CN108747848A - The control system of rush-harvesting and rush-planting water mist sand-blasting machine - Google Patents

The control system of rush-harvesting and rush-planting water mist sand-blasting machine Download PDF

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Publication number
CN108747848A
CN108747848A CN201810436860.8A CN201810436860A CN108747848A CN 108747848 A CN108747848 A CN 108747848A CN 201810436860 A CN201810436860 A CN 201810436860A CN 108747848 A CN108747848 A CN 108747848A
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China
Prior art keywords
valve
water
rush
control
gas control
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CN201810436860.8A
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CN108747848B (en
Inventor
沈平
汪张华
许朝清
吴泰峰
叶长林
刘金平
徐进安
黄雨星
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HUAERXIN SPECIAL APPLICATION CO Ltd
Chengxi Shipyard Co Ltd
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HUAERXIN SPECIAL APPLICATION CO Ltd
Chengxi Shipyard Co Ltd
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C7/00Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
    • B24C7/0084Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a mixture of liquid and gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C9/00Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Nozzles (AREA)

Abstract

The present invention relates to a kind of control systems of rush-harvesting and rush-planting water mist sand-blasting machine, including material controlling system, control gas system and control water system.The present invention is economic and environment-friendly, greatly improves removing surface construction efficiency, improves removing surface quality;Realize the new function of single cylinder rush-harvesting and rush-planting, operating efficiency higher;The non-metallic abrasives such as conventional copper ore can be used as construction medium, and applicable abrasive grain degree range is wider;Easy care easy to operate, reliability and durability, equipment daily maintenance expense is extremely low, and tables of equipment speculative investment expense is low, and synthesis is cost-effective.

