CN108729256A - A kind of production technology of composite material - Google Patents
A kind of production technology of composite material Download PDFInfo
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- CN108729256A CN108729256A CN201810527595.4A CN201810527595A CN108729256A CN 108729256 A CN108729256 A CN 108729256A CN 201810527595 A CN201810527595 A CN 201810527595A CN 108729256 A CN108729256 A CN 108729256A
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- dyeing
- 10min
- production technology
- composite material
- heat preservation
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- 239000002131 composite material Substances 0.000 title claims abstract description 24
- 238000005516 engineering process Methods 0.000 title claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000004043 dyeing Methods 0.000 claims abstract description 50
- 238000009941 weaving Methods 0.000 claims abstract description 24
- 239000004744 fabric Substances 0.000 claims abstract description 21
- 230000018044 dehydration Effects 0.000 claims abstract description 12
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 12
- 238000007689 inspection Methods 0.000 claims abstract description 11
- 238000003672 processing method Methods 0.000 claims abstract description 6
- 230000007306 turnover Effects 0.000 claims abstract 2
- 238000000034 method Methods 0.000 claims description 36
- 238000004321 preservation Methods 0.000 claims description 30
- 239000004902 Softening Agent Substances 0.000 claims description 27
- 238000010792 warming Methods 0.000 claims description 26
- 239000002994 raw material Substances 0.000 claims description 25
- 239000000986 disperse dye Substances 0.000 claims description 21
- 238000001514 detection method Methods 0.000 claims description 20
- 238000004513 sizing Methods 0.000 claims description 20
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 18
- 239000003795 chemical substances by application Substances 0.000 claims description 17
- 230000008569 process Effects 0.000 claims description 12
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 10
- 238000004140 cleaning Methods 0.000 claims description 10
- 239000000975 dye Substances 0.000 claims description 10
- 230000009467 reduction Effects 0.000 claims description 10
- 238000010186 staining Methods 0.000 claims description 10
- 238000005406 washing Methods 0.000 claims description 10
- 238000009991 scouring Methods 0.000 claims description 7
- 239000002270 dispersing agent Substances 0.000 claims description 6
- 229960000583 acetic acid Drugs 0.000 claims description 5
- 239000012362 glacial acetic acid Substances 0.000 claims description 5
- 238000007670 refining Methods 0.000 claims description 5
- 238000003860 storage Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 abstract description 2
- 230000037303 wrinkles Effects 0.000 description 12
- 239000012535 impurity Substances 0.000 description 6
- 239000000835 fiber Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 241000287828 Gallus gallus Species 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 238000009940 knitting Methods 0.000 description 3
- 230000000877 morphologic effect Effects 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 229920004934 Dacron® Polymers 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 229920002334 Spandex Polymers 0.000 description 1
- 150000001335 aliphatic alkanes Chemical group 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- -1 fatty alcohols ethers Chemical class 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000004759 spandex Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/38—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/0032—Determining dye recipes and dyeing parameters; Colour matching or monitoring
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/445—Use of auxiliary substances before, during or after dyeing or printing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/653—Nitrogen-free carboxylic acids or their salts
- D06P1/6533—Aliphatic, araliphatic or cycloaliphatic
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Coloring (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
A kind of production technology of composite material, it is characterised in that include the following steps:The first step, weaving;Second step, dyeing and finishing processing.The second step dyeing and finishing processing method includes the following steps:Turn over cloth margin to seam → concise → dehydration open-width → pre-setting → dyeing → dehydration open-width → softness setting → inspection baling.Product of the present invention has wash and wear, and feel is smooth, and elasticity overhangs property and velvet is all good and have the characteristics that double-sided effect.
Description
Technical field
The invention belongs to textile printing and dyeing field, more particularly to a kind of manufacture craft of composite material.
Background technology
T/R stretch yarn is a kind of with elastic composite fiber made from complex technique, has outstanding elastic elongation and bullet
Property response rate, the deficiencies of which solves unstable, the not oil resistant of original spandex stretch fabric elasticity, be easy blistering.It is ultra-fine
The compound Silk LCY of denier is modified dacron product, the velvet characteristic with " composite filament ".
Invention content
The present invention provides a kind of production technology of composite material, product has wash and wear, and feel is smooth, elasticity,
It overhangs property and velvet is all good and have the characteristics that double-sided effect.
