CN108719805A - A kind of instant coarse grain porridge that slight fermentation method makes - Google Patents
A kind of instant coarse grain porridge that slight fermentation method makes Download PDFInfo
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- CN108719805A CN108719805A CN201810527224.6A CN201810527224A CN108719805A CN 108719805 A CN108719805 A CN 108719805A CN 201810527224 A CN201810527224 A CN 201810527224A CN 108719805 A CN108719805 A CN 108719805A
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- 235000013339 cereals Nutrition 0.000 title claims abstract description 28
- 238000000855 fermentation Methods 0.000 title claims abstract description 22
- 230000004151 fermentation Effects 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 18
- 235000021395 porridge Nutrition 0.000 title claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 35
- 235000007164 Oryza sativa Nutrition 0.000 claims abstract description 31
- 235000009566 rice Nutrition 0.000 claims abstract description 31
- 239000002994 raw material Substances 0.000 claims abstract description 27
- 238000012545 processing Methods 0.000 claims abstract description 20
- 238000005516 engineering process Methods 0.000 claims abstract description 17
- 230000001007 puffing effect Effects 0.000 claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000001125 extrusion Methods 0.000 claims abstract description 11
- 240000004808 Saccharomyces cerevisiae Species 0.000 claims abstract description 10
- 238000004806 packaging method and process Methods 0.000 claims abstract description 10
- 240000007594 Oryza sativa Species 0.000 claims abstract 5
- 230000000694 effects Effects 0.000 claims abstract 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 16
- 238000000889 atomisation Methods 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 13
- 238000001035 drying Methods 0.000 claims description 13
- IDGUHHHQCWSQLU-UHFFFAOYSA-N ethanol;hydrate Chemical compound O.CCO IDGUHHHQCWSQLU-UHFFFAOYSA-N 0.000 claims description 11
- 244000075850 Avena orientalis Species 0.000 claims description 8
- 235000007319 Avena orientalis Nutrition 0.000 claims description 8
- 240000006394 Sorghum bicolor Species 0.000 claims description 7
- 235000011684 Sorghum saccharatum Nutrition 0.000 claims description 7
- 244000062793 Sorghum vulgare Species 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 7
- 239000003651 drinking water Substances 0.000 claims description 7
- 235000020188 drinking water Nutrition 0.000 claims description 7
- 235000013312 flour Nutrition 0.000 claims description 7
- 235000019713 millet Nutrition 0.000 claims description 7
- 238000002156 mixing Methods 0.000 claims description 7
- 150000003839 salts Chemical class 0.000 claims description 7
- 238000005507 spraying Methods 0.000 claims description 7
- 235000012438 extruded product Nutrition 0.000 claims description 6
- 238000007602 hot air drying Methods 0.000 claims description 6
- 238000009692 water atomization Methods 0.000 claims description 6
- 238000005303 weighing Methods 0.000 claims description 6
- 239000003643 water by type Substances 0.000 claims description 2
- 238000009835 boiling Methods 0.000 abstract description 4
- 239000008187 granular material Substances 0.000 abstract description 4
- 239000000049 pigment Substances 0.000 abstract description 4
- 210000000697 sensory organ Anatomy 0.000 abstract description 4
- 239000003205 fragrance Substances 0.000 abstract description 3
- 230000002195 synergetic effect Effects 0.000 abstract description 3
- 230000032683 aging Effects 0.000 abstract description 2
- 235000013305 food Nutrition 0.000 abstract description 2
- 230000001934 delay Effects 0.000 abstract 1
- 238000000465 moulding Methods 0.000 abstract 1
- 238000002360 preparation method Methods 0.000 abstract 1
- 241000209094 Oryza Species 0.000 description 26
- 235000019441 ethanol Nutrition 0.000 description 8
- 239000010410 layer Substances 0.000 description 6
- 241000196324 Embryophyta Species 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000001953 sensory effect Effects 0.000 description 4
- 230000035882 stress Effects 0.000 description 4
- 238000007605 air drying Methods 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 230000036541 health Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 235000005911 diet Nutrition 0.000 description 2
- 230000037213 diet Effects 0.000 description 2
- 235000013410 fast food Nutrition 0.000 description 2
- 238000005213 imbibition Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 210000001124 body fluid Anatomy 0.000 description 1
- 239000010839 body fluid Substances 0.000 description 1
- 230000001055 chewing effect Effects 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000007723 die pressing method Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 235000008935 nutritious Nutrition 0.000 description 1
