CN108718152B - Staggered PFC control circuit and motor driving circuit - Google Patents
Staggered PFC control circuit and motor driving circuit Download PDFInfo
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- CN108718152B CN108718152B CN201810612297.5A CN201810612297A CN108718152B CN 108718152 B CN108718152 B CN 108718152B CN 201810612297 A CN201810612297 A CN 201810612297A CN 108718152 B CN108718152 B CN 108718152B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/42—Circuits or arrangements for compensating for or adjusting power factor in converters or inverters
- H02M1/4208—Arrangements for improving power factor of AC input
- H02M1/4225—Arrangements for improving power factor of AC input using a non-isolated boost converter
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P27/00—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
- H02P27/04—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage
- H02P27/06—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using dc to ac converters or inverters
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B70/00—Technologies for an efficient end-user side electric power management and consumption
- Y02B70/10—Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
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Abstract
The invention provides a staggered PFC control circuit and a motor driving circuit, which detect the working current of a switching tube through an overcurrent protection module, when overcurrent protection is detected, the first and second overcurrent protection signals are output, so that when overcurrent protection is detected, the MCU can output a driving switch tube closing driving signal to the PFC driving module according to the second overcurrent protection signal while the first overcurrent protection signal controls the PFC driving module to close the switch tube, and simultaneously controls the load power to be reduced or the work to be stopped, thereby realizing the monitoring processing of the MCU on the over-current protection signal during the over-current protection, preventing the current staggered PFC circuit from processing only through the PFC driving module when the over-current protection occurs, controlling the MCU to be unable to acquire the over-current protection signal, therefore, the MCU still sends out a PFC working instruction to cause the switch tube to be still in a working state and to be damaged, and the working reliability of the whole staggered PFC control circuit is improved.
Description
Technical Field
The invention relates to the field of PFC circuit control, in particular to an interleaved PFC control circuit and a motor drive circuit.
Background
Currently, when the staggered PFC circuit works, a dedicated PFC control chip or MCU sequentially outputs an effective driving signal to each switching tube, such as an IGBT tube, so that the IGBT tubes alternately work, and an overcurrent protection circuit is currently provided for each switching tube in a single path to protect the corresponding switching tube in the single path when the single path is overcurrent. The overcurrent protection circuit can not comprehensively protect each switch tube, an overcurrent protection signal can not reach the MCU for controlling the load to work, and the MCU still can send out a PFC (power factor correction) working instruction, so that the switch tubes are still in a continuous and discontinuous working state when overcurrent occurs, and the switch tubes are easily damaged due to overheating.
The above is only for the purpose of assisting understanding of the technical aspects of the present invention, and does not represent an admission that the above is prior art.
Disclosure of Invention
The invention mainly aims to provide an interleaved PFC control circuit, and aims to solve the problem that the current interleaved PFC control circuit is easy to generate overcurrent damage because single-path overcurrent protection only protects a single-path switching tube, each path of switching tube cannot be comprehensively protected, and a protection signal cannot reach a control MCU (microprogrammed control unit).
In order to achieve the above object, the present invention provides an interleaved PFC control circuit, which includes a rectifying module, a filtering module, an MCU and a plurality of parallel switch branches;
each switch branch comprises an inductor, a fast recovery diode, a switch tube, a resistor, an overcurrent protection module and a PFC driving module;
one end of the inductor is connected with the anode of the output end of the rectifying module, the other end of the inductor is connected with the anode of the fast recovery diode and the input end of the switching tube in a common way, and the cathode of the fast recovery diode is connected with the anode of the filtering module;
the output end of the switch tube, the first input end of the overcurrent protection module and one end of the resistor are connected in common; the other end of the resistor is connected with the negative electrode of the output end of the rectifying module and the negative electrode of the filtering module, and a connecting wire of the resistor forms the negative electrode of a direct current bus;
one end of an inductor of each switch branch is connected in common, and the cathodes of the fast recovery diodes of each switch branch are connected in common to realize the parallel connection of the switch branches;
the second input end of the over-current protection module is connected with the negative electrode of the direct-current bus, the first output end of the over-current protection module is connected with the first control end of the PFC driving module, the second control end of the PFC driving module is connected with the MCU, and the output end of the PFC driving module is connected with the driving end of the switch tube;
the second output end of each overcurrent protection module is connected in common and connected to the MCU; wherein,
when the staggered PFC control circuit generates overcurrent protection, a first output end of the overcurrent protection module outputs a first overcurrent protection signal to the PFC driving module so that the PFC driving module controls the switching tube to be closed; meanwhile, a second output end of the overcurrent protection module outputs a second overcurrent protection signal to the MCU, so that the MCU outputs a driving signal for driving the switching tube to be closed to the PFC driving module, and simultaneously controls the load power to be reduced or controls the load to stop working.
