CN108747075A - A kind of steel pipe flange automatic soldering device - Google Patents
A kind of steel pipe flange automatic soldering device Download PDFInfo
- Publication number
- CN108747075A CN108747075A CN201810594902.0A CN201810594902A CN108747075A CN 108747075 A CN108747075 A CN 108747075A CN 201810594902 A CN201810594902 A CN 201810594902A CN 108747075 A CN108747075 A CN 108747075A
- Authority
- CN
- China
- Prior art keywords
- steel pipe
- telescopic arm
- rotating roller
- lifting gear
- soldering device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0533—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor external pipe alignment clamps
Abstract
A kind of steel pipe flange automatic soldering device, including steel pipe rotary mechanism and automatic welding mechanism；The steel pipe rotary mechanism includes rotating roller pedestal, and rotating roller pedestal is equipped with the rotating roller of rotating roller speed reducer control；The automatic welding mechanism includes column guide rail, column guide rail is equipped with lifting gear, elevator controls rope by the lifting decelerator on column guide rail top and connects lifting gear, the lifting gear is equipped with telescopic arm, telescopic arm front end is equipped with fixture, fixture is equipped with wire feeding motor, and welding wire is clamped on wire feeding motor.It realizes and uses electrical control, one man operation is simple and fast, Full-automatic welding, ensures the stabilization and beauty of weldquality, alleviates labor intensity.
Description
Technical field
The present invention relates to steel-pipe welding fields, and in particular to a kind of steel pipe flange automatic soldering device.
Background technology
With flange in welding, torch head needs manually to estimate at a distance from weld seam continuous manually current existing steel pipe
It adjusts at any time, existing disadvantage：Axial hair in ellipticity error and steel pipe rotary process is generated since steel pipe itself manufactures
Play after before death, torch head just will produce two-way range variation at a distance from weld seam, at this moment just need manually continuous at any time adjust
The position in 2 directions of whole torch head, to ensure torch head at a distance from weld seam, prolonged operation brings fatigue to operating personnel
With the dispersion of attention, weld seam welding quality and beauty are influenced.
Invention content
The object of the present invention is to provide a kind of steel pipe flange automatic soldering devices, avoid drawbacks described above, reduce work
Personnel labor intensity effectively raises production efficiency, ensure that the quality of weld seam.
The technical problems to be solved by the invention are realized using following technical scheme.
A kind of steel pipe flange automatic soldering device, it is characterised in that：Including steel pipe rotary mechanism and automatic welding mechanism；
The steel pipe rotary mechanism includes rotating roller pedestal, and rotating roller pedestal is equipped with the rotation of rotating roller speed reducer control
Transfer roller；
The automatic welding mechanism includes column guide rail, and column guide rail is equipped with lifting gear, and elevator passes through column
The lifting decelerator control rope on guide rail top connects lifting gear, and the lifting gear is equipped with telescopic arm, before telescopic arm
End is equipped with fixture, and fixture is equipped with wire feeding motor, welding wire is clamped on wire feeding motor.
The lifting gear, which is divided into, moves up and down plate, moves up and down and telescopic arm is clamped by idler wheel between plate.
The telescopic arm is equipped with rack, and lifting gear is equipped with gear, and gear is controlled by telescopic arm speed reducer.
The fixture side is equipped with fixed plate, and fixed plate both sides are equipped with baffle, two parallel cunnings are equipped between baffle
Bar, on slide bar sliding be equipped with automatic tracking mechanism, on the left of the baffle and automatic tracking mechanism on the left of fixed plate between be equipped with compression
Spring, automatic tracking mechanism right side are equipped with axial follower, and axial follower includes cylinder, cylinder linkage connecting rod
Mechanism, connecting rod are connect with movable slider, and the automatic tracking mechanism lower end is equipped with tracking wheel.
Above-mentioned motor and speed reducer is all controlled by electric control system.
