CN108821300B - Preparation of CaSiO from waste silicon slag3Method (2) - Google Patents

Preparation of CaSiO from waste silicon slag3Method (2) Download PDF

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CN108821300B
CN108821300B CN201810886294.0A CN201810886294A CN108821300B CN 108821300 B CN108821300 B CN 108821300B CN 201810886294 A CN201810886294 A CN 201810886294A CN 108821300 B CN108821300 B CN 108821300B
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casio
silicon slag
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sodium hydroxide
waste silicon
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CN108821300A (en
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申晓毅
邵鸿媚
刘岩
顾惠敏
翟玉春
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Northeastern University China
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    • C01B33/00—Silicon; Compounds thereof
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Abstract

本发明属于硅酸盐技术领域，尤其涉及一种由废弃硅渣制备CaSiO3的方法。该方法包括如下步骤：首先，将废弃硅渣磨细与氢氧化钠混合均匀，得到混匀物料；其次，将混均物料焙烧后加水，并进行搅拌溶出，过滤，得到硅酸钠溶液并调节pH值，净化取出杂质；再次，将石灰石破碎后煅烧，得到活性氧化钙，并将活性氧化钙加水乳化，得到氢氧化钙乳液；最后，将氢氧化钙乳液与硅酸钠溶液按比例混合，水热反应制取CaSiO3和氢氧化钠溶液，蒸浓结晶得到氢氧化钠返回提硅。本发明提供一种水热法制备形貌可控微纳米CaSiO3的方法，通过改变是否加入添加剂以及添加剂的种类和添加量可以实现对CaSiO3形貌的控制。

Figure 201810886294

The invention belongs to the technical field of silicates, and in particular relates to a method for preparing CaSiO 3 from waste silicon slag. The method comprises the following steps: firstly, the waste silicon slag is ground and mixed with sodium hydroxide to obtain a mixed material; secondly, the mixed material is roasted and then added with water, stirred and dissolved, filtered to obtain a sodium silicate solution and adjusted pH value, purify and remove impurities; thirdly, crush the limestone and then calcine to obtain active calcium oxide, and emulsify the active calcium oxide with water to obtain calcium hydroxide emulsion; finally, mix calcium hydroxide emulsion and sodium silicate solution in proportion, The hydrothermal reaction is used to prepare CaSiO3 and sodium hydroxide solution, and the concentrated crystallization is carried out to obtain sodium hydroxide and return to silicon extraction. The invention provides a method for preparing micro-nano CaSiO 3 with a controllable morphology by a hydrothermal method. The morphology of the CaSiO 3 can be controlled by changing whether additives are added and the types and amounts of the additives.

Figure 201810886294

Description

Preparation of CaSiO from waste silicon slag3Method (2)
Technical Field
The invention belongs to the technical field of silicate, and particularly relates to a method for preparing CaSiO from waste silicon slag3The method of (1).
Background
The silicon-containing minerals in nature are as many as 79 and are abundant in reserves. The natural high-quality mineral includes crystal, quartz, etc. Common metallurgical minerals such as zinc oxide ore, laterite-nickel ore, boron-magnesium ore, copper oxide ore and other resources and metallurgical secondary resource fly ash contain abundant silicon resources.
The traditional method utilizes the resources, generally focuses on the extraction and utilization of high-value nonferrous metals, for example, zinc oxide ore generally focuses on extracting zinc and lead, laterite nickel ore focuses on extracting nickel and cobalt (partially recovering iron), fly ash focuses on extracting aluminum and the like, but silicon with large content cannot be reasonably utilized, and the silicon is discharged as waste, so that serious environmental pollution and resource waste (generally containing acid or alkali) are caused. The stacking of the silicon slag not only occupies land, but also wastes resources, and the residual leaching agent or the reactant generates huge pressure on the environment.
The silicon in the silicate phase is extracted to prepare industrial water glass or precipitated silica (white carbon black) is prepared by a precipitation method, the white carbon black has wide particle size range and obvious agglomeration phenomenon, can only be used in common and low-grade rubber or coating, cannot meet the requirements of high-end rubber, coating, plastic and ceramic industries due to performance, cannot enter the cosmetic and pharmaceutical industries, has low additional value, and has domestic annual consumption of about 300 ten thousand tons.
