CN108726545A - A kind of impurity-removing method of middle-low bauxite - Google Patents

A kind of impurity-removing method of middle-low bauxite Download PDF

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CN108726545A
CN108726545A CN201710260854.7A CN201710260854A CN108726545A CN 108726545 A CN108726545 A CN 108726545A CN 201710260854 A CN201710260854 A CN 201710260854A CN 108726545 A CN108726545 A CN 108726545A
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bauxite
roasting
impurity
desiliconization
lye
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曹绍涛
张泽豪
陈芳芳
张懿
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Institute of Process Engineering of CAS
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Institute of Process Engineering of CAS
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/02Aluminium oxide; Aluminium hydroxide; Aluminates
    • C01F7/04Preparation of alkali metal aluminates; Aluminium oxide or hydroxide therefrom
    • C01F7/06Preparation of alkali metal aluminates; Aluminium oxide or hydroxide therefrom by treating aluminous minerals or waste-like raw materials with alkali hydroxide, e.g. leaching of bauxite according to the Bayer process
    • C01F7/0606Making-up the alkali hydroxide solution from recycled spent liquor
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/20Silicates
    • C01B33/24Alkaline-earth metal silicates
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F11/00Compounds of calcium, strontium, or barium
    • C01F11/46Sulfates
    • C01F11/464Sulfates of Ca from gases containing sulfur oxides
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/80Compositional purity

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Inorganic Chemistry (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)

Abstract

The present invention provides a kind of impurity-removing methods of middle-low bauxite, the described method comprises the following steps:(1) bauxite feeding fluidized roaster is roasted, air is passed through in roasting process, the bauxite after being roasted;(2) bauxite after the roasting obtained is mixed with lye carries out desilication reaction, is separated by solid-liquid separation, obtains bauxite concentrate and desiliconization liquid;(3) it after the desiliconization liquid carries out desiliconization processing, is separated by solid-liquid separation, obtains calcium silicate products and lye, return to step (2) recycles after gained lye adjustment concentration.The present invention not only improves the grade of ore, more realizes the recycling of difficult mining seam by removing the impurity such as silicon, sulphur and carbon in middle-low bauxite;Reduce the consumption of alkali, lime in alumina leaching process, while reducing the discharge capacity of red mud.Present invention reduces alumina production costs, reduce solid waste discharge, and roasting process energy consumption is relatively low, have good economic and environment-friendly benefit.

Description

A kind of impurity-removing method of middle-low bauxite
Technical field
The invention belongs to bauxite impurity removing technology fields, are related to a kind of impurity-removing method of middle-low bauxite, especially relate to And a kind of impurity-removing method of middle-low grade fluosolids roasting.
Background technology
The bauxite resource in China has the characteristics that high alumina, high silicon and low alumina -silica ratio, alumina silica ratio account for money in 5 ores below 70% or more of source total amount.In recent years, domestic alumina industry development is swift and violent, consumes a large amount of bauxite, China's alumina silica ratio is 7 Above high-grade bauxite has been on the verge of exhaustion, and numerous Alumina Enterprises are forced to use middle-low bauxite.Middle-low grade aluminium Impurity is more in native mine, wherein it is mainly silicon, sulphur and organic matter to influence maximum impurity to alumina producing Bayer process technique.Directly It connects and uses such raw material, equipment and the technical indicator of Bayer process flow will face significant challenge, and production cost sharply increases, therefore It need to clean to such bauxite to meet the requirement of bayer process.
When producing aluminium oxide using bayer process, the SiO in ore2It will react with sodium hydroxide, calcium oxide, disappear simultaneously It consumes partial oxidation aluminium and generates red mud.Therefore, the silicone content in middle-low bauxite is excessively high, will increase cost of material, influences oxygen Change the rate of recovery of aluminium, while increasing red mud discharge capacity.Sulfur-type middle-low bauxite accounts for about China's alumina ore reserves 4.7%, wherein total sulphur content is known as high-sulfur mine higher than 0.7%.Since sulphur can be with S in aluminum oxide production process2-、S2O3 2-、 SO3 2-And SO4 2-Etc. forms accumulated in circulating mother liquor, influence evaporate and plant operation break-down, to equipment and operation bring harm, so For high sulfur type middle-low bauxite, desiliconization is not only needed, it is also desirable to desulfurization.In China's bauxite, there is also 0.1%~ 0.3% organic carbon, in high-sulfur mine, organic carbon content higher, up to 0.5%~2.0%, although the organic matter in raw ore contains Amount is not high, but organic matter can be accumulated gradually in Bayer process flow, until reaching balance.Organic matter makes solution viscosity increase Add, reduce red-mud settlement speed, increases washing difficulty, while influencing kind of a point process, reduce decomposition rate, then influence aluminium oxide Yield and product quality.