- 239000002304 perfume Substances 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 235000013599 spices Nutrition 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 235000019871 vegetable fat Nutrition 0.000 description 1
- 238000000304 warm extrusion Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/10—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/30—Physical treatment, e.g. electrical or magnetic means, wave energy or irradiation
- A23L5/34—Physical treatment, e.g. electrical or magnetic means, wave energy or irradiation using microwaves
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/104—Fermentation of farinaceous cereal or cereal material; Addition of enzymes or microorganisms
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/143—Cereal granules or flakes to be cooked and eaten hot, e.g. oatmeal; Reformed rice products
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/161—Puffed cereals, e.g. popcorn or puffed rice
- A23L7/174—Preparation of puffed cereals from wholegrain or grain pieces without preparation of meal or dough
- A23L7/178—Preparation of puffed cereals from wholegrain or grain pieces without preparation of meal or dough by pressure release with or without heating
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/161—Puffed cereals, e.g. popcorn or puffed rice
- A23L7/191—After-treatment of puffed cereals, e.g. coating or salting
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Biotechnology (AREA)
- Microbiology (AREA)
- Grain Derivatives (AREA)
- Cereal-Derived Products (AREA)
Abstract
A kind of instant coarse grain porridge that slight fermentation method makes, belongs to food processing field.The present invention is based on puffing with superheated steam processing, yeast is slight, and fermentation technique, squeezing, maturing technology and microwave -- the synergistic effect of hot air tunnel formula dry technology prepares instant coarse grain porridge.Key step includes：Pretreatment of raw material, raw material pre-puffed crush, the addition of yeast and quenched, extruding and excision forming, dry, packaging.The present invention carries out pre-puffed using superheated steam to cereal, reach ideal fluffy degree using the slight fermentation technique of yeast, make material curing molding using extrusion technique, utilizing microwave -- hot air tunnel formula dry technology delays the aging of product, four collective effect so that the coarse cereals grain of rice of preparation through boiling water brews 4 ~ 5 min, and it can be served, remains the original giving off a strong fragrance of cereal and granule integrity substantially and has preferable chewiness, the coarse grain porridge that no added essence pigment, sense organ and mouthfeel for example boil in family.
Description
Technical field
A kind of instant coarse grain porridge that slight fermentation method makes, belongs to food processing field.
Background technology
Congee becomes health good merchantable brand because its softness is fine and smooth, nutritious, is easy the due to of digesting and can promote the production of body fluid, by Ancient Times in China medicine
Family and health scholar are known as " object that the first in the world mends people ".With the development of history, cook congee as the master in people's daily life
Diet style is wanted, miscellaneous health-preserving porridge is also civil wide-spread.However traditional mode of cooking congee, it remains in daily
Diet level, time and effort consuming, it is difficult to realize industrialized production, current society with fast rhythm's life requirement cannot be met.Therefore, it makes
A kind of standby convenience, nutrition and the coarse grain porridge of health are of great significance to improving people's lives quality.Currently, also having in the market
The products such as miscellaneous fast-food oat piece, fast food powder, however, being added to unsound vegetable fat powder, perfume (or spice) in these products mostly
Essence, pigment etc., and product puffed degree is relatively high, brews poor performance, and sense organ and mouthfeel cannot meet the needs of people.The present invention
Using puffing with superheated steam is handled, yeast is slight, fermentation technique, squeezing, maturing technology and microwave -- hot air tunnel formula dries skill
The synergistic effect of art so that the coarse cereals grain of extrusion has suitable fluffy degree, and granule integrity can be still kept after brewing
With preferable chewiness, and the original aromatic smell of cereal is remained substantially.
Invention content
It is an object of the invention to provide a kind of instant coarse grain porridges that slight fermentation method makes.