In order to achieve the above objectives, concrete scheme of the invention is as follows:
A kind of production technology of composite material, includes the following steps:The first step, weaving;Second step, dyeing and finishing processing.
The second step dyeing and finishing processing method includes the following steps:→ concise → dehydration open-width → pre-setting that turns over cloth margin to seam →
Dyeing → dehydration open-width → softness setting → inspection baling.
The refining process condition is:
Sodium hydroxide(g/l) 8-10
Deoil scouring agent(g/l) 2-5
Chelated dispersants(g/l) 1-2
Temperature(℃) 100
Time(min) 60-90
The pre-setting temperature is 180-190 DEG C, time 30s, speed 40-45m/min.
The dyeing:
Disperse dyes %(owf) x
Disperse Leveler(g/l) 0.5
Crease-resistant softening agent(g/l) 0.3
Ph values(It is adjusted with glacial acetic acid) 5.5-6.5
Bath raio 1:10
The dyeing can be divided into shallow middle color and deep colour dyeing.
The shallow middle color staining procedure:High temperature levelling agent and crease-resistant softening agent semi-products are added under room temperature in overflow dyeing machine
Manage 10min → addition disperse dyes, dyestuff cycle 10min → be warming up to 75 DEG C(1.5℃/min)→ heat preservation 10min → heating
To 95 DEG C(0.5℃/min)→ heat preservation 10min → is warming up to 120 DEG C(1℃/min)→ heat preservation 30min → is cooled to 50 DEG C(1
℃/min)→ drain → washing → reduction cleaning → is washed → goes out cylinder.
Color staining procedure in the depth:High temperature levelling agent and crease-resistant softening agent semi-products are added under room temperature in overflow dyeing machine
Manage 10min → addition disperse dyes, dyestuff cycle 10min → be warming up to 75 DEG C(1℃/min)→ heat preservation 10min → is warming up to
95℃(0.5℃/min)→ heat preservation 10min → is warming up to 120 DEG C(1℃/min)→ heat preservation 40min → is cooled to 50 DEG C(1℃/
min)→ drain → washing → reduction cleaning → is washed → goes out cylinder.
190-200 DEG C of the setting temperature of softness, time 30-45s, speed 30-40m/min, technique are:
Fluffy softening agent(g/l) 10-20
Hydrophilic softening agent(g/l) 10-20
Setting temperature(℃) 190-200
The weaving process raw material is elastic force composite yarn and LCY.
Raw material is woven to be arranged as
It is elastic force composite yarn that first, which passes through,;It is LCY that second, which passes through,;
First latitude is elastic force composite yarn;Second latitude is LCY.
The weaving process is first warp:Raw material detection → winder → double twisting → sizing → section warping → is gaited
Second passes through:Raw material detection → winder → double twisting → sizing → section warping → is gaited
First latitude:Raw material detection → winder → double twisting → sizing → transmitting-receiving
Second latitude:Raw material detection → winder → double twisting → sizing → transmitting-receiving
Above-mentioned four technique simultaneously → weaving → inspection → fabric storage.
The present invention is further elaborated below by way of specific implementation mode.
Specific implementation mode
Raw material:
Sodium hydroxide:It is purchased from Cangzhou Yun Gang Chemical Co., Ltd.s.
Deoil scouring agent:The scouring agent that deoils is nonionic fatty alcohols ethers (AEO, TX, isomery alcohol ether) and anion (secondary alkane
Base sodium sulfonate SAS, neopelex LAS) compounding, be purchased from Yueyang bio tech ltd Jia Zhiyuan.
Chelated dispersants:Hangzhou is purchased to stand upright Chemical Co., Ltd..
Disperse Leveler:It is purchased from Jiangsu Hai'an Petrochemical Plant.
Crease-resistant softening agent:Hangzhou is purchased to stand upright Chemical Co., Ltd..
Hydrophilic softening agent:It is purchased from Dongguan City Han Feng Chemical Industry Science Co., Ltd.
Embodiment 1
A kind of production technology of composite material, includes the following steps:The first step, weaving;Second step, dyeing and finishing processing.
The product of the first step, weaving process is as shown in the table
The weaving process step includes:
First passes through:Raw material detection → winder → double twisting → sizing → section warping → is gaited
Second passes through:Raw material detection → winder → double twisting → sizing → section warping → is gaited
First latitude:Raw material detection → winder → double twisting → sizing → transmitting-receiving
Second latitude:Raw material detection → winder → double twisting → sizing → transmitting-receiving
Above-mentioned four technique simultaneously → weaving → inspection → fabric storage.