With the development of the chemical synthesis method of the micro-nano material, the hydrothermal method is paid attention to by the advantages of mild reaction conditions, good product crystallization, controllable product and the like. In recent years, the method makes great progress in the aspects of monodispersity, size and appearance control and large-scale production of micro-nano particles.
Disclosure of Invention
Technical problem to be solved
Aiming at the technical problems in the prior art, the invention provides a hydrothermal method for preparing micro-nano CaSiO with controllable morphology3The method can realize the aim of adding the additive to CaSiO by changing the addition of the additive and the types and the addition amount of the additive3And (5) controlling the appearance.
(II) technical scheme
In order to achieve the purpose, the invention adopts the main technical scheme that:
preparation of CaSiO from waste silicon slag3The method comprises the following steps:
s1, grinding: drying, crushing and grinding the waste silicon slag to obtain ground silicon slag;
s2, mixing materials: uniformly mixing the ground silicon slag and sodium hydroxide to obtain a uniformly mixed material;
s3, roasting: roasting the uniformly mixed material to obtain a roasted material;
s4, dissolution filtration: adding water into the roasted material, stirring and dissolving out, and filtering to obtain a sodium silicate solution;
s5, purification: adjusting the pH value of the sodium silicate solution;
s6, calcining: crushing limestone and calcining to obtain active calcium oxide;
s7, emulsification: adding the active calcium oxide into water, stirring while adding, and filtering and screening insoluble impurity particles to obtain a calcium hydroxide emulsion;
s8, causticizing: adding the calcium hydroxide emulsion and the sodium silicate solution into a hydrothermal reaction kettle together according to a molar ratio, uniformly stirring to react, filtering after the reaction is finished, washing, and drying in an oven to obtain CaSiO3；
S9, crystallization: and S8, obtaining a mixed solution, evaporating, concentrating and crystallizing the mixed solution to obtain sodium hydroxide, returning to silicon extraction, and continuously recycling the obtained water.
Preferably, in the step S2, the amount of the sodium hydroxide is 1.0 to 1.6 times of the theoretical amount of the sodium hydroxide required for the silicon in the ground silicon slag to be completely reacted.
Preferably, in the step S3, the roasting temperature is 300 ℃ to 550 ℃, and the roasting constant temperature time is 50min to 250 min.
Preferably, in the step S4, the solid-liquid mass ratio of the roasted material to water is 1:2 to 1:10, the stirring temperature is 60 ℃ to 90 ℃, and the stirring time is 60min to 150 min.
Preferably, in step S5, hydrochloric acid is selected to adjust the pH of the sodium silicate solution, where the pH is 11 to 11.5.
Preferably, in the step S7, the concentration of the calcium hydroxide emulsion is 120 g.L-1～ 260g·L-1。
Preferably, in the step S8, the molar ratio is 0.9: 1-1.3: 1.
preferably, in step S8, 10% by weight of additives are simultaneously added to the hydrothermal reaction kettle.
Preferably, the additive is one of cetyltrimethylammonium bromide, sodium lauryl sulfate and sodium chloride.
Preferably, in the step S8, the temperature of the reaction in the hydrothermal reaction kettle is 180 ℃ to 240 ℃, the time of the reaction is 4h to 12h, the temperature of the drying in the oven is 90 ℃ to 120 ℃, and the time of the drying is 6h to 12 h.
(III) advantageous effects
The invention has the beneficial effects that:
1. the invention provides a method for preparing CaSiO by waste silicon slag3The method takes waste silicon slag as raw material, adopts hydrothermal synthesis technology and takes calcium hydroxide emulsion as precipitator to prepare CaSiO3The reaction condition is mild, the product is well crystallized, and the product appearance is controllable.
2. The invention provides a method for preparing CaSiO by waste silicon slag3The fibrous and acicular CaSiO prepared by the method3Good chemical stability, good high-temperature stability, good dielectric property and high added value of products, and has wide application in the fields of papermaking, high-grade ceramics, rubber, novel composite materials and the like.