Technical scheme of the present invention：A kind of instant coarse grain porridge that slight fermentation method makes, handled using puffing with superheated steam,
Yeast is slight, and fermentation technique, squeezing, maturing technology and microwave -- the synergistic effect production of hot air tunnel formula dry technology is instant thick
Grain congee, technique are：
(1) pretreatment of raw material：5kg rice, 1kg oats, 1kg millets, 1kg sorghum rice and 1kg yam flours are weighed, using mist
Change after 1.0~1.4 kilograms of ethanol waters are atomized by equipment and is equably sprayed on raw material outer layer；Wherein, the quality of second alcohol and water
Than being 1:9, spraying time is 8~13 minutes, and the mean droplet size after ethanol water atomization is 10~13 μm so that ethyl alcohol
Aqueous solution just complete wetting raw material surface layer, size droplet diameter cannot be too small or excessive, and size droplet diameter is too small to cause raw material to exist
Occur being charred phenomenon when puffing with superheated steam processing, and size droplet diameter is excessive, and raw material can be caused in puffing with superheated steam processing
When without significant change；
(2) raw material pre-puffed：Puffing with superheated steam processing, temperature is 185-195 DEG C, pressure 2.5-3.0MPa, processing
Then 2-4min is released stress in 0.5s to normal pressure；
(3) it pulverizes and sieves：Above-mentioned raw materials be crushed into 60 mesh and sieve to obtain material A；
(4) it ferments quenched：5~10g of Angel dry ferment, 1~3g of salt are weighed, after being dissolved in 2kg drinking water, equably
It is added in material A, is gently mixed, mixing, be subsequently placed in 20~40min of fermentation under 30~40 DEG C of environment；Fermentation finishes, using super
Sound wave carries out processing 3~5 minutes, 32~40KHz of ultrasonic frequency, 30~50 DEG C of temperature；
(5) extrusion forming：Material after will be quenched, which at the uniform velocity pours into twin (double) screw extruder barrel, to be squeezed, temperature setting
For：One 65~70 DEG C of area, 115~120 DEG C of 2nd area, 80~85 DEG C of 3rd area, under the extruding temperature condition, mixed material gelatinization degree can
Reach 95% or more and not will produce puffing phenomenon caused by high temperature extrusion.Material after extruding is squeezed by long-grained nonglutinous rice shape die hole
Go out, long-grained nonglutinous rice shape is cut by cutter；
(6) dry：Take microwave -- extruded product is transported in microwave drier by hot air tunnel formula dry technology,
Then product is delivered to heated-air drying dress by 80~150w of microwave frequency, 2~4m/s of transmission speed, 1~3min of drying time again
In setting, temperature setting is 45 DEG C, 0.5~1m/s of transmission speed, 15~20min of drying time；
(7) cooling, packaging：After dried product is cooled down, packaging of weighing is carried out.
Compared with prior art, product of the present invention has following three points significant advantage：
(1) processing technology：Pre-puffed is carried out to cereal using superheated steam, avoids an extruding mixture material curing not
Uniform phenomenon；Using the slight fermentation technique combination squeezing, maturing technology of yeast, fluffy degree ideal was both produced and gelatinization degree is high
Up to 95% coarse cereals rice, puffing phenomenon caused by high temperature extrusion is in turn avoided.Utilizing microwave -- hot air tunnel formula dry technology has
Conducive to interiors of products moisture rapid evaporation, hole is formed, aging of product phenomenon caused by single heated-air drying is avoided.
(2) time saving convenience：The coarse cereals grain of rice through boiling water brews 5min, and it can be served.And some existing instant porridges on the market,
Brewing time is generally 10~20min.
(3) it is good to brew performance：Boiling water remains the original giving off a strong fragrance of cereal and granule integrity and chewiness substantially after brewing
It is good, no added essence pigment, the coarse grain porridge that sense organ and mouthfeel for example boil in family.
Specific implementation mode
With reference to embodiment, the invention will be further described, but the present invention is not limited.
Embodiment 1
5kg rice, 1kg oats, 1kg millets, 1kg sorghum rice and 1kg yam flours are weighed, using atomization plant by 1.3 thousand
It is equably sprayed on raw material outer layer after the atomization of gram aqueous solution；Spraying time is 8 minutes, the mean droplet size after aqueous solution atomization
It is 11 μm.Puffing with superheated steam processing, temperature is 190 DEG C, pressure 2.8MPa, handles 3min, and pressure is then discharged in 0.5s
Power is to normal pressure.Above-mentioned raw materials be crushed into 60 mesh and sieve to obtain material A, Angel dry ferment 8g, salt 2g is then weighed, be dissolved in 2kg
It after in drinking water, is homogeneously added into material A, is gently mixed, mixing, be subsequently placed under 36 DEG C of environment the 30min that ferments；It has fermented
Finish, processing 3 minutes, ultrasonic frequency 32KHz, 30 DEG C of temperature are carried out using ultrasonic wave.Material is at the uniform velocity then poured into twin-screw
It is squeezed in extruder cylinder, temperature setting is：One 65 DEG C of area, 115 DEG C of 2nd area, 80 DEG C of 3rd area, under the extruding temperature condition,
Mixed material gelatinization degree can reach 95% or more and not will produce puffing phenomenon caused by high temperature extrusion.Material after extruding is logical
Long-grained nonglutinous rice shape die hole extrusion is crossed, long-grained nonglutinous rice shape is cut by cutter.Extruded product is transported in microwave drier, microwave frequency
Then product is delivered in hot-air drying device by 100w, transmission speed 3m/s, drying time 2min again, temperature setting 45
DEG C, transmission speed 1m/s, drying time 18min.After cooling, dried product is subjected to packaging of weighing.