Preferably, after the interleaved PFC control circuit performs the overcurrent protection, the overcurrent protection module is further configured to:
when the overcurrent protection is recovered, the overcurrent protection module delays to output a first overcurrent protection recovery signal to the PFC driving module and a second overcurrent protection recovery signal to the MCU, the MCU outputs a switching tube driving signal when judging that the load state is normal according to the second overcurrent protection recovery signal, and the PFC driving module drives the switching tube to normally work according to the first overcurrent protection recovery signal and the switching tube driving signal.
Preferably, the interleaved PFC control circuit further comprises an isolation module;
and the second output end of each overcurrent protection module is connected to the input end of the isolation module in common, the output end of the isolation module is connected with the MCU, and the isolation module isolates the negative electrode of the direct current bus from the ground wire of the MCU.
Preferably, the overcurrent protection module comprises an overcurrent detection unit and a delay unit;
a first signal input end of the over-current detection unit is a first input end of the over-current protection module, a second signal input end of the over-current detection unit is a second input end of the over-current protection module, an output end of the over-current detection unit is connected with an input end of the delay unit, and a first output end and a second output end of the delay unit are respectively a first output end and a second output end of the over-current protection module; wherein,
the overcurrent detection unit is used for outputting a current normal signal when judging that the voltage of the first signal input end is smaller than the voltage of the second signal input end; when the voltage of the first signal input end is greater than that of the second signal input end, outputting an overcurrent signal;
the time delay unit is used for respectively outputting the first overcurrent protection signal and the second overcurrent protection signal at a first output end and a second output end of the time delay unit when the overcurrent detection unit outputs the overcurrent signal; when the overcurrent detection unit outputs a current normal signal, timing is started, and when the timing time reaches a target time, a first overcurrent protection recovery signal and a second overcurrent protection recovery signal are respectively output at a first output end and a second output end of the delay unit;
preferably, the over-current detection unit includes a first comparator, a first resistor, a second resistor, a third resistor and a fourth resistor;
one end of the first resistor and one end of the second resistor are connected with the inverting input end of the first comparator in a sharing mode, the other end of the first resistor is a first signal input end of the overcurrent detection unit, and the other end of the second resistor is connected with the positive electrode of the direct-current power supply;
one end of the third resistor and one end of the fourth resistor are connected with the non-inverting input end of the first comparator in a common mode, the other end of the third resistor is a second signal input end of the overcurrent detection unit, and the other end of the fourth resistor is connected with the positive electrode of the direct-current power supply;
the output end of the first comparator is the output end of the over-current detection unit.
Preferably, the delay unit includes a second comparator, a fifth resistor, a sixth resistor, a seventh resistor, an eighth resistor, a first capacitor, a first diode, and a second diode;
the inverting input end of the second comparator, one end of the fifth resistor and one end of the sixth resistor are connected in common, the other end of the fifth resistor is connected with the positive electrode of the direct-current power supply, and the other end of the sixth resistor is connected with the negative electrode of the direct-current bus;
the non-inverting input end of the second comparator, one end of the first capacitor and one end of the seventh resistor are connected to the input end of the delay unit, and the other end of the seventh resistor and one end of the eighth resistor are connected to the positive electrode of the direct-current power supply;
the other end of the eighth resistor, the other end of the first capacitor, the cathode of the first diode and the cathode of the second diode are connected to the output end of the second comparator in a sharing mode, and the anode of the first diode and the anode of the second diode are respectively the first output end and the second output end of the delay unit.
Preferably, the over-current detection unit further includes a ninth resistor;
one end of the ninth resistor is connected with the other end of the second resistor and the other end of the fourth resistor in common, and the other end of the ninth resistor is connected with the positive electrode of the direct-current power supply.
Preferably, the delay unit further includes a third diode;
and the cathode of the third diode is connected with the other end of the seventh resistor, and the anode of the third diode is connected with one end of the seventh resistor.
Preferably, the isolation module includes a first optocoupler, a first PNP triode, a tenth resistor, an eleventh resistor, a second NPN triode, a twelfth resistor, and a thirteenth resistor;
one end of the tenth resistor is an input end of the isolation module, the other end of the tenth resistor is connected with a base electrode of the first PNP triode, an emitting electrode of the first PNP triode is connected with a positive electrode of a direct-current power supply, a collector electrode of the first PNP triode is connected with one end of the eleventh resistor, the other end of the eleventh resistor is connected with a positive electrode of a light-emitting diode of the first optocoupler, and a cathode of the light-emitting diode of the first optocoupler is connected with a negative electrode of the direct-current bus;
the collector electrode of the triode of the first optocoupler is connected with the positive electrode of a direct-current power supply, the emitter electrode of the triode of the first optocoupler is connected with one end of the twelfth resistor, the other end of the twelfth resistor is connected with the base electrode of the second NPN triode, the emitter electrode of the second NPN triode is connected with the grounding end of the MCU, the collector electrode of the second NPN triode and one end of the thirteenth resistor are connected to the output end of the isolation module in a shared mode, and the other end of the thirteenth resistor is connected with the positive electrode of the direct-current power supply.
