CN104265597B - Liquid purging reciprocating high-pressure automatic gas pressurization device and boosting method thereof - Google Patents
Liquid purging reciprocating high-pressure automatic gas pressurization device and boosting method thereof Download PDFInfo
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- CN104265597B CN104265597B CN201410465540.7A CN201410465540A CN104265597B CN 104265597 B CN104265597 B CN 104265597B CN 201410465540 A CN201410465540 A CN 201410465540A CN 104265597 B CN104265597 B CN 104265597B
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Abstract
The invention discloses a kind of liquid purging reciprocating high-pressure automatic gas pressurization device and boosting method thereof, including: rack, it is arranged at the hydraulic pressure pack assembly of interior of equipment cabinet, supercharger assembly, low-pressure gas source assembly, controller assemblies etc.;Its boosting method is: utilize hydraulic pressure to be coated the compressed liquid initial drive force as supercharger, hydraulic pressure is coated compressed liquid and enters the driving intensifier piston assembly reciprocating motion of supercharger power cylinder, supercharger side is one-level pressurized cylinder, opposite side is two-stage supercharging cylinder, one-level pressurized cylinder sucks the low-pressure gas that low-pressure gas source provides, being discharged to two-stage supercharging cylinder after compression, the compressed gas recompression that two-stage supercharging cylinder sucks one-level pressurized cylinder and provides discharges the gases at high pressure of up to 40MPa to air accumulator to be supplied to need the environment of gases at high pressure.The present invention uses Automated condtrol, simple in construction, and volume is little, and energy consumption is low, low-carbon environment-friendly, and output gas pressure is high, has filled up extra-high pressure and has made the blank of pressure.
Description
Technical field
The invention belongs to manometer standard test collimation technique field, be specifically related to one and can quickly produce 40MPa gas pressure
Power, for the automatic gas pressurization device of manometer assay calibration.
Background technology
In the verification process of manometer, some manometer is the instrument prohibiting oil (water), such as: oxygen gauge, acetylene
Other instrument such as table, this is accomplished by the compressed air with certain pressure as medium to examine and determine instrument.The pressure of traditional approach
Contracting air source mainly has a two ways: hand air pump and gas cylinder.Hand air pump is mainly used in the inspection of small-range manometer
Determine in device.Although pressure is the lowest but in order to complete normal calibration operation, operator need constantly to operate hand air pump and guarantee
Verification process has enough compressed airs, and this is a heavy muscle power job, has had a strong impact on the efficiency of calibration operation.Use
Gas cylinder provides compressed air, gas cylinder finite capacity for assay device, and maximum pressure, the most also with regard to 25MPa, is difficult to
Carrying, and along with use, storage pressure is more and more lower, and the range of overburden pressure table calibrating is more and more lower, slightly higher range
Just cannot examine and determine, so bring to calibration operation many constant, more cannot meet the need of industry spot automatic Verification manometer
Want.In order to solve this problem, people's imagination electric air pump or electric booster etc. replace gas cylinder, but existing electronic
Supercharging air equipment typically all utilizes extra power system to provide energy needed for compressed gas, and such as each gas-booster, this type of increases
Press is mostly to convert compressor, and its feature is that power is big, and output pressure and flow are big, but it is bulky, no
Can effectively utilize low-pressure gas source gas energy, capacity usage ratio is low, and the most common gas-booster lacks controller, frequently
Start-stop, very big to the electrical network of factory, the impact of gas circuit and the damage to equipment itself, it is unfavorable for pushing away in pressure calibration field
Extensively.Also there is research by reducing charger boost side piston area, reach the purpose of supercharging, but this kind of supercharger is all with compressed gas
Body is power, and supercharger driving side low-pressure gas directly discharges air, and energy loss is big, and the efficiency of system is low.Therefore can not expire
Foot industry low discharge, the needs of high pressure, everything seriously govern gas pressure instrument automatic calibrator to automatization,
Miniaturization, the direction of energy-efficientization are developed.
Summary of the invention
Present invention aim at providing a kind of simple in construction, volume is little, it is simple to installs, is moved easily, automatization, low carbocyclic ring
The product protected, needs super pressure occasion to provide the gas pressure of up to 40MPa for manometer calibrating field with other.