The second step dyeing and finishing processing method includes the following steps:→ concise → dehydration open-width → pre-setting that turns over cloth margin to seam →
Dyeing → dehydration open-width → softness setting → inspection baling.
The refining process condition is:
Sodium hydroxide(g/l) 8
Deoil scouring agent(g/l) 2
Chelated dispersants(g/l) 1
Temperature(℃) 100
Time(min) 60
The purpose of refinement step is to remove the impurity such as fiber itself impurity and the finish in weaving on yarn, improves fabric
Whiteness improves gloss, and fabric inherent strain is made fully to be discharged in a relaxed state.
The pre-setting reduces wrinkle strip and wrinkle prints, make face construction more to improve fabric size and morphological stability
Clear fine and closely woven, pre-setting temperature is 180 DEG C, time 30s, speed 40m/min.
The dyeing:
Disperse dyes %(owf) 35
Disperse Leveler(g/l) 0.5
Crease-resistant softening agent(g/l) 0.3
Ph values(It is adjusted with glacial acetic acid) 5.5
Bath raio 1:10
The disperse dyes are middle low temperature disperse dyes, are dyed at 115 DEG C, reason is:High-temperature dyeing is easy to happen wrinkle, spins
The generation of " chicken feet wrinkle " when knitting rope dyeing.
Dyeing can be divided into shallow middle color and deep colour dyeing.
The shallow middle color staining procedure:High temperature levelling agent and crease-resistant softening agent semi-products are added under room temperature in overflow dyeing machine
Manage 10min → addition disperse dyes, dyestuff cycle 10min → be warming up to 75 DEG C(1.5℃/min)→ heat preservation 10min → heating
To 95 DEG C(0.5℃/min)→ heat preservation 10min → is warming up to 120 DEG C(1℃/min)→ heat preservation 30min → is cooled to 50 DEG C(1
℃/min)→ drain → washing → reduction cleaning → is washed → goes out cylinder.
Color staining procedure in the depth:High temperature levelling agent and crease-resistant softening agent semi-products are added under room temperature in overflow dyeing machine
Manage 10min → addition disperse dyes, dyestuff cycle 10min → be warming up to 75 DEG C(1℃/min)→ heat preservation 10min → is warming up to
95℃(0.5℃/min)→ heat preservation 10min → is warming up to 120 DEG C(1℃/min)→ heat preservation 40min → is cooled to 50 DEG C(1℃/
min)→ drain → washing → reduction cleaning → is washed → goes out cylinder.
190 DEG C, time 30s, speed 30m/min of the setting temperature of softness, technique are:
Fluffy softening agent(g/l) 10
Hydrophilic softening agent(g/l) 10
Setting temperature(℃) 190
The examination and test of products is reported as follows
Embodiment 2
A kind of production technology of composite material, includes the following steps:The first step, weaving;Second step, dyeing and finishing processing.
The product of the first step, weaving process is as shown in the table
The weaving process step includes:
First passes through:Raw material detection → winder → double twisting → sizing → section warping → is gaited
Second passes through:Raw material detection → winder → double twisting → sizing → section warping → is gaited
First latitude:Raw material detection → winder → double twisting → sizing → transmitting-receiving
Second latitude:Raw material detection → winder → double twisting → sizing → transmitting-receiving
Above-mentioned four technique simultaneously → weaving → inspection → fabric storage.
The second step dyeing and finishing processing method includes the following steps:→ concise → dehydration open-width → pre-setting that turns over cloth margin to seam →
Dyeing → dehydration open-width → softness setting → inspection baling.
The refining process condition is:
Sodium hydroxide(g/l) 10
Deoil scouring agent(g/l) 5
Chelated dispersants(g/l) 2
Temperature(℃) 100
Time(min) 90
The purpose of refinement step is to remove the impurity such as fiber itself impurity and the finish in weaving on yarn, improves fabric
Whiteness improves gloss, and fabric inherent strain is made fully to be discharged in a relaxed state.
The pre-setting reduces wrinkle strip and wrinkle prints, make face construction more to improve fabric size and morphological stability
Clear fine and closely woven, pre-setting temperature is 190 DEG C, time 30s, speed 45m/min.