Embodiment 2
5kg rice, 1kg oats, 1kg millets, 1kg sorghum rice and 1kg yam flours are weighed, using atomization plant by 1.3 thousand
It is equably sprayed on raw material outer layer after the atomization of gram ethanol water；Wherein, the mass ratio of second alcohol and water is 1:9, spraying time 8
Minute, the mean droplet size after ethanol water atomization is 11 μm.Above-mentioned raw materials be crushed into 60 mesh and sieve to obtain material A, then
Weigh Angel dry ferment 8g, salt 2g is homogeneously added into after being dissolved in 2kg drinking water in material A, be gently mixed, mixing,
The 30min that ferments is subsequently placed under 36 DEG C of environment；Fermentation finishes, and processing 3 minutes, ultrasonic frequency 32KHz is carried out using ultrasonic wave,
30 DEG C of temperature.Then material is at the uniform velocity poured into twin (double) screw extruder barrel and is squeezed, temperature setting is：One 65 DEG C of area, two
115 DEG C of area, 80 DEG C of 3rd area, under the extruding temperature condition, mixed material gelatinization degree can reach 95% or more and not will produce height
Puffing phenomenon caused by Warm Extrusion.Material after extruding is squeezed out by long-grained nonglutinous rice shape die hole, and long-grained nonglutinous rice shape is cut by cutter.It will squeeze
Die pressing product is transported in microwave drier, microwave frequency 100w, transmission speed 3m/s, drying time 2min, then again will production
Product are delivered in hot-air drying device, and temperature setting is 45 DEG C, transmission speed 1m/s, drying time 18min.After cooling, it will do
Dry good product carries out packaging of weighing.
Embodiment 3
5kg rice, 1kg oats, 1kg millets, 1kg sorghum rice and 1kg yam flours are weighed, using atomization plant by 1.3 thousand
It is equably sprayed on raw material outer layer after the atomization of gram ethanol solution；Wherein, the mass ratio of second alcohol and water is 1:9, spraying time is 8 points
Clock, the mean droplet size after ethanol water atomization are 11 μm.Superheated steam heats pre-puffed processing, and temperature is 190 DEG C, presses
Power is 2.8MPa, handles 3min, is then released stress in 0.5s to normal pressure.Above-mentioned raw materials be crushed into 60 mesh and sieve to obtain material A,
Then salt 2g is weighed, after being dissolved in 2kg drinking water, is homogeneously added into material A, is gently mixed, mixing, then material
It at the uniform velocity pours into twin (double) screw extruder barrel and is squeezed, temperature setting is：One 65 DEG C of area, 115 DEG C of 2nd area, 80 DEG C of 3rd area, should
It squeezes under temperature condition, mixed material gelatinization degree can reach 95% or more and not will produce puffing existing caused by high temperature extrusion
As.Material after extruding is squeezed out by long-grained nonglutinous rice shape die hole, and long-grained nonglutinous rice shape is cut by cutter.Extruded product is transported to microwave to do
In dry device, then product is delivered to heated-air drying dress by microwave frequency 100w, transmission speed 3m/s, drying time 2min again
In setting, temperature setting is 45 DEG C, transmission speed 1m/s, drying time 18min.After cooling, dried product is weighed
Packaging.