Description

The control system of rush-harvesting and rush-planting water mist sand-blasting machine
Technical field
The present invention relates to sand-blasting machine technical fields, and in particular to a kind of control system of rush-harvesting and rush-planting water mist sand-blasting machine.
Background technology
Sand-blasting machine is to utilize impact and shear action of the abrasive material to workpiece surface, and the surface of workpiece is made to obtain certain cleaning Degree and different roughness, make the mechanical performance of workpiece surface be improved, and are widely used in the general painting of shiprepair and other rigid structure tables The cleaning in face.Currently, there are dust pollutions for conventional dry sand-blasting machine, there are environmental problems;Hand-held ultra-high pressure water fluid jet equipment Cost of investment and consumable material high cost, construction efficiency is relatively low, and surface treatment quality is poor;And external water abrasive blast equipment complete machine At high price and regular maintenance cost is high, and needs to use expensive little particle non-metallic abrasive, construction efficiency very low (Less than the 50% of conventional dry blasting technique).
Invention content
The purpose of the present invention is to overcome the above shortcomings and to provide a kind of control systems of rush-harvesting and rush-planting water mist sand-blasting machine, improve Removing surface quality, operating efficiency higher, applicable abrasive grain degree range is wider, and easy care easy to operate is reliability and durability, if Standby daily maintenance expense is extremely low.
The object of the present invention is achieved like this:
A kind of control system of rush-harvesting and rush-planting water mist sand-blasting machine, including material controlling system, control gas system and control water system;
The material controlling system, including water mist abrasive material mixed cylinder, water mist abrasive material mixing cylinder bottom portion is equipped with two discharge nozzles, described Discharge nozzle connects water mist sand-blasting gun, and the discharge nozzle is equipped with manual abrasive material valve and the adjustable abrasive material valve of gas control, the mixing of water mist abrasive material The top of cylinder is equipped with mushroom head overhead-valve;
The control gas system, compressed air enter air inlet supervisor, and the air inlet supervisor is equipped with manual intake valve, the air inlet master Pipe connects the first air intake branch and the second air intake branch, and first air intake branch is equipped with gas control pressure regulator valve, described first into Gas branch pipe connects two third air intake branches, and the third air intake branch is equipped with gas control steam supply valve, second air intake branch On be equipped with successively gas control scram button, control air source Pneumatic valve, control air-source inflow filter, control air source multichannel distributing valve, Gas air source three linked piece and accurate gas control water pump relief valve are controlled, the precision gas control water pump relief valve is connect with gas control plunger water pump;
The control water system, water source enter water tank through manual inlet valve, stainless steel water inflow filter, and the water tank connects gas control column Water pump is filled in, the gas control plunger water pump is connect by supervisor of intaking with water mist abrasive material mixed cylinder, is set on the water inlet supervisor unidirectional Water valve, water inlet supervisor two water inlet pipes of connection, the single water inlet pipe go out with single third air intake branch and single Expects pipe is connected, and the water inlet pipe is equipped with gas control purge valve and Manual-cleaning regulating valve.
Preferably, water supply pipe is equipped between the stainless steel filter and water tank, the water supply pipe is mixed with water mist abrasive material Cylinder connects, and the water supply pipe is equipped with water compensating valve.
Preferably, the top of the mushroom head overhead-valve is equipped with mushroom head locating support, and mushroom is equipped in mushroom head locating support One end connection mushroom head of mushroom head traction stainless steel wire, the mushroom head traction stainless steel wire draws telescopic cylinder.
Preferably, the control air source multichannel distributing valve includes that blasting pressure adjuster is used to control gas control pressure regulator valve, is made Industry air supply valve is used for for controlling gas control steam supply valve, abrasive material threshold switch for controlling the adjustable abrasive material valve of gas control, cleaning threshold switch Gas control purge valve is controlled, mushroom head traction telescopic cylinder switch draws telescopic cylinder for controlling mushroom head.
Preferably, be also equipped with abrasive material sieves above the water mist abrasive material mixed cylinder, side be additionally provided with pressure tap and Discharge outlet, the pressure tap connection water pressure gauge and abrasive material pressure relief safety valve, the discharge outlet connect drain valve.
Preferably, it is additionally provided with boost gauge on the air inlet supervisor, first air intake branch is equipped with water mist sandblasting Pressure gauge, the water mist blasting pressure epitope is between gas control pressure regulator valve and third air intake branch, the precision gas control water pump tune Accurate gas control water-aspirator pressure table is additionally provided between pressure valve and gas control plunger water pump.
Preferably, check valve is equipped between the adjustable abrasive material valve of the gas control and gas control steam supply valve.
The beneficial effects of the invention are as follows:
The present invention is economic and environment-friendly, greatly improves removing surface construction efficiency, improves removing surface quality;It is double to realize single cylinder The new function of rifle, operating efficiency higher;The non-metallic abrasives such as conventional copper ore can be used as medium of constructing, and the abrasive material being applicable in Size range is wider, and granularity size is up to 0.1-2mm;Easy care easy to operate, reliability and durability, equipment daily maintenance expense Extremely low, tables of equipment speculative investment expense is low, and synthesis is cost-effective.
Description of the drawings
Fig. 1 is the structural schematic diagram of the present invention.