The dyeing:
Disperse dyes %(owf) 25
Disperse Leveler(g/l) 0.5
Crease-resistant softening agent(g/l) 0.3
Ph values(It is adjusted with glacial acetic acid) 6.5
Bath raio 1:10
The disperse dyes are middle low temperature disperse dyes, are dyed at 120 DEG C, reason is:High-temperature dyeing is easy to happen wrinkle, spins
The generation of " chicken feet wrinkle " when knitting rope dyeing.
Dyeing can be divided into shallow middle color and deep colour dyeing.
The shallow middle color staining procedure:High temperature levelling agent and crease-resistant softening agent semi-products are added under room temperature in overflow dyeing machine
Manage 10min → addition disperse dyes, dyestuff cycle 10min → be warming up to 75 DEG C(1.5℃/min)→ heat preservation 10min → heating
To 95 DEG C(0.5℃/min)→ heat preservation 10min → is warming up to 120 DEG C(1℃/min)→ heat preservation 30min → is cooled to 50 DEG C(1
℃/min)→ drain → washing → reduction cleaning → is washed → goes out cylinder.
Color staining procedure in the depth:High temperature levelling agent and crease-resistant softening agent semi-products are added under room temperature in overflow dyeing machine
Manage 10min → addition disperse dyes, dyestuff cycle 10min → be warming up to 75 DEG C(1℃/min)→ heat preservation 10min → is warming up to
95℃(0.5℃/min)→ heat preservation 10min → is warming up to 120 DEG C(1℃/min)→ heat preservation 40min → is cooled to 50 DEG C(1℃/
min)→ drain → washing → reduction cleaning → is washed → goes out cylinder.
200 DEG C, time 45s, speed 40m/min of the setting temperature of softness, technique are:
Fluffy softening agent(g/l) 20
Hydrophilic softening agent(g/l) 20
Setting temperature(℃) 200
The examination and test of products is reported as follows
Embodiment 3
A kind of production technology of composite material, includes the following steps:The first step, weaving;Second step, dyeing and finishing processing.
The product of the first step, weaving process is as shown in the table
The weaving process step includes:
First passes through:Raw material detection → winder → double twisting → sizing → section warping → is gaited
Second passes through:Raw material detection → winder → double twisting → sizing → section warping → is gaited
First latitude:Raw material detection → winder → double twisting → sizing → transmitting-receiving
Second latitude:Raw material detection → winder → double twisting → sizing → transmitting-receiving
Above-mentioned four technique simultaneously → weaving → inspection → fabric storage.
The second step dyeing and finishing processing method includes the following steps:→ concise → dehydration open-width → pre-setting that turns over cloth margin to seam →
Dyeing → dehydration open-width → softness setting → inspection baling.
The refining process condition is:
Sodium hydroxide(g/l) 9
Deoil scouring agent(g/l) 4
Chelated dispersants(g/l) 1.5
Temperature(℃) 100
Time(min) 75
The purpose of refinement step is to remove the impurity such as fiber itself impurity and the finish in weaving on yarn, improves fabric
Whiteness improves gloss, and fabric inherent strain is made fully to be discharged in a relaxed state.
The pre-setting reduces wrinkle strip and wrinkle prints, make face construction more to improve fabric size and morphological stability
Clear fine and closely woven, pre-setting temperature is 185 DEG C, time 30s, speed 42.5m/min.
The dyeing:
Disperse dyes %(owf) 30
Disperse Leveler(g/l) 0.5
Crease-resistant softening agent(g/l) 0.3
Ph values(It is adjusted with glacial acetic acid) 6
Bath raio 1:10
The disperse dyes are middle low temperature disperse dyes, are dyed at 117 DEG C, reason is:High-temperature dyeing is easy to happen wrinkle, spins
The generation of " chicken feet wrinkle " when knitting rope dyeing.
Dyeing can be divided into shallow middle color and deep colour dyeing.
The shallow middle color staining procedure:High temperature levelling agent and crease-resistant softening agent semi-products are added under room temperature in overflow dyeing machine
Manage 10min → addition disperse dyes, dyestuff cycle 10min → be warming up to 75 DEG C(1.5℃/min)→ heat preservation 10min → heating
To 95 DEG C(0.5℃/min)→ heat preservation 10min → is warming up to 120 DEG C(1℃/min)→ heat preservation 30min → is cooled to 50 DEG C(1
℃/min)→ drain → washing → reduction cleaning → is washed → goes out cylinder.
