CN108722492A - One kind being suitable for smokeless catalytic coal gasifaction catalyst and preparation method thereof - Google Patents

One kind being suitable for smokeless catalytic coal gasifaction catalyst and preparation method thereof Download PDF

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Publication number
CN108722492A
CN108722492A CN201710265874.3A CN201710265874A CN108722492A CN 108722492 A CN108722492 A CN 108722492A CN 201710265874 A CN201710265874 A CN 201710265874A CN 108722492 A CN108722492 A CN 108722492A
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catalyst
coal
sodium
solution
surfactant
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Inventor
朱艳芳
王金利
吴�琳
张�杰
蔡进
吴学其
黄先亮
徐本刚
魏士新
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China Petroleum and Chemical Corp
Research Institute of Sinopec Nanjing Chemical Industry Co Ltd
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China Petroleum and Chemical Corp
Research Institute of Nanjing Chemical Industry Group Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/26Catalysts comprising hydrides, coordination complexes or organic compounds containing in addition, inorganic metal compounds not provided for in groups B01J31/02 - B01J31/24
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/02Fixed-bed gasification of lump fuel
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L10/00Use of additives to fuels or fires for particular purposes
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L9/00Treating solid fuels to improve their combustion
    • C10L9/10Treating solid fuels to improve their combustion by using additives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J2300/00Details of gasification processes
    • C10J2300/09Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
    • C10J2300/0913Carbonaceous raw material
    • C10J2300/093Coal
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J2300/00Details of gasification processes
    • C10J2300/09Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
    • C10J2300/0983Additives
    • C10J2300/0986Catalysts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Combustion & Propulsion (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Catalysts (AREA)

Abstract

One kind being suitable for smokeless catalytic coal gasifaction catalyst and preparation method thereof.It is mixed using more than one organic sodium or sylvite as surfactant and anthracite coal sill, using incipient impregnation in inorganic sodium solution, anion surfactant of the catalyst with lipophilic group improves the binding ability with coal surface, sodium ion is set to obtain full and uniform dispersion on the surface of coal, organic salt generates a large amount of holes in pyroreaction, to improve coal gasification efficiency, methane content in product gas is improved, the effective rate of utilization of active component is improved.Catalyst coal when reaction proceeds to 300 minutes is changed into gas-phase product conversion ratio and reaches 87.5%, and methane accumulation production quantity reaches 11.8mmolg‑1, the content of product wherein methane reaches 24.4%, shows excellent methane performance processed.

Description

One kind being suitable for smokeless catalytic coal gasifaction catalyst and preparation method thereof
Technical field
The invention belongs to catalysis technical fields, are related to a kind of suitable for smokeless catalytic coal gasifaction catalyst and its preparation side Method.
Background technology
The utilization of coal in China is based on directly burning, and not only energy utilization rate is very low, but also causes dust, acid rain, big Measure greenhouse gases CO2Pollution problems, the Coal Gasification Technologies such as discharge play an important role in terms of efficient, clean utilization coal resources, But traditional coal gasification course reaction temperature is high, generates gas purification difficulty, energy consumption is big, to equipment requirement height.
Anthracite (English name anthracite) is commonly called as anthracite or anthracite.It is the maximum coal of degree of coalification.Anthracite is solid Determine carbon content height, volatile producibility is low, and density is big, and hardness is big, and burning point is high, and when burning does not smolder.Black is hard, there is metal light Pool.Will not be stained with fat friction, fracture at conchoidal, when burning, flame is short and few cigarette.Noncoking.General phosphorus content 90% with On, volatile matter is below 10%.Anthracite shows relatively high gasification reactivity, according to anthracitic Industrial Analysis as a result, nothing Why bituminous coal shows high gasification reactivity, due principally to the coal there is high-moisture, low ash content, high-carbon content and height to wave The characteristics of hair divides.
Alkali carbonate to the apparent catalytic action of coal gasification early in nineteen twenty-one by propositions such as Taylor, in view of soda Be widely present and it is more cheap and easy to get, for a long time in relation to sodium carbonate catalytic gasification research carried out a large amount of reports.Especially The salt of the carbonate of potassium, sodium, alkaline-earth metal and transition metal is all the good catalyst of catalytic gasification.The catalytic gasification of coal is one The typical gas-solid heterogeneous reaction of kind, vapor-phase reactant will react on the coal surface for being loaded with catalyst with carbon, catalyst Activity depends on the specific surface area of coal and its dispersion degree on coal surface.Sodium carbonate(Potassium)Alkali metal and carbon shape are removed on coal surface Outside activated centre at oxide on surface group, can also change the pore structure on coal surface, and under gasification temperature into one Step melting diffusion can make the activity of coal be improved.Exxonmobil companies of the U.S. are with K2CO3As catalyst, have developed with The pressurised fluidized bed catalysis gasification technique of coal for the purpose of substitute natural gas is produced, K is added2CO3After catalyst, in same reaction In, efficiency of carbon con version greatly improves, reaction rate also improve about 4 times (Energy Research, 1980,4:137- 147).Compared with single component catalyst, multicomponent catalyst has higher gasification efficiency, is paid high attention to recently by researcher. Akyurtlu etc. is with K2SO4And FeSO4Mixture be catalyst gasification research, reaction condition are carried out to Pittsburgh's HVA coal tars For:K/Fe molar ratios are 9, temperature is 850 DEG C, the atomic ratio of pressure 0.1MPa, metal/carbon is 0.02, content of metal is 5.1~7.3g/100g carbon, carbon particle size be 53 μm~106 μm, reaction gas H2O/H2Or H2O/N2(H2O content is 30%), charcoal percent conversion can reach 100%, and under same reaction conditions, K is used alone2CO3As catalyst, charcoal percent conversion Only 89%(Fuel Processing Technology, 1995,43:71-86).Sheth etc. uses three-way catalyst respectively Li2CO3-Na2CO3-K2CO3, binary catalyst Na2CO3-K2CO3, monolithic catalyst K2CO3Gasification kinetics research is carried out to coal, It was found that the activation energy of catalytic gasification is less than the activation energy of binary catalyst and monolithic catalyst catalytic gasification, this is Due in gasification temperature(700 DEG C~900 DEG C)Under, three-way catalyst is in a liquid state, and binary catalyst and monolithic catalyst K2CO3 For solid-state.Since catalyst exists with liquid, good fluidity, it is easier to be diffused into reaction system, the active sites of coal are corresponding Increase, therefore activity is relatively high(Fuel, 2004, 83:557-572).But sodium carbonate(Potassium)Coal surface excess or Accumulation easilys lead to mutually cohering under molten state and slagging, to be had adverse effect on to catalytic gasification process.Therefore, It is badly in need of a kind of not easy in inactivation of exploitation, methanation effect is good, is more easy to evenly dispersed base metal catalysts, realizes catalytic coal gasifaction skill Art industrialization bottleneck is broken through.