In order to achieve the above object, the present invention further provides a motor driving circuit, which includes the interleaved PFC control circuit.
The invention provides an interleaved PFC control circuit, which comprises a plurality of switch branches, a rectifying module, a filtering module and an MCU (microprogrammed control Unit) which are connected in parallel, wherein each switch branch comprises an inductor, a diode, a switch tube, a resistor, an overcurrent protection module and a PFC driving module; the overcurrent protection module is used for detecting the working current of the switch tube, two output ends are arranged, when overcurrent protection is detected, a first overcurrent protection signal and a second overcurrent protection signal are output, the first overcurrent protection signal is output to the PFC drive module of the corresponding path, and the second overcurrent protection signals output by the overcurrent protection modules of all switch branches are output to the MCU together, so that when overcurrent protection is detected, the first overcurrent protection signal controls the PFC drive module to close the switch tube, the MCU can output a drive tube closing drive signal to the PFC drive module according to the second overcurrent protection signal and simultaneously controls the load power to be reduced or stopped, the monitoring processing of the overcurrent protection signal by the MCU is increased during the overcurrent protection, the processing only through the PFC drive module during the overcurrent protection in the prior art is prevented, and the MCU cannot acquire the overcurrent protection signal, therefore, the MCU still sends out a PFC working instruction to cause the switch tube to be still in a working state and to be damaged, and the working reliability of the whole staggered PFC control circuit is improved.
Drawings
Fig. 1 is a schematic circuit diagram of an interleaved PFC control circuit according to a first embodiment of the present invention;
fig. 2 is a specific circuit diagram of the overcurrent protection module in fig. 1;
fig. 3 is a schematic circuit diagram of an interleaved PFC control circuit according to a second embodiment of the present invention;
fig. 4 is a schematic circuit diagram of an interleaved PFC control circuit according to a third embodiment of the present invention;
fig. 5 is a schematic circuit diagram of an interleaved PFC control circuit according to a fourth embodiment of the present invention;
fig. 6 is a specific circuit diagram of the isolation module of fig. 5.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
The invention provides an interleaved PFC control circuit which can be applied to the field of control circuits for supplying power to high-power loads in a direct current manner, such as a direct-current high-voltage (over 310V) power supply circuit for driving a variable-frequency compressor or a direct-current motor to work. As shown in fig. 1, the interleaved PFC control circuit includes a rectifying module 10, a filtering module D0, an MCU80, and a plurality of parallel switching branches;
each switch branch comprises an inductor, a fast recovery diode, a switch tube, a resistor, an overcurrent protection module and a PFC driving module; in fig. 1, there are 3 switching branches, and a first switching branch includes an inductor L1, a fast recovery diode D1, a switching tube Q1, a resistor R7, a first overcurrent protection module 40, and a first PFC driving module 70; the second switching branch comprises an inductor L2, a fast recovery diode D2, a switching tube Q2, a resistor R6, a second overcurrent protection module 30 and a second PFC driving module 60; the third switching branch includes an inductor L3, a fast recovery diode D3, a switching tube Q3, a resistor R5, a third overcurrent protection module 20, and a third PFC driving module 50, where the fast recovery diode charges the filter module D0 quickly in a high-speed working process of the switching tube (for example, a working frequency may reach more than 50 KHz), so that the working frequency is much higher than that of a common rectifier diode, and the switching tube may be an IGBT tube in fig. 1, or a high-power switching tube such as a MOS tube.
The three switching branches have the same circuit and the same working principle, and taking the first switching branch as an example, the circuit connection relationship is as follows:
one end of an inductor L1 is connected with the anode of the output end of the rectifier module 10, the other end of the inductor L1 is connected with the anode of a fast recovery diode D1 and the input end of a switch tube Q1 in a common manner, the cathode of the fast recovery diode D1 is connected with the anode of a filter module D0, the rectifier module 10 can be a high-power rectifier bridge stack or a bridge rectifier circuit formed by high-power rectifier diodes, in FIG. 1, the rectifier bridge stack BR1 is shown, the filter circuit is formed by high-capacity high-voltage electrolytic capacitors, in FIG. 1, the electrolytic capacitors E1 and E2 are specifically shown, the capacity of the filter circuit is large, if the parameters are 400uF/450V, the electrolytic capacitors can be one or more, and the power requirements of a load A0 connected with the;
the output end of the switching tube Q1, the first input end I31 of the first overcurrent protection module 40 and one end of the resistor R7 are connected in common; the other end of the resistor R7 is connected with the negative electrode of the rectifying module 10 and the negative electrode of the filtering module D0, the connecting wire of the resistor R7 forms a negative electrode PGND of the direct current bus, and the positive electrode of the filtering module D0 is the positive electrode of the direct current bus;
a second input end I32 of the first overcurrent protection module 40 is connected to the negative electrode of the direct-current bus, a first output end O31 of the overcurrent protection module 40 is connected to a first control end of the first PFC driver module 70, a second control end of the first PFC driver module 70 is connected to the MCU80, and an output end of the first PFC driver module 70 is connected to the driving end of the switching tube Q1; in fig. 1, Q1 is an IGBT, and at this time, the driving terminal is a gate G, the input terminal is a collector C, and the output terminal is an emitter E; the first PFC driving module 70 may be a dedicated PFC driving chip circuit, or may be formed by a discrete device, such as a simple triode driving circuit, which is not described herein again.