Color staining procedure in the depth:High temperature levelling agent and crease-resistant softening agent semi-products are added under room temperature in overflow dyeing machine
Manage 10min → addition disperse dyes, dyestuff cycle 10min → be warming up to 75 DEG C(1℃/min)→ heat preservation 10min → is warming up to
95℃(0.5℃/min)→ heat preservation 10min → is warming up to 120 DEG C(1℃/min)→ heat preservation 40min → is cooled to 50 DEG C(1℃/
min)→ drain → washing → reduction cleaning → is washed → goes out cylinder.
195 DEG C, time 40s, speed 35m/min of the setting temperature of softness, technique are:
Fluffy softening agent(g/l) 15
Hydrophilic softening agent(g/l) 15
Setting temperature(℃) 195
The examination and test of products is reported as follows
Above specific implementation mode is only the preferred embodiment of this creation, all in this creation not to limit this creation
Any modification, equivalent substitution, improvement and etc. done within spirit and principle, should be included within the protection domain of this creation.
Claims (8)
1. a kind of production technology of composite material, it is characterised in that include the following steps:The first step, weaving;Second step, dyeing and finishing add
Work;The second step dyeing and finishing processing method includes the following steps:Turn over cloth margin to seam → concise → dehydration open-width → pre-setting → dyeing
→ dehydration open-width → softness setting → inspection baling.
2. the production technology of composite material according to claim 1, which is characterized in that the refining process condition is:
Sodium hydroxide(g/l) 8-10
Deoil scouring agent(g/l) 2-5
Chelated dispersants(g/l) 1-2
Temperature(℃) 100
Time(min) 60-90.
3. the production technology of composite material according to claim 1, it is characterised in that:The pre-setting temperature is 180-
190 DEG C, time 30s, speed 40-45m/min.
4. the production technology of composite material according to claim 1, which is characterized in that the dyeing:
Disperse dyes %(owf) x
Disperse Leveler(g/l) 0.5
Crease-resistant softening agent(g/l) 0.3
Ph values(It is adjusted with glacial acetic acid) 5.5-6.5
Bath raio 1:10.
5. the production technology of composite material according to claim 1, which is characterized in that the dyeing can be divided into shallow middle color and
Deep colour dyeing;
The shallow middle color staining procedure:High temperature levelling agent is added under room temperature and crease-resistant softening agent semi-products are handled in overflow dyeing machine
10min → addition disperse dyes, dyestuff cycle 10min → be warming up to 75 DEG C(1.5℃/min)→ heat preservation 10min → is warming up to
95℃(0.5℃/min)→ heat preservation 10min → is warming up to 120 DEG C(1℃/min)→ heat preservation 30min → is cooled to 50 DEG C(1℃/
min)→ drain → washing → reduction cleaning → is washed → goes out cylinder;
Color staining procedure in the depth:High temperature levelling agent is added under room temperature and crease-resistant softening agent semi-products are handled in overflow dyeing machine
10min → addition disperse dyes, dyestuff cycle 10min → be warming up to 75 DEG C(1℃/min)→ heat preservation 10min → is warming up to 95
℃(0.5℃/min)→ heat preservation 10min → is warming up to 120 DEG C(1℃/min)→ heat preservation 40min → is cooled to 50 DEG C(1℃/
min)→ drain → washing → reduction cleaning → is washed → goes out cylinder.
6. the production technology of composite material according to claim 1, which is characterized in that the softness setting temperature 190-
200 DEG C, time 30-45s, speed 30-40m/min, technique is:
Fluffy softening agent(g/l) 10-20
Hydrophilic softening agent(g/l) 10-20
Setting temperature(℃) 190-200.
7. the production technology of composite material according to claim 1, it is characterised in that:The weaving process raw material is elastic force
Covering yarn and LCY.
8. the production technology of composite material according to claim 7, it is characterised in that:Raw material is woven to be arranged as:
It is elastic force composite yarn that first, which passes through,;It is LCY that second, which passes through,;
First latitude is elastic force composite yarn;Second latitude is LCY;
The weaving process is first warp:Raw material detection → winder → double twisting → sizing → section warping → is gaited
Second passes through:Raw material detection → winder → double twisting → sizing → section warping → is gaited
First latitude:Raw material detection → winder → double twisting → sizing → transmitting-receiving
Second latitude:Raw material detection → winder → double twisting → sizing → transmitting-receiving
Above-mentioned four technique simultaneously → weaving → inspection → fabric storage.
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