Currently, the method for bauxite desilication includes mainly bioanalysis, Physical and chemical method.Bioanalysis refers to utilizing silicic acid Salt bacterium can dissolve the characteristic of aluminium silicate mineral, convert the silicon in bauxite to soluble matter;Physical uses flotation medicine Agent carries out direct flotation or reverse flotation, to obtain concentrate to ore;Chemical method includes preroast-alkali liquor desiliconization method and lye Desiliconization method is directly dissolved out, after the former refers to the fired processing of bauxite, the higher amorphous silica of activity is obtained, uses lye Leach the activated silica in roasted ore, lifting ore alumina silica ratio;The latter is using gangue with diaspore in specified conditions and medium Dissolubility difference under environment carries out desiliconization.Desulfurization technology includes mainly the methods of reverse flotation desulfurizing and desulfurization with roasting technique.Reverse flotation Sulfur removal technology uses xanthate collectors flotation containing sulfur minerals;Desulfurization with roasting technique technology roasts sulfur bauxite under middle low temperature, leads to Enter air and sulphur is oxidized to sulfur dioxide gas, realizes sulphur, mine separation.The method for removing of organic matter include to ore or mother liquor into Row processing, the former removes organic carbon including the use of the mode of roast ore;The latter include mother liquor calcining, absorption, precipitation etc., but this A little methods are all to carry out in the solution, i.e., the organic matter in bauxite first dissolves post-processing, increases operating cost.
CN 102151614A disclose a kind of ore dressing and desiliconizing sulfur method of sulfur bauxite to be made using the method for ore dressing With sulphur acid for adjusting pH, silicate collecting agent, sulfur-bearing gangue mineral collecting agent, after stirring flotation, siliceous, sulphur impurity mine are added Stone emersion is as foam tailing, and the ore pulp after flotation is as concentrate.Though this method can effectively remove silicon, sulphur impurity in ore, The sulfuric acid and various medicaments used not only increases cost, also increases the cumulant of floating agent in the solution, to follow-up molten Go out, plant process of grading and cause harmful effect.
CN 105562212A disclose silicon, the sulphur that bauxite is removed using the method for flotation, but flow is complicated, water consumption Greatly, using compared with multi-agent, bauxite dissolution is influenced.
CN 1266816A disclose a kind of process for desiliconizing diasporite type bauxite, using belt type roasting machine at 950 DEG C Lower roasting bauxite, then through alkali leaching dissolution, be separated by solid-liquid separation, can effective desiliconization, ore alumina silica ratio is promoted to 9.3 by 4.4. But it needs to pre-process ore, roasting process is used for the purpose of desiliconization, and does not consider the removing of other impurities, roasts Journey energy consumption is higher, and heat recovery is difficult.
CN 103408047A mention a kind of high-sulfur bauxite suspended state preheating and baking desulfurization-and are quickly cooled down technique, 450 Bauxite is roasted under conditions of~750 DEG C, desulfuration efficiency is more than 60%.It roasts more using cyclone separator progress in cooling procedure Grade heat exchange, for recycling heat to preheat ore, energy consumption is relatively low, but can not lifting ore alumina silica ratio.
Invention content
For problems of the prior art, the present invention provides a kind of impurity-removing methods of middle-low bauxite.This Invention uses high-temperature roasting bauxite, under conditions of being passed through sufficient air, removes the sulphur and carbon impurity in ore, while making height The siliceous minerals such as ridge stone, pyrophillite and illite decompose, and obtain amorphous amorphous silica, improve silicon dioxde reaction Activity.It is reacted at low temperature after bauxite after roasting is mixed with sig water, through filtering, you can realize desilication.Desiliconization After obtain concentrate, can be used for bayer process production aluminium oxide.The present invention by removing the impurity such as silicon, sulphur and carbon in ore, The grade of ore is improved, the middle-low bauxite that largely not up to Bayer process raw material technology requires is made to have utility value; Lye and lime consumption are reduced simultaneously, reduce cost of material.The present invention does not add additive, and alumina recovery rate can be made to improve, Red mud amount is reduced, and is not only reduced the wasting of resources, is more reduced the influence to environment.It, can be with into the silicon in sig water in the present invention Lime reaction generates calcium silicates class product, has not only realized efficiently separating for aluminium silicon in raw material, but also provide for efficiently using for silicon Prerequisite.Milk of lime or red mud can be used to absorb for the sulfide that roasting process generates, and widen making for high-sulfur bauxite significantly With approach, and environmental hazard can minimize.
For this purpose, the present invention uses following technical scheme:
The present invention provides a kind of impurity-removing methods of middle-low bauxite, the described method comprises the following steps:
(1) bauxite feeding fluidized roaster is roasted, air is continually fed into roasting process, after obtaining roasting Bauxite;
(2) bauxite after the roasting obtained through step (1) is mixed with lye carries out desilication reaction, is separated by solid-liquid separation, obtains Bauxite concentrate and desiliconization liquid;
(3) it after desiliconization liquid described in step (2) being carried out desiliconization processing, is separated by solid-liquid separation, obtains calcium silicate products and lye, Return to step (2) recycles after gained lye adjustment concentration.
The present invention uses high-temperature roasting bauxite, and under conditions of being passed through sufficient air, the sulphur and carbon in removing ore are miscellaneous Matter, while the siliceous minerals such as kaolinite, pyrophillite and illite being made to decompose, amorphous amorphous silica is obtained, is improved Silicon dioxde reaction activity.
Following reaction specifically mainly occurs in roasting process:
Kaolinite, pyrophillite and illite etc. decompose at high temperature containing silicon impurities, and kaolinite is finally decomposed to spinelle, weak Crystallize mullite and amorphous silica.