One liquid purging reciprocating high-pressure automatic gas pressurization device of the present invention and boosting method thereof, including: rack, it is arranged at machine
Hydraulic pressure pack assembly within cabinet, supercharger assembly, low-pressure gas source assembly, controller assemblies etc..Its boosting method is: utilize liquid
Pressure is coated the compressed liquid initial drive force as supercharger, and hydraulic pressure is coated compressed liquid and enters supercharger power cylinder driving supercharger
Piston component moves back and forth, and supercharger side is one-level pressurized cylinder, and opposite side is two-stage supercharging cylinder, and one-level pressurized cylinder sucks low pressure
The low-pressure gas that source of the gas provides, is discharged to two-stage supercharging cylinder after compression, and two-stage supercharging cylinder sucks the compression that one-level pressurized cylinder provides
Gas recompression discharges the gases at high pressure of up to 40MPa to air accumulator to be supplied to need the environment of gases at high pressure.
The present invention uses Automated condtrol, controller assemblies to include: controller, pressure transmitter, proximity switch, electromagnetic switch
Valve, controller sets output pressure value, and pressure transmitter gathers current pressure values, and controller forms one with pressure transmitter and closes
Ring feedback composition, when the pressure reaches the set-point, controller sends interrupt signal to electromagnetic valve, and electromagnetic valve is placed in middle position, hydraulic pressure
Output that power bag is unpowered, pressurizer quits work.
The movement position of proximity switch sensing one-level charged piston in described control assembly, when piston movement is to one end close to cylinder cap
Time, after proximity switch senses piston position at cylinder cap, give corresponding one voltage signal of relay, relay closes, and electromagnetism changes
Obtain electric commutation to valve one end, power cylinder oil circuit switches, and supercharger assembly opposite direction is moved, and the most repeatedly, thus realizes reciprocal fortune
Dynamic.
Described supercharger assembly accept hydraulic pressure bag provide power, fluid pressure acts on power piston, power piston stress and
Drive central shaft moves, and piston rod is the main devices of power transmission, and supercharger assembly piston rod is a Step Shaft, and thick diameter end is
Two-stage supercharging plunger, thin diameter end installs one-level charged piston, middle installation power piston.Piston rod and power piston and
One-level charged piston is connected by circular open key and keyway, and back-up ring is fixed.That is: in one end of piston rod, radially processing one is square
Keyway, an end face of one-level charged piston processes a groove, and circular open key is filled such as square button by piston dress the most again
In groove, then installing circular collar and fix, this design, than the threaded shearing force that increases, decreases the sky that screw thread takies
Between, thus reduce volume.
Described supercharger assembly blocks or opens the device check valve of pipeline, is a gases at high pressure check valve, including valve body, valve
Seat, spring, sealed steel ball, " O " RunddichtringO, the internal processing of valve seat one inclined-plane, the little path position in inclined-plane is processed a groove and is put
Putting " O " RunddichtringO, sealed steel ball just contacts with " O " RunddichtringO, by sealed steel ball and " O " type during little pressure
Sealing ring seals, and is sealed with inclined-plane by sealed steel ball during big pressure, and no matter pressure size sealing effectiveness reaches or lets out close to zero
Leakage.
For achieving the above object, the present invention takes techniques below scheme:
A kind of pressurizer, including rack, supercharger assembly, low-pressure gas source assembly, hydraulic pressure pack assembly, controller assemblies;Institute
State supercharger assembly, low-pressure gas source assembly, hydraulic pressure pack assembly, controller assemblies are arranged at interior of equipment cabinet, described hydraulic pressure pack assembly
With low-pressure gas source modules in parallel, low-pressure gas source assembly provides by compressed gas for supercharger assembly, and hydraulic pressure pack assembly is pressure booster set
Part provides initial driving force, and controller assemblies controls interruption or the work of hydraulic pressure pack assembly by gathering signal.
