolling Mill technical field, including main pump, it is pumped equipped with ftercompction in main pump side, the main pump, ftercompction pumps one end respectively by main pump delivery valve, Fill valve is connect with air pressure tank, the other end is connect with fuel tank, the fuel tank other end is looked for be respectively equipped with fuel tank Fill valve, oil return valve, the oil return valve is connect with air pressure tank, it is equipped with controller in the air pressure tank side, the controller is connect with air pressure tank by being mounted on pressure switch on air pressure tank, the pressurized tank opens connection main pump and ftercompction pump, alarm is equipped on the air pressure tank, effectively avoid motor and hydraulic pump frequent start-stop, Hydraulic Elements frequent operation is in larger pressure difference, and provide fault alarm function.

Description

A kind of control mode and device of rolling mill hydro-cushion
Technical field
The invention mainly relates to equipment in Rolling Mill technical field, the control mode of specifically a kind of rolling mill hydro-cushion and Device.
Background technology
Rolling mill is the mechanical equipment for realizing metal rolled process.Refer to complete stocking production overall process Zhuan Bei ﹐ include There is Zhu that She Bei ﹑ Fu is wanted to help She Bei ﹑ handling equipmenies and auxiliary device etc..But general described milling train, which often only refers to, mainly to be set It is standby.
Rolling mill hydraulic balance system has been used to support support roller and working roll in rolling mill, used hydro-cushion control Mode processed is:When balance system pressure drops to lower limit, hydraulic pressure pump startup, into accumulator oiling suppress, energy storage pressure carries After height to the upper limit, hydraulic pump is stopped, and pressure is reduced to the required pressure of compensating cylinder, Xiang Ping by the pressure reducing valve of accumulator outlet Cylinder weigh for hydraulic oil, hydraulic oil acting when steel rolling in compensating cylinder, the pressure of accumulator continuously decreases, when being reduced to low pressure limit When, pump starts to suppress to accumulator again, is recycled with this.
The shortcomings that control mode:The difference for the upper pressure limit and lower limit that general accumulator is allowed is smaller, and hydraulic pump is frequent Start and stop, the compression shock number that hydraulic pump, motor, accumulator are subject to is more, and the service life of equipment can accordingly shorten.
Invention content
In view of the deficiencies in the prior art defect, the purpose of the present invention is to provide one kind avoiding motor and hydraulic pump Frequent start-stop, Hydraulic Elements frequent operation provide the rolling mill hydro-cushion of fault alarm function in larger pressure difference Control mode and device.
In order to solve the above-mentioned technical problem, the present invention adopts the following technical scheme that:A kind of control of rolling mill hydro-cushion Device, including main pump are pumped in main pump side equipped with ftercompction, and the main pump, ftercompction pump one end respectively by main pump delivery valve, repairing Valve is connect with air pressure tank, and the other end is connect with fuel tank, and the fuel tank other end is looked for be respectively equipped with fuel tank Fill valve, oil return valve, institute It states oil return valve to connect with air pressure tank, is equipped with controller in the air pressure tank side, the controller is with air pressure tank by being mounted on Pressure switch connects on air pressure tank, and the pressurized tank opens connection main pump and ftercompction pump, and alarm is equipped on the air pressure tank.
As a further improvement on the present invention, described to be internally provided with elastic diaphragm, the elastic diaphragm in the air pressure tank Space in air pressure tank is divided into atmospheric pressure cavity and oil pressure chamber.
As a further improvement on the present invention, the main pump delivery valve, Fill valve, oil return valve are connect with controller respectively.
A kind of control carrying out rolling mill hydro-cushion using hydro-cushion control device described in claim 1-3 any one Mode processed after system boot, starts main pump.Under normal circumstances, main pump runs T1After time, air pressure pressure inside the tank still reach to less than P1, illustrating system, there are oil leakage fault, fault alarms;If air pressure pressure inside the tank reaches P1, then main pump stopping, and can be to roll The stable hydro-cushion pressure of steel machine output, that is, enter the production consumption pressure stage, when air pressure pressure inside the tank drops to Pa0When, trigger repairing Pump startup, main pump is without starting at this time, if repairing pump operation T2After time, air pressure pressure inside the tank does not still reach Pa1Then mend Oil pump stops, while triggering main pump startup, boosts;If repairing pump operation T2In time, air pressure pressure inside the tank has reached Pa1, Then slippage pump stops, and goes successively to the production consumption pressure stage, reciprocal with this.
As a further improvement on the present invention, P is set in the controller0And P1Respectively under the pressure of balance system The pressure value that limit and upper pressure limit, i.e. main pump start and stop.
As a further improvement on the present invention, P is set in the controllera0And Pa1Respectively ftercompction pump startup and The pressure value of stopping.
As a further improvement on the present invention, in the controller, the relationship of four pressure values is:P0< Pa0< Pa1< P1
As a further improvement on the present invention, in the controller, it sets main pump and ftercompction pumps the operation started every time Duration is respectively T1And T2, T1And T2Much larger than main pump starts pressure from P0Get to P1Time, ftercompction pump startup Pressure from Pa0Get to Pa1Time.
Compared with prior art, the device have the advantages that being:
(1) gives ftercompction pump to complete normal pressure supply in production process, and flow is small, starts continue every time The time of operation can be elongated, and upper pressure limit can just be reached rapidly to avoid rigid startup, to by this frequent start-stop of nearly termination of pumping Working method.
(2) main pump expensive, flow is big only has generation small probability event, and (production pressure consumes big or oil leak event Barrier) when just start, and this small probability event requirement each startup continuous working period it is longer, can equally avoid main pump Just start and just reaches upper pressure limit rapidly and termination of pumping.
(3) controller can export failure alarm signal, and convenient for relevant station, operating personnel have found failure in time.