Pyrophillite is finally decomposed to mullite and amorphous silica.
Illite dehydration after through glass phase transition be mullite.
The oxidation by air at high temperature of the sulfur-containing impurities such as pyrite.
The oxidation by air at high temperature of the organic matters such as humic acid.
Desiliconization processing carried out to the bauxite after roasting with lye in step (2), amorphous silica or glass phase Silicon in dehydration illite can react at low temperature with sodium hydroxide, generate sodium metasilicate and enter solution, reaction is as follows:
It is used as currently preferred technical solution below, but not as the limitation of technical solution provided by the invention, passes through Following technical scheme can preferably reach and realize the technical purpose and advantageous effect of the present invention.
As currently preferred technical solution, in step (1) described bauxite the content of silica be 10wt%~ 30wt%, such as 11wt%, 13wt%, 15wt%, 17wt%, 20wt%, 23wt%, 25wt% or 27wt% etc., but not It is only limitted to cited numerical value, other unrequited numerical value are equally applicable in the numberical range;Total sulphur content be 0.7wt%~ 5wt%, for example, 0.8wt%, 1wt%, 1.5wt%, 2wt%, 2.5wt%, 3wt%, 3.5wt%, 4wt%, 4.5wt% or 4.7wt% etc., it is not limited to cited numerical value, other interior unrequited numerical value of the numberical range are equally applicable;It is organic The content of carbon be 0.1wt%~2wt%, such as 0.3wt%, 0.5wt%, 0.7wt%, 1wt%, 1.3wt%, 1.5wt%, 1.7wt% or 1.9wt% etc., it is not limited to cited numerical value, other interior unrequited numerical value of the numberical range are same It is applicable in.
In the present invention, the bauxite is middle-low bauxite, and wherein impurity content is higher, most for quality in bauxite The bauxite of difference.
Preferably, step (1) described bauxite is sent into fluidized roaster after pretreatment.
Preferably, the pretreatment is grinding and preheating.
Preferably, described to be ground to:70%~90% of the bauxite by grinding is set to sieve with 100 mesh sieve.
Preferably, the preheating temperature be 300 DEG C~500 DEG C, such as 300 DEG C, 330 DEG C, 350 DEG C, 370 DEG C, 400 DEG C, 430 DEG C, 450 DEG C, 470 DEG C or 500 DEG C etc., it is not limited to cited numerical value, other are unrequited in the numberical range Numerical value is equally applicable.
As currently preferred technical solution, fluidized roaster described in step (1) is gaseous pollutant control, stream Change any one in bed circulating roaster or Flash Smelting Furnace.
Preferably, the calcination temperature of step (1) described roasting be 800 DEG C~1100 DEG C, such as 810 DEG C, 830 DEG C, 850 DEG C, 870 DEG C, 900 DEG C, 930 DEG C, 950 DEG C, 970 DEG C, 1000 DEG C, 1030 DEG C, 1050 DEG C or 1070 DEG C etc., it is not limited to Cited numerical value, other interior unrequited numerical value of the numberical range are equally applicable, preferably 900 DEG C~1050 DEG C.
In the present invention, the roasting needs to control to be carried out under the high temperature conditions, if temperature is too low, siliceous mineral can be made to decompose Not exclusively;But also not the higher the better for temperature, amorphous silica can be made to be recombined into not with aluminium oxide if temperature is excessively high Carry out stone, and then influences final impurity-eliminating effect.
Preferably, the roasting time of step (1) described roasting be 0.1min~60min, such as 0.3min, 1min, 5min, 10min, 15min, 20min, 25min, 30min, 35min, 40min, 45min, 50min, 55min or 57min etc., but simultaneously not only It is limited to cited numerical value, other unrequited numerical value are equally applicable in the numberical range, preferably 1min~10min.
In the present invention, enough air are passed through into roasting process, its object is to make to keep abundance in roasting process Air refers to also needing to consider sulphur and organic carbon content in ore, making air not in addition to considering roasting apparatus pattern and fuel type Be only capable of making ore fluidization, also can fully in ore sulphur and organic carbon react.
Preferably, total sulphur content < 0.1wt% in the bauxite after step (1) described roasting, such as 0.09wt%, 0.07wt%, 0.05wt% or 0.03wt% etc. and lower loading, it is not limited to cited numerical value, the numberical range Other interior unrequited numerical value are equally applicable;Organic carbon content < 0.1wt%, such as 0.09wt%, 0.07wt%, 0.05wt% Or 0.03wt% etc. and lower loading, it is not limited to cited numerical value, other unrequited numbers in the numberical range It is worth equally applicable.
As currently preferred technical solution, the sulfur-containing smoke gas generated in step (1) described roasting process carries out tail gas Absorption is handled.
Preferably, the tail gas absorption, which is handled, is:The sulfur-containing smoke gas of generation is passed through in milk of lime and is reacted, is then consolidated Liquid detaches, and obtains calcium sulfate product.
As currently preferred technical solution, the bauxite after being roasted described in step (2) is mixed with lye after cooling It closes.
Preferably, described to be cooled to:Bauxite after roasting is cooled down through cyclone separator, is cooled to out material temperature Degree.