Further, described supercharger assembly includes that power cylinder, one-level pressurized cylinder, two-stage supercharging cylinder, piston rod, power are lived
Plug, one-level charged piston, left transition cylinder cap, right transition cylinder cap, wherein: piston rod is a Step Shaft, be relatively large in diameter one end and wear
Crossing left transition cylinder cap interstitial hole and enter the two-stage supercharging cylinder plunger as two-stage supercharging cylinder, left transition cylinder cap left end connects two-stage supercharging
Cylinder, right-hand member connects power cylinder, installs power piston at piston rod intermediate step, and power cylinder right-hand member connects right transition cylinder cap, right transition cylinder
Processing one hole in the middle of lid, piston rod passes through from interstitial hole, and right transition cylinder cap right-hand member connects one-level pressurized cylinder, at piston rod right-hand member step
Installing one-level charged piston, one-level pressurized cylinder is all connected by manometer tube with air accumulator with two-stage supercharging cylinder, two-stage supercharging cylinder, pressure
The first check valve, the second check valve it is respectively arranged with in the middle of solenoid.
Further, described supercharger assembly also include two-stage supercharging cylinder cylinder cap, locking flange, split washer, forelock key,
High-pressure gas seal assembly, power piston black box, primary seal assembly, one-level pressurized cylinder cylinder cap;Two-stage supercharging cylinder left end
Being threaded connection with two-stage supercharging cylinder cylinder cap, junction is provided with sealing ring;Left transition cylinder cap left end is along two-stage supercharging cylinder cylindrical
Position processes a square annular groove and puts into split washer, and annular groove right side overlaps with left transition cylinder cap left side, then uses locking method
Blue locking;Left transition cylinder cap interstitial hole coordinates with high-pressure gas seal assembly, and piston rod passes from high-pressure gas seal assembly;
Being provided with power piston black box on power piston, power piston left end is fixed against the Step Shaft shaft shoulder, right-hand member forelock key;
Processing boss on the right side of right transition cylinder cap to be connected with one-level pressurized cylinder, one-level pressurized cylinder right-hand member is connected with one-level pressurized cylinder cylinder cap;Left
Transition cylinder cap and four fixing holes of one-level pressurized cylinder cylinder cap corner processing, fastened by four bolts and eight nuts.
Further, described check valve includes check valve valve body, sealing ring, steel ball, bracket, spring, described unidirectional
Valve body indoor design one inclined-plane, inclined-plane designs one groove install sealing ring, steel ball by under spring spring-force driven dual with sealing
Circle contact seals.
Further, described left transition cylinder cap and two-stage supercharging cylinder and the junction of power cylinder, power piston, piston rod, power
It is designed with black box between cylinder, one-level charged piston is provided with primary seal assembly.
Further, described one-level charged piston and piston rod attachment structure include one-level charged piston, piston rod, ring-like opening
Key, pressure ring, interior collar;Described attachment structure is that one-level charged piston side adds at one end of piston rod processing one annular square groove
One concave station that can put into ring-like forelock key of work, loads one-level charged piston on piston rod, then installs ring-like forelock key, then
Ring-like forelock key is fixed by dress pressure ring, interior collar fixed pressure ring.
Further, described controller assemblies include A.C. contactor, pressure switch, controller, pressure transmitter, two
Proximity switch, power supply exports hydraulic pressure pack assembly and low-pressure gas source assembly through A.C. contactor, and low-pressure gas source assembly passes through pressure
Switch sets and starts pressure and stop pressure;Controller is in parallel with A.C. contactor, connects with pressure transmitter, and controller obtains electric
Rear output 24V, to pressure transmitter, gathers the current signal of pressure transmitter, when pressure transmitter feeds back to controller simultaneously
The signal of telecommunication arrive set pressure time controller in contact disconnect, pressurizer stop supercharging, less than set pressure time contact connect
Logical, pressurizer supercharging;Wherein the first proximity switch is arranged in one-level pressurized cylinder end flange, and the second proximity switch is arranged on
On one-level pressurized cylinder other end sidewall.
Further, described controller assemblies also includes the first relay, the second relay, the 3rd relay, wherein,
One relay and the 3rd relay are all connected with the second relay, and the second relay is connected with solenoid directional control valve, works as pressurizer
During startup, 24V power supply output 24V direct current supplies electricity to the first proximity switch and the second proximity switch;When the first proximity switch senses
Connect to during one-level charged piston, the first relay coil energising, the signal of telecommunication is transferred to the second relay, solenoid directional control valve one
End electric magnet obtains electric, and solenoid directional control valve commutates;When one-level charged piston leaves the first proximity switch induction zone, the first relay
Coil blackout;When charged piston enters the second proximity switch induction zone, the 3rd relay obtains electric, and the signal of telecommunication is transferred to second
Relay, solenoid directional control valve other end obtain electric after commutate;When charged piston leaves the second proximity switch induction zone, the 3rd continues
Electrical equipment dead electricity, pressurizer recovers to starting state, reruns subsequently.