The second output end of each overcurrent protection module is connected in common to the MCU80, and in the figure, the second output end O32 of the first overcurrent protection module 40 and the second output ends of the other overcurrent protection modules are connected in common to one port of the MCU 30; wherein,
when the interleaved PFC control circuit performs the overcurrent protection, the first output terminal O31 of the first overcurrent protection module 40 outputs a first overcurrent protection signal to the first PFC driving module 70, so that the first PFC driving module 70 controls the switching tube Q1 to be turned off; meanwhile, the second output terminal of the first overcurrent protection module 40 outputs a second overcurrent protection signal to the MCU, so that the MCU outputs a driving signal to the PFC driving module to drive the switching tube Q1 to turn off, and controls the load a0 to reduce power or stop working.
When the interleaved PFC control circuit works, the MCU80 sequentially outputs a switching signal to the PFC driving module through each path of phase with the same interval, drives the corresponding switching tubes to be turned on and off in turn, so that power factor correction is completed, and smooth direct current (about 300V) is output through the filtering module D0 to provide a power supply for the work of the load A0. The load a0 is a load requiring high-voltage dc power supply, such as the compressor or motor a2 driven by the IPM module (intelligent power module) a1 and the module in fig. 1. Further, the interleaved PFC control circuit may further include an input voltage detection module B0 and an output voltage detection module C0, wherein the input voltage detection module B0 is connected in parallel between the positive and negative poles of the output end of the rectifier bridge stack BR1 to detect the output pulsating dc voltage value, the output voltage detection module C0 is connected in parallel between the two ends of the filter module D0 to detect the output dc bus voltage value of the interleaved PFC control circuit, and both the two voltage values are output to the MCU80, and the MCU80 may further control the operation of the switching tube of the interleaved PFC control circuit according to the input and output voltage values, so that the output dc bus voltage is in a stable state. Meanwhile, the MCU80 may also determine one of the current load a0 operating state parameters according to the two voltage values, and further, the MCU80 may also detect an operating current of the load a0 (a current detection circuit is not shown in the figure), and a temperature parameter of the IPM module in the load a0, a temperature parameter of the motor a2, and the like as the load operating state parameters.
The overcurrent protection module of each switching branch circuit detects the voltage of a resistor connected with an emitter of an IGBT (insulated gate bipolar transistor) through two input ends of the overcurrent protection module, so as to detect the working current passing through the IGBT, when the voltage exceeds a preset value, the overcurrent protection module is judged to be overcurrent protection, at the moment, two output ends of the first overcurrent protection module 40 respectively output a first overcurrent protection signal and a second overcurrent protection signal, the first overcurrent protection signal is output to a PFC (power factor correction) driving module in the branch circuit, the corresponding IGBT is controlled to be quickly closed in a hardware mode, meanwhile, the second overcurrent protection signal and second overcurrent protection signals of other branch circuits are collected and output to the MCU80, so that the MCU80 can control the load A0 to be closed or reduce the power of the load A0 according to the protection signals and the detected working state parameters of the load A0, such as controlling the rotating speed of a motor to be reduced or closed, controlling the frequency of a compressor to be reduced or, therefore, the power supply demand end of the interleaved PFC control circuit is thoroughly controlled in a safe working current state, partial sources causing overcurrent are reduced, and the MCU80 can further determine whether a PFC driving signal needs to be output to the PFC driving module according to the state parameters of the current load A0, so that various devices such as a switching tube and a fast recovery diode on a switching branch of the PFC are further protected.
Further, after the interleaved PFC control circuit performs the overcurrent protection, the overcurrent protection module is further configured to:
when the overcurrent protection is recovered, the overcurrent protection module delays to output a first overcurrent protection recovery signal to the PFC driving module and a second overcurrent protection recovery signal to the MCU, the MCU outputs a switching tube driving signal when judging that the load state is normal according to the second overcurrent protection recovery signal, and the PFC driving module drives the switching tube to normally work according to the first overcurrent protection recovery signal and the switching tube driving signal.