Preferably, the drop temperature be 80 DEG C~200 DEG C, such as 80 DEG C, 100 DEG C, 120 DEG C, 140 DEG C, 160 DEG C, 180 DEG C or 200 DEG C etc., it is not limited to cited numerical value, other unrequited numerical value are equally applicable in the numberical range.
Preferably, the high temperature air generated in the cooling procedure is for preheating bauxite.
Preferably, the temperature of the high temperature air be 200 DEG C~400 DEG C, such as 200 DEG C, 230 DEG C, 250 DEG C, 270 DEG C, 300 DEG C, 330 DEG C, 350 DEG C, 370 DEG C or 400 DEG C etc., it is not limited to cited numerical value, in the numberical range, other are not The numerical value enumerated is equally applicable.
As currently preferred technical solution, Na in step (2) described lye2A concentration of 50g/L~140g/L of O, Such as 53g/L, 55g/L, 60g/L, 65g/L, 70g/L, 75g/L, 80g/L, 85g/L, 90g/L, 95g/L, 100g/L, 105g/ L, 110g/L, 115g/L, 120g/L, 125g/L, 130g/L, 135g/L or 137g/L etc., it is not limited to cited number Value, other interior unrequited numerical value of the numberical range are equally applicable, preferably 80g/L~120g/L.
The present invention carries out desiliconization processing using sig water, can make amorphous silica or the dehydration illite of glass phase In silicon can be reacted at low temperature with sodium hydroxide, generate sodium metasilicate enter solution.The concentration of sig water needs to control one Determine in range, if concentration of lye is excessively high, desilication efficiency will not continue to improve;If concentration of lye is too low, silicon dioxde reaction can be made It is not thorough.
Preferably, the reaction temperature of desilication reaction described in step (2) be 70 DEG C~110 DEG C, such as 73 DEG C, 75 DEG C, 80 DEG C, 83 DEG C, 85 DEG C, 90 DEG C, 95 DEG C, 100 DEG C, 105 DEG C or 107 DEG C etc., it is not limited to cited numerical value, the numerical value model Other unrequited numerical value are equally applicable in enclosing, preferably 90 DEG C~100 DEG C.
Preferably, the reaction time of desilication reaction described in step (2) be 20min~210min, such as 23min, 25min, 30min, 50min, 70min, 100min, 130min, 150min, 170min or 200min etc., it is not limited to institute The numerical value enumerated, other interior unrequited numerical value of the numberical range are equally applicable, preferably 30min~100min.
Preferably, the liquid-solid ratio of desilication reaction described in step (2) is (2~15):1, such as 2.5:1,3:1,4:1,5: 1,6:1,7:1,8:1,9:1,10:1,11:1,12:1,13:1 or 14:1 etc., it is not limited to cited numerical value, the numerical value Other unrequited numerical value are equally applicable in range, and preferably 5:1.
As currently preferred technical solution, alumina content is 60wt% in bauxite concentrate described in step (2) ~80wt%, dioxide-containing silica < 10wt%, total sulphur content < 0.1wt%, organic carbon carbon content < 0.1wt%.
As currently preferred technical solution, the processing of desiliconization described in step (2) is:Desiliconization liquid is mixed with lime.
Preferably, the lime consumption is:The molar ratio of lime and silica in desiliconization liquid>2, for example, 3,4,5,6,7, 8 or 9 etc. and higher, it is not limited to cited numerical value, other unrequited numerical value are equally applicable in the numberical range.
As currently preferred technical solution, the described method comprises the following steps:
(1) bauxite is ground with after preheating, is sent into fluidized roaster and carries out roasting 1min at 900 DEG C~1050 DEG C ~10min is continually fed into air in roasting process, and the bauxite after being roasted, wherein total sulphur content < 0.1wt% are organic Carbon content < 0.1wt%;The sulfur-containing smoke gas generated in roasting process, which is passed through in milk of lime, to react, and is then separated by solid-liquid separation, is obtained To calcium sulfate product;
(2) the mining cyclone separator of alumina after the roasting obtained through step (1) is cooled down, and is cooled to drop temperature, Then with Na2The lye of a concentration of 80g/L~120g/L of O be blended at 90 DEG C~100 DEG C carry out desilication reaction 30min~ The liquid-solid ratio of 100min, desilication reaction are 5:1, it is then separated by solid-liquid separation, obtains bauxite concentrate and desiliconization liquid;
(3) desiliconization liquid described in step (2) is mixed after carrying out desiliconization processing with lime, is separated by solid-liquid separation, obtains calcium silicates Product and lye, return to step (2) recycles after gained lye adjusts concentration.
Compared with prior art, the invention has the advantages that:
(1) present invention is passed through sufficient air using fluidized roaster at 800 DEG C~1100 DEG C, is carried out to bauxite High-temperature roasting cleans, and desiliconization and desulfuration efficiency are high, and desilication efficiency is up to 75%, and desulfuration efficiency is up to 90% or more;Meanwhile it removing The removal efficiency of organic carbon in ore, organic carbon alleviates the impurity such as silicon, sulphur and carbon to alumina producing Bayer process up to 75% The harm of process;
(2) heat of bauxite after the present invention is roasted using cyclone separator recycling, and to preheat bauxite, roasted The comprehensive energy consumption of journey is relatively low;
(3) present invention using sig water at low temperature to after roasting bauxite carry out desiliconization processing, desiliconization mild condition, It is easy to operate, the alumina silica ratio of middle-low bauxite is effectively improved, it is difficult to provide cost-effective utilization side using resource Method;
(4) present invention absorbs the sulfide in flue gas with milk of lime or red mud after Desilication by roasting;It is extracted using lime Calcium silicate products is made in silicate in sig water, and technique is environmentally protective, without pollutant emission;
(5) in ore organic matter removing, avoid the organic matters such as humic acid, oxalic acid and humic acid in circulating mother liquor Accumulation, improves follow-up solid-liquid separation process, such as settles, the separative efficiency of filtering.