A kind of boosting method, the pressurizer described in employing, described power piston moves right under power P effect, connects
The power piston, piston rod and the one-level charged piston that are integrated move simultaneously to the right, the low pressure that now one-level pressurized cylinder will suck
The low-pressure gas that source of the gas provides is compressed entering two-stage supercharging cylinder by the first check valve, and meanwhile two-stage supercharging cylinder sucks one
The sub-high pressure gas that level pressurized cylinder is discharged, two-step supercharging cylinder volume is different, and the volume of one-level pressurized cylinder is two-stage supercharging cylinder volume
Six times, so the gas pressure intensity entering two-stage supercharging cylinder after the compression of one-level pressurized cylinder can increase to nearly 6 times, when power piston exists
When being moved to the left under power P effect, power piston, piston rod and one-level charged piston move simultaneously to the left, and gas passes through
The compression of two-stage supercharging cylinder enters air accumulator by the second check valve.
Use above design, the liquid purging reciprocating high-pressure automatic gas pressurization device structure of the present invention simplifies traditional transmission
Mode, by liquid driven gas, controls assembly and automatically controls so that mechanism simplifies, volume miniaturization, power consumption energy-saving etc.
Feature, can meet manometer calibrating field to low discharge, the needs of high pressure.
Accompanying drawing illustrates:
Fig. 1 is principle of the invention block diagram;
Fig. 2 is that supercharger assembly of the present invention is moved to the left working state structure figure;
Fig. 3 is that supercharger assembly of the present invention moves right working state structure figure;
Fig. 4 is one-level charged piston of the present invention and piston rod connection diagram;
Fig. 5 is one-way valve structures figure of the present invention;
Fig. 6 is controller assemblies theory diagram of the present invention.
Detailed description of the invention:
The theory diagram of the present invention is as shown in Figure 1: pressurizer include rack and the supercharger assembly 1 being arranged at interior of equipment cabinet,
Low-pressure gas source assembly 2, hydraulic pressure pack assembly 3, controller assemblies 5 etc..Supercharger assembly 1 includes one-level pressurized cylinder 21, two grades
Pressurized cylinder 15, power cylinder 17 and check valve 11,13,14 etc.;Low-pressure gas source assembly 2 includes micro-air compressor, air
Switch, air accumulator etc., provide by compressed gas for supercharger assembly 1, it is therefore an objective to supercharging is quick, shortens and arrives goal pressure
Time;Hydraulic pressure pack assembly 3 includes motor, oil pump, fuel tank, reversal valve etc., provides initial driving force for pressurizer;Control
Device assembly 5 processed includes pressure transmitter 8, proximity switch 9,10, controller 5 and reversal valve 12 etc., by target setting pressure
Power, realizes the control running equipment.Wherein supercharger assembly 1 is the core component of the present invention, carries at hydraulic pressure pack assembly 3
The hydraulic power of confession drives lower work, utilize pascal's principle P=F/S to design the pressure ratio of supercharger assembly 1, the present invention
The pressure ratio of design is 1:2, i.e. when hydraulic power bag 3 exports 20MPa pressure, just can increase through supercharger assembly 1
It is pressed onto 40MPa.