Taking the first switching branch as an example, when the first overcurrent protection module 40 detects that the voltage is too high due to the excessive current passing through the resistor R7, it determines that overcurrent protection occurs, and outputs first and second overcurrent protection signals, at this time, the PFC driving module 70 controls the IGBT tube Q1 to turn off according to the first overcurrent protection signal, the MCU80 outputs a driving signal for driving the IGBT tube Q1 to turn off to the first PFC driving module 70 according to the second overcurrent protection signal, and at the same time, the operating power of the load a0 can be controlled to be reduced or stopped, when the IGBT tube is turned off, the current on the resistor R7 becomes zero, so the overcurrent protection module 40 detects that the overcurrent protection is recovered, and at this time, the internal circuit of the overcurrent protection module starts to time, the first overcurrent protection module 40 still keeps outputting the overcurrent protection signal during the timing period, and the MCU80 may have time to judge whether the operating state of the load a0 is abnormal according to the detected state parameters of the load a 0; when the timing time is up, at this time, the first overcurrent protection module 40 outputs a first overcurrent protection recovery signal of the overcurrent protection recovery to the first PFC driver module 70, and a second overcurrent protection recovery signal to the MCU80, when the MCU80 determines that the working state of the load a0 is normal, the MCU80 outputs a switching tube operation driving signal to the first PFC driver module 70, and the first PFC driver module 70 drives the IGBT Q1 to operate normally according to the switching tube driving signal output by the MCU80 and the first overcurrent protection recovery signal. Meanwhile, the MCU80 can also control the load A0 to normally start working when the working state of the load A0 is judged to be normal. Therefore, during the recovery period of the overcurrent protection fault, the MCU can have time to detect the working state of the load A0 during the time delay timing period, and when the timing time is up according to the state of the load, and the MCU judges that the state of the load A0 is normal, the MCU outputs a switching tube driving signal to the first PFC channel module 70, so that the switching tube works under the normal state of the load A0, and the whole staggered PFC control circuit works stably and reliably.
Specifically, as shown in fig. 2, taking a third switching branch as an example, the third overcurrent protection module 20 includes an overcurrent detection unit 21 and a delay unit 22;
a first signal input end of the over-current detection unit 21 is a first input end I11 of the third over-current protection module 20, a second signal input end of the over-current detection unit 21 is a second input end I12 of the third over-current protection module 20, an output end of the over-current detection unit 21 is connected with an input end of the over-current detection unit 21, and a first output end and a second output end of the delay unit 21 are a first output end O11 and a second output end O12 of the third over-current protection module 20, respectively; wherein,
the overcurrent detection unit 21 is configured to output an overcurrent signal when detecting that a voltage at the first signal input terminal is greater than a preset voltage relative to a voltage at the second signal input terminal; when the voltage of the first signal input end is detected to be smaller than or equal to the preset voltage relative to the voltage of the second signal input end, outputting a normal current signal;
the delay unit 22 is configured to output a first overcurrent protection signal and a second overcurrent protection signal at a first output end and a second output end of the delay unit 22, respectively, when the overcurrent detection unit 21 outputs the overcurrent signal; and starts timing when the overcurrent detecting unit 21 outputs a normal current signal, and outputs a first overcurrent protection recovery signal and a second overcurrent protection recovery signal at a first output end and a second output end of the delay unit 22 respectively when the timing time reaches a target time.
Specifically, as shown in fig. 2, the overcurrent detecting unit 21 includes a first comparator IC1, a first resistor R211, a second resistor R212, a third resistor R213, and a fourth resistor R214;
one end of the first resistor R211 and one end of the second resistor R212 are commonly connected to the inverting input terminal-IN 1 of the first comparator IC1, the other end of the first resistor R211 is a first signal input terminal of the overcurrent detection unit 21, and the other end of the second resistor R212 is connected to the positive electrode PFC-15V of the dc power supply;
one end of the third resistor R213 and one end of the fourth resistor R214 are commonly connected to the non-inverting input terminal + IN1 of the first comparator IC1, the other end of the third resistor R213 is a second signal input terminal of the over-current detection unit 21, and the other end of the fourth resistor R214 is connected to the positive electrode PFC-15V of the dc power supply;
the output terminal OUT1 of the first comparator IC1 is the output terminal of the over-current detection unit 21.