Description of the drawings
Fig. 1 is the process fluid figure of the impurity-removing method of 1 middle-low bauxite of the embodiment of the present invention.
Specific implementation mode
For the present invention is better described, it is easy to understand technical scheme of the present invention, below further specifically to the present invention It is bright.But following embodiments is only the simple example of the present invention, does not represent or limit the scope of the present invention, this Invention protection domain is subject to claims.
Specific embodiment of the invention part provides a kind of impurity-removing method of middle-low bauxite, the method includes with Lower step:
(1) bauxite feeding fluidized roaster is roasted, air is passed through in roasting process, the aluminium after being roasted Tu Kuang;
(2) bauxite after the roasting obtained through step (1) is mixed with lye carries out desilication reaction, is separated by solid-liquid separation, obtains Bauxite concentrate and desiliconization liquid;
(3) it after desiliconization liquid described in step (2) being carried out desiliconization processing, is separated by solid-liquid separation, obtains calcium silicate products and lye, Return to step (2) recycles after gained lye adjustment concentration.
It is present invention typical case but non-limiting embodiment below:
Embodiment 1:
The present embodiment uses middle-low bauxite of the present invention by raw material of Henan somewhere middle-low bauxite Impurity-removing method clean, the composition of the bauxite (mass percent, wt%, similarly hereinafter) is as shown in table 1.
Table 1
Specific dedoping step is as shown in Figure 1, include the following steps:
(1) bauxite is ground, until 80% sieves with 100 mesh sieve, fluidized roaster is sent into after preheated at 950 DEG C Roasting 10min is carried out, enough air is passed through in roasting process, the bauxite after being roasted, the wherein mass fraction of S is 0.01wt%, desulfurization degree 89%;The mass fraction of C is 0.1wt%, carbon-drop rate 67%;The sulfur-bearing generated in roasting process Flue gas, which is passed through in milk of lime, to react, and is then separated by solid-liquid separation, obtains calcium sulfate product;
(2) the mining cyclone separator of alumina after the roasting obtained through step (1) is cooled down, and is cooled to drop temperature, Then with Na2The lye of a concentration of 110g/L of O is blended in progress desilication reaction 90min, the liquid-solid ratio of desilication reaction at 100 DEG C It is 4:1, it is then separated by solid-liquid separation, obtains bauxite concentrate and desiliconization liquid;Wherein, Al in concentrate2O3Mass fraction be 72.34%, A/S is 5.79, and desiliconization rate is 63.0%;
(3) desiliconization liquid described in step (2) is mixed after carrying out desiliconization processing with lime, is separated by solid-liquid separation, obtains calcium silicates Product and lye, return to step (2) recycles after gained lye adjusts concentration.
Embodiment 2:
The present embodiment uses middle-low bauxite of the present invention by raw material of Henan somewhere middle-low bauxite Impurity-removing method clean, the composition of the bauxite (mass percent, wt%, similarly hereinafter) is as shown in table 2.
Table 2
Specific dedoping step includes the following steps:
(1) bauxite is ground, until 73% sieves with 100 mesh sieve, fluidized roaster is sent into after preheated at 1000 DEG C Under carry out roasting 5min, be passed through enough air in roasting process, the bauxite after being roasted, the wherein mass fraction of S is 0.01wt%, desulfurization degree 90%;The mass fraction of C is 0.1wt%, carbon-drop rate 64%;The sulfur-bearing generated in roasting process Flue gas, which is passed through in milk of lime, to react, and is then separated by solid-liquid separation, obtains calcium sulfate product;
(2) the mining cyclone separator of alumina after the roasting obtained through step (1) is cooled down, and is cooled to drop temperature, Then with Na2The lye of a concentration of 100g/L of O is blended in progress desilication reaction 60min, the liquid-solid ratio of desilication reaction at 90 DEG C It is 2:1, it is then separated by solid-liquid separation, obtains bauxite concentrate and desiliconization liquid;Wherein, Al in concentrate2O3Mass fraction be 75.64%, A/S is 8.94, and desiliconization rate is 65.8%;
(3) desiliconization liquid described in step (2) is mixed after carrying out desiliconization processing with lime, is separated by solid-liquid separation, obtains calcium silicates Product and lye, return to step (2) recycles after gained lye adjusts concentration.
Embodiment 3:
The present embodiment uses middle-low bauxite of the present invention by raw material of Henan somewhere middle-low bauxite Impurity-removing method clean, the composition of the bauxite (mass percent, wt%, similarly hereinafter) is as shown in table 3.
