CN108747602A - Utilize the method for circular arc array wheel grinding high order curve section cylinder array structure - Google Patents
Utilize the method for circular arc array wheel grinding high order curve section cylinder array structure Download PDFInfo
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- CN108747602A CN108747602A CN201810602853.0A CN201810602853A CN108747602A CN 108747602 A CN108747602 A CN 108747602A CN 201810602853 A CN201810602853 A CN 201810602853A CN 108747602 A CN108747602 A CN 108747602A
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- grinding
- high order
- circular arc
- order curve
- array
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/06—Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels
- B24B53/065—Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels having other than straight profiles, e.g. crowned
Abstract
The invention discloses a kind of methods using circular arc array wheel grinding high order curve section cylinder array structure, the circular arc array structure for being repeatedly k times at section by crushing, change point of contact is carried out according to contact of a curve principle using circular arc array grinding wheel colonnade face poised for battle to be back and forth ground, the movement locus of grinding wheel is the equidistant parallel lines for r with high order curve distance in cylinder high order curve sectional plane.After grinding wheel changes a point of contact in high order curve sectional plane, primary reciprocating motion is done in vertical high order curve sectional plane direction, completes the busbar grinding of cylinder.Since grinding wheel has array structure, as long as completing the grinding of a cylindrical structure unit in array structure, you can realize the grinding of whole high order curves section cylindrical array.And after grinding wheel section units structure is trimmed to circular arc, ensure that the point of contact of grinding wheel and workpiece forms high order curve using the moving interpolation of lathe, array structure is carried out to become point of contact grinding, grinding accuracy is high.
Description
Technical field
The present invention relates to a kind of grinding processing methods, are carried out to high order curve section cylindrical array using circular arc array grinding wheel
Become point of contact accurate grinding, need to only carry out the plunge grinding that array structure can be completed in a Grinding Cycle Command to array element.
Background technology
It needs to add a large amount of high order curve section cylinder array structure in the industries such as automobile, electronics and optics
Work, and the requirement to form accuracy and surface quality is higher and higher.The method that accurate grinding is carried out to array structure at present, it is main
It wants that two classes can be divided into, the first kind is that grinding wheel section is trimmed to the shape to match with array structure, directly to array structure
Carry out profile copy grinding.The advantages of this method is high in machining efficiency, but workpiece is the direct manifolding of grinding wheel shape, therefore is ground
Low precision.Especially continuous abrasion of the grinding wheel in grinding process, causes the consistency of Workpiece Machining Accuracy very poor.Second class is
Using circular cross-section grinding wheel, the point of contact of grinding wheel and workpiece is set to form high order curve using the moving interpolation of lathe, to array structure
It carries out becoming point of contact grinding.The advantages of this method is that abrasion of grinding wheel is uniform, and grinding accuracy is high, but needs to carry out array structure
It repeats to be ground one by one, therefore processing efficiency is low.A kind of new grinding accuracy and the high order of efficiency are taken into account in conclusion needing to invent
The precise grinding process of curved section cylindrical array structure.
Invention content
The purpose of the present invention is to solve in the cylinder array structure grinding process of high order curve section, use array profiling sand
Wheel grinding, abrasion of grinding wheel are serious；It is ground using single arc diamond wheel, needs that array structure unit is carried out to repeat grinding, cause
Workpiece machining cycle length, problem of high cost, proposition is a kind of to become point of contact accurate grinding high order curve section using circular arc array grinding wheel
The method of face cylindrical array structure.
To achieve the goals above, the present invention adopts the following technical scheme that：
Become the method for point of contact accurate grinding high order curve section cylinder array structure using circular arc array grinding wheel, feature exists
According to the structure of cylinder to be processed, determining the half of the number of circular arc unit in abrasive wheel grinding wheel arc array and each circular arc unit
Diameter；The circle for being repeatedly k times at section by crushing according to the number of the radius of determining circular arc unit and circular arc cellular construction
Arc array structure recycles the grinding wheel after finishing to carry out change point of contact to cylinder to be processed and is back and forth ground, as long as grinding wheel completes height
The grinding of a Cylindrical element in secondary curved section cylinder, you can realize that the grinding of whole high order curves section cylindrical array adds
Work.
Further, any point coordinate (x, y) uses following formula table on the high order curve unit section of the cylinder to be processed
Show：
In formula, R is high order
The vertex radius of circle of curve, K are circular cone coefficient, A1, A2…AnIt is high-order coefficient.
Further, each arc structure cell radius is r in abrasive wheel grinding wheel arc array structure, need to meet 0 < r < R of condition.
Further, in the high order curve sectional plane of cylinder to be processed the movement locus of grinding wheel be with high order curve away from
From the equidistant parallel lines for r.
Further, after grinding wheel changes a point of contact in the high order curve sectional plane of cylinder to be processed, vertical high
Secondary curved section in-plane does primary reciprocating motion, completes the busbar grinding of cylinder, since grinding wheel has array structure,
As long as therefore completing the grinding of a cylindrical structure unit in array structure, you can realize whole high order curves section cylindrical array
Grinding.