Operation principle is as follows：
1, steel pipe is placed by crane in rotating roller；
2, telescopic arm is increased beyond steel pipe flange height；
3, telescopic arm extension arc welding gun head reaches near weld seam；
4, telescopic arm declines, and tracking wheel touches on circle of steel tube, and tracking wheel is connected in the linear guide by dead weight freely
Move up and down with steel pipe rotary；
5, cylinder movement drives link mechanism that axial follower is made to overcome compressed spring axial contraction force, allows with movable slider
It is close to be bonded on end face of flange；
6, start the rotation of rotating roller steel-pipe welding speed, welding machine starts, and starts automatic welding, is no longer needed in welding process
It manually adjusts, reduces labor intensity, ensure the stabilization of weldquality.
Beneficial effects of the present invention are：The present invention cleverly designs radial automatic tracking mechanism and axial servo-actuated cylinder connection
Dynamic link mechanism realizes Full-automatic welding, and then ensure that weldering to be effectively guaranteed the distance and position of torch head and weld seam
Stitch quality and beauty；It realizes and uses electrical control, one man operation is simple and fast, Full-automatic welding, ensures the stabilization of weldquality
And beauty, alleviate labor intensity.
Description of the drawings
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the automatic tracking mechanism schematic diagram of the present invention；
Wherein：1 rotating roller pedestal, 2 rotating roller speed reducers, 3 rotating rollers, 4 column guide rails, 5 lifting gears, 6 liftings are slowed down
Machine, 7 telescopic arms, 8 fixtures, 9 wire feeding motors, 10 welding wires, 11 racks, 12 gears, 13 fixed plates, 14 baffles, 15 slide bars, 16 are automatically
Follower, 17 compressed springs, 18 cylinders, 19 connecting rods, 20 are with movable slider, 21 tracking wheels, 22 steel pipes, 23 flanges.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiment is only the section Example of the present invention, instead of all the embodiments.
In description of the invention, it should be noted that the orientation of the instructions such as term "vertical", "upper", "lower", "horizontal" or
Person's position relationship is orientation based on ... shown in the drawings or position relationship, is merely for convenience of describing this practicality and simplify to describe,
Rather than instruction either implies that signified device or element must have a particular orientation, with specific azimuth configuration and behaviour
Make, therefore is not considered as limiting the invention.
In description of the invention, it is also necessary to explanation, unless otherwise specific regulation and limitation, term " setting ", " peace
Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally
Connection can be mechanical connection, can also be electrical connection, can be directly connected to, and can also be to be connected by intermediary, can
To be the connection inside two elements.For the ordinary skill in the art, can understand as the case may be above-mentioned
The concrete meaning of term in the present invention.
Such as Fig. 1, a kind of steel pipe flange automatic soldering device, including steel pipe rotary mechanism and automatic welding mechanism；
Steel pipe rotary mechanism includes rotating roller pedestal 1, and rotating roller pedestal is equipped with the rotating roller that rotating roller speed reducer 2 controls
3；
Automatic welding mechanism includes column guide rail 4, and column guide rail is equipped with lifting gear 5, and elevator passes through column guide rail
The lifting decelerator 6 on top controls rope and connects lifting gear, and lifting gear is equipped with telescopic arm 7, and telescopic arm front end is equipped with folder
Tool 8, fixture are equipped with wire feeding motor 9, welding wire 10 are clamped on wire feeding motor.
Lifting gear, which is divided into, moves up and down plate, moves up and down and telescopic arm is clamped by idler wheel between plate.
Telescopic arm is equipped with rack 11, and lifting gear is equipped with gear 12, and gear is controlled by telescopic arm speed reducer.