Supercharger assembly 1 of the present invention is moved to the left working state structure figure as shown in Figure 2: supercharger assembly 1 includes two grades of increasings
Cylinder pressure 15, power cylinder 17, power piston 18, one-level pressurized cylinder 21, one-level charged piston 20, the increasing of 19, two grades of piston rod
Cylinder pressure cylinder cap 30, locking flange 31, split washer 58, high-pressure gas seal assembly 33, left transition cylinder cap 56, right transition
Cylinder cap 47, power piston black box 52, primary seal assembly 43, one-level pressurized cylinder cylinder cap 39, bolt 16, nut 38
Deng.Two-stage supercharging cylinder 15 and two-stage supercharging cylinder cylinder cap 30 are threaded connection, and junction is provided with sealing ring 59;Two grades of increasings
Cylinder pressure 15 right-hand member inserts left transition cylinder cap 56, adds along two-stage supercharging cylinder 15 cylindrical position at left transition cylinder cap 56 left side
The square annular groove of work one, annular groove right side overlaps with left transition cylinder cap 56 left side, and annular opening back-up ring 58 is put into wherein, then
Lock with locking flange 31;The design of left transition cylinder cap 56 interstitial hole coordinates with high-pressure gas seal assembly 33, piston rod 19
Pass from high-pressure gas seal assembly 33, on the right side of left transition cylinder cap 56, be machined with power oil inlet and outlet connectors one, left transition
Being connected with power cylinder 17 on the right side of cylinder cap 56, junction is all designed with black box;Piston rod 19 is a Step Shaft, diameter
Bigger one end enters the two-stage supercharging cylinder 15 plunger as two-stage compression through left transition cylinder cap 56 interstitial hole, at intermediate step
Installing power piston 18, power piston 18 is provided with power piston black box 52, power piston 18 left end is against step
The axle shaft shoulder, right-hand member forelock key 49 is fixed, and is designed with sealing between power piston 18 and piston rod 19 and power cylinder 17
Assembly, installs one-level charged piston 20 at piston rod 19 right-hand member step, its fixed form as shown in Figure 4, live by one-level supercharging
It is provided with primary seal assembly 43 on plug 20;Connect with power cylinder 17 on the left of right transition cylinder cap 47, right side processing boss with
One-level pressurized cylinder 21 connects, and one-level pressurized cylinder 21 right-hand member is connected with one-level pressurized cylinder cylinder cap 39;On the left of right transition cylinder cap 47
Being machined with power oil inlet and outlet connectors one, middle processing one hole, piston rod 19 passes through from interstitial hole;Left transition cylinder cap 56 He
One-level pressurized cylinder cylinder cap 39 4 jiaos 4 fixing holes of processing, are fastened by four bolts 16, proximity switch 9, and 10 are respectively mounted
In one-level pressurized cylinder end flange and one-level pressurized cylinder other end sidewall.
Fig. 2 show power piston 18 and is moved to the left under power P effect, the power piston 18 that connects as one, piston
Bar 19 and one-level charged piston 20 move simultaneously to the left, and now one-level pressurized cylinder 21 sucks the low of low-pressure gas source 2 offer
Calming the anger body, meanwhile two-stage supercharging cylinder 15 compresses.
Supercharger assembly 1 of the present invention moves right working state structure figure as shown in Figure 3: power piston 18 is made at power P
Moving right under with, the power piston 18, piston rod 19 and the one-level charged piston 20 that connect as one are transported simultaneously to the right
Dynamic, now the low-pressure gas that the low-pressure gas source 2 of suction provides is compressed being entered by check valve 14 by one-level pressurized cylinder 21
Two-stage supercharging cylinder 15, meanwhile two-stage supercharging cylinder 15 sucks the sub-high pressure gas that one-level pressurized cylinder 21 is discharged, because two-stage
Pressurized cylinder volume is different, and the volume of one-level pressurized cylinder 21 is six times of two-stage supercharging cylinder 15 volume, so one-level pressurized cylinder 21
The gas pressure intensity entering two-stage supercharging cylinder 15 after compression can increase to nearly 6 times, and the gas through pressurization passes through check valve 13 row
Entering air accumulator 7, supercharger assembly 1 moves and so forth, gets final product output high-pressure gas.
One-level charged piston of the present invention 20 is with piston rod 19 attachment structure as shown in Figure 4: includes one-level charged piston 20, live
Stopper rod 19, ring-like forelock key 24, pressure ring 22, interior collar 23.Described attachment structure is to process one in one end of piston rod 19
Annular square groove, one concave station that can put into ring-like forelock key 24 of one-level charged piston 20 side processing, by one-level charged piston
20 load on piston rod 19, then install ring-like forelock key 24, refill pressure ring 22 and fixed by ring-like forelock key 24, interior card
Enclose 23 fixed pressure rings 22.This connected mode reduces volume than connected modes such as screw threads, increases shearing force.