Further, the cellular construction of the value of the K and grinding high order curve section cylinder array structure repeats secondary
Number is equal.
Beneficial effects of the present invention are as follows：
The present invention is by being to repeat k circular arc array structure at section by crushing, as long as therefore completion array junctions
The grinding of a cylindrical structure unit in structure, you can the grinding for realizing whole high order curves section cylindrical array is substantially contracted
Short process time.And after grinding wheel section units structure is trimmed to circular arc, ensure grinding wheel and workpiece using the moving interpolation of lathe
Point of contact form high order curve, array structure is carried out to become point of contact grinding, abrasion of grinding wheel is uniform, and grinding accuracy is high.
Description of the drawings
The accompanying drawings which form a part of this application are used for providing further understanding of the present application, and the application's shows
Meaning property embodiment and its explanation do not constitute the improper restriction to the application for explaining the application.
Fig. 1 is workpiece high order curve unit cross sectional shape and apex circle, the relation schematic diagram of grinding wheel unit cross sectional shape.
Fig. 2 is high order curve section array cylinder to be processed in specific embodiment.
Fig. 3 is the circular arc array grinding wheel cross sectional shape after finishing in specific embodiment.
Fig. 4 is movement locus of the grinding process medium plain emery wheel in cylinder high order curve sectional plane in specific embodiment.
Fig. 5 is the 3 D motion trace of grinding process medium plain emery wheel in specific embodiment.
Fig. 6 is the measured result in array cylindrical structure high order curve section after grinding in specific embodiment.
In figure：1 is grinding wheel, and 2 be cylinder to be processed.
Specific implementation mode
It is noted that following detailed description is all illustrative, it is intended to provide further instruction to the application.Unless another
It indicates, all technical and scientific terms used herein has usual with the application person of an ordinary skill in the technical field
The identical meanings of understanding.
It should be noted that term used herein above is merely to describe specific implementation mode, and be not intended to restricted root
According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singulative
It is also intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet
Include " when, indicate existing characteristics, step, operation, device, component and/or combination thereof.
Explanation of nouns part：Heretofore described " circular arc array " refers to being arranged in order and shape by multiple arc structures
At.
As background technology is introduced, the method for carrying out accurate grinding to array structure at present can be mainly divided into two
Class, the first kind are that grinding wheel section is trimmed to the shape to match with array structure, directly carry out profile copy grinding to array structure.
The advantages of this method is high in machining efficiency, but workpiece is the direct manifolding of grinding wheel shape, therefore grinding accuracy is poor, especially
Continuous abrasion of the grinding wheel in grinding process, causes the consistency of Workpiece Machining Accuracy very poor.Second class is to use circular cross-section
Grinding wheel makes the point of contact of grinding wheel and workpiece form high order curve using the moving interpolation of lathe, carries out becoming point of contact mill to array structure
It cuts.The advantages of this method is that abrasion of grinding wheel is uniform, and grinding accuracy is high, but needs to carry out repeating to grind one by one to array structure
It cuts, therefore processing efficiency is low.A kind of new grinding accuracy and the high order curve Section Column of efficiency are taken into account in conclusion needing to invent
The precise grinding process of face array structure.
Method disclosed by the invention using circular arc array wheel grinding high order curve section cylinder array structure is as follows：
According to the structure of cylinder to be processed, the radius of the number of arc structure and each arc structure in abrasive wheel grinding wheel arc array is determined；
The circular arc array structure for being repeatedly k times at section by crushing according to the number of determining radius and arc structure recycles
Grinding wheel after finishing carries out change point of contact to cylinder to be processed and is back and forth ground, as long as grinding wheel is completed one in the cylinder of high order curve section
The grinding of a Cylindrical element, you can realize the grinding of whole high order curves section cylindrical array；Wherein k >=1, k are nature
Number；The value of K is equal with the cellular construction number of repetition of grinding high order curve section cylinder array structure；Abrasive wheel grinding wheel arc array junctions
Each arc structure cell radius is r in structure, need to meet 0 < r < R of condition.
After grinding wheel changes a point of contact in the high order curve sectional plane of cylinder to be processed, in vertical high order curve section
In-plane does primary reciprocating motion, the busbar grinding of cylinder is completed, since grinding wheel has array structure, as long as complete
At the grinding of a cylindrical structure unit in array structure, you can realize that the grinding of whole high order curves section cylindrical array adds
Work.
Specifically, below by taking cellular construction is repeated 6 times as an example, the present invention will be described：
It is ground the high order curve section cylinder array structure that cellular construction as shown in Figure 1 is repeated 6 times, array structure unit
Respectively two tangent concave-convex high order curves, cross sectional shape can be described with following formula,
In formula, R is the vertex radius of circle of high order curve, and K is circular cone coefficient,；Specific value can be selected：R=0.38；
K=-0.6.
In order to realize the grinding of above-mentioned high order curve section cylinder, crushing is repeated 6 at section as shown in Figure 2
Secondary circular arc array structure, circular arc cell radius are r=0.2.Workpiece high order curve unit cross sectional shape and apex circle, grinding wheel list
The relationship of first cross sectional shape is as shown in Figure 3.