Such as Fig. 2,8 side of fixture is equipped with fixed plate 13, and fixed plate both sides are equipped with baffle 14, be equipped between baffle two it is parallel
Slide bar 15, on slide bar sliding be equipped with automatic tracking mechanism 16, on the left of the baffle and automatic tracking mechanism on the left of fixed plate between
Equipped with compressed spring 17, axial follower is equipped on the right side of automatic tracking mechanism, axial follower includes cylinder 18, cylinder connection
Dynamic link mechanism 19, connecting rod are connect with movable slider 20, and automatic tracking mechanism lower end is equipped with tracking wheel 21.
Above-mentioned motor and speed reducer is all controlled by electric control system.
Steel pipe 22 is placed by crane in rotating roller；
Telescopic arm is increased beyond steel pipe flange height；
Telescopic arm protracts near arc welding gun head arrival weld seam；
Telescopic arm declines, and tracking wheel touches on circle of steel tube, and tracking wheel is connected in the linear guide free by conducting oneself with dignity
As steel pipe rotary moves up and down；
Cylinder movement drives link mechanism that axial follower is made to overcome compressed spring axial contraction force, allows tight with movable slider
It conforms on 23 end face of flange；
Start the rotation of rotating roller steel-pipe welding speed, welding machine starts, and starts automatic welding, no longer needs people in welding process
Work adjusts, and reduces labor intensity, ensures the stabilization of weldquality.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Any one skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (5)
1. a kind of steel pipe flange automatic soldering device, it is characterised in that：Including steel pipe rotary mechanism and automatic welding mechanism；
The steel pipe rotary mechanism includes rotating roller pedestal, and rotating roller pedestal is equipped with the rotation of rotating roller speed reducer control
Roller；
The automatic welding mechanism includes column guide rail, and column guide rail is equipped with lifting gear, and elevator passes through column guide rail
The lifting decelerator control rope on top connects lifting gear, and the lifting gear is equipped with telescopic arm, and telescopic arm front end is set
There are fixture, fixture to be equipped with wire feeding motor, welding wire is clamped on wire feeding motor.
2. a kind of steel pipe flange automatic soldering device according to claim 1, it is characterised in that：The lifting gear point
To move up and down plate, moves up and down and telescopic arm is clamped by idler wheel between plate.
3. a kind of steel pipe flange automatic soldering device according to claim 1, it is characterised in that：It is set on the telescopic arm
There are rack, lifting gear to be equipped with gear, gear is controlled by telescopic arm speed reducer.
4. a kind of steel pipe flange automatic soldering device according to claim 1, it is characterised in that：The fixture side is set
There are fixed plate, fixed plate both sides to be equipped with baffle, two parallel slide bars are equipped between baffle, slides and is equipped with from motion tracking on slide bar
Mechanism, on the left of the baffle and automatic tracking mechanism on the left of fixed plate between be equipped with compressed spring, the automatic tracking mechanism is right
Side is equipped with axial follower, and axial follower includes cylinder, and cylinder links link mechanism, and connecting rod is connect with movable slider,
The automatic tracking mechanism lower end is equipped with tracking wheel.