3. The invention provides a method for preparing CaSiO by waste silicon slag3The method of (3) can recycle the sodium hydroxide produced in the process.
4. The invention provides a method for preparing CaSiO by waste silicon slag3The method provides a way for the resource and harmless utilization of the waste silicon slag in the metallurgical industry.
Drawings
FIG. 1 shows CaSiO prepared in example 1 of the present invention3SEM spectra of (a);
FIG. 2 shows CaSiO prepared in example 2 of the present invention3SEM spectra of (a);
FIG. 3 shows CaSiO prepared in example 3 of the present invention3SEM spectrum of (d).
Detailed Description
For the purpose of better explaining the present invention and to facilitate understanding, the present invention will be described in detail by way of specific embodiments with reference to the accompanying drawings.
The embodiment provides a method for preparing CaSiO from waste silicon slag3The method comprises the following steps:
s1, grinding: drying, crushing and grinding the waste silicon slag to obtain ground silicon slag;
s2, mixing materials: uniformly mixing the ground silicon slag and sodium hydroxide to obtain a uniformly mixed material;
s3, roasting: roasting the uniformly mixed material to obtain a roasted material;
s4, dissolution filtration: adding water into the roasted material, stirring and dissolving out, and filtering to obtain a sodium silicate solution;
s5, purification: adjusting the pH value of the sodium silicate solution;
s6, calcining: crushing limestone and calcining to obtain active calcium oxide;
s7, emulsification: adding the active calcium oxide into water, stirring while adding, and filtering and screening insoluble impurity particles to obtain a calcium hydroxide emulsion;
s8, causticizing: adding the calcium hydroxide emulsion and the sodium silicate solution into a hydrothermal reaction kettle together according to a molar ratio, uniformly stirring to react, filtering after the reaction is finished, washing, and drying in an oven to obtain CaSiO3；
S9, crystallization: and S8, obtaining a mixed solution, evaporating, concentrating and crystallizing the mixed solution to obtain sodium hydroxide, returning to silicon extraction, and continuously recycling the obtained water.
In step S1 of the present embodiment, the waste silicon slag is crushed and ground to 170-230 mesh, preferably, the waste silicon slag is ground to 200 mesh, and the obtained ground silicon slag can be better mixed with sodium hydroxide. Wherein the waste silicon slag contains a small amount of impurities such as aluminum, iron, calcium and the like.
In step S2 of the present embodiment, the amount of sodium hydroxide is 1.0 to 1.6 times the theoretical amount of sodium hydroxide required for the silicon in the ground silicon slag to react completely.
In step S3 of the present embodiment, the baking temperature is 300 to 550 ℃, the baking constant temperature time is 50 to 250min, and the chemical reactions as shown in formulas (1) and (2) occur during the baking process.
SiO2+2NaOH＝Na2SiO3+H2O (1)
Na2SiO3+2NaOH＝Na4SiO4+H2O (2)
In step S4 of the present embodiment, the solid-liquid mass ratio of the roasted material to water is 1:2 to 1:10, the stirring temperature is 60 to 90 ℃, and the stirring time is 60 to 150 min.
In step S5 of the present embodiment, hydrochloric acid is selected to adjust the pH of the sodium silicate solution to 11 to 11.5, since other acids are likely to precipitate with calcium ions. Since the sodium hydroxide is in excess during the alkali treatment of the silica residue, the hydrochloric acid added in this way can neutralize the excess sodium hydroxide on the one hand, and water and sodium chloride solution are formed. On the other hand, hydrochloric acid reacts with a small amount (about 3%) of sodium silicate solution to produce hydrated silica precipitate and sodium chloride solution, while sodium aluminate produced by the reaction of a small amount of aluminum and sodium hydroxide in step S3 reacts with hydrochloric acid to produce aluminum hydroxide and sodium chloride. A small amount of impurities (such as aluminum, iron, calcium and the like which are not completely precipitated) in the sodium silicate solution are removed by the precipitation adsorption of aluminum hydroxide and silicon dioxide, so that the quality of the product is improved. In particular to chemical reactions as shown in formulas (3) and (4).