Wherein:1, manual intake valve;2, boost gauge;3, gas control pressure regulator valve;4, water mist abrasive material mixed cylinder water compensating valve;5, Gas control steam supply valve;6, gas control purge valve;7, manual abrasive material valve;8, pneumatic adjustable abrasive material valve;9, air-source inflow filter is controlled; 10, air source pneumatic operated valve is controlled;11, gas control scram button;12, air source multichannel distribution block is controlled;13, air source three linked piece is controlled;14, Accurate gas control water pump relief valve;15, gas control plunger water pump;16, water mist abrasive material mixed cylinder;17, water mist abrasive material mixed cylinder drain valve; 18, water mist abrasive material mixed cylinder water pressure gauge;19, check valve;20, water check valve;21, mushroom head overhead-valve;22, mushroom head positioning branch Frame, leading block;23, mushroom head draws stainless steel wire;24, mushroom head draws telescopic cylinder;25, blasting pressure adjuster;26, Operation air supply valve;27, abrasive material threshold switch;28, threshold switch is cleaned;29, mushroom head traction telescopic cylinder switch;30, water mist sprays Sand rifle;31, abrasive material sieves;32, abrasive material cylinder safety valve;33, manual inlet valve;34, stainless steel water inflow filter;35, water tank; 36, Manual-cleaning regulating valve;37, water mist blasting pressure table;38, accurate gas control water-aspirator pressure table.
Specific implementation mode
Referring to Fig. 1, the present invention be a kind of control system of rush-harvesting and rush-planting water mist sand-blasting machine, including material controlling system, control gas system and Control water system;
The material controlling system, including water mist abrasive material mixed cylinder 16,16 bottom of water mist abrasive material mixed cylinder are equipped with two discharge nozzles, The discharge nozzle connection water mist sand-blasting gun 30, the discharge nozzle is equipped with manual abrasive material valve 7 and the adjustable abrasive material valve 8 of gas control, water mist The top of abrasive material mixed cylinder 16 is equipped with mushroom head overhead-valve 21;
The control gas system, compressed air enter air inlet supervisor, and the air inlet supervisor is equipped with manual intake valve 1, the air inlet Supervisor's connection the first air intake branch and the second air intake branch, first air intake branch are equipped with gas control pressure regulator valve 3, and described first Air intake branch connects two third air intake branches, and the third air intake branch is equipped with gas control steam supply valve 5, the second air inlet branch Gas control scram button 11, control air source Pneumatic valve 10, control air-source inflow filter 9, control air source multichannel are equipped on pipe successively Distributing valve 12, control gas air source three linked piece 13 and accurate gas control water pump relief valve 14, the precision gas control water pump relief valve 14 and gas Plunger water pump 15 is controlled to connect;13 predeterminable control air source safe-working pressure of the control gas air source three linked piece, prevents gas control plunger Pump working pressure is more than water mist abrasive material mixed cylinder rated operating pressure, security of system higher.
The control water system, water source enter water tank 35, the water tank through manual inlet valve 33, stainless steel water inflow filter 34 35 connection gas control plunger water pumps 15, the gas control plunger water pump 15 are connect by supervisor of intaking with water mist abrasive material mixed cylinder 16, institute It states to be responsible for into water and sets water check valve 20, the water inlet supervisor connects two water inlet pipes, the single water inlet pipe and single Third air intake branch is connected with single discharge nozzle, and the water inlet pipe is equipped with gas control purge valve 6 and Manual-cleaning regulating valve 36.
Water supply pipe, the water supply pipe and water mist abrasive material mixed cylinder 16 are equipped between the stainless steel filter 34 and water tank 35 Connection, and the water supply pipe is equipped with water compensating valve 4.
The top of the mushroom head overhead-valve 21 is equipped with mushroom head locating support 22, and mushroom is equipped in mushroom head locating support 22 One end connection mushroom head of head traction stainless steel wire 23, the mushroom head traction stainless steel wire 23 draws telescopic cylinder 24.
The control air source multichannel distributing valve 12 includes blasting pressure adjuster 25 for controlling gas control pressure regulator valve 3, operation Air supply valve 26 cleans threshold switch for controlling gas control steam supply valve 5, abrasive material threshold switch 27 for controlling the adjustable abrasive material valve 8 of gas control 28 for controlling gas control purge valve 6, and mushroom head traction telescopic cylinder switch 29 is for controlling mushroom head traction telescopic cylinder 24.
The top of the water mist abrasive material mixed cylinder 16 is also equipped with abrasive material sieves 31, and side is additionally provided with pressure tap and draining Mouthful, the pressure tap connection water pressure gauge 18 and abrasive material pressure relief safety valve 32, the discharge outlet connect drain valve 17.
It is additionally provided with boost gauge 2 on the air inlet supervisor, first air intake branch is equipped with water mist blasting pressure table 37, the water mist blasting pressure table 37 is between gas control pressure regulator valve 3 and third air intake branch, the precision gas control Water pump pressure-regulating Accurate gas control water-aspirator pressure table 38 is additionally provided between valve 14 and gas control plunger water pump 15.
The gas control is adjustable to be equipped with check valve 19 between abrasive material valve 8 and gas control steam supply valve 5.It can avoid caused by maloperation Compressed air system and water system are ganged up, and equipment damage is caused.
The present invention is economic and environment-friendly, greatly improves removing surface construction efficiency, improves removing surface quality;Realize list The new function of cylinder rush-harvesting and rush-planting, operating efficiency higher;The non-metallic abrasives such as conventional copper ore can be used as construction medium, and be applicable in Abrasive grain degree range is wider, and granularity size is up to 0.1-2mm;Easy care easy to operate, reliability and durability, equipment daily maintenance Expense is extremely low.
In addition to the implementation, all to use equivalent transformation or equivalent replacement the invention also includes there is an other embodiment The technical solution that mode is formed should all be fallen within the scope of the hereto appended claims.