(4) volume of air pressure tank is much larger than accumulator, can effectively reduce main pump and ftercompction pump stop frequency.
Description of the drawings
The present invention is further illustrated with reference to the accompanying drawings and detailed description:
Fig. 1 is a kind of hydro-cushion control flow block diagram of the control mode and device of rolling mill hydro-cushion of the present invention;
Fig. 2 is a kind of air pressure tank pressure change structure chart of the control mode and device of rolling mill hydro-cushion of the present invention;
Fig. 3 closes for four pressure sizes of controller in the control mode and device of a kind of rolling mill hydro-cushion of the present invention It is schematic diagram;
Fig. 4 is a kind of structure chart of the control mode and device of rolling mill hydro-cushion of the present invention.
In figure:1 fuel tank, 2 ftercompctions pump, 3 Fill valves, 4 main pumps, 5 main pump delivery valves, 6 air pressure tanks, 61 atmospheric pressure cavities, 62 oil pressure Chamber, 63 air, 64 hydraulic oil, 65 elastic diaphragms, 7 pressure switches, 8 controllers, 9 fuel tank Fill valves, 10 oil-way pipes, 11 oil returns Valve, 12 rolling mill hydro-cushions, 13 alarms.
It is worth noting that, in the description of the present invention, term "center", "upper", "lower", "left", "right", "vertical", The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to Convenient for the description present invention and simplify description, do not indicate or imply the indicated device or element must have a particular orientation, With specific azimuth configuration and operation, therefore it is not considered as limiting the invention.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
Fig. 1 is a kind of hydro-cushion control flow block diagram of the control mode and device of rolling mill hydro-cushion of the present invention, After system boot, start main pump.Under normal circumstances, main pump runs T1After time, air pressure pressure inside the tank is still reached to less than P1, explanation There are oil leakage fault, fault alarms for system;If air pressure pressure inside the tank reaches P1, then main pump stopping, and can be that rolling mill is defeated Go out stable hydro-cushion pressure, that is, enters the production consumption pressure stage, when air pressure pressure inside the tank drops to Pa0When, triggering slippage pump opens Dynamic, main pump is without starting at this time, if repairing pump operation T2After time, air pressure pressure inside the tank does not still reach Pa1Then slippage pump Stop, while triggering main pump startup, boosts;If repairing pump operation T2In time, air pressure pressure inside the tank has reached Pa1, then mend Oil pump stops, and goes successively to the production consumption pressure stage, reciprocal with this.
Fig. 2 is a kind of air pressure tank pressure change structure chart of the control mode and device of rolling mill hydro-cushion of the present invention, Described to be internally provided with elastic diaphragm in the air pressure tank, space in air pressure tank is divided into atmospheric pressure cavity and oil pressure by the elastic diaphragm Chamber.
Fig. 3 closes for four pressure sizes of controller in the control mode and device of a kind of rolling mill hydro-cushion of the present invention It is schematic diagram, sets P in the controller0And P1The respectively low pressure limit and upper pressure limit of balance system, i.e. main pump start and stop Pressure value only sets Pa0And Pa1Respectively the pressure value of the startup and stopping of ftercompction pump, the relationship of four pressure values are:P0< Pa0< Pa1< P1, it is respectively T to set the duration of operation that main pump and ftercompction pump start every time1And T2, T1And T2Much larger than Main pump starts pressure from P0Get to P1Time, ftercompction pump startup pressure from Pa0Get to Pa1Time.
Fig. 4 is a kind of structure chart of the control mode and device of rolling mill hydro-cushion of the present invention.Including main pump, in main pump Side is pumped equipped with ftercompction, and the main pump, ftercompction pump one end and connected respectively by main pump delivery valve, Fill valve and air pressure tank, another End is connect with fuel tank, and the fuel tank other end is looked for be respectively equipped with fuel tank Fill valve, oil return valve, and the oil return valve connects with air pressure tank It connects, is equipped with controller in the air pressure tank side, the controller connects with air pressure tank by being mounted on pressure switch on air pressure tank It connects, the pressurized tank opens connection main pump and ftercompction pump, and alarm, the main pump delivery valve, repairing are equipped on the air pressure tank Valve, oil return valve are connect with controller respectively.
Main pump and ftercompction pump start and stop logic:When rolling mill works, when main pump, certain run time is more than T1, illustrate balance system Oil leak inside oil leakage fault, such as pipeline oil leak, main pump occurs for system, and controller sends out halt instruction to main pump, while exporting report Alert signal.It is more than T when ftercompction pumps certain run time2, illustrate that balance system consumption pressure is larger (such as rolling special steel), or balance Oil leakage fault occurs for system, and controller sends out halt instruction to ftercompction pump, while sending out enabled instruction to main pump, works as balance system Fault-free, and be when consuming to press larger, pressure quickly can be got to P by main pump1, continue control mode above, when balance is When oil leakage fault occurs for system, output alarm signal.
The control mode of the present invention:After system boot, start main pump.Under normal circumstances, main pump runs T1After time, air pressure Pressure inside the tank is still reached to less than P1, illustrating system, there are oil leakage faults, need maintenance personnel's timely processing;If air pressure tank internal pressure Power reaches P1, then main pump stops, and stable hydro-cushion pressure can be exported for rolling mill, that is, enters production and consume the pressure stage, When air pressure pressure inside the tank drops to Pa0When, repairing pump startup is triggered, main pump is without starting at this time, if repairing pump operation T2Time Afterwards, air pressure pressure inside the tank does not still reach Pa1Then slippage pump stops, while triggering main pump startup, boosts;If slippage pump Run T2In time, air pressure pressure inside the tank has reached Pa1, then slippage pump stopping goes successively to the production consumption pressure stage, reciprocal with this, Realize that main pump is used in system initial start stage, subsequently by the control mode of repairing pump work.