Na2SiO3+2H++(n-1)H2O→2Na++SiO2·nH2O↓ (3)
NaAlO2+H++H2O→Na++Al(OH)3↓ (4)
In step S6 of the present embodiment, limestone is crushed to 2 to 5cm and then calcined in a muffle furnace.
In step S7 of the present embodiment, activated calcium oxide is cooled in a furnace, taken out, added to water while still hot, stirred to release heat, and filtered to remove insoluble foreign particles, thereby obtaining a calcium hydroxide emulsion having a concentration of 120g · L-1～260g·L-1In particular to a chemical reaction shown as a formula (5).
CaO+H2O→Ca(OH)2 (5)
In step S8 of the present embodiment, the calcium hydroxide emulsion and the sodium silicate solution are mixed at a molar ratio of 0.9: 1-1.3: 1, adding the mixture into a hydrothermal reaction kettle, adding 2-10 ml of additive with the mass percentage of 10%, and uniformly stirring to perform reaction. Wherein the additive can be any one of Cetyl Trimethyl Ammonium Bromide (CTAB), Sodium Dodecyl Sulfate (SDS) and sodium chloride (NaCl), and the temperature of the hydrothermal reaction is 180-240 ℃ for reactionThe time is 4-12 h. Filtering after the reaction is finished, washing, putting the product into an oven, and drying for 6 to 12 hours at the temperature of between 90 and 120 ℃ to obtain CaSiO3. The CaSiO can be prepared by changing the types and the addition amount of the additives3And (5) controlling the appearance. When the additive is CTAB, the prepared CaSiO3Is in a fibrous structure; when SDS is added as additive, CaSiO is obtained3The structure of the crystal whisker is formed; when the additive is NaCl or no additive is added, the prepared CaSiO3Has needle-shaped particle structure. In particular to a chemical reaction as shown in a formula (6).
Ca(OH)2+Na2SiO3＝CaSiO3↓+2NaOH (6)
In step S9 of the present embodiment, a mixed solution of sodium hydroxide and sodium chloride is obtained in step S8, and sodium hydroxide is obtained by concentration and crystallization. Since the solubility of sodium chloride does not vary much with temperature, the solubility of sodium hydroxide is much greater than sodium chloride and varies greatly with temperature. In the process of concentration and crystallization, sodium chloride is crystallized out firstly, and sodium hydroxide is crystallized out later. And then, returning the crystallized sodium hydroxide to extract silicon.
The invention will now be further described with reference to the accompanying drawings and specific embodiments thereof:
example 1
Example 1 proposes a method for preparing CaSiO from waste silicon slag3The method comprises the following steps:
s1, grinding: the used waste silicon slag comprises the following components: SiO 22-65.68％，Fe2O3-6.64％， Al2O32.86 percent of minus, 3.02 percent of CaO, 2.43 percent of MgO and 0.08 percent of NiO, drying, crushing and grinding the waste silicon slag to 200 meshes to obtain ground silicon slag;
s2, mixing materials: uniformly mixing the ground silicon slag and sodium hydroxide, wherein the amount of the added sodium hydroxide is 1.2 times of the theoretical amount of the sodium hydroxide required by the silicon in the silicon slag to be just completely reacted, so as to obtain a uniformly mixed material;
s3, roasting: placing the uniformly mixed material in a muffle furnace, and roasting at the constant temperature of 550 ℃ for 120min to obtain a roasted material;
s4, dissolution filtration: adding water into the roasted material according to the solid-to-liquid ratio of 1:7, stirring and dissolving at the dissolving temperature of 80 ℃ for 90min, filtering after dissolving to obtain a sodium silicate solution and filter residues, and reserving the filter residues for later use;
s5, purification: adding hydrochloric acid into the sodium silicate solution, adjusting the pH value of the sodium silicate solution to 11, filtering to remove insoluble substances, and reserving the sodium silicate solution for later use;
s6, calcining: crushing limestone to 2-5 cm, placing the crushed limestone in a muffle furnace, and calcining the limestone for 2 hours at the temperature of 1150 ℃ to obtain activated calcium oxide;
s7, emulsification: cooling activated calcium oxide with furnace, taking out, adding into water while heating, stirring to release heat, filtering to remove insoluble impurity particles to obtain a solution with concentration of 180 g.L-1The calcium hydroxide emulsion of (1);
s8, causticizing: mixing the calcium hydroxide emulsion and the purified sodium silicate solution in a molar ratio of 1:1, adding the mixture into a hydrothermal reaction kettle, adding 5ml of CTAB solution with the mass percentage of 10%, uniformly stirring, reacting for 6 hours at the temperature of 220 ℃, filtering, washing, putting into an oven, and drying for 6 hours at the temperature of 90 ℃ to obtain CaSiO3；
S9, crystallization: and step S8, obtaining a mixed solution of sodium hydroxide and sodium chloride, evaporating, concentrating and crystallizing the mixed solution to obtain sodium hydroxide, returning to silicon extraction, and continuously recycling the obtained water.