One-way valve structures of the present invention is as shown in Figure 5: include check valve valve body 25, sealing ring 26, steel ball 27, bracket 28,
Spring 29.Described check valve valve body 25 indoor design one inclined-plane, inclined-plane designs a groove and installs sealing ring 26, steel ball 27
Sealed by contacting with sealing ring 26 under spring 29 spring-force driven dual, when steel ball 27 spring side is by greater role power,
Steel ball 27 crush seal circle 26 deforms, and steel ball 27 just contacts with valve body 25 inner chamfer, and now seal form is by soft seal
It is changed into rigid seal, and the biggest sealing effectiveness of active force is the best.
Controller assemblies 5 theory diagram of the present invention is as shown in Figure 6: include switching A, switch B, A.C. contactor 65, pressure
Power switch 64, controller 5, pressure transmitter 8, proximity switch 9, proximity switch 10, relay 61, relay 62,
The appliance controling elements such as relay 63,24V power supply 60, solenoid directional control valve 12.Electrical source of power of the present invention is alternating current 220V city
Electricity, through switch A, A.C. contactor 65, output to electrical appliance hydraulic pressure pack assembly 3 and low-pressure gas source assembly 2, liquid after access
Pressure pack assembly 3 and low-pressure gas source assembly 2 are in parallel, switch motor and the low-pressure gas source assembly 2 of hydraulic pressure pack assembly 3 after A connects
Start working;Low-pressure gas source assembly 2 is set by pressure switch 64 and starts pressure and stop pressure;Controller 5 with exchange
Catalyst 65 is in parallel, switch A connect after controller 5 electric, controller 5 electric after export 24V to pressure transmitter 8,
Gather the current signal of transmitter, when pressure transmitter 8 feeds back to the signal of telecommunication arrival setting pressure time control of controller 5 simultaneously
In device processed, contact disconnects, and pressurizer stops supercharging, less than contacting, pressurizer supercharging when setting pressure;Switch B and
Switch A series connection, 24V power supply 60, relay 61 contact c, relay 62 contact i, relay after switch B connection
63 contact q simultaneously electric;24V power supply 60 exports 24V direct current and supplies electricity to proximity switch 9 and proximity switch 10;When close
When switch 9 senses the position of one-level charged piston 20, proximity switch 9 is connected, relay 61 coil electricity, relay
Contact c Yu g of 61 connects, and now the e contact of relay 62 obtains electric with g contact, the c contact of relay 61, continues
Electrical equipment 62 contact h Yu g, k Yu j connect;The e contact of relay 62 is by g contact, h contact, relay 63
O contact, q contact obtain electric, and solenoid directional control valve 12 one end electric magnet obtains electric, and solenoid directional control valve 12 commutates.When one-level supercharging
When piston 20 leaves proximity switch 9 induction zone, relay 61 coil blackout, contact c-g disconnects.When charged piston enters
During proximity switch 10 induction zone, relay 63 obtains electric, and contact o-p connects, relay 62 dead electricity, its contact h-i, k-l
Connection, solenoid directional control valve 12 other end obtains electric, and solenoid directional control valve 12 commutates.Feel when charged piston leaves proximity switch 10
When answering district, relay 63 dead electricity, contact o-g connects.Pressurizer recovers to starting state, reruns subsequently.
Claims (8)
1. a liquid purging reciprocating high-pressure automatic gas pressurization device, it is characterised in that described pressurizer bag
Include: rack, supercharger assembly (1), low-pressure gas source assembly (2), hydraulic pressure pack assembly (3), controller assemblies
(4);Described supercharger assembly (1), low-pressure gas source assembly (2), hydraulic pressure pack assembly (3), controller assemblies
(4) being arranged at interior of equipment cabinet, described hydraulic pressure pack assembly (3) and low-pressure gas source assembly (2) are in parallel, low-pressure gas source
Assembly (2) is that supercharger assembly (1) provides by compressed gas, and hydraulic pressure pack assembly (3) is supercharger assembly
(1) providing initial driving force, controller assemblies (4) controls hydraulic pressure pack assembly (3) by gathering signal
Interrupting or work, described supercharger assembly (1) includes power cylinder (17), one-level pressurized cylinder (21), two grades of increasings
Cylinder pressure (15), piston rod (19), power piston (18), one-level charged piston (20), left transition cylinder cap (56),
Right transition cylinder cap (47), wherein: piston rod (19) is a Step Shaft, is relatively large in diameter one end through left transition
Cylinder cap (56) interstitial hole enters the two-stage supercharging cylinder (15) plunger as two-stage supercharging cylinder (15), left transition
Cylinder cap (56) left end connects two-stage supercharging cylinder (15), and right-hand member connects power cylinder (17), piston rod (19) way station
Installing power piston (18) at rank, power cylinder (17) right-hand member connects right transition cylinder cap (47), right transition cylinder cap (47)
Middle processing one interstitial hole, piston rod (19) passes through from interstitial hole, and right transition cylinder cap (47) right-hand member connects one-level
Pressurized cylinder (21), installs one-level charged piston (20), one-level pressurized cylinder (21) at piston rod (19) right-hand member step
All it is connected by manometer tube with air accumulator (7) with two-stage supercharging cylinder (15), two-stage supercharging cylinder (15), pressure
The first check valve (14), the second check valve (13) it is respectively arranged with in the middle of pipe.