Claims (8)

1. a kind of control device of rolling mill hydro-cushion, it is characterised in that:Including main pump, pumped equipped with ftercompction in main pump side, The main pump, ftercompction pump one end and are connected respectively by main pump delivery valve, Fill valve and air pressure tank, and the other end connect with fuel tank, looks for The fuel tank other end is respectively equipped with fuel tank Fill valve, oil return valve, and the oil return valve is connect with air pressure tank, in the air pressure tank one Side is equipped with controller, and the controller is connect with air pressure tank by being mounted on pressure switch on air pressure tank, and the pressurized tank opens company Main pump and ftercompction pump are connect, alarm is equipped on the air pressure tank.
2. a kind of control device of rolling mill hydro-cushion according to claim 1, which is characterized in that described in the gas Pressure tank is internally provided with elastic diaphragm, and space in air pressure tank is divided into atmospheric pressure cavity and oil pressure chamber by the elastic diaphragm.
3. a kind of control device of rolling mill hydro-cushion according to claim 1, which is characterized in that the main pump is fuel-displaced Valve, Fill valve, oil return valve are connect with controller respectively.
4. a kind of control carrying out rolling mill hydro-cushion using hydro-cushion control device described in claim 1-3 any one Mode, which is characterized in that after system boot, start main pump.Under normal circumstances, main pump runs T1After time, air pressure pressure inside the tank It still reaches to less than P1, illustrating system, there are oil leakage fault, fault alarms;If air pressure pressure inside the tank reaches P1, then main pump stopping, And can be the stable hydro-cushion pressure of rolling mill output, that is, enter the production consumption pressure stage, when air pressure pressure inside the tank drops to Pa0 When, repairing pump startup is triggered, main pump is without starting at this time, if repairing pump operation T2After time, air pressure pressure inside the tank does not still have Have and reaches Pa1Then slippage pump stops, while triggering main pump startup, boosts;If repairing pump operation T2In time, in air pressure tank Pressure has reached Pa1, then slippage pump stopping goes successively to the production consumption pressure stage, reciprocal with this.
It a kind of is carried out using hydro-cushion control device described in claim 1-3 any one 5. according to claim 4 The control mode of rolling mill hydro-cushion, which is characterized in that set P in the controller0And P1The respectively pressure of balance system The pressure value that power lower limit and upper pressure limit, i.e. main pump start and stop.
It a kind of is carried out using hydro-cushion control device described in claim 1-3 any one 6. according to claim 4 The control mode of rolling mill hydro-cushion, which is characterized in that set P in the controllera0And Pa1What respectively ftercompction pumped opens Pressure value that is dynamic and stopping.
7. according to claim 5 and 6 it is a kind of using hydro-cushion control device described in claim 1-3 any one into The control mode of row rolling mill hydro-cushion, which is characterized in that in the controller, the relationship of four pressure values is: P0< Pa0< Pa1< P1
8. according to claim 5 and 6 it is a kind of using hydro-cushion control device described in claim 1-3 any one into The control mode of row rolling mill hydro-cushion, which is characterized in that in the controller, set main pump and ftercompction pump starts every time The duration of operation be respectively T1And T2, T1And T2Much larger than main pump starts pressure from P0Get to P1Time, ftercompction Pump startup is pressure from Pa0Get to Pa1Time.
CN201810501482.7A 2018-05-23 2018-05-23 A kind of hydro-cushion control device carries out the control mode of rolling mill hydro-cushion Active CN108757592B (en)