Table 3
Specific dedoping step includes the following steps:
(1) bauxite is ground, until 89% sieves with 100 mesh sieve, fluidized roaster is sent into after preheated at 1050 DEG C Under carry out roasting 30min, be passed through enough air in roasting process, the bauxite after being roasted, the wherein mass fraction of S is 0.01wt%, desulfurization degree 96%;The mass fraction of C is 0.1wt%, carbon-drop rate 75%;The sulfur-bearing generated in roasting process Flue gas, which is passed through in milk of lime, to react, and is then separated by solid-liquid separation, obtains calcium sulfate product;
(2) the mining cyclone separator of alumina after the roasting obtained through step (1) is cooled down, and is cooled to drop temperature, Then with Na2The lye of a concentration of 90g/L of O is blended in progress desilication reaction 40min, the liquid-solid ratio of desilication reaction at 105 DEG C It is 5:1, it is then separated by solid-liquid separation, obtains bauxite concentrate and desiliconization liquid;Wherein, Al in concentrate2O3Mass fraction be 76.79%, A/S is 16.10, and desiliconization rate is 71.7%;
(3) desiliconization liquid described in step (2) is mixed after carrying out desiliconization processing with lime, is separated by solid-liquid separation, obtains calcium silicates Product and lye, return to step (2) recycles after gained lye adjusts concentration.
Embodiment 4:
The present embodiment uses middle-low grade alumina of the present invention by raw material of Guizhou somewhere high-sulfur low-grade bauxite The impurity-removing method of mine cleans, and the composition of the bauxite (mass percent, wt%, similarly hereinafter) as shown in table 4.
Table 4
Specific dedoping step includes the following steps:
(1) bauxite is ground, until 80% sieves with 100 mesh sieve, fluidized roaster is sent into after preheated at 980 DEG C Roasting 60min is carried out, enough air is passed through in roasting process, the bauxite after being roasted, the wherein mass fraction of S is 0.01wt%, desulfurization degree 99%;The mass fraction of C is 0.1wt%, carbon-drop rate 74%;The sulfur-bearing generated in roasting process Flue gas, which is passed through in milk of lime, to react, and is then separated by solid-liquid separation, obtains calcium sulfate product;
(2) the mining cyclone separator of alumina after the roasting obtained through step (1) is cooled down, and is cooled to drop temperature, Then with Na2The lye of a concentration of 105g/L of O is blended in progress desilication reaction 120min, the liquid-solid ratio of desilication reaction at 95 DEG C It is 10:1, it is then separated by solid-liquid separation, obtains bauxite concentrate and desiliconization liquid;Wherein, Al in concentrate2O3Mass fraction be 52.48%, A/S 5.56, desiliconization rate are 75.4%;
(3) desiliconization liquid described in step (2) is mixed after carrying out desiliconization processing with lime, is separated by solid-liquid separation, obtains calcium silicates Product and lye, return to step (2) recycles after gained lye adjusts concentration.
Embodiment 5:
The present embodiment uses middle-low bauxite of the present invention by raw material of Henan somewhere middle-low bauxite Impurity-removing method clean, the composition of the bauxite is in the same manner as in Example 1.
Specific dedoping step in addition in step (1) calcination temperature be 1100 DEG C, roasting time 10min;In step (2) Na in lye2A concentration of 53g/L of O, desilication reaction temperature are 110 DEG C, and the desilication reaction time is 25min, solid-to-liquid ratio 15:1 Outside, unclassified stores dosage and preparation process are same as Example 1.
The mass fraction of S is 0.01wt%, desulfurization degree 88.88% in bauxite in step (1) after roasting;The matter of C Amount score is 0.1wt%, decarburization efficiency 66.67%;
Al in concentrate obtained by step (2)2O3Mass fraction be 71.59%, A/S 5.43, desiliconization rate be 60.65%.
Embodiment 6:
The present embodiment uses middle-low bauxite of the present invention by raw material of Henan somewhere middle-low bauxite Impurity-removing method clean, the composition of the bauxite is in the same manner as in Example 1.
Specific dedoping step is in addition to Na in lye in step (2)2A concentration of 140g/L of O, desilication reaction temperature are 70 DEG C, the desilication reaction time is outside 210min, and unclassified stores dosage and preparation process are same as Example 1.
Al in concentrate obtained by step (2)2O3Mass fraction be 73.60%, A/S 6.25, desiliconization rate be 65,78%.
Comparative example 1:
This comparative example uses middle-low bauxite of the present invention by raw material of Henan somewhere middle-low bauxite Impurity-removing method clean, the composition of the bauxite is in the same manner as in Example 1.
The dedoping step in addition to the calcination temperature in step (1) be 650 DEG C (800 DEG C of <) other than, unclassified stores dosage with Preparation process is same as Example 1.
The mass fraction of S is 0.02wt%, desulfurization degree 77% in bauxite in step (1) after roasting;The quality of C point Number is 0.14wt%, decarburization efficiency 53%;
Al in concentrate obtained by step (2)2O3Mass fraction be 53.69%, A/S 2.67, desiliconization rate be 19.85%.
Comparative example 2:
This comparative example uses middle-low bauxite of the present invention by raw material of Henan somewhere middle-low bauxite Impurity-removing method clean, the composition of the bauxite is in the same manner as in Example 1.
The dedoping step is other than the calcination temperature in step (1) is 1300 DEG C (1100 DEG C of >), unclassified stores dosage It is same as Example 1 with preparation process.