Specifically, as shown in fig. 2, the delay unit 22 includes a second comparator IC2, a fifth resistor R225, a sixth resistor R226, a seventh resistor R227, an eighth resistor R228, a first capacitor C221, a first diode D221, and a second diode D222;
the inverting input end-IN 2 of the second comparator IC2, one end of a fifth resistor R225 and one end of a sixth resistor R226 are connected IN common, the other end of the fifth resistor R225 is connected with a positive electrode PFC-15V of a direct-current power supply, and the other end of the sixth resistor R226 is connected with a negative electrode of a direct-current bus;
the non-inverting input end of the second comparator IC2, one end of the first capacitor C221 and one end of the seventh resistor R227 are connected to the input end of the delay unit 22, and the other end of the seventh resistor R227 and one end of the eighth resistor R228 are connected to the positive electrode PFC-15V of the direct-current power supply;
the other end of the eighth resistor R228, the other end of the first capacitor C221, the cathode of the first diode D221, and the cathode of the second diode D222 are commonly connected to the output end of the second comparator IC2, and the anode of the first diode D221 and the anode of the second diode D222 are the first output end and the second output end of the delay unit 22, respectively.
The operation principle of the specific circuits of the over-current detection unit 21 and the delay unit 22 is as follows: the internal circuits of the output terminals OUT1 and OUT2 of the first comparator and the second comparator are in an OC gate (open collector) circuit structure, so that when the OC gate is open to a high impedance state, a high level is output through a resistor pulled up by the output terminal. A reference voltage is provided to the inverting input terminal-IN 1 of the first comparator IC1 through a first resistor R211 and a second resistor R212, and a reference voltage is provided to the non-inverting input terminal + IN1 of the first comparator IC1 through a third resistor R213 and a fourth resistor R214; when the IGBT Q3 works normally, the voltage at the inverting input terminal-IN 1 of the first comparator IC1 is lower than the voltage at the non-inverting input terminal + IN1 by a preset voltage value V1, the OC gate at the output terminal OUT1 of the first comparator IC1 is open to a high-impedance state, and at this time, the OC gate outputs a high-level signal with a normal current through a pulled-up seventh resistor R227; the high level signal is inputted to the non-inverting input terminal + IN2 of the second comparator IC2, and the voltage of the high level signal is larger than the inverting input terminal-IN 2 of the second comparator IC2, so that the OC gate of the output terminal OUT2 of the second comparator IC2 is also IN a high-impedance state where the OC gate is open, and outputs a high level signal with normal current through the pulled-up eighth resistor R228, at this time, the first capacitor C221 is charged to the voltage value of the dc power supply, and at this time, the first output terminal O11 and the second output terminal O12 are both IN a high-impedance state;
when the working current of the IGBT Q3 increases, so that the voltage on the resistor R5 increases, and further the reference voltage applied to the inverting input terminal-IN 1 of the first comparator IC1 increases by the preset voltage value V1, so as to exceed the reference voltage of the non-inverting input terminal + IN1, the OC gate of the output terminal OUT1 of the first comparator IC1 is turned on to the ground, and a low-level signal of overcurrent protection is output, so that the charge on the first capacitor C221 is rapidly discharged; meanwhile, the low level also causes the non-inverting input terminal + IN2 of the second comparator IC2 to be pulled low, the output terminal OUT2OC thereof is gated to ground, and a low level is output, and the low level pulls the first output terminal O11 and the second output terminal O12 low respectively through the first diode D221 and the second diode D222 to output an overcurrent protection signal. Therefore, the output end of the third PFC driving module 50 turns off the IGBT Q3, and outputs a low level to the MCU 80.
After overcurrent protection occurs, as the IGBT Q3 is turned off, the voltage at the inverting input terminal-IN 1 of the first comparator IC1 is reduced, at this time, the current turns to normal, the OC gate of the output terminal OUT1 of the first comparator IC1 is opened to a high-impedance state, at this time, the dc power supply voltage PFC-15V charges the first capacitor C221 through the resistor R227, so that timing is implemented, the voltage at the non-inverting input terminal + IN2 of the second comparator IC2 is gradually increased, before the voltage at the inverting input terminal-IN 2 is not exceeded, the output port OUT2 of the second comparator IC2 always outputs a low level IN the overcurrent protection state until the voltage at the first capacitor C221 rises to a certain value, that is, timing reaches a target time, for example, tens of milliseconds, so that the voltage at the non-inverting input terminal + IN2 of the second comparator IC2 exceeds the voltage at the inverting input terminal-IN 2, the output port 2 of the second comparator IC2 outputs a high level, so that the first output terminal O11 and the second output terminal O12 output overcurrent protection recovery signals in a high impedance state.