As shown in FIG. 1, the CaSiO prepared by the method is3In a fibrous structure. CaSiO3The fiber as a novel inorganic filler has the characteristics of good chemical stability, good high-temperature stability and good dielectric property, has wide application in the fields of papermaking, high-grade ceramics, rubber, novel composite materials and the like, and compared with white carbon black, CaSiO3The fiber consumption and the added value are far higher than those of the white carbon black.
Example 2
Example 2 provides a method for preparing CaSiO from waste silicon slag3The method comprises the following steps:
s1, grinding: the used waste silicon slag comprises the following components: SiO 22-35.68％，Fe2O3-15.64％， Al2O32.86 percent of minus, 5.02 percent of CaO and 0.85 percent of ZnO, drying, crushing and grinding the waste silicon slag to 200 meshes to obtain ground silicon slag;
s2, mixing materials: uniformly mixing the ground silicon slag and sodium hydroxide, wherein the amount of the added sodium hydroxide is 1.4 times of the theoretical amount of the sodium hydroxide required by the silicon in the silicon slag to be just completely reacted, so as to obtain a uniformly mixed material;
s3, roasting: placing the uniformly mixed material in a muffle furnace, and roasting at the constant temperature of 550 ℃ for 150min to obtain a roasted material;
s4, dissolution filtration: adding water into the roasted material according to the solid-to-liquid ratio of 1:6, stirring and dissolving at the dissolving temperature of 80 ℃ for 100min, filtering after dissolving to obtain a sodium silicate solution and filter residues, and reserving the filter residues for later use;
s5, purification: adding hydrochloric acid into the sodium silicate solution, adjusting the pH value of the sodium silicate solution to 11.5, filtering to remove insoluble substances, and keeping the sodium silicate solution for later use;
s6, calcining: crushing limestone to 2-5 cm, placing the crushed limestone in a muffle furnace, and calcining the limestone for 2 hours at the temperature of 1150 ℃ to obtain activated calcium oxide;
s7, emulsification: cooling activated calcium oxide with furnace, taking out, adding into water while hot, stirring to release heat, filtering to remove insoluble impurity particles to obtain a solution with concentration of 220 g.L-1The calcium hydroxide emulsion of (1);
s8, causticizing: mixing the calcium hydroxide emulsion and the purified sodium silicate solution in a molar ratio of 1:1, adding the mixture into a hydrothermal reaction kettle, adding 5ml of SDS solution with the mass percentage content of 10%, uniformly stirring, reacting for 6 hours at the temperature of 220 ℃, filtering, washing, putting into an oven, and drying for 6 hours at the temperature of 100 ℃ to obtain CaSiO3；
S9, crystallization: and step S8, obtaining a mixed solution of sodium hydroxide and sodium chloride, evaporating, concentrating and crystallizing the mixed solution to obtain sodium hydroxide, returning to silicon extraction, and continuously recycling the obtained water.
As shown in FIG. 2, the CaSiO prepared by the method is3In a whisker structure. Comparison with example 1, different additive types, CaSiO3The aspect ratio of the fibers is different.