5. a kind of steel pipe flange automatic soldering device according to claim 1, it is characterised in that：Above-mentioned motor and deceleration
Machine is all controlled by electric control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810594902.0A CN108747075B (en) | 2018-06-11 | 2018-06-11 | Automatic welding device for steel pipe flange |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810594902.0A CN108747075B (en) | 2018-06-11 | 2018-06-11 | Automatic welding device for steel pipe flange |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108747075A true CN108747075A (en) | 2018-11-06 |
| CN108747075B CN108747075B (en) | 2020-09-18 |
Family
ID=64021003
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810594902.0A Active CN108747075B (en) | 2018-06-11 | 2018-06-11 | Automatic welding device for steel pipe flange |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108747075B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109483012A (en) * | 2018-12-27 | 2019-03-19 | 济南金鲁鼎焊接技术有限公司 | Integral type bellows automatic welding device and welding method with central through hole |
| CN110076473A (en) * | 2019-06-04 | 2019-08-02 | 江苏鸿开工业自动化设备有限公司 | Locking bar automatic welding device |
| CN112756870A (en) * | 2021-01-12 | 2021-05-07 | 浙江宝阳新能源科技有限公司 | Baffle welding set in solar energy heat storage water tank |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06126456A (en) * | 1991-08-20 | 1994-05-10 | Nejitake Seiko Kk | Box flange welding equipment |
| CN101844268A (en) * | 2010-06-10 | 2010-09-29 | 无锡华联科技集团有限公司 | Double-wire welding gun adjusting mechanism |
| CN201940761U (en) * | 2011-03-04 | 2011-08-24 | 南京奥特电气有限公司 | Two-point automatic welding machine for internal and external weld joints of multi-edge pipeline flange |
| CN201950399U (en) * | 2011-03-24 | 2011-08-31 | 成都华远焊割设备有限公司 | Novel non-uniform beam mechanical tracking mechanism |
| CN201988867U (en) * | 2011-04-14 | 2011-09-28 | 中国水利水电第十三工程局有限公司橡塑制品厂 | Welding and position equipment for steel pipe flange |
| CN102785009A (en) * | 2011-05-17 | 2012-11-21 | 厦门思尔特机器人系统有限公司 | Automatically tracking device of welded joint machinery |
| CN106078030A (en) * | 2016-07-13 | 2016-11-09 | 葛洲坝机械工业有限公司 | A kind of for penstock stiffening ring automatic welding device and method |
| CN107052654A (en) * | 2017-05-29 | 2017-08-18 | 张家港富朗特重工有限公司 | Roller welds special cross telescopic machine |
-
2018
- 2018-06-11 CN CN201810594902.0A patent/CN108747075B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06126456A (en) * | 1991-08-20 | 1994-05-10 | Nejitake Seiko Kk | Box flange welding equipment |
| CN101844268A (en) * | 2010-06-10 | 2010-09-29 | 无锡华联科技集团有限公司 | Double-wire welding gun adjusting mechanism |
| CN201940761U (en) * | 2011-03-04 | 2011-08-24 | 南京奥特电气有限公司 | Two-point automatic welding machine for internal and external weld joints of multi-edge pipeline flange |
| CN201950399U (en) * | 2011-03-24 | 2011-08-31 | 成都华远焊割设备有限公司 | Novel non-uniform beam mechanical tracking mechanism |
| CN201988867U (en) * | 2011-04-14 | 2011-09-28 | 中国水利水电第十三工程局有限公司橡塑制品厂 | Welding and position equipment for steel pipe flange |
| CN102785009A (en) * | 2011-05-17 | 2012-11-21 | 厦门思尔特机器人系统有限公司 | Automatically tracking device of welded joint machinery |
| CN106078030A (en) * | 2016-07-13 | 2016-11-09 | 葛洲坝机械工业有限公司 | A kind of for penstock stiffening ring automatic welding device and method |
| CN107052654A (en) * | 2017-05-29 | 2017-08-18 | 张家港富朗特重工有限公司 | Roller welds special cross telescopic machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109483012A (en) * | 2018-12-27 | 2019-03-19 | 济南金鲁鼎焊接技术有限公司 | Integral type bellows automatic welding device and welding method with central through hole |
| CN110076473A (en) * | 2019-06-04 | 2019-08-02 | 江苏鸿开工业自动化设备有限公司 | Locking bar automatic welding device |
| CN112756870A (en) * | 2021-01-12 | 2021-05-07 | 浙江宝阳新能源科技有限公司 | Baffle welding set in solar energy heat storage water tank |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108747075B (en) | 2020-09-18 |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: An automatic welding device for steel pipe flange Effective date of registration: 20220616 Granted publication date: 20200918 Pledgee: Hefei Binhu fountainhead financing Company limited by guarantee Pledgor: HEFEI ZIKING STEEL PIPE CO.,LTD. Registration number: Y2022980007924 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |