CN108722816B - Plastic dipping machine - Google Patents
Plastic dipping machine Download PDFInfo
- Publication number
- CN108722816B CN108722816B CN201810565395.8A CN201810565395A CN108722816B CN 108722816 B CN108722816 B CN 108722816B CN 201810565395 A CN201810565395 A CN 201810565395A CN 108722816 B CN108722816 B CN 108722816B
- Authority
- CN
- China
- Prior art keywords
- hanging
- box
- dip
- lifting
- dyeing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C19/00—Apparatus specially adapted for applying particulate materials to surfaces
- B05C19/008—Accessories or implements for use in connection with applying particulate materials to surfaces; not provided elsewhere in B05C19/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C19/00—Apparatus specially adapted for applying particulate materials to surfaces
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- Coating Apparatus (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a dip-coating machine which comprises a bracket and a dip-coating box, wherein a lifting table is arranged above the dip-coating box, a hanging table is arranged on the lifting table, a hanging rack is arranged on the hanging table, and a product is hung on the hanging rack; the lifting table is provided with a vibration mechanism, the support is provided with a lifting mechanism, the lifting mechanism drives the lifting table to move downwards so as to immerse the product in the coating powder, and the vibration mechanism drives the hanging table to vibrate so as to enable the coating powder to be fully adhered to the surface of the product; the front end of the dip-dyeing box is provided with a preheating box for preheating the product before dip-dyeing the coating powder, and the rear end of the dip-dyeing box is provided with a heating box for heating and melting the coating powder after dip-dyeing the coating powder. The plastic dipping machine has the advantages of uniform coating and high production efficiency.
Description
The invention is a divisional application named as a plastic dip molding machine with the application number of 201610206739.7 and the application date of 2016, 04 and 01.
Technical Field
The invention relates to coating equipment, in particular to a plastic dipping machine.
Background
The existing spraying production is generally carried out manually or automatically, a spray gun is aligned to a workpiece through a manual or mechanical arm, then liquid coating is atomized by utilizing the high-pressure action of the spray gun and sprayed on the coated workpiece, and finally the sprayed workpiece is conveyed to a curing oven or a baking oven for curing. For the workpiece with a large-area plane, the spraying mode not only can realize automatic production, but also has good spraying effect.
However, for some workpieces which do not have large-area planes and some workpieces with more spraying dead angles, the existing spraying mode is adopted, so that the spraying difficulty is high, the phenomenon that spraying is not performed at the spraying dead angles often occurs, and the spraying effect is not ideal. For example, for some mesh-shaped workpieces, if the surface of each iron wire is required to be coated, the coating difficulty is very high if a traditional coating method is used, because the number of the iron wires is large and the side surfaces of the iron wires are fine and are surrounded by 360 degrees, the coating method is not only wasteful of coating, but also low in coating efficiency and uneven in coating.
Disclosure of Invention
The invention aims to provide a plastic dipping machine with uniform coating and high production efficiency.
In order to achieve the purpose, the dip-coating machine provided by the invention comprises a bracket and a dip-coating box, wherein a lifting table is arranged above the dip-coating box, a hanging table is arranged on the lifting table, a hanging rack is arranged on the hanging table, and a product is hung on the hanging rack; the lifting table is provided with a vibration mechanism, the support is provided with a lifting mechanism, the lifting mechanism drives the lifting table to move downwards so as to immerse the product in the coating powder, and the vibration mechanism drives the hanging table to vibrate so as to enable the coating powder to be fully adhered to the surface of the product; the front end of the dip-dyeing box is provided with a preheating box for preheating a product before dip-dyeing the coating powder, and the rear end of the dip-dyeing box is provided with a heating box for heating and melting the coating powder after dip-dyeing the coating powder; slide rails which are connected with each other and used for the hanging frame to go in and out are arranged in the preheating box, the hanging table and the heating box; and the preheating box and the inlet and the outlet of the heating box are respectively provided with a sealing door which can slide up and down.
Compared with the prior art, the dip dyeing machine is provided with the dip dyeing box, the lifting table is arranged on the dip dyeing box, the hanging table is arranged on the lifting table, so that the hanging rack is hung on the hanging table, the lifting mechanism is used for driving the lifting table to lift, the hanging rack is moved downwards to the dip dyeing box, and the vibrating mechanism arranged on the lifting table is used for vibrating the hanging rack, so that the product is uniformly powdered; in addition, the preheating box and the heating box are arranged on two sides of the dip-dyeing box, the closed doors are arranged at the inlet and the outlet of the preheating box and the heating box, the product is quickly preheated before dip-dyeing, so that the powder is more easily adhered to the surface of the product, and the powder is heated and melted after dip-dyeing, so that the powder is more uniformly adhered to the surface of the product, the purpose of completely coating each surface of the product is achieved, the product is coated by the dip-dyeing mode, dead-angle-free coating of the product can be realized, the coating is uniform, the dip-dyeing and the heating can be completed at one time, and the production efficiency is very high.
Preferably, the vibration mechanism comprises a first motor, an eccentric wheel, a first elastic element and a second elastic element, the first motor is fixed on the lifting table, the output end of the first motor is connected with the eccentric wheel, a top column and a positioning column which pass through the lifting table in an upward sliding manner are arranged on the hanging table, and the eccentric wheel pushes the top column to move downwards; the first elastic element is arranged between the lifting platform and the hanging platform to separate the lifting platform and the hanging platform; the second elastic element is sleeved on the positioning column to provide an elastic force for enabling the hanging table to reset upwards. By utilizing the eccentric action of the eccentric wheel and the restoring force action of the second elastic element, the hanging table can realize the circular action of descending and upward resetting in a short distance, thereby achieving the aim of vibration.
Preferably, the side walls of the preheating box and the heating box close to one end of the lifting table are provided with vertical guide rails, and two ends of the lifting table are provided with guide wheels in rolling contact with the guide rails. The cooperation of the guide rail and the guide wheel can prevent the lifting platform from shaking or deviating when ascending or descending, and ensure the stability of the hanging rack when lifting.
Preferably, the lifting mechanism comprises a steel wire, a balance block, a pulley, a driving wheel set and a second motor, the steel wire is mounted on the pulley, one end of the steel wire is connected to the balance block, the other end of the steel wire is connected to the lifting platform, the second motor drives the driving wheel set, and the driving wheel set drives the pulley to rotate so that the steel wire pulls the lifting platform to lift.
Preferably, the inlet end of the preheating box is provided with a feeding area, the outlet end of the heating box is provided with a discharging area, and a connecting rail for the hanging rack to move circularly is arranged between the feeding area and the discharging area. Through setting up connect the rail, can make the stores pylon uses circularly, effectively improves the convenience of stores pylon when shifting.
Specifically, a cooling area is arranged between the blanking area and an outlet of the heating box.
Drawings
FIG. 1 is a block diagram of the injection molding machine of the present invention.
FIG. 2 is a view showing the state of the operation of the injection molding machine of the present invention.
FIG. 3 is a view showing the construction of the impregnation tank and the lift table of the impregnator of the present invention.
FIG. 4 is a schematic flow chart of the operation of the injection molding machine of the present invention.
Detailed Description
In order to explain technical contents, structural features, and effects achieved by the present invention in detail, the following detailed description is given with reference to the embodiments and the accompanying drawings.
As shown in fig. 1, fig. 2 and fig. 3, the dip molding machine 100 of the present invention is suitable for dip molding a product, the product is a basket of a screen 200 or a similar screen 200, the dip molding machine 100 includes a support 1 and a dip dyeing box 2, a lifting platform 3 is disposed above the dip dyeing box 2, the lifting platform 3 is provided with a hanging platform 4, the hanging platform 4 is provided with a hanging rack 5, and the product is hung on the hanging rack 5; the lifting table 3 is provided with a vibration mechanism 6, the support 1 is provided with a lifting mechanism 7, the lifting mechanism 7 drives the lifting table 3 to move downwards so as to immerse the product in the coating powder, and the vibration mechanism 6 drives the hanging table 4 to vibrate so as to enable the coating powder to be fully adhered to the surface of the product; the front end of the dip-dyeing box 2 is provided with a preheating box 8 for preheating a product before dip-dyeing the coating powder, and the rear end of the dip-dyeing box 2 is provided with a heating box 9 for heating and melting the coating powder after dip-dyeing the coating powder. Slide rails 10 which are connected with each other and are used for the hanging frame 5 to go in and out are arranged in the preheating box 8, the hanging table 4 and the heating box 9. When the slide rails 10 of the hanging table 4, the slide rails 10 of the preheating box 8 and the slide rails 10 of the heating box 9 are at the same horizontal height, the hanging rack 5 can enter the hanging table 4 from the preheating box 8 and enter the heating box 9 from the hanging table 4, and therefore convenience of product transfer is effectively improved. And the inlet and the outlet of the preheating box 8 and the heating box 9 are respectively provided with a sealing door 11 which can slide up and down. Because the internal temperatures of the preheating box 8 and the heating box 9 are high, the sealing door 11 can prevent heat damage, so that the product can be rapidly heated to the required temperature, and the work efficiency is improved.
Referring to fig. 3, the vibration mechanism 6 includes a first motor 61, an eccentric wheel 62, a first elastic element 63, and a second elastic element 64, the first motor 61 is fixed to the lifting table 3, an output end of the first motor 61 is connected to the eccentric wheel 62, a top pillar 41 and a positioning pillar 42 passing through the lifting table 3 in an upward sliding manner are disposed on the hanging table 4, and the eccentric wheel 62 pushes the top pillar 41 to move downward; the first elastic element 63 is arranged between the lifting platform 3 and the hanging platform 4 to separate the lifting platform from the hanging platform; the second elastic element 64 is sleeved on the positioning column 42 to provide an elastic force for restoring the hanging table 4 upwards. By utilizing the eccentric action of the eccentric wheel 62 and the restoring force action of the second elastic element 64, the hanging table 4 can realize the cyclic action of descending at a short distance and resetting upwards, thereby achieving the aim of vibration.
Referring to fig. 3, the side walls of the preheating box 8 and the heating box 9 near one end of the lifting table 3 are provided with vertical guide rails 12, and two ends of the lifting table 3 are provided with guide wheels 31 in rolling contact with the guide rails 12. The guide rail 12 and the guide wheel 31 cooperate with each other to prevent the lift table 3 from being shaken or displaced during the ascending or descending of the lift table, thereby ensuring the stability of the hanger 5 during the ascending or descending of the hanger.
Referring to fig. 1, the lifting mechanism 7 includes a steel wire 71, a balance weight 72, a pulley 73, a driving pulley set 74 and a second motor, the steel wire 71 is mounted on the pulley 73, one end of the steel wire 71 is connected to the balance weight 72, the other end of the steel wire 71 is connected to the lifting platform 3, the second motor drives the driving pulley set 74, and the driving pulley set 74 drives the pulley 73 to rotate, so that the steel wire 71 pulls the lifting platform 3 to lift.
Referring to fig. 4, a feeding area 101 is disposed at an inlet end of the preheating box 8, a discharging area 102 is disposed at an outlet end of the heating box 9, and a connecting rail 103 for the circular movement of the hanging rack 5 is disposed between the feeding area 101 and the discharging area 102. Through setting up connect rail 103, can make stores pylon 5 uses circularly, effectively improves the convenience of stores pylon 5 when shifting. A cooling area 104 is also arranged between the blanking area 102 and the outlet of the heating box 9.
In view of the above, and with reference to fig. 2 and 4, the operation of the injection molding machine 100 of the present invention is described in detail as follows:
firstly, a screen 200 is hung on the hanging rack 5 on the feeding area 101, then the hanging rack 5 is transferred into the preheating box 8 from the feeding area 101 through a slide rail 10, and the preheating box 8 heats the screen 200 to a set temperature; at this time, the slide rail 10 of the hanging table 4 and the slide rail 10 of the preheating box 8 are at the same horizontal height and are connected in parallel with each other, and then the screen 200 slides from the preheating box 8 to below the hanging table 4 through the slide rail 10; then, the second motor is started, the pulley 73 is driven to rotate through the driving wheel set 74, so that the lifting platform 3 descends, and the screen mesh 200 descends into the impregnation tank 2; meanwhile, the first motor 61 is started to drive the eccentric wheel 62 to rotate, the eccentric wheel 62 intermittently drives the ejection column 41 to descend, and the hanging table 4 is vibrated up and down under the combined action of the restoring force of the second elastic element 64, and at this time, the screen mesh 200 can be vibrationally powdered. After the powdering is completed, the second motor drives the lifting platform 3 to ascend, so that the slide rails 10 of the hanging platform 4 ascend to be at the same level as the slide rails 10 of the heating box 9, at this time, the hanging rack 5 can slide into the heating box 9 from the hanging platform 4, and the heating box 9 immediately heats the powdered screen mesh 200 to a set temperature, so that the powder is melted and uniformly adhered to the surface of the iron wire of the screen mesh 200. When the heating is completed, the closing door 11 of the heating box 9 is opened, and the hanger 5 and the screen 200 are moved out of the heating box 9 and cooled in the cooling zone 104; after cooling, the material is transferred to the blanking area 102, then the screen 200 can perform blanking, and after blanking, the empty rack 5 returns to the feeding area 101 through the connecting rail 103 to wait for next feeding; referring to fig. 4, the solid arrows indicate the moving direction of the empty rack 5, and the hollow arrows indicate the moving direction of the rack 5 for mounting the screen 200.
Compared with the prior art, the dip dyeing machine is provided with the dip dyeing box 2, the lifting platform 3 is arranged on the dip dyeing box 2, the hanging platform 4 is arranged on the lifting platform 3, the hanging rack 5 is hung on the hanging platform 4, so that the lifting mechanism 7 is used for driving the lifting platform 3 to lift, the hanging rack 5 moves downwards to the dip dyeing box 2, and the hanging rack 5 is vibrated by the vibrating mechanism 6 arranged on the lifting platform 3, so that products are uniformly powdered; in addition, the preheating boxes 8 and the heating boxes 9 are arranged on two sides of the dip-dyeing box 2, the product is preheated before dip-dyeing, so that the powder is more easily adhered to the surface of the product, and the powder is heated and melted after dip-dyeing, so that the powder is more uniformly adhered to the surface of the product, the purpose of completely coating all sides of the product is achieved, the product is coated by the dip-dyeing mode, dead-angle-free coating of the product can be realized, the coating is uniform, the dip-dyeing and the heating can be completed at one time, and the production efficiency is very high.
The above disclosure is only a preferred embodiment of the present invention, and certainly should not be taken as limiting the scope of the present invention, which is therefore intended to cover all equivalent changes and modifications within the scope of the present invention.
Claims (5)
1. The utility model provides a soak and mould machine which characterized in that: the dip-dyeing machine comprises a support and a dip-dyeing box, wherein a lifting table is arranged above the dip-dyeing box, a hanging table is arranged on the lifting table, a top column which penetrates through the lifting table in an upward sliding manner is arranged on the hanging table, a hanging rack is arranged on the hanging table, and a product is hung on the hanging rack; the lifting platform is provided with a vibration mechanism, the support is provided with a lifting mechanism, the lifting mechanism drives the lifting platform to move downwards so as to enable the product to be immersed in the coating powder, and the vibration mechanism drives the ejection column to enable the hanging platform to vibrate so as to enable the coating powder to be fully adhered to the surface of the product; the front end of the dip-dyeing box is provided with a preheating box for preheating a product before dip-dyeing the coating powder, and the rear end of the dip-dyeing box is provided with a heating box for heating and melting the coating powder after dip-dyeing the coating powder; slide rails which are connected with each other and used for the hanging frame to go in and out are arranged in the preheating box, the hanging table and the heating box; the inlet and the outlet of the preheating box and the heating box are respectively provided with a sealing door which can slide up and down; the side wall of the preheating box and the side wall of the heating box close to one end of the lifting platform are provided with vertical guide rails, and guide wheels in rolling contact with the guide rails are arranged at two ends of the lifting platform.
2. The plastic dipping machine as recited in claim 1, wherein: the vibration mechanism comprises a first motor, an eccentric wheel, a first elastic element and a second elastic element, the first motor is fixed on the lifting table, the output end of the first motor is connected with the eccentric wheel, a top column and a positioning column which upwards slide and penetrate through the lifting table are arranged on the hanging table, and the eccentric wheel pushes the top column to enable the top column to downwards move; the first elastic element is arranged between the lifting platform and the hanging platform to separate the lifting platform and the hanging platform; the second elastic element is sleeved on the positioning column to provide an elastic force for enabling the hanging table to reset upwards.
3. The plastic dipping machine as recited in claim 1, wherein: the lifting mechanism comprises a steel wire, a balance block, a pulley, a driving wheel set and a second motor, the steel wire is mounted on the pulley, one end of the steel wire is connected with the balance block, the other end of the steel wire is connected with the lifting platform, the second motor drives the driving wheel set, the driving wheel set drives the pulley to rotate, and therefore the lifting platform is lifted and lowered by the steel wire.
4. The plastic dipping machine as recited in claim 1, wherein: the inlet end of the preheating box is provided with a feeding area, the outlet end of the heating box is provided with a discharging area, and a connecting rail for the hanging rack to move circularly is arranged between the feeding area and the discharging area.
5. The thermoplastic molding machine of claim 4, wherein: and a cooling area is arranged between the blanking area and the outlet of the heating box.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810565395.8A CN108722816B (en) | 2016-04-01 | 2016-04-01 | Plastic dipping machine |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810565395.8A CN108722816B (en) | 2016-04-01 | 2016-04-01 | Plastic dipping machine |
CN201610206739.7A CN105642513B (en) | 2016-04-01 | 2016-04-01 | Soak molding machine |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201610206739.7A Division CN105642513B (en) | 2016-04-01 | 2016-04-01 | Soak molding machine |
Publications (2)
Publication Number | Publication Date |
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CN108722816A CN108722816A (en) | 2018-11-02 |
CN108722816B true CN108722816B (en) | 2020-08-28 |
Family
ID=56496142
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201610206739.7A Expired - Fee Related CN105642513B (en) | 2016-04-01 | 2016-04-01 | Soak molding machine |
CN201810565395.8A Expired - Fee Related CN108722816B (en) | 2016-04-01 | 2016-04-01 | Plastic dipping machine |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201610206739.7A Expired - Fee Related CN105642513B (en) | 2016-04-01 | 2016-04-01 | Soak molding machine |
Country Status (1)
Country | Link |
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CN (2) | CN105642513B (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106269394B (en) * | 2016-08-29 | 2018-11-27 | 江山达人科技服务有限公司 | A kind of electric power dynamic passive compensation electricity container case surface painting installation |
CN107552327A (en) * | 2017-07-29 | 2018-01-09 | 成都联利达五金制品有限公司 | A kind of hardware gum cover soaks molding apparatus |
CN107552328A (en) * | 2017-07-29 | 2018-01-09 | 成都联利达五金制品有限公司 | A kind of plastic soaking appts. for hardware products |
CN108525937B (en) * | 2018-03-22 | 2019-11-29 | 浙江海川化学品有限公司 | Dip dyeing apparatus is used in a kind of processing of colour band |
CN108550724B (en) * | 2018-04-13 | 2021-05-11 | 射阳县雄思环保设备厂 | Battery box plastic dipping equipment and plastic dipping method thereof |
CN110774504B (en) * | 2019-11-13 | 2021-11-23 | 肥城联谊工程塑料有限公司 | Protective net swinging type plastic soaking device |
CN111408514B (en) * | 2020-03-20 | 2021-05-04 | 罗亨发 | Sealed type plastic-dipping equipment for dutch net |
WO2024059973A1 (en) * | 2022-09-19 | 2024-03-28 | 宁德时代新能源科技股份有限公司 | Film coating device and film coating method |
CN116651703A (en) * | 2023-07-31 | 2023-08-29 | 常州极太汽车配件有限公司 | Automatic powder soaking and vibrating device for battery connecting piece and control system |
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US4013807A (en) * | 1975-03-26 | 1977-03-22 | Systemation Div. Of Koerper Engineering Associates, Inc | Coating electronic components by means of fluidized bed |
CN201833531U (en) * | 2010-10-20 | 2011-05-18 | 佛山市方普防护技术有限公司 | Automatic replacing mechanism for slurry tank of automatic plastic dipping machine |
CN202606841U (en) * | 2012-05-30 | 2012-12-19 | 宁国市志诚机械制造有限公司 | Vibration shakeout machine |
CN105127067A (en) * | 2015-09-02 | 2015-12-09 | 中山市兴达五金制品有限公司 | Automatic dip-coating line |
CN205570689U (en) * | 2016-02-26 | 2016-09-14 | 泰州市兴华齿轮制造有限公司 | Gear immersion oil device |
Family Cites Families (5)
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JPH09271713A (en) * | 1996-04-05 | 1997-10-21 | Toho Kikai Kogyo Kk | Method of melt sticking coating powder on core material and device therefor |
CN101797784B (en) * | 2010-01-22 | 2013-10-30 | 温州市珠城电气有限公司 | Full-automatic plastic dipping production line |
CN102357450A (en) * | 2011-08-29 | 2012-02-22 | 江苏闳业机械有限公司 | Powder sprinkling device |
CN204658792U (en) * | 2015-03-20 | 2015-09-23 | 宿迁楚霸体育器械有限公司 | Circulating production line is moulded in leaching |
CN205570732U (en) * | 2016-04-01 | 2016-09-14 | 广东远见精密五金股份有限公司 | Soak machine of moulding |
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2016
- 2016-04-01 CN CN201610206739.7A patent/CN105642513B/en not_active Expired - Fee Related
- 2016-04-01 CN CN201810565395.8A patent/CN108722816B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4013807A (en) * | 1975-03-26 | 1977-03-22 | Systemation Div. Of Koerper Engineering Associates, Inc | Coating electronic components by means of fluidized bed |
CN201833531U (en) * | 2010-10-20 | 2011-05-18 | 佛山市方普防护技术有限公司 | Automatic replacing mechanism for slurry tank of automatic plastic dipping machine |
CN202606841U (en) * | 2012-05-30 | 2012-12-19 | 宁国市志诚机械制造有限公司 | Vibration shakeout machine |
CN105127067A (en) * | 2015-09-02 | 2015-12-09 | 中山市兴达五金制品有限公司 | Automatic dip-coating line |
CN205570689U (en) * | 2016-02-26 | 2016-09-14 | 泰州市兴华齿轮制造有限公司 | Gear immersion oil device |
Also Published As
Publication number | Publication date |
---|---|
CN105642513A (en) | 2016-06-08 |
CN108722816A (en) | 2018-11-02 |
CN105642513B (en) | 2018-06-12 |
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Granted publication date: 20200828 |