The staggered PFC control circuit comprises a plurality of switch branches, a rectifying module, a filtering module and an MCU which are connected in parallel, wherein each switch branch comprises an inductor, a diode, a switch tube, a resistor, an overcurrent protection module and a PFC driving module; the overcurrent protection module is used for detecting the working current of the switch tube, two output ends are arranged, when overcurrent protection is detected, a first overcurrent protection signal and a second overcurrent protection signal are output, the first overcurrent protection signal is output to the PFC drive module of the corresponding path, and the second overcurrent protection signals output by the overcurrent protection modules of all switch branches are output to the MCU together, so that when overcurrent protection is detected, the first overcurrent protection signal controls the PFC drive module to close the switch tube, the MCU can output a drive tube closing drive signal to the PFC drive module according to the second overcurrent protection signal and simultaneously controls the load power to be reduced or stopped, the monitoring processing of the overcurrent protection signal by the MCU is increased during the overcurrent protection, the processing only through the PFC drive module during the overcurrent protection in the prior art is prevented, and the MCU cannot acquire the overcurrent protection signal, therefore, the MCU still sends out a PFC working instruction to cause the switch tube to be still in a working state and to be damaged, and the working reliability of the whole staggered PFC control circuit is improved.
Further, based on the first embodiment of the interleaved PFC control circuit of the present invention, in the second embodiment of the interleaved PFC control circuit of the present invention, as shown in fig. 3, the over-current detection unit 21 further includes a ninth resistor R219;
one end of a ninth resistor R219 is connected with the other end of the second resistor R212 and the other end of the fourth resistor R214 in common, and the other end of the ninth resistor R219 is connected with a positive electrode PFC-15V of the direct-current power supply. Since the first resistor R211 and the second resistor R212 provide a reference voltage to the inverting input terminal-IN 1 of the first comparator IC1 through a voltage dividing circuit structure, and the third resistor R213 and the fourth resistor R214 provide a reference voltage to the non-inverting input terminal + IN1 of the first comparator IC1 through a voltage dividing circuit structure, when the resistances of these resistors have errors, the reference voltages of these resistors may change, which may cause an error IN the current threshold of the detected overcurrent protection. Through adding ninth resistance R219, its two way voltage divider circuit all is connected to the direct current power supply positive pole through this resistance, and its resistance value should be bigger than fourth resistance R214 and second resistance R212 or equal, promptly to the voltage division contribution ninth resistance R219 should be bigger relatively, when these two way voltage divider circuit's above-mentioned resistance all has the error, because all pass through ninth resistance R219, can play and offset a part through ninth resistance R219 with the error, also reduce the error of whole partial pressure point, improve overcurrent detection precision.
Further, in this embodiment, the delay unit 22 further includes a third diode D223.
The cathode of the third diode D223 is connected to the other end of the seventh resistor R227, and the anode of the third diode D223 is connected to one end of the seventh resistor R227.
As can be seen from the first embodiment, when overcurrent protection occurs, the OC gate of the output terminal OUT1 of the first comparator IC1 is turned on to ground, and a low level of overcurrent protection is output, so that the first capacitor C221 is rapidly discharged, if overcurrent protection is recovered in a very short time, before the first capacitor C221 is not completely discharged, the output terminal OUT1 of the first comparator rapidly changes to a high level due to the pull-up of the seventh resistor R227, and the high level is superimposed on the first capacitor C221, and if the third diode D223 is not clamped, the first capacitor C221 will be raised, so that the voltage at the non-inverting input terminal of the first comparator IC1 is raised, and may even exceed the voltage tolerance value at the comparator input terminal thereof to damage the comparator port. After the third diode D223 is added for clamping, the voltage at the non-inverting input terminal of the first capacitor C221 is only raised by the diode node voltage, such as 0.7V, at most on the basis of the voltage, so that the voltage at the non-inverting input terminal of the first comparator IC1 is not too high, and the function of protecting the comparator port is achieved.
Further, based on any one of the first to third embodiments of the interleaved PFC control circuit of the present invention, in the third embodiment of the interleaved PFC control circuit of the present invention, as shown in fig. 4, in the present embodiment, the first comparator IC1 and the second comparator may be integrated into the same integrated circuit, as shown in the IC602 chip in the figure, which has the same function as the two independent comparators in the previous embodiment, and is smaller in size than the two comparators, so that the wiring area of the whole circuit board can be reduced.
Further, based on the first embodiment of the interleaved PFC control circuit of the present invention, in a fourth embodiment of the interleaved PFC control circuit of the present invention, as shown in fig. 5, the interleaved PFC control circuit further includes an isolation module 90;
the second output end of each overcurrent protection module is commonly connected to the input end of the isolation module 90, and the output end of the isolation module 90 is connected to the MCU 80.
Because the interleaved PFC control circuit provides the current required for the subsequent high-power load, the current passing through the loop between the positive electrode and the negative electrode of the dc bus connected to the output terminal of the interleaved PFC control circuit is large, for example, more than 10A, and the ground line of the interleaved PFC control circuit is also the negative electrode of the dc bus, so the current passing through the ground line PGND of the interleaved PFC control circuit is large when the interleaved PFC control circuit operates, and the current passing through the control signal line loop of the MCU80 is very small, so the current passing through the control signal ground line N-GND is correspondingly small, so as to avoid the interference of the ground line PGND of the PFC control circuit on the ground line N-GND of the MCU80 and the interference of the ground line N-GND on the control signal line of the MCU80, the two ground lines are separately wired when the PCB is actually wired, and are electrically connected based on one. Therefore, in order to avoid the interference of the second overcurrent protection signal of the overcurrent protection which is common to the ground line PGND of the interleaved PFC control circuit to the control signal output by the MCU80, the isolation module 90 is added to the transmission line outputting the second overcurrent protection signal.