Invention content
Goal of the invention:Patent of the present invention provides a kind of suitable for smokeless catalytic coal gasifaction catalyst and preparation method thereof, energy It is simple enough to provide a kind of catalyst preparation process, environmentally protective, catalyst is uniformly dispersed, the good catalyst of catalytic activity.
Technical scheme of the present invention:Suitable for smokeless catalytic coal gasifaction catalyst, it is characterised in that in the catalyst Including inorganic sodium, surfactant and coal sill, the mass fraction of metal species in the catalyst in inorganic sodium is 1%-5%, the mass fraction of metal species in the catalyst in surfactant is 1%-5%, remaining ingredient is mainly coal base material Material.
Usually, the inorganic sodium is one kind or more in sodium carbonate, sodium bicarbonate, sodium nitrate, sodium phosphate.
The surfactant is Organic Sodium Salt or sylvite, preferably neopelex, enuatrol, detergent alkylate One kind or more in potassium sulfonate, potassium oleate and polyacrylamide sylvite.
The preparation method suitable for smokeless catalytic coal gasifaction catalyst, it is characterised in that:A. inorganic sodium, surface Activating agent is configured to solution A and solution B respectively;B. it is 0.150 ~ 0.425mm by anthracite crushing grinding to grain size;C. by coal Base is added in solution B and is stirred, and forms mixed liquor C;D. by mixed liquor C incipient impregnations in solution A;E. it will impregnate Solution be baked to particle powdery with infrared lamp, it is dry, be ground up, sieved.
Used in water conductivity be less than 5 μ s/cm.
The mixing time is 1 ~ 4h, and temperature is 40 ~ 80 DEG C, and dip time is 8 ~ 24 h.
The significant advantage that the present invention is showed is shown as:The 1, present invention adds surfactant, with lipophilic group Anion surfactant improves the binding ability with coal surface, and sodium ion is made to obtain full and uniform point on the surface of coal It dissipates;2. reducing the migration or conglomeration generated by non-uniform temperature using infrared lamp baking, catalyst is made to have higher dispersion Degree;3. binary composition has lower fusing point, easily it is changed into liquid, it can be in rapid osmotic to the hole of coal sill.
The catalyst prepared using this method, excellent gasification is shown during fixed bed smokeless catalytic coal gasifaction Can, show excellent methane performance processed.
Specific implementation mode
Embodiment 1
By 0.58gNa2CO3、3.48gC18H29NaO3S is dissolved in 40 ml deionized waters, then extremely by 5g anthracites crushing grinding Grain size is 0.150 ~ 0.425mm, is added to C18H29NaO3In S solution, 1h is stirred, temperature is 80 DEG C, and mixed liquor is soaked in equal volume Stain is in Na2CO3In solution, 10h is impregnated, particle powdery is baked to infrared lamp, into oven drying, is ground up, sieved spare, be labeled as S-1.Coal is changed into the conversion ratio and CH of gas-phase product on the catalyst4Production quantity is shown in Table 2 respectively.
Embodiment 2
By 0.58g Na2CO3、2.14gC18H29KO3S is dissolved in 40 ml deionized waters, then extremely by 5g anthracites crushing grinding Grain size is 0.150 ~ 0.425mm, is added to C18H29KO3In S solution, 1h is stirred, temperature is 80 DEG C, by mixed liquor incipient impregnation In Na2CO3In solution, impregnate 10h, be baked to particle powdery with infrared lamp, into oven drying, be ground up, sieved it is spare, be labeled as S- 2.Coal is changed into the conversion ratio and CH of gas-phase product on the catalyst4Production quantity is shown in Table 2 respectively.
Embodiment 3
By 0.58g Na2CO3、3.04gC18H33O2Na is dissolved in 40 ml deionized waters, then extremely by 5g anthracites crushing grinding Grain size is 0.150 ~ 0.425mm, is added to C18H33O2In Na solution, 1h is stirred, temperature is 80 DEG C, by mixed liquor incipient impregnation In Na2CO3In solution, impregnate 10h, be baked to particle powdery with infrared lamp, into oven drying, be ground up, sieved it is spare, be labeled as S- 3.Coal is changed into the conversion ratio and CH of gas-phase product on the catalyst4Production quantity is shown in Table 2 respectively.