The mass fraction of S is 0.01wt%, desulfurization degree 89% in bauxite in step (1) after roasting;The quality of C point Number is 0.1wt%, and it is 67% to take off efficiency;
Al in concentrate obtained by step (2)2O3Mass fraction be 70.15%, A/S 4.07, desiliconization rate be 47.4%.
Comparative example 3:
This comparative example uses middle-low bauxite of the present invention by raw material of Henan somewhere middle-low bauxite Impurity-removing method clean, the composition of the bauxite is in the same manner as in Example 1.
The dedoping step is in addition to Na in lye in step (2)2A concentration of 30g/L (< 50g/L) of O outside, unclassified stores Dosage is same as Example 1 with preparation process.
The mass fraction of S is 0.01wt%, desulfurization degree 89% in bauxite in step (1) after roasting;The quality of C point Number is 0.1wt%, and it is 67% to take off efficiency;
Al in concentrate obtained by step (2)2O3Mass fraction be 62.37%, A/S 3.16, desiliconization rate be 32.3%.
Comparative example 4:
This comparative example uses middle-low bauxite of the present invention by raw material of Henan somewhere middle-low bauxite Impurity-removing method clean, the composition of the bauxite is in the same manner as in Example 1.
The dedoping step is in addition to Na in lye in step (2)2A concentration of 160g/L (> 140g/L) of O outside, other objects Expect that dosage and preparation process are same as Example 1.
The mass fraction of S is 0.01wt%, desulfurization degree 89% in bauxite in step (1) after roasting;The quality of C point Number is 0.1wt%, carbon-drop rate 67%;
Al in concentrate obtained by step (2)2O3Mass fraction be 72.44%, A/S 5.80, desiliconization rate be 63.1%.
The present invention is can be seen that with comparative example based on the above embodiments using fluidized roaster at 800 DEG C~1100 DEG C Under be passed through sufficient air, high-temperature roasting removal of impurities is carried out to bauxite, desiliconization and desulfuration efficiency are high, desulfuration efficiency up to 90% with On;Meanwhile organic carbon in ore is removed, the removal efficiency of organic carbon is up to 75%;Sulfur content is less than 0.1% in concentrate, and carbon contains Amount is less than 0.1%, and desiliconization rate can be more than 60%, alleviate danger of the impurity such as silicon, sulphur and carbon to alumina producing Bayer process process Evil.
Applicant states that the present invention illustrates detailed process equipment and the technological process of the present invention by above-described embodiment, But the invention is not limited in above-mentioned detailed process equipment and technological processes, that is, it is above-mentioned detailed not mean that the present invention has to rely on Process equipment and technological process could be implemented.Person of ordinary skill in the field it will be clearly understood that any improvement in the present invention, The addition of equivalence replacement and auxiliary element to each raw material of product of the present invention, the selection etc. of concrete mode all fall within the present invention's Within protection domain and the open scope.

Claims (9)

1. a kind of impurity-removing method of middle-low bauxite, which is characterized in that the described method comprises the following steps:
(1) bauxite feeding fluidized roaster is roasted, air is continually fed into roasting process, the aluminium after being roasted Tu Kuang;
(2) bauxite after the roasting obtained through step (1) is mixed with lye carries out desilication reaction, is separated by solid-liquid separation, obtains alumina Mine concentrate and desiliconization liquid;
(3) it after desiliconization liquid described in step (2) being carried out desiliconization processing, is separated by solid-liquid separation, obtains calcium silicate products and lye, gained Return to step (2) recycles after lye adjustment concentration.
2. impurity-removing method according to claim 1, which is characterized in that silica contains in step (1) described bauxite Amount is 10wt%~30wt%, and total sulphur content is 0.7wt%~5wt%, and the content of organic carbon is 0.1wt%~2wt%;
Preferably, step (1) described bauxite is sent into fluidized roaster after pretreatment;
Preferably, the pretreatment is grinding and preheating;
Preferably, described to be ground to:70%~90% of the bauxite by grinding is set to sieve with 100 mesh sieve;
Preferably, the preheating temperature is 300 DEG C~500 DEG C.
3. impurity-removing method according to claim 1 or 2, which is characterized in that fluidized roaster described in step (1) is gas Any one in state suspension roaster, fluidized bed circulation roaster or Flash Smelting Furnace;
Preferably, the calcination temperature of step (1) described roasting is 800 DEG C~1100 DEG C, preferably 900 DEG C~1050 DEG C;
Preferably, the roasting time of step (1) described roasting is 0.1min~60min, preferably 1min~10min;
Preferably, total sulphur content < 0.1wt%, organic carbon content < 0.1wt% in the bauxite after step (1) described roasting.
4. according to claim 1-3 any one of them impurity-removing methods, which is characterized in that produced in step (1) described roasting process Raw sulfur-containing smoke gas carries out tail gas absorption processing;
Preferably, the tail gas absorption, which is handled, is:The sulfur-containing smoke gas of generation is passed through in milk of lime and is reacted, solid-liquid point is then carried out From obtaining calcium sulfate product.