Pressurizer the most according to claim 1, it is characterised in that: described supercharger assembly (1) is also
Including two-stage supercharging cylinder cylinder cap (30), locking flange (31), split washer (58), forelock key (49), height
Pressure gas seal assembly (33), power piston black box (52), primary seal assembly (43), one-level increase
Cylinder pressure cylinder cap (39);Two-stage supercharging cylinder (15) left end is threaded connection with two-stage supercharging cylinder cylinder cap (30),
Junction is provided with sealing ring (59);Left transition cylinder cap (56) left end is along two-stage supercharging cylinder (15) cylindrical position
Process a square annular groove and put into split washer (58), annular groove right side and left transition cylinder cap (56) left side weight
Close, then with locking flange (31) locking;Left transition cylinder cap (56) interstitial hole and high-pressure gas seal assembly
(33) coordinating, piston rod (19) passes from high-pressure gas seal assembly (33);Power piston (18)
On be provided with power piston black box (52), power piston (18) left end is against the Step Shaft shaft shoulder, right-hand member
Fix with forelock key (49);Processing boss in right transition cylinder cap (47) right side is connected with one-level pressurized cylinder (21), and one
Level pressurized cylinder (21) right-hand member is connected with one-level pressurized cylinder cylinder cap (39);Left transition cylinder cap (56) and one-level increase
Four fixing holes of cylinder pressure cylinder cap (39) corner processing, are fastened by four bolts (16) and eight nuts (38).
Pressurizer the most according to claim 2, it is characterised in that: described first check valve (14)
Check valve valve body (25), sealing ring (59), steel ball (27), bracket is all included with the second check valve (13)
(28), spring (29), described check valve valve body (25) indoor design one inclined-plane, inclined-plane designs a groove
Installing sealing ring (59), steel ball (27) is contacted with sealing ring (59) by under spring (29) spring-force driven dual
Seal.
Pressurizer the most according to claim 2, it is characterised in that: described left transition cylinder cap (56)
With two-stage supercharging cylinder (15) and the junction of power cylinder (17), power piston (18), piston rod (19), dynamic
Being designed with black box between power cylinder (17), one-level charged piston is provided with primary seal assembly on (20)
(43)。
Pressurizer the most according to claim 2, it is characterised in that: described one-level charged piston (20)
With piston rod (19) attachment structure include one-level charged piston (20), piston rod (19), ring-like forelock key (24),
Pressure ring (22), interior collar (23);Described attachment structure is to process an annular side in one end of piston rod (19)
Groove, one concave station that can put into ring-like forelock key (24) of one-level charged piston (20) side processing, by one-level
Charged piston (20) loads on piston rod (19), then installs ring-like forelock key (24), refills pressure ring (22)
Ring-like forelock key (24) is fixed, interior collar (23) fixed pressure ring (22).
Pressurizer the most according to claim 2, it is characterised in that: described controller assemblies (4) wraps
Include A.C. contactor (65), pressure switch (64), controller (5), pressure transmitter (8), two proximity switches
(9,10), power supply arrives hydraulic pressure pack assembly (3) and low-pressure gas source assembly (2) through A.C. contactor (65) output,
Low-pressure gas source assembly (2) is set by pressure switch (64) and starts pressure and stop pressure;Controller (5) with exchange
Catalyst (65) is in parallel, connect with pressure transmitter (8), controller (5) electric after export 24V to pressing
Power transmitter (8), gathers the current signal of pressure transmitter (8) simultaneously, when pressure transmitter (8) feeds back
Arriving controller (5) interior contact when setting pressure to disconnect to the signal of telecommunication of controller (5), pressurizer stops
Only supercharging, less than contacting, pressurizer supercharging when setting pressure;Wherein the first proximity switch (9) peace
Being contained in one-level pressurized cylinder (21) end flange, the second proximity switch (10) is arranged on one-level pressurized cylinder (21)
On other end sidewall.
Pressurizer the most according to claim 6, it is characterised in that: described controller assemblies (4) is also
Including the first relay (61), the second relay (62), the 3rd relay (63), wherein, the first relay
Device (61) is all connected with the second relay (62) with the 3rd relay (63), the second relay (62) with
Solenoid directional control valve (12) is connected, when pressurizer starts, and 24V power supply (60) output 24V unidirectional current
To the first proximity switch (9) and the second proximity switch (10);When the first proximity switch (9) senses one-level supercharging
Connect during piston (20), the first relay (61) coil electricity, the signal of telecommunication be transferred to the second relay (62),
Solenoid directional control valve (12) one end electric magnet obtains electric, and solenoid directional control valve (12) commutates;When one-level charged piston (20)
When leaving the first proximity switch (9) induction zone, the first relay (61) coil blackout;When charged piston enters
When entering the second proximity switch (10) induction zone, the 3rd relay (63) obtains electric, and the signal of telecommunication is transferred to second
Relay (62), solenoid directional control valve (12) other end obtain electric after commutate;Connect when charged piston leaves second
During nearly switch (10) induction zone, the 3rd relay (63) dead electricity, pressurizer recovers to starting state, subsequently
Rerun.
8. a boosting method, uses the pressurizer described in claim 1, it is characterised in that: described dynamic
Power piston (18) moves right under power P effect, the power piston (18) that connects as one, piston rod
(19) moving to the right with one-level charged piston (20), now one-level pressurized cylinder (21) is low by suck simultaneously
The low-pressure gas that pressurized air source assembly (2) provides is compressed entering two-stage supercharging cylinder by the first check valve (14)
(15), meanwhile two-stage supercharging cylinder (15) sucks the sub-high pressure gas that one-level pressurized cylinder (21) is discharged, and two-stage increases
Cylinder pressure volume is different, and the volume of one-level pressurized cylinder (21) is six times of two-stage supercharging cylinder (15) volume, so one
The gas pressure intensity entering two-stage supercharging cylinder (15) after level pressurized cylinder (21) compression can increase to nearly 6 times, works as power
When piston (18) is moved to the left under power P effect, power piston (18), piston rod (19) and one-level
Charged piston (20) moves simultaneously to the left, and gas is unidirectional by second through two-stage supercharging cylinder (15) compression
Valve (13) enters air accumulator (7).
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CN114152386A (en) * | 2020-09-08 | 2022-03-08 | 北京康斯特仪表科技股份有限公司 | Single-piston type dynamic friction supercharging pressure regulating device |
CN113775504A (en) * | 2021-11-09 | 2021-12-10 | 东营众志石油工程技术有限公司 | Intelligence associated gas supercharging device |
CN114112714A (en) * | 2021-12-08 | 2022-03-01 | 中国科学院武汉岩土力学研究所 | Supercharging device for rock and concrete material high-pressure unloading cracking test |
CN114459818B (en) * | 2022-01-23 | 2023-11-10 | 浙江大学 | Active liquid accurate compensation device and method for deep sea pressure maintaining sampler |
CN114623117A (en) * | 2022-04-02 | 2022-06-14 | 北京航天试验技术研究所 | Efficient pressurizing device and method for air pressure transmitter |
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US3941508A (en) * | 1975-04-11 | 1976-03-02 | Marotta Scientific Controls, Inc. | Automatic pressure control system |
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CN101387277A (en) * | 2008-10-20 | 2009-03-18 | 山东唐嘉机电有限公司 | Hydraulic driving air compressor |
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Inventor after: Sun Fengxian Inventor after: Zhao Jinqiao Inventor after: Han Limin Inventor before: Zhao Jinqiao |