Claims (7)

1. a kind of control system of rush-harvesting and rush-planting water mist sand-blasting machine, it is characterised in that:Including material controlling system, control gas system and control water system System;
The material controlling system, including water mist abrasive material mixed cylinder(16), the water mist abrasive material mixed cylinder(16)Bottom goes out equipped with two Expects pipe, the discharge nozzle connect water mist sand-blasting gun(30), the discharge nozzle is equipped with manual abrasive material valve(7)With the adjustable abrasive material of gas control Valve(8), water mist abrasive material mixed cylinder(16)Top be equipped with mushroom head overhead-valve(21);
The control gas system, compressed air enter air inlet supervisor, and the air inlet supervisor is equipped with manual intake valve(1), it is described into Gas supervisor the first air intake branch of connection and the second air intake branch, first air intake branch are equipped with gas control pressure regulator valve(3), described First air intake branch connects two third air intake branches, and the third air intake branch is equipped with gas control steam supply valve(5), described second Gas control scram button is equipped on air intake branch successively(11), control air source Pneumatic valve(10), control air-source inflow filter(9), Control air source multichannel distributing valve(12), control gas air source three linked piece(13)With accurate gas control water pump relief valve(14), the precision gas Control water pump relief valve(14)With gas control plunger water pump(15)Connection;
The control water system, water source is through manual inlet valve(33), stainless steel water inflow filter(34)Into water tank(35), the water Case(35)Connect gas control plunger water pump(15), the gas control plunger water pump(15)Pass through supervisor and the water mist abrasive material mixed cylinder of intaking (16)Connection, the water inlet are responsible for and set water check valve(20), water inlet supervisor's two water inlet pipes of connection, the single into Water branch pipe is connected with single third air intake branch and single discharge nozzle, and the water inlet pipe is equipped with gas control purge valve(6)And hand Dynamic cleaning regulating valve(36).
2. a kind of control system of rush-harvesting and rush-planting water mist sand-blasting machine according to claim 1, it is characterised in that:The stainless steel mistake Filter(34)With water tank(35)Between be equipped with water supply pipe, the water supply pipe and water mist abrasive material mixed cylinder(16)Connection, and the benefit Water pipe is equipped with water compensating valve(4).
3. a kind of control system of rush-harvesting and rush-planting water mist sand-blasting machine according to claim 1, it is characterised in that:The mushroom crown Valve(21)Top be equipped with mushroom head locating support(22), mushroom head locating support(22)The interior mushroom head that is equipped with draws stainless steel wire (23), the mushroom head traction stainless steel wire(23)One end connection mushroom head draw telescopic cylinder(24).
4. a kind of control system of rush-harvesting and rush-planting water mist sand-blasting machine according to claim 1 or 3, it is characterised in that:The control Air source multichannel distributing valve(12)Including blasting pressure adjuster(25)For controlling gas control pressure regulator valve(3), operation air supply valve (26)For controlling gas control steam supply valve(5), abrasive material threshold switch(27)For controlling the adjustable abrasive material valve of gas control(8), clean threshold switch (28)For controlling gas control purge valve(6), mushroom head traction telescopic cylinder switch(29)For controlling the flexible gas of mushroom head traction Cylinder(24).
5. a kind of control system of rush-harvesting and rush-planting water mist sand-blasting machine according to claim 1, it is characterised in that:The water mist abrasive material Mixed cylinder(16)Top be also equipped with abrasive material sieves(31), side is additionally provided with pressure tap and discharge outlet, the pressure tap company Connect water pressure gauge(18)With abrasive material pressure relief safety valve(32), the discharge outlet connection drain valve(17).
6. a kind of control system of rush-harvesting and rush-planting water mist sand-blasting machine according to claim 1, it is characterised in that:The air inlet supervisor On be additionally provided with boost gauge(2), first air intake branch is equipped with water mist blasting pressure table(37), the water mist sandblasting pressure Power table(37)Positioned at gas control pressure regulator valve(3)Between third air intake branch, the precision gas control water pump relief valve(14)With gas control Plunger water pump(15)Between be additionally provided with accurate gas control water-aspirator pressure table(38).
7. a kind of control system of rush-harvesting and rush-planting water mist sand-blasting machine according to claim 1, it is characterised in that:The gas control is adjustable Abrasive material valve(8)With gas control steam supply valve(5)Between be equipped with check valve(19).
CN201810436860.8A 2018-05-09 2018-05-09 Control system of double-gun water mist sand blasting machine Active CN108747848B (en)

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CN201810436860.8A CN108747848B (en) 2018-05-09 2018-05-09 Control system of double-gun water mist sand blasting machine

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5283991A (en) * 1992-09-08 1994-02-08 Josef Keizers Sandblasting method and a moist-sand blasting apparatus
JP3162890U (en) * 2010-04-26 2010-09-24 和綸企業股▲ふん▼有限公司 Sand exchange system used for sandblasting machine
CN202292445U (en) * 2011-04-16 2012-07-04 无锡国达机械设备有限公司 Energy-saving type spring-reinforced shot blasting machine
CN105500219A (en) * 2015-12-30 2016-04-20 广州海运船舶工程有限公司 Pneumatic water mist rust and paint removing device and rust and paint removing method
CN107018653A (en) * 2014-11-06 2017-08-04 固瑞克明尼苏达有限公司 The controller of wet-milling material ejector
CN208375081U (en) * 2018-05-09 2019-01-15 中船澄西船舶修造有限公司 The control system of rush-harvesting and rush-planting water mist sand-blasting machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5283991A (en) * 1992-09-08 1994-02-08 Josef Keizers Sandblasting method and a moist-sand blasting apparatus
JP3162890U (en) * 2010-04-26 2010-09-24 和綸企業股▲ふん▼有限公司 Sand exchange system used for sandblasting machine
CN202292445U (en) * 2011-04-16 2012-07-04 无锡国达机械设备有限公司 Energy-saving type spring-reinforced shot blasting machine
CN107018653A (en) * 2014-11-06 2017-08-04 固瑞克明尼苏达有限公司 The controller of wet-milling material ejector
CN105500219A (en) * 2015-12-30 2016-04-20 广州海运船舶工程有限公司 Pneumatic water mist rust and paint removing device and rust and paint removing method
CN208375081U (en) * 2018-05-09 2019-01-15 中船澄西船舶修造有限公司 The control system of rush-harvesting and rush-planting water mist sand-blasting machine

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