5. according to claim 1-4 any one of them impurity-removing methods, which is characterized in that the aluminium after being roasted described in step (2) Tu Kuang is mixed with lye after cooling;
Preferably, described to be cooled to:Bauxite after roasting is cooled down through cyclone separator, is cooled to drop temperature;
Preferably, the drop temperature is 80 DEG C~200 DEG C;
Preferably, the high temperature air generated in the cooling procedure is for preheating bauxite;
Preferably, the temperature of the high temperature air is 200 DEG C~400 DEG C.
6. according to claim 1-5 any one of them impurity-removing methods, which is characterized in that Na in step (2) described lye2O's is dense Degree is 50g/L~140g/L, preferably 80g/L~120g/L;
Preferably, the reaction temperature of desilication reaction described in step (2) is 70 DEG C~110 DEG C, preferably 90 DEG C~100 DEG C;
Preferably, the reaction time of desilication reaction described in step (2) be 20min~210min, preferably 30min~ 100min;
Preferably, the liquid-solid ratio of desilication reaction described in step (2) is (2~15):1, preferably 5:1.
7. according to claim 1-6 any one of them impurity-removing methods, which is characterized in that bauxite concentrate described in step (2) Middle alumina content is 60wt%~80wt%, dioxide-containing silica < 10wt%, total sulphur content < 0.1wt%, organic carbon carbon Content < 0.1wt%.
8. according to claim 1-7 any one of them impurity-removing methods, which is characterized in that desiliconization described in step (2), which is handled, is: Desiliconization liquid is mixed with lime;
Preferably, the lime consumption is:The molar ratio of lime and silica in desiliconization liquid>2.
9. according to claim 1-8 any one of them impurity-removing methods, which is characterized in that the described method comprises the following steps:
(1) bauxite it is ground and preheating after, be sent into fluidized roaster carried out at 900 DEG C~1050 DEG C roasting 1min~ 10min is continually fed into air in roasting process, the bauxite after being roasted, wherein total sulphur content < 0.1wt%, organic carbon Content < 0.1wt%;The sulfur-containing smoke gas generated in roasting process, which is passed through in milk of lime, to react, and is then separated by solid-liquid separation, is obtained Calcium sulfate product;
(2) the mining cyclone separator of alumina after the roasting obtained through step (1) is cooled down, and is cooled to drop temperature, then With Na2The lye of a concentration of 80g/L~120g/L of O be blended at 90 DEG C~100 DEG C carry out desilication reaction 30min~ The liquid-solid ratio of 100min, desilication reaction are 5:1, it is then separated by solid-liquid separation, obtains bauxite concentrate and desiliconization liquid;
(3) desiliconization liquid described in step (2) is mixed after carrying out desiliconization processing with lime, is separated by solid-liquid separation, obtains calcium silicate products And lye, return to step (2) recycles after gained lye adjusts concentration.
CN201710260854.7A 2017-04-20 2017-04-20 A kind of impurity-removing method of middle-low bauxite Pending CN108726545A (en)

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CN111484054A (en) * 2019-01-25 2020-08-04 遵义能矿投资股份有限公司 Treatment method of refractory bauxite desulfuration active silicon and active aluminum
CN111484048A (en) * 2019-01-25 2020-08-04 遵义能矿投资股份有限公司 Treatment method for low-energy-consumption desulfurization and desilication high-efficiency alumina dissolution of refractory bauxite
CN112939041A (en) * 2021-02-11 2021-06-11 贵州大学 Method for strengthening low-grade bauxite desilication by using brown corundum fly ash
CN113880122A (en) * 2021-10-13 2022-01-04 遵义能矿投资股份有限公司 Method for preparing fine ore from bauxite

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CN103408047A (en) * 2013-07-31 2013-11-27 西安建筑科技大学 Preheating roasting desulfuration and rapid cooling technology for high-sulphur bauxite in suspended state
CN106315636A (en) * 2015-06-26 2017-01-11 沈阳铝镁设计研究院有限公司 Method for producing aluminum oxide with low-grade high-sulfur bauxite
CN106517277A (en) * 2016-11-07 2017-03-22 中国铝业股份有限公司 Method for producing aluminum oxide co-production silicon fertilizer from bauxite

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103408047A (en) * 2013-07-31 2013-11-27 西安建筑科技大学 Preheating roasting desulfuration and rapid cooling technology for high-sulphur bauxite in suspended state
CN106315636A (en) * 2015-06-26 2017-01-11 沈阳铝镁设计研究院有限公司 Method for producing aluminum oxide with low-grade high-sulfur bauxite
CN106517277A (en) * 2016-11-07 2017-03-22 中国铝业股份有限公司 Method for producing aluminum oxide co-production silicon fertilizer from bauxite

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111484054A (en) * 2019-01-25 2020-08-04 遵义能矿投资股份有限公司 Treatment method of refractory bauxite desulfuration active silicon and active aluminum
CN111484048A (en) * 2019-01-25 2020-08-04 遵义能矿投资股份有限公司 Treatment method for low-energy-consumption desulfurization and desilication high-efficiency alumina dissolution of refractory bauxite
CN112939041A (en) * 2021-02-11 2021-06-11 贵州大学 Method for strengthening low-grade bauxite desilication by using brown corundum fly ash
CN113880122A (en) * 2021-10-13 2022-01-04 遵义能矿投资股份有限公司 Method for preparing fine ore from bauxite

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Application publication date: 20181102