CN108725912A - A kind of technology of the package for gear - Google Patents
A kind of technology of the package for gear Download PDFInfo
- Publication number
- CN108725912A CN108725912A CN201810552778.1A CN201810552778A CN108725912A CN 108725912 A CN108725912 A CN 108725912A CN 201810552778 A CN201810552778 A CN 201810552778A CN 108725912 A CN108725912 A CN 108725912A
- Authority
- CN
- China
- Prior art keywords
- electromagnet
- gear
- packaging material
- buffer board
- transfer drum
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/42—Arranging and feeding articles in groups by roller-ways
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
- B65B61/10—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting using heated wires or cutters
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
The present invention relates to Gear Processing fields, specifically disclose a kind of technology of the package for gear, the preparation process of packaging material and gear;Prepare a kind of packaging facilities, including the first transfer drum and package mechanism, the upper surface of first transfer drum is equipped with the feed inlet to fall vertically for gear, package mechanism includes the buffer board of elasticity, first electromagnet and the second electromagnet, the lower surface of first transfer drum is in the cambered surface of evagination, the bottom surface of first transfer drum is equipped with the mounting groove of installation buffer board, the upper surface of buffer board with feed inlet it is opposite, first electromagnet is fixedly mounted on the side of buffer board, second electromagnet is fixedly mounted on the other side of buffer board, and first heating wire for being equipped with hot melt packaging material on electromagnet and the second electromagnet;Packaging material installation steps;Gear transmits and the moving step of packaging material;Gear packaging step.This programme can improve the processing efficiency to gear.
Description
Technical field
The invention belongs to Gear Processing fields, and in particular to a kind of technology of the package for gear.
Background technology
Gear refers to having gear continuously to engage transmission movement and the mechanical organ of power and common machinery on wheel rim to set
The component of machine of most often feeding in standby, with passing power, speed change commutation function.The processing of gear generally has following 7
A procedure of processing, is followed successively by:1, different using casting, forging method gear blank according to requiring;2, it is heat-treated;3, gear blank Vehicle Processing;4,
Gear hobbing or Gear Shaping;5, Shaving Process;6, the flank of tooth is heat-treated;7, roll flute or gear lapping.
After the completion of carrying out the 7th step of Gear Processing, generally can gear cleaned, packed or group successively again
Dress, clean purpose are, remove the scrap on gear surface, scrap is avoided to be adhered on gear;Packaging is for the ease of right
Gear is protected, and makes gear that nondestructive state, the two operating procedures be kept generally separately to carry out, have to the production efficiency of gear
It influences;Simultaneously when being cleaned to gear surface, generally scrap is cleared up by the way of manual cleaning, the mistake of cleaning
It is difficult to quickly and effectively be cleaned the scrap in adherency at tooth root in journey, can further influence the processing efficiency of gear.
Invention content
The invention is intended to provide a kind of technology of the package for gear, to improve the processing efficiency to gear.
In order to achieve the above object, base case of the invention is as follows:A kind of technology of the package for gear, including it is following
Step:
Step 1:Prepare packaging material and several gears to be packaged;
Step 2:Prepare a kind of packaging facilities, include the first transfer drum and package mechanism for carrying out horizontal transmission to gear,
The upper surface of first transfer drum is equipped with the feed inlet to fall vertically for gear, and package mechanism includes the buffer board of elasticity, first
Electromagnet and the second electromagnet that can be attracting with the first electromagnet, the lower surface of the first transfer drum are in the cambered surface of evagination, and first passes
The mounting groove for sending the bottom surface of cylinder to be equipped with installation buffer board, the upper surface of buffer board with feed inlet it is opposite, the first electromagnet is solid
Dingan County is on the side of buffer board, and the second electromagnet is fixedly mounted on the other side of buffer board, the first electromagnet and second
Electromagnet can be opposite with the flank of tooth of gear, and the electric heating of hot melt packaging material is equipped on the first electromagnet and the second electromagnet
Silk;
Step 3:Buffer board in step 2 is installed in mounting groove, mounting groove can allow buffer board U-shaped, and at this time first
Electromagnet is opposite with the second electromagnet;The packaging material in step 1 is laid on buffer board simultaneously, and the both sides of packaging material
It is located on the first electromagnet and the second electromagnet;
Step 4:Gear to be packaged in step 1 is fallen on buffer board vertically by feed inlet, buffer board to gear into
Row buffering waits for gear stationary in the cambered surface of the first transfer drum, and gear is located at the lower section of the first electromagnet and the second electromagnet, opens
Dynamic first electromagnet and the second electromagnet, the first electromagnet and the second electromagnet attract each other, the first electromagnet and the second electromagnetism
The both sides that sheet iron strip moves packaging material go in the same direction;
Step 5:After the both sides of the packaging material in step 4 fit, heating wire is opened, heating wire is with 100-200 DEG C
Temperature heating 1-3s is carried out to the both sides of packaging material after, close the first electromagnet, the second electromagnet and heating wire, packing timber
Material is bonded by hot melt, realizes the packaging to gear.
The principle and its advantage of base case:1, a kind of packaging facilities has been prepared in step 2, which can quickly have
Effect packs gear, and when gear is transmitted in the first transfer drum, buffer board can avoid tooth to gear into row buffering
Wheel damage;2, in step 3, buffer board is mounted in mounting groove, the buffer board convenient for elasticity is U-shaped, and then convenient in step
The surrounding of rapid 4 middle gear is contacted with buffer board, realizes comprehensive buffering to gear;Packaging material is placed into buffer board simultaneously
On, and the both sides of packaging material are located on the first electromagnet and the second electromagnet, are convenient in step 4, the first electromagnet
When attracting each other with the second electromagnet, the packaging material on the first electromagnet and the second electromagnet can be fit together;3, exist
In step 4, after gear stationary is in the cambered surface of the first transfer drum, it is then turned on the first electromagnet and the second electromagnet, it can
It effectively prevents gear from being slided during packaging, can effectively improve the speed and precision of gear packaging;4, it walks
In rapid 5, the temperature and duration opened to heating wire are limited, and can the both sides of packaging material effectively be carried out hot melt patch
It closes, and after hot melt is bonded, the first electromagnet is separated with the second electromagnet, can quickly finish the packaging of gear.
In conclusion using a kind of packaging facilities in this method, which can delay the gear in transmit process
It rushes, the gear after buffering is located in the cambered surface of the first transfer drum, and the first electromagnet and the second electromagnet can drive packaging at this time
The both sides of material go in the same direction, and can open heating wire after the both sides fitting of packaging material carries out hot melt packaging to packaging material,
Quickly gear can be packed.
Further, in the step 5, heating wire heats packaging material with 150 DEG C of temperature.The heating of heating wire
Moderate temperature can ensure that the both sides of packaging material can quickly heat adhesion, can reduce the hot melt processing to packaging material
Duration.
Further, in the step 5, a length of 2s when heating wire is to the heating of packaging material both sides.The heating of packaging material
Duration is matched with the temperature of heating wire, and in the case where packaging material is sticky by hot melt, duration is heated in shortening that can be as possible,
Promote the packaging efficiency of gear.
Further, in the step 2, the side of first transfer drum is equipped with first be inserted into for packaging material and leads to
Hole, the other side of the first transfer drum are equipped with the second through-hole being inserted into for packaging material, and first through hole is located at the first electromagnet
Upside, the second through-hole are located at the upside of the second electromagnet.Before being packed to gear, first successively by the free end of packaging material
Across first through hole and the second through-hole, and packaging material is allowed to be laid on buffer board, the first electromagnet of heating wire pair and the second electricity
Packaging material between magnet carries out hot melt cut-out;The heat of remaining packaging material melts place's adhesion together simultaneously, can pass through drawing
The packaging material of dynamic second through hole, drives entire packaging material to continue to move to right, can packaging material be laid on buffer board again
On, convenient for being packed to next gear.
Further, further include the push rod of Level Promoting gear in the step 2, one end of the push rod passes through first to pass
Send the side of cylinder can be opposite with the end face of gear, and push rod and the second transfer drum sliding contact.Wait for that the packaging of a gear is completed
Afterwards, laterally urge push rod, push rod pushes the gear after packaging to be moved to the direction far from feed inlet, convenient for next gear into
Row packaging, while convenient for being collected to the gear after packaging.
Description of the drawings
Fig. 1 is a kind of implementing procedure figure of technology of the package for gear of the invention;
Fig. 2 is the structural front view of packaging facilities in the present embodiment;
Fig. 3 is the sectional view in the left view direction of Fig. 2;
Fig. 4 is the enlarged drawing of gear and transmission wheel engagement place;
Fig. 5 is the enlarged drawing at A in Fig. 2.
Specific implementation mode
Below by the further details of explanation of specific implementation mode:
Reference numeral in Figure of description includes:Feeder 10, cleaning cotton 102, installing port 103, transmission cavity 104,
Two transfer drums 20, discharge port 201, the first transfer drum 30, feed inlet 301, first through hole 302, the second through-hole 303, sawtooth 304,
Buffer board 305, the first electromagnet 306, the second electromagnet 307, push rod 308, shaft 40, fixed ring 401, air inlet pipe 403, air inlet
Chamber 404, transmission wheel 405, runner 406, air outlet 407, packaging material 50, gear 60.
The operating procedure of the technology of the package for gear in the present embodiment is substantially as shown in Fig. 1, and specific steps are such as
Under:
Step 1:Prepare packaging material and several gears to be packaged.
Step 2:Prepare a kind of such as attached drawing 2, attached drawing 3, attached drawing 4 and attached packaging facilities shown in fig. 5 substantially, including sets vertically
Cleaning cotton 102, the second transfer drum 20, the first transfer drum 30, the package mechanism for discoid 10, two semicirculars of feeder set
And transport mechanism, feeder 10 is interior to be equipped with columned transmission cavity 104, and the side wall of feeder 10 is nibbled equipped with several with gear 60
The engaging tooth of conjunction.As shown in Fig. 2, the side of feeder 10 is equipped with from top to bottom is equipped with inlet and outlet successively, import and go out
Mouth is respectively positioned in same vertical straight line.The downside of second transfer drum 20 is equipped with the discharge port 201 with inlet communication, and first passes
The upper side of cylinder 30 is sent to be equipped with the feed inlet 301 with outlet;The upper surface of second transfer drum 20 is in be limited to gear 60
Cambered surface, the lower surface of the first transfer drum 30 is in the cambered surface of evagination.
As shown in Fig. 2, package mechanism includes the buffer board 305 of elasticity, the first electromagnet 306 and can be with the first electromagnet
306 the second attracting electromagnet 307, the bottom surface of the first transfer drum 30 are equipped with the mounting groove of installation buffer board 305, buffer board
305 upper surface is opposite with feed inlet 301, the middle part of buffer board 305 and the upper surface fixed bonding of mounting groove, the first electromagnet
306 are welded on the left side of buffer board 305, and the second electromagnet 307 is welded on the right side of buffer board 305, the first electromagnet 306
It is opposite with the flank of tooth of gear 60 with the second electromagnet 307, and it is equipped with heat on the first electromagnet 306 and the second electromagnet 307
The heating wire of molten packaging material 50.
The left side of first transfer drum 30 is equipped with the first through hole 302 being inserted into for packaging material 50, the first transfer drum 30
Right side is equipped with the second through-hole 303 being inserted into for packaging material 50, and first through hole 302 is located at the top of the first electromagnet 306, the
Two through-holes 303 are located at the top of the second electromagnet 307, and the lower surface of the second through-hole 303 is equipped with the saw for isolating packaging material 50
Tooth 304.
As shown in figure 3, transport mechanism includes fixed ring 401, air inlet pipe 403, air pump, the transmission wheel engaged with gear 60
405 and the shaft 40 that drives transmission wheel 405 to rotate, transmission wheel 405 rotates coaxially in feeder 10, a left side for shaft 40
It holds and is welded across the end face of feeder 10 and transmission wheel 405;Air-inlet cavity 404 is equipped in the left end of shaft 40, fixed ring 401 is coaxial
It is rotatablely installed in shaft 40, and the inner ring of fixed ring 401 is located in air-inlet cavity 404, the lower end of air inlet pipe 403 passes through fixed ring
401 are connected to air-inlet cavity 404, and the upper end of blast pipe is connected to air pump (not shown);Several and air-inlet cavity is equipped in transmission wheel 405
The tooth top of the runner 406 of 404 connections, transmission wheel 405 is equipped with several air outlets 407 being connected to runner 406.
As shown in Figures 2 and 3, cleaning cotton 102 is removably mounted in the left inner surface of feeder 10, and feeder 10
Side on set there are two the installing port 103 opposite with the position of cleaning cotton 102.
In addition, further including the push rod 308 of Level Promoting gear 60, one end of push rod 308 passes through the one of the first transfer drum 30
Side can be opposite with the end face of gear 60, and 30 sliding contact of push rod 308 and the first transfer drum.
Step 3:The free end of the packaging material 50 in step 1 is first sequentially passed through into first through hole 302 and the second through-hole
303, and packaging material 50 is allowed to be laid on buffer board 305;It then will be as shown in Fig. 2, first being put from the right end of the second transfer drum 20
Enter, gear 60 is stacked in the second transfer drum 20, while the entrance of the feeder 10 by the gear of stacking 60 to the left pushes away
It is dynamic;When gear 60 to be cleaned is moved to entrance, gear 60 rushes across discharge port 201 and import under the effect of gravity
It enters in transmission cavity 104, transmission wheel 405 is engaged with gear 60 at this time.
Step 4:Shaft 40 drives transmission wheel 405 to rotate, as shown in Fig. 2, transmission wheel 405 rotates counterclockwise at this time, transmission
Wheel 405 is moved with moving gear 60 to the left side of feeder 10, and gear 60 engages tooth engagement, Jin Erchi on 10 inner wall of feeder
Wheel 60 realizes rotation;Air pump is opened simultaneously, and air-flow is injected to by air inlet pipe 403 in air-inlet cavity 404 by air pump, air-inlet cavity 404
The very fast increase of interior air pressure, and then air-flow is allowed to be sprayed by runner 406 and air outlet 407, it is sprayed from the tooth top of transmission wheel 405
Air-flow the scrap at the tooth root of gear 60 can be impacted;Gear 60 is under the drive of transmission wheel 405 constantly to going out
It is moved at mouthful, and then the left end face of gear 60 is allowed to slip over the cleaning cotton 102 on the left of feeder 10, the scrap on 60 end face of gear
It is cleared up by cleaning cotton 102.
Step 5:When gear 60 is moved to exit under the drive of transmission wheel 405, effect of the gear 60 in its own gravity
It is entered in the first transfer drum 30 by feed inlet 301 down, gear 60 is fallen on packaging material 50 and buffer board 305, buffering
For plate 305 to the gear 60 fallen into row buffering, gear 60 is located at the lower section of the first electromagnet 306 and the second electromagnet 307;At this time
The first electromagnet 306, the second electromagnet 307 and heating wire are opened, the first electromagnet 306 and the second electromagnet 307 attract each other,
And then the both sides positioned at the first electromagnet 306 and the packaging material 50 on the second electromagnet 307 is pushed to go in the same direction, when the first electricity
When magnet 306 and the second electromagnet 307 are bonded, after heating wire carries out heating 2s with 150 DEG C of temperature to the both sides of packaging material,
The first electromagnet, the second electromagnet and heating wire are closed, between heating wire pair the first electromagnet 306 and the second electromagnet 307
Packaging material 50 carries out hot melt cut-out.
Step 6:It pushes push rod 308, push rod 308 to push the gear 60 after packaging to the left to the left, is convenient for next gear
60 are packed;The heat of remaining packaging material 50 melts place's adhesion together simultaneously, can pass through the packet pulled at the second through-hole 303
Package material 50 drives entire packaging material 50 to continue to move to right, and packaging material 50 can be laid on again on buffer board 305;Second
After packaging material 50 at through-hole 303 is long, the packaging material 50 at the second through-hole 303 can be pulled downward on, sawtooth 304 can will wrap
Package material 50 is cut off;Simultaneously when the cleaning capacity of the cleaning cotton 102 in left side in Fig. 2 reaches capacity, shaft 40 can be allowed to drive and passed
It send wheel 405 to rotate clockwise, the cleaning cotton 102 on right side is made to clean the end face of gear 60, at the same time, left side can be passed through
Installing port 103 cleaning cotton 102 in left side is replaced.
Above-described is only the embodiment of the present invention, and the common sense such as well known concrete structure and/or characteristic are herein in scheme
It does not describe excessively.It should be pointed out that for those skilled in the art, without departing from the structure of the invention, also
Several modifications and improvements can be made, these should also be considered as protection scope of the present invention, these all do not interfere with of the invention real
The effect and patent practicability applied.The scope of protection required by this application should be based on the content of the claims, specification
In the records such as specific implementation mode can be used for explaining the content of claim.
Claims (5)
1. a kind of technology of the package for gear, which is characterized in that include the following steps:
Step 1:Prepare packaging material and several gears to be packaged;
Step 2:Prepare a kind of packaging facilities, include to gear carry out horizontal transmission the first transfer drum and package mechanism, first
The upper surface of transfer drum is equipped with the feed inlet to fall vertically for gear, and package mechanism includes the buffer board of elasticity, the first electromagnetism
Iron and the second electromagnet that can be attracting with the first electromagnet, the lower surface of the first transfer drum are in the cambered surface of evagination, the first transfer drum
Bottom surface be equipped with installation buffer board mounting groove, the upper surface of buffer board with feed inlet it is opposite, the first electromagnetism ferropexy peace
On the side of buffer board, the second electromagnet is fixedly mounted on the other side of buffer board, the first electromagnet and the second electromagnetism
Iron can be opposite with the flank of tooth of gear, and the heating wire of hot melt packaging material is equipped on the first electromagnet and the second electromagnet;
Step 3:Buffer board in step 2 is installed in mounting groove, mounting groove can allow buffer board U-shaped, at this time the first electromagnetism
Iron is opposite with the second electromagnet;The packaging material in step 1 is laid on buffer board simultaneously, and the both sides difference of packaging material
On the first electromagnet and the second electromagnet;
Step 4:Gear to be packaged in step 1 is fallen on buffer board vertically by feed inlet, and buffer board delays gear
Punching, waits for gear stationary in the cambered surface of the first transfer drum, and gear is located at the lower section of the first electromagnet and the second electromagnet, startup the
One electromagnet and the second electromagnet, the first electromagnet and the second electromagnet attract each other, the first electromagnet and the second electromagnet band
The both sides of dynamic packaging material go in the same direction;
Step 5:After the both sides of the packaging material in step 4 fit, heating wire is opened, heating wire is with 100-200 DEG C of temperature
After degree carries out heating 1-3s to the both sides of packaging material, the first electromagnet, the second electromagnet and heating wire, packaging material quilt are closed
Hot melt fitting, realizes the packaging to gear.
2. a kind of technology of the package for gear according to claim 1, which is characterized in that in the step 5, heating wire
Packaging material is heated with 150 DEG C of temperature.
3. a kind of technology of the package for gear according to claim 2, which is characterized in that in the step 5, heating wire
A length of 2s when to the heating of packaging material both sides.
4. a kind of technology of the package for gear according to claim 3, which is characterized in that in the step 2, described
The side of one transfer drum is equipped with the first through hole being inserted into for packaging material, and the other side of the first transfer drum is equipped with for packing timber
Expect that the second through-hole being inserted into, first through hole are located at the upside of the first electromagnet, the second through-hole is located at the upside of the second electromagnet.
5. a kind of technology of the package for gear according to claim 4, which is characterized in that in the step 2, further include
One end of the push rod of Level Promoting gear, the push rod passes through the side of the first transfer drum can be opposite with the end face of gear, and pushes away
Bar and the second transfer drum sliding contact.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810552778.1A CN108725912A (en) | 2018-05-31 | 2018-05-31 | A kind of technology of the package for gear |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810552778.1A CN108725912A (en) | 2018-05-31 | 2018-05-31 | A kind of technology of the package for gear |
Publications (1)
Publication Number | Publication Date |
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CN108725912A true CN108725912A (en) | 2018-11-02 |
Family
ID=63931415
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201810552778.1A Pending CN108725912A (en) | 2018-05-31 | 2018-05-31 | A kind of technology of the package for gear |
Country Status (1)
Country | Link |
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CN (1) | CN108725912A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115416919A (en) * | 2022-09-28 | 2022-12-02 | 重庆旺德福机械有限公司 | Automatic gear packaging equipment |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2134357Y (en) * | 1992-07-22 | 1993-05-26 | 王耒平 | Plastic package bag hot sealing machine |
CN107310800A (en) * | 2017-07-27 | 2017-11-03 | 广东溢达纺织有限公司 | Automatic packing mechanism |
CN107600556A (en) * | 2017-10-19 | 2018-01-19 | 王建生 | A kind of closing device of plastic sheeting |
-
2018
- 2018-05-31 CN CN201810552778.1A patent/CN108725912A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2134357Y (en) * | 1992-07-22 | 1993-05-26 | 王耒平 | Plastic package bag hot sealing machine |
CN107310800A (en) * | 2017-07-27 | 2017-11-03 | 广东溢达纺织有限公司 | Automatic packing mechanism |
CN107600556A (en) * | 2017-10-19 | 2018-01-19 | 王建生 | A kind of closing device of plastic sheeting |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115416919A (en) * | 2022-09-28 | 2022-12-02 | 重庆旺德福机械有限公司 | Automatic gear packaging equipment |
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Application publication date: 20181102 |