Embodiment 4
By 0.58g Na2CO3、3.2gC18H33O2K is dissolved in 40 ml deionized waters, then by 5g anthracites crushing grinding to grain Diameter is 0.150 ~ 0.425mm, is added to C18H33O2In K solution, 1h is stirred, temperature is 80 DEG C, and mixed liquor incipient impregnation is existed Na2CO3In solution, impregnate 10h, be baked to particle powdery with infrared lamp, into oven drying, be ground up, sieved it is spare, be labeled as S-4. Coal is changed into the conversion ratio and CH of gas-phase product on the catalyst4Production quantity is shown in Table 2 respectively.
Embodiment 5
By 0.58g Na2CO3、0.028g(C3H3KO2)nIt is dissolved in 40 ml deionized waters, then extremely by 5g anthracites crushing grinding Grain size is 0.150 ~ 0.425mm, is added to (C3H3KO2)nIn solution, 1h is stirred, temperature is 80 DEG C, and mixed liquor is soaked in equal volume Stain is in Na2CO3In solution, 10h is impregnated, particle powdery is baked to infrared lamp, into oven drying, is ground up, sieved spare, be labeled as S-5.Coal is changed into the conversion ratio and CH of gas-phase product on the catalyst4Production quantity is shown in Table 2 respectively.
Embodiment 6
By 0.82gNaHCO3、3.2g C18H33O2K is dissolved in 40 ml deionized waters, then by 5g anthracites crushing grinding to grain Diameter is 0.150 ~ 0.425mm, is added to C18H33O2In K solution, 1h is stirred, temperature is 80 DEG C, and mixed liquor incipient impregnation is existed NaHCO3In solution, impregnate 10h, be baked to particle powdery with infrared lamp, into oven drying, be ground up, sieved it is spare, be labeled as S- 6.Coal is changed into the conversion ratio and CH of gas-phase product on the catalyst4Production quantity is shown in Table 2 respectively.
Embodiment 7
By 0.93g NaNO3、3.2gC18H33O2K is dissolved in 40 ml deionized waters, then by 5g anthracites crushing grinding to grain size For 0.150 ~ 0.425mm, it is added to C18H33O2In K solution, 1h is stirred, temperature is 80 DEG C, and mixed liquor incipient impregnation is existed NaNO3In solution, impregnate 10h, be baked to particle powdery with infrared lamp, into oven drying, be ground up, sieved it is spare, be labeled as S-7. Coal is changed into the conversion ratio and CH of gas-phase product on the catalyst4Production quantity is shown in Table 2 respectively.
Embodiment 8
By 0.60gNa3PO4、3.2gC18H33O2K is dissolved in 40 ml deionized waters, then by 5g anthracites crushing grinding to grain size For 0.150 ~ 0.425mm, it is added to C18H33O2In K solution, 1h is stirred, temperature is 80 DEG C, and mixed liquor incipient impregnation is existed Na3PO4In solution, impregnate 10h, be baked to particle powdery with infrared lamp, into oven drying, be ground up, sieved it is spare, be labeled as S-8. Coal is changed into the conversion ratio and CH of gas-phase product on the catalyst4Production quantity is shown in Table 2 respectively.
Comparative example
By 0.58gNa2CO3Be dissolved in 40 ml deionized waters, then by 5g anthracites crushing grinding to grain size be 0.150 ~ 0.425mm is added to Na2CO3In solution, 1h is stirred, temperature is 80 DEG C, and particle powdery is baked to infrared lamp, dry into baking oven It is dry, be ground up, sieved it is spare, be labeled as S-9.Coal is changed into the conversion ratio and CH of gas-phase product on the catalyst4Production quantity is distinguished It is shown in Table 2.
Catalyst performance evaluation
Evaluation condition:700 DEG C of gasification temperature, vapor pressure 3.5Mpa, initial ratio of water to coal 2g/gmin-1, carrier gas(Ar gas)Stream Fast 1L/min.Fixed bed reactors internal diameter is 32 mm, high 800 mm.Product gas enters knockout drum and carries out gas-liquid separation, after separation Gas dehumidify through drier, collect after wet flow indicator measures, then by airbag, finally analyzed in every time by GC Product gas composition and content.Concrete analysis data are shown in Table 2.
2 reaction time of table 300min coal gasifications conversion ratio, methane-generated quantity and methane content
As seen from the data in Table 2:In catalytic coal gasification, under same experimental condition, prepared according to the method for the present invention Catalyst performance is better than the sodium carbonate catalyst of comparative example, and wherein S-2 catalyst coal gasification is converted into the conversion of gas-phase product Rate highest, in reaction time 300min, conversion ratio reaches 87.5%, and methane accumulation production quantity reaches 11.8mmolg-1, product its The content of middle methane reaches 24.4%, shows excellent methane performance processed.