Example 3
Example 3 proposes a method for preparing CaSiO from waste silicon slag3The method comprises the following steps:
s1, grinding: the used waste silicon slag comprises the following components: SiO 22-85.46％，Fe2O3-2.67％， Al2O35.51 percent of waste silicon slag, 0.93 percent of CaO and 1.07 percent of ZnO, drying, crushing and grinding the waste silicon slag to 200 meshes to obtain ground silicon slag;
s2, mixing materials: uniformly mixing the ground silicon slag and sodium hydroxide, wherein the amount of the added sodium hydroxide is 1.0 time of the theoretical amount of the sodium hydroxide required by the silicon in the silicon slag to be just completely reacted, so as to obtain a uniformly mixed material;
s3, roasting: placing the uniformly mixed material in a muffle furnace, and roasting at the constant temperature of 550 ℃ for 120min to obtain a roasted material;
s4, dissolution filtration: adding water into the roasted material according to the solid-to-liquid ratio of 1:8, stirring and dissolving out at the dissolving-out temperature of 80 ℃ for 120min, filtering after dissolving out to obtain a sodium silicate solution and filter residues, and reserving the filter residues for later use;
s5, purification: adding hydrochloric acid into the sodium silicate solution, adjusting the pH value of the sodium silicate solution to 11.5, filtering to remove insoluble substances, and keeping the sodium silicate solution for later use;
s6, calcining: crushing limestone to 2-5 cm, placing the crushed limestone in a muffle furnace, and calcining the limestone for 2 hours at the temperature of 1150 ℃ to obtain activated calcium oxide;
s7, emulsification: cooling activated calcium oxide with furnace, taking out, adding into water while hot, stirring to release heat, filtering to remove insoluble impurity particles to obtain a solution with concentration of 140 g.L-1The calcium hydroxide emulsion of (1);
s8, causticizing: mixing the calcium hydroxide emulsion and the purified sodium silicate solution in a molar ratio of 1.05: 1, adding the components into a hydrothermal reaction kettle together, adding 5ml of NaCl solution with the mass percentage content of 10%, uniformly stirring, reacting at the temperature of 200 ℃ for 8 hours, filtering, washing, putting into an oven, and drying at the temperature of 120 ℃ for 8 hours to obtain CaSiO3；
S9, crystallization: and step S8, obtaining a mixed solution of sodium hydroxide and sodium chloride, evaporating, concentrating and crystallizing the mixed solution to obtain sodium hydroxide, returning to silicon extraction, and continuously recycling the obtained water.
As shown in FIG. 3, the CaSiO prepared by the above method3And has needle-shaped particle structure. Acicular CaSiO3Because of the characteristics of good chemical stability, good high-temperature stability and good dielectric property, the composite material has wide application in the fields of papermaking, high-grade ceramics, rubber, novel composite materials and the like, only one item of papermaking is needed, the annual demand can reach only 4000 ten thousand tons, and the price and the added value are high. The invention has obvious advantages and provides a way for the resource and harmless utilization of the waste silicon slag in the metallurgical industry.
Example 4
Example 4 provides a method for preparing CaSiO from waste silicon slag3The method comprises the following steps:
s1, grinding: the used waste silicon slag comprises the following components: SiO 22-71.64％，Fe2O3-9.84％， Al2O35.02 percent of minus 5.02 percent, 0.93 percent of CaO, 1.61 percent of MgO and 0.08 percent of NiO, drying, crushing and grinding the waste silicon slag to 200 meshes to obtain ground silicon slag;
s2, mixing materials: uniformly mixing the ground silicon slag and sodium hydroxide, wherein the amount of the added sodium hydroxide is 1.1 times of the theoretical amount of the sodium hydroxide required by the silicon in the silicon slag to be just completely reacted, so as to obtain a uniformly mixed material;
s3, roasting: placing the uniformly mixed material in a muffle furnace, and roasting at the constant temperature of 450 ℃ for 90min to obtain a roasted material;
s4, dissolution filtration: adding water into the roasted material according to the solid-to-liquid ratio of 1:5, stirring and dissolving out at the dissolving-out temperature of 80 ℃ for 90min, filtering after dissolving out to obtain a sodium silicate solution and filter residues, and reserving the filter residues for later use;
s5, purification: adding hydrochloric acid into the sodium silicate solution, adjusting the pH value of the sodium silicate solution to 11, filtering to remove insoluble substances, and reserving the sodium silicate solution for later use;
s6, calcining: crushing limestone to 2-5 cm, placing the crushed limestone in a muffle furnace, and calcining the limestone for 2 hours at the temperature of 1150 ℃ to obtain activated calcium oxide;
s7, emulsification: cooling activated calcium oxide with furnace, taking out, adding into water while hot, stirring to release heat, filtering to remove insoluble impurity particles to obtain a solution with concentration of 140 g.L-1The calcium hydroxide emulsion of (1);
s8, causticizing: mixing the calcium hydroxide emulsion and the purified sodium silicate solution in a molar ratio of 1.05: 1, adding the components into a hydrothermal reaction kettle together, stirring the components uniformly, reacting the mixture for 6 hours at the temperature of 220 ℃, filtering the mixture, washing the mixture, putting the washed mixture into an oven, and drying the washed mixture for 6 hours at the temperature of 90 ℃ to obtain CaSiO3；
S9, crystallization: and step S8, obtaining a mixed solution of sodium hydroxide and sodium chloride, evaporating, concentrating and crystallizing the mixed solution to obtain sodium hydroxide, returning to silicon extraction, and continuously recycling the obtained water.
CaSiO prepared by adopting the method3CaSiO obtained by mixing with sodium chloride solution as additive3The appearance is the same, and the product is in an acicular particle structure. The amount of sodium chloride obtained by reacting hydrochloric acid with an excess of sodium hydroxide is sufficient to obtain CaSiO3The morphology of (A) is a needle-like structure.
The method provided by the invention takes waste silicon slag as a raw material, adopts a hydrothermal synthesis technology, and takes calcium hydroxide emulsion as a precipitator to prepare CaSiO3. The CaSiO is realized by controlling the reaction temperature, the material ratio, the reaction time, the reactant concentration, whether the additive is added or not and the type and the addition amount of the additive3And (5) controlling the appearance.
Meanwhile, the waste silicon slag is from mineral acid leaching slag, ammonia leaching slag, sulfuric acid and ammonium bisulfate roasting leaching slag, such as zinc oxide ore, laterite nickel ore, fly ash, boron magnesium ore, copper oxide ore and the like, so that the green added value of the resources is improved.
The technical principles of the present invention have been described above in connection with specific embodiments, which are intended to explain the principles of the present invention and should not be construed as limiting the scope of the present invention in any way. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive efforts, which shall fall within the scope of the present invention.

Claims (7)