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3422727A (en) * 1967-08-04 1969-01-21 Pacific Press & Shear Corp Two speed ram type machine
JPS57105576A (en) * 1980-12-22 1982-07-01 Kawasaki Yukou Kk Driving device of oil hydraulic pump with fly wheel
CN1594633A (en) * 2004-06-24 2005-03-16 宝钢集团上海五钢有限公司 Dampproof hydrogen sulfide stress corrosion steel and preparing method thereof
JP3650161B2 (en) * 1995-03-24 2005-05-18 豊興工業株式会社 Pressure control valve
CN201046459Y (en) * 2007-06-15 2008-04-16 中国第一重型机械集团公司 Balancing hydraulic cylinder for supporting worker rollers of rolling mill
CN101869912A (en) * 2010-05-26 2010-10-27 太原重工股份有限公司 Pressure-maintaining and regulating hydraulic control system of roll balance gear
CN101979159A (en) * 2010-09-30 2011-02-23 武汉奋进电力技术有限公司 Emergency energy storage device
CN201794075U (en) * 2010-08-03 2011-04-13 萧景仁 Pile press pressure stabilizer of hydraulic pressure retaining system
CN105332963A (en) * 2014-09-17 2016-02-17 徐州重型机械有限公司 Hydraulic speed regulation valve, hydraulic winch system and crane hydraulic system
CN205133187U (en) * 2015-10-20 2016-04-06 北京凌锐能源技术有限公司 Circulating water system soft water moisturizing ordinary pressure exhaust pressurization installation

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3422727A (en) * 1967-08-04 1969-01-21 Pacific Press & Shear Corp Two speed ram type machine
JPS57105576A (en) * 1980-12-22 1982-07-01 Kawasaki Yukou Kk Driving device of oil hydraulic pump with fly wheel
JP3650161B2 (en) * 1995-03-24 2005-05-18 豊興工業株式会社 Pressure control valve
CN1594633A (en) * 2004-06-24 2005-03-16 宝钢集团上海五钢有限公司 Dampproof hydrogen sulfide stress corrosion steel and preparing method thereof
CN201046459Y (en) * 2007-06-15 2008-04-16 中国第一重型机械集团公司 Balancing hydraulic cylinder for supporting worker rollers of rolling mill
CN101869912A (en) * 2010-05-26 2010-10-27 太原重工股份有限公司 Pressure-maintaining and regulating hydraulic control system of roll balance gear
CN201794075U (en) * 2010-08-03 2011-04-13 萧景仁 Pile press pressure stabilizer of hydraulic pressure retaining system
CN101979159A (en) * 2010-09-30 2011-02-23 武汉奋进电力技术有限公司 Emergency energy storage device
CN105332963A (en) * 2014-09-17 2016-02-17 徐州重型机械有限公司 Hydraulic speed regulation valve, hydraulic winch system and crane hydraulic system
CN205133187U (en) * 2015-10-20 2016-04-06 北京凌锐能源技术有限公司 Circulating water system soft water moisturizing ordinary pressure exhaust pressurization installation

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