Claims (7)

1. one kind being suitable for smokeless catalytic coal gasifaction catalyst, it is characterised in that include inorganic sodium, table in the catalyst Face activating agent and coal sill, the mass fraction of metal species in the catalyst in inorganic sodium is 1%-5%, surfactant In metal species mass fraction in the catalyst be 1%-5%, remaining ingredient is mainly coal sill.
2. catalyst as described in claim 1, it is characterised in that the inorganic sodium is sodium carbonate, sodium bicarbonate, nitric acid One kind or more in sodium, sodium phosphate.
3. catalyst as described in claim 1, it is characterised in that the surfactant is Organic Sodium Salt or sylvite.
4. catalyst as claimed in claim 3, it is characterised in that the surfactant is neopelex, oleic acid One kind or more in sodium, Potassium dodecylbenzenesulfonate, potassium oleate and polyacrylamide sylvite.
5. being suitable for the preparation method of smokeless catalytic coal gasifaction catalyst as described in claim 1, it is characterised in that:A. by nothing Machine sodium salt, surfactant are configured to water solution A and aqueous solution B respectively;B. by anthracite crushing grinding to grain size be 0.150 ~ 0.425mm;C. coal sill is added in solution B and is stirred, form mixed liquor C;D. mixed liquor C incipient impregnations are existed In solution A;E. the solution impregnated is baked to particle powdery with infrared lamp, drying is ground up, sieved.
6. the preparation method of catalyst as claimed in claim 5, it is characterised in that the conductivity of water used is less than 5 μ s/cm.
7. method for preparing catalyst as claimed in claim 5, it is characterised in that mixing time is 1 ~ 4h, and temperature is 40 ~ 80 DEG C, Dip time is 8 ~ 24 h.
CN201710265874.3A 2017-04-21 2017-04-21 One kind being suitable for smokeless catalytic coal gasifaction catalyst and preparation method thereof Pending CN108722492A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110075931A (en) * 2019-04-26 2019-08-02 新奥科技发展有限公司 A kind of catalyst carrying method of coal gasification
CN115838174A (en) * 2022-12-22 2023-03-24 杭州星科元祥能源有限公司 Preparation for improving activity of carbonaceous reducing agent coal, preparation method and use method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101294111A (en) * 2008-06-17 2008-10-29 陈其厚 Sulfureous fixing, dust laying coal-saving agent
CN101747978A (en) * 2009-12-31 2010-06-23 陈其厚 Clean fired coal saving agent
CN101805652A (en) * 2010-04-22 2010-08-18 熊晓明 Coal-fired multi-phase catalysis additive
CN106540730A (en) * 2015-09-16 2017-03-29 中国石油化工股份有限公司 A kind of natural gas catalyst manufactured by coal and preparation method thereof
CN106563505A (en) * 2016-02-04 2017-04-19 太原理工大学 Catalyst for coal gasification, preparation method and application thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101294111A (en) * 2008-06-17 2008-10-29 陈其厚 Sulfureous fixing, dust laying coal-saving agent
CN101747978A (en) * 2009-12-31 2010-06-23 陈其厚 Clean fired coal saving agent
CN101805652A (en) * 2010-04-22 2010-08-18 熊晓明 Coal-fired multi-phase catalysis additive
CN106540730A (en) * 2015-09-16 2017-03-29 中国石油化工股份有限公司 A kind of natural gas catalyst manufactured by coal and preparation method thereof
CN106563505A (en) * 2016-02-04 2017-04-19 太原理工大学 Catalyst for coal gasification, preparation method and application thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110075931A (en) * 2019-04-26 2019-08-02 新奥科技发展有限公司 A kind of catalyst carrying method of coal gasification
CN115838174A (en) * 2022-12-22 2023-03-24 杭州星科元祥能源有限公司 Preparation for improving activity of carbonaceous reducing agent coal, preparation method and use method

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Application publication date: 20181102