1.一种由废弃硅渣制备CaSiO3的方法，其特征在于，包括如下步骤： 1. a method for preparing CaSiO by waste silicon slag, is characterized in that, comprises the steps: S1、磨细：将废弃硅渣干燥、破碎和磨细，得到磨细硅渣；S1. Grinding: drying, crushing and grinding the waste silicon slag to obtain finely ground silicon slag; S2、混料：将所述磨细硅渣与氢氧化钠混合均匀，得到混匀物料；S2, mixing: mixing the ground silicon slag and sodium hydroxide uniformly to obtain a mixing material; S3、焙烧：将所述混均物料进行焙烧，得到焙烧物料；S3, roasting: the mixed material is roasted to obtain roasted material; S4、溶出过滤：将所述焙烧物料加水，并进行搅拌溶出，过滤，得到硅酸钠溶液；S4, dissolution filtering: adding water to the roasting material, and stirring to dissolve, filtering to obtain a sodium silicate solution; S5、净化：选用盐酸调节所述硅酸钠溶液的pH值，过滤去除不溶物，硅酸钠溶液备用；S5, purification: select hydrochloric acid to adjust the pH value of described sodium silicate solution, filter to remove insolubles, and sodium silicate solution is for subsequent use; 所述pH值为11～11.5；The pH value is 11-11.5; S6、煅烧：将石灰石破碎后煅烧，得到活性氧化钙；S6, calcination: the limestone is crushed and then calcined to obtain active calcium oxide; S7、乳化：将所述活性氧化钙加入水中，边加入边搅拌，并过滤筛去不溶杂质颗粒，得到氢氧化钙乳液；S7, emulsification: adding the active calcium oxide into water, stirring while adding, and filtering out insoluble impurity particles to obtain calcium hydroxide emulsion; S8、苛化：将所述氢氧化钙乳液与净化后的硅酸钠溶液以摩尔比一同加入水热反应釜，向所述水热反应釜中同时加入质量百分含量为10％的氯化钠溶液，搅拌均匀使其进行反应，所述反应结束后过滤，洗涤后放入烘箱中干燥得到针状颗粒结构的CaSiO3；S8, causticization: adding the calcium hydroxide emulsion and the purified sodium silicate solution together in a mol ratio into a hydrothermal reactor, and adding a mass percentage of 10% chlorination in the hydrothermal reactor simultaneously sodium solution, stir evenly to make it react, filter after the reaction, wash, put it into an oven to dry to obtain the CaSiO 3 of needle-like particle structure; 在水热反应釜中反应的温度为180℃～240℃，反应的时间为4h～12h；The temperature of the reaction in the hydrothermal reactor is 180°C to 240°C, and the reaction time is 4h to 12h; S9、结晶：所述步骤S8中得到混合溶液，将所述混合溶液蒸浓结晶得到氢氧化钠，返回提硅，得到的水继续循环利用。S9. Crystallization: in the step S8, a mixed solution is obtained, and the mixed solution is evaporated and crystallized to obtain sodium hydroxide, which is returned to the silicon extraction, and the obtained water continues to be recycled. 2.根据权利要求1所述的由废弃硅渣制备CaSiO3的方法，其特征在于，在所述步骤S2中，氢氧化钠的用量为磨细硅渣中硅恰好完全反应所需要氢氧化钠理论量的1.0倍～1.6倍。 2. the method for preparing CaSiO by waste silicon slag according to claim 1, is characterized in that, in described step S2, the consumption of sodium hydroxide is the sodium hydroxide required for the complete reaction of silicon in the finely ground silicon slag 1.0 to 1.6 times the theoretical amount. 3.根据权利要求1所述的由废弃硅渣制备CaSiO3的方法，其特征在于，在所述步骤S3中，焙烧的温度为300℃～550℃，焙烧的恒温时间为50min～250min。 3. The method for preparing CaSiO from waste silicon slag according to claim 1, characterized in that, in the step S3, the roasting temperature is 300 ℃～550 ℃, and the constant temperature time of roasting is 50min～250min. 4.根据权利要求1所述的由废弃硅渣制备CaSiO3的方法，其特征在于，在所述步骤S4中，焙烧物料和水的固液质量比为1:2～1:10，搅拌的温度为60℃～90℃，搅拌的时间为60min～150min。4. The method for preparing CaSiO from waste silicon slag according to claim 1, wherein in the step S4, the solid-liquid mass ratio of the roasting material and water is 1:2～1:10, and the stirring The temperature is 60℃～90℃, and the stirring time is 60min～150min. 5.根据权利要求1所述的由废弃硅渣制备CaSiO3的方法，其特征在于，在所述步骤S7中，氢氧化钙乳液的浓度为120g·L-1～260g·L-1。5 . The method for preparing CaSiO 3 from waste silicon slag according to claim 1 , wherein, in the step S7 , the concentration of the calcium hydroxide emulsion is 120 g·L −1 to 260 g·L −1 . 6 . 6.根据权利要求1所述的由废弃硅渣制备CaSiO3的方法，其特征在于，在所述步骤S8中，摩尔比为0.9：1～1.3：1。6 . The method for preparing CaSiO 3 from waste silicon slag according to claim 1 , wherein, in the step S8 , the molar ratio is 0.9:1 to 1.3:1. 7 . 7.根据权利要求1所述的由废弃硅渣制备CaSiO3的方法，其特征在于，在所述步骤S8中，在烘箱中干燥的温度为90℃～120℃，干燥的时间为6h～12h。7. The method for preparing CaSiO3 from waste silicon slag according to claim 1, characterized in that, in the step S8, the drying temperature in the oven is 90℃～120℃, and the drying time is 6h～12h .
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