Embodiment 4
5kg rice, 1kg oats, 1kg millets, 1kg sorghum rice and 1kg yam flours are weighed, using atomization plant by 1.3 thousand
It is equably sprayed on raw material outer layer after the atomization of gram ethanol water；Wherein, the mass ratio of second alcohol and water is 1:9, spraying time 8
Minute, the mean droplet size after ethanol water atomization is 11 μm.Superheated steam heat pre-puffed processing, temperature be 190 DEG C,
Pressure is 2.8MPa, handles 3min, is then released stress in 0.5s to normal pressure.Above-mentioned raw materials be crushed into 60 mesh and sieve to obtain material
A, then weighs Angel dry ferment 8g, salt 2g is homogeneously added into after being dissolved in 2kg drinking water in material A, be gently mixed,
Mixing is subsequently placed under 36 DEG C of environment the 30min that ferments；Fermentation finishes, and processing 3 minutes, ultrasonic frequency are carried out using ultrasonic wave
32KHz, 30 DEG C of temperature.Then material is at the uniform velocity poured into twin (double) screw extruder barrel and is squeezed, temperature setting is：One area 65
DEG C, 115 DEG C of 2nd area, 80 DEG C of 3rd area, under the extruding temperature condition, mixed material gelatinization degree can reach 95% or more and will not produce
Puffing phenomenon caused by raw high temperature extrusion.Material after extruding is squeezed out by long-grained nonglutinous rice shape die hole, and long-grained nonglutinous rice shape is cut by cutter.
Extruded product is transported in microwave drier, microwave frequency 100w, transmission speed 3m/s, drying time 2min, then again
Product is delivered in hot-air drying device, temperature setting is 45 DEG C, transmission speed 1m/s, drying time 18min.After cooling,
Dried product is subjected to packaging of weighing.
Embodiment 5
5kg rice, 1kg oats, 1kg millets, 1kg sorghum rice and 1kg yam flours are weighed, using atomization plant by 1.3 thousand
It is equably sprayed on raw material outer layer after the atomization of gram ethanol water；Wherein, the mass ratio of second alcohol and water is 1:9, spraying time 8
Minute, the mean droplet size after ethanol water atomization is 11 μm.Superheated steam heat pre-puffed treatment temperature be 190 DEG C,
Pressure is 2.8MPa, handles 3min, is then released stress in 0.5s to normal pressure.Above-mentioned raw materials be crushed into 60 mesh and sieve to obtain material
A, then weighs Angel dry ferment 8g, salt 2g is homogeneously added into after being dissolved in 2kg drinking water in material A, be gently mixed,
Mixing is subsequently placed under 36 DEG C of environment the 30min that ferments；Fermentation finishes, and processing 3 minutes, ultrasonic frequency are carried out using ultrasonic wave
32KHz, 30 DEG C of temperature.Then material is at the uniform velocity poured into twin (double) screw extruder barrel and is squeezed, temperature setting is：One area 65
DEG C, 115 DEG C of 2nd area, 80 DEG C of 3rd area, under the extruding temperature condition, mixed material gelatinization degree can reach 95% or more and will not produce
Puffing phenomenon caused by raw high temperature extrusion.Material after extruding is squeezed out by long-grained nonglutinous rice shape die hole, and long-grained nonglutinous rice shape is cut by cutter.
Extruded product is transported in hot-air drying device, temperature setting is 45 DEG C, transmission speed 1m/s, drying time 8h.After cooling,
Dried product is subjected to packaging of weighing.
1 instant coarse grain porridge sensory evaluation standard of table
The measurement result of table 2 product physical and chemical index and sensory evaluation scores value
It is learnt by the analysis of the measurement result of 2 product physical and chemical index of table and sensory evaluation scores value：The sample of embodiment 4 be one compared with
For perfect product.Compared with Example 4, in embodiment 1, ethanol water useless carries out pretreatment of raw material；In embodiment 2
In, raw material does not carry out superheated steam pre-gelatinized；In embodiment 3, raw material does not carry out the slight fermentation process of yeast, as a result three realities
The product that case obtains is applied, gelatinization degree is low, and water imbibition and poorly water-soluble, brewing time is long, and sensory evaluation scores value is low.In embodiment 4
In, it first uses ethanol water to carry out pretreatment of raw material, then carries out superheated steam pre-gelatinized, yeast slightly ferments and squeezes
The processing of cutting forming, finally using microwave -- hot air tunnel formula dry technology is dried, obtained product gelatinization degree is up to
98.89%, brewing time only needs 4min, and boiling water brew after remain the original giving off a strong fragrance of cereal and granule integrity and nozzle substantially
Chewing property is good, no added essence pigment, the coarse grain porridge that sense organ and mouthfeel for example boil in family.Compared with Example 4, in embodiment 5
In take is single Hot Air Drying, obtained product water imbibition and it is water-soluble more almost, brewing time is slightly long.