Change point of contact is carried out according to contact of a curve principle using circular arc array grinding wheel colonnade face poised for battle to be back and forth ground, such as Fig. 4 institutes
Showing, the movement locus of grinding wheel meets following equation in cylinder high order curve sectional plane,
When the high order curve section of grinding is convex curve,
When the high order curve section of grinding is concave curve,
As shown in figure 5, grinding wheel does primary reciprocating motion in vertical high order curve sectional plane direction behind point of contact of variation,
Complete the busbar grinding of cylinder.Since grinding wheel has array structure, as long as completing a cylinder knot in array structure
The grinding of structure unit, you can realize the grinding of whole high order curves section cylindrical array.It is ground measured result such as Fig. 6 institutes
Show.
Above-mentioned, although the foregoing specific embodiments of the present invention is described with reference to the accompanying drawings, not protects model to the present invention
The limitation enclosed, those skilled in the art should understand that, based on the technical solutions of the present invention, those skilled in the art are not
Need to make the creative labor the various modifications or changes that can be made still within protection scope of the present invention.
Claims (6)
1. utilizing the method for circular arc array wheel grinding high order curve section cylinder array structure, which is characterized in that according to be added
The structure of work cylinder determines the radius of the number of circular arc unit and each circular arc unit in abrasive wheel grinding wheel arc array；According to determination
The radius of circular arc unit and the number of circular arc cellular construction by crushing be to repeat k circular arc array structure at section,
It recycles the grinding wheel after finishing to carry out change point of contact to cylinder to be processed to be back and forth ground, as long as grinding wheel completes high order curve Section Column
The grinding of a Cylindrical element in face, you can realize the grinding of whole high order curves section cylindrical array.
2. the method for utilizing circular arc array wheel grinding high order curve section cylinder array structure as described in claim 1,
It is characterized in that, any point coordinate (x, y) is indicated using following formula on the unit section of the high order curve array structure：
In formula, R is free form surface
Vertex radius of circle, K are circular cone coefficient, A1, A2…AnIt is high-order coefficient.
3. the method for utilizing circular arc array wheel grinding high order curve section cylinder array structure as claimed in claim 2,
It is characterized in that, each circular arc cell radius is r in abrasive wheel grinding wheel arc array structure, need to meet 0 < r < R of condition.
4. the method for utilizing circular arc array wheel grinding high order curve section cylinder array structure as described in claim 1,
It is characterized in that, after grinding wheel changes a point of contact in high order curve sectional plane, is done in vertical high order curve sectional plane direction
It is primary to move back and forth, complete the busbar grinding of cylinder.
5. the method for utilizing circular arc array wheel grinding high order curve section cylinder array structure as described in claim 1,
It is characterized in that, it is r that the movement locus of grinding wheel, which is with high order curve distance, in the high order curve sectional plane of cylinder to be processed
Equidistant parallel lines.
6. the method for utilizing circular arc array wheel grinding high order curve section cylinder array structure as described in claim 1,
It is characterized in that, the value of the K is equal with the cellular construction number of repetition of grinding high order curve section cylinder array structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810602853.0A CN108747602B (en) | 2018-06-12 | 2018-06-12 | Method for grinding high-order curve section cylindrical surface array structure by using circular arc array grinding wheel |
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| CN201810602853.0A CN108747602B (en) | 2018-06-12 | 2018-06-12 | Method for grinding high-order curve section cylindrical surface array structure by using circular arc array grinding wheel |
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| CN108747602B CN108747602B (en) | 2020-04-03 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109434573A (en) * | 2018-12-28 | 2019-03-08 | 张二朋 | The method for grinding and grinding structure of convex curve non-circular profile part |
| CN110202424A (en) * | 2019-06-27 | 2019-09-06 | 山东大学 | A kind of profiling polishing method of through microlens array workpiece |
| CN110509126A (en) * | 2019-08-27 | 2019-11-29 | 江阴塞特精密工具有限公司 | A kind of more grinding wheel molded line relieving techniques of super Gear Hob with Small Modulus |
| WO2022047761A1 (en) * | 2020-09-06 | 2022-03-10 | 深圳市汇顶科技股份有限公司 | Chip processing method and system, chip, and device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109434573A (en) * | 2018-12-28 | 2019-03-08 | 张二朋 | The method for grinding and grinding structure of convex curve non-circular profile part |
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| CN110202424A (en) * | 2019-06-27 | 2019-09-06 | 山东大学 | A kind of profiling polishing method of through microlens array workpiece |
| CN110202424B (en) * | 2019-06-27 | 2020-04-17 | 山东大学 | Profiling polishing method for through type micro-lens array workpiece |
| CN110509126A (en) * | 2019-08-27 | 2019-11-29 | 江阴塞特精密工具有限公司 | A kind of more grinding wheel molded line relieving techniques of super Gear Hob with Small Modulus |
| WO2022047761A1 (en) * | 2020-09-06 | 2022-03-10 | 深圳市汇顶科技股份有限公司 | Chip processing method and system, chip, and device |
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| CN108747602B (en) | 2020-04-03 |
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