Therefore, the processing of superheated steam pre-gelatinized, yeast is slight fermentation technique, squeezing, maturing technology and microwave -- hot wind tunnel
Road formula dry technology, four is indispensable.
Claims (2)
1. the instant coarse grain porridge that a kind of slight fermentation method makes, using puffing with superheated steam is handled, yeast is slight fermentation technique, squeeze
Press curing technology and microwave -- the collective effect of hot air tunnel formula dry technology produces instant coarse grain porridge, and technique is：
（1）Pretreatment of raw material：5kg rice, 1kg oats, 1kg millets, 1kg sorghum rice and 1kg yam flours are weighed, is set using atomization
It is standby to be equably sprayed on raw material outer layer after 1.0 ~ 1.4 kilograms of ethanol waters atomizations；Wherein, the mass ratio of second alcohol and water is 1:
9, spraying time is 8 ~ 13 minutes, and the mean droplet size after ethanol water atomization is 10 ~ 13 μm；
（2）Raw material pre-puffed：Puffing with superheated steam processing, temperature is 185-195 DEG C, pressure 2.5-3.0MPa, handles 2-
Then 4min is released stress in 0.5s to normal pressure；
（3）It pulverizes and sieves：Above-mentioned raw materials be crushed into 60 mesh and sieve to obtain material A；
（4）It ferments quenched：Weigh 5 ~ 10g of Angel dry ferment, 1 ~ 3g of salt is homogeneously added into object after being dissolved in 2kg drinking water
Expect in A, be gently mixed, mixing, is subsequently placed in 20 ~ 40min of fermentation under 30 ~ 40 DEG C of environment；Fermentation finishes, and is carried out using ultrasonic wave
Processing 3 ~ 5 minutes, 32 ~ 40KHz of ultrasonic frequency, 30 ~ 50 DEG C of temperature；
（5）Extrusion forming：Material after will be quenched, which at the uniform velocity pours into twin (double) screw extruder barrel, to be squeezed, the material after extruding
It is squeezed out by long-grained nonglutinous rice shape die hole, long-grained nonglutinous rice shape is cut by cutter；
（6）It is dry：Take microwave -- extruded product is transported in microwave drier, microwave by hot air tunnel formula dry technology
Then product is delivered in hot-air drying device by 80 ~ 150w of frequency, 2 ~ 4m/s of transmission speed, 1 ~ 3min of drying time again, temperature
Degree is set as 45 DEG C, 0.5 ~ 1m/s of transmission speed, 15 ~ 20min of drying time；
（7）Cooling, packaging：After dried product is cooled down, packaging of weighing is carried out.
2. technique according to claim 1, it is characterised in that step（5）The twin-screw length of the twin (double) screw extruder is
2.2 meters, twin-screw includes three temperature subregions, 65 ~ 70 DEG C of an area, 115 ~ 120 DEG C of 2nd area, 80 ~ 85 DEG C of 3rd area.
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| CN201810527224.6A CN108719805A (en) | 2018-05-29 | 2018-05-29 | A kind of instant coarse grain porridge that slight fermentation method makes |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112602883A (en) * | 2020-12-23 | 2021-04-06 | 中华全国供销合作总社济南果品研究院 | Instant double-screw extrusion curing composite fruit and vegetable millet paste and production method thereof |
| CN113068797A (en) * | 2021-04-29 | 2021-07-06 | 遂宁市三丰食品有限公司 | Processing and sterilizing process of instant preserved egg and lean meat porridge |
| CN115176965A (en) * | 2022-07-29 | 2022-10-14 | 四川省雅士科技有限公司 | Instant composition and preparation method thereof |
-
2018
- 2018-05-29 CN CN201810527224.6A patent/CN108719805A/en not_active Withdrawn
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112602883A (en) * | 2020-12-23 | 2021-04-06 | 中华全国供销合作总社济南果品研究院 | Instant double-screw extrusion curing composite fruit and vegetable millet paste and production method thereof |
| CN113068797A (en) * | 2021-04-29 | 2021-07-06 | 遂宁市三丰食品有限公司 | Processing and sterilizing process of instant preserved egg and lean meat porridge |
| CN115176965A (en) * | 2022-07-29 | 2022-10-14 | 四川省雅士科技有限公司 | Instant composition and preparation method thereof |
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Application publication date: 20181102 |