Specifically, as shown in fig. 6, the isolation module 90 includes a first optocoupler IC901, a first PNP triode Q901, a tenth resistor R910, an eleventh resistor R911, a second NPN triode Q902, a twelfth resistor R912, and a thirteenth resistor R913;
one end of the tenth resistor R910 is an input end of the isolation module 90, the other end of the tenth resistor R910 is connected to a base of the first PNP triode Q901, an emitter of the first PNP triode Q901 is connected to a positive electrode of the direct-current power supply, a collector of the first PNP triode Q901 is connected to one end of the eleventh resistor R911, the other end of the eleventh resistor R911 is connected to an anode of a light emitting diode of the first optocoupler IC901, and a cathode of the light emitting diode of the first optocoupler IC901 is connected to a negative electrode of the direct-current bus;
the collector of the triode of the first optocoupler IC901 is connected with the positive electrode of the direct-current power supply, the emitter of the triode of the first optocoupler IC901 is connected with one end of a twelfth resistor R912, the other end of the twelfth resistor R912 is connected with the base of a second NPN triode Q902, the emitter of the second NPN triode Q902 is connected with the grounding end of the MCU, the collector of the second NPN triode Q902 and one end of a thirteenth resistor R913 are connected to the output end of the isolation module 90 in a shared mode, and the other end of the thirteenth resistor R913 is connected with the positive electrode of the direct-current power supply.
When the isolation module works, a second overcurrent protection signal input by the input end of the isolation module drives a light emitting diode at the receiving side of the first optical coupler IC901 to act through the first PNP triode Q901, and the photosensitive receiving side of the first optical coupler IC901 outputs a shaped signal through the second NPN triode Q902, and the shaped signal is output, because the ground at the receiving side of the first optical coupler IC901 is a PFC control circuit ground wire PGND, and the ground at the output side is a ground wire N-GND of the MCU80, the isolation of the two ground wires is realized, the control signal interference on the MCU80 caused by the interference of the PFC control circuit ground wire PGND on the ground wire N-GND of the MCU80 is avoided, and the control inaccuracy is caused, so that the working reliability of the whole PFC control circuit is increased.
The invention further provides a motor driving circuit, which includes the PFC control circuit of the above embodiment, specifically, as shown in fig. 1, a dc bus connected to a filter module D0 in the PFC control circuit provides a dc high-voltage power supply required for a subsequent load a0 to operate, where the load a0 may be a permanent magnet synchronous motor a2 driven by an IPM module shown in the figure, and the permanent magnet synchronous motor a2 may actually be a compressor type or an external dc motor, and may be applied to household appliances such as a variable frequency air conditioner or a variable frequency refrigerator. Alternatively, the load a0 may be a direct dc powered device such as a built-in dc motor.
In the description herein, references to the description of the terms "first embodiment," "second embodiment," "example," etc., mean that a particular method, apparatus, or feature described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, methods, apparatuses, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. The interleaved PFC control circuit is characterized by comprising a rectifying module, a filtering module, an MCU and a plurality of parallel switch branches;
each switch branch comprises an inductor, a fast recovery diode, a switch tube, a resistor, an overcurrent protection module and a PFC driving module;
one end of the inductor is connected with the anode of the output end of the rectifying module, the other end of the inductor, the anode of the fast recovery diode and the input end of the switching tube are connected in common, and the cathode of the fast recovery diode is connected with the anode of the filtering module;
the output end of the switch tube, the first input end of the overcurrent protection module and one end of the resistor are connected in common; the other end of the resistor is connected with the negative electrode of the output end of the rectifying module and the negative electrode of the filtering module, and a connecting wire of the resistor forms the negative electrode of a direct current bus;
one end of an inductor of each switch branch is connected in common, and the cathodes of the fast recovery diodes of each switch branch are connected in common to realize the parallel connection of the switch branches;
the second input end of the over-current protection module is connected with the negative electrode of the direct-current bus, the first output end of the over-current protection module is connected with the first control end of the PFC driving module, the second control end of the PFC driving module is connected with the MCU, and the output end of the PFC driving module is connected with the driving end of the switch tube;
the second output end of each overcurrent protection module is connected in common and connected to the MCU; wherein,
when the staggered PFC control circuit generates overcurrent protection, a first output end of the overcurrent protection module outputs a first overcurrent protection signal to the PFC driving module so that the PFC driving module controls the switching tube to be closed; meanwhile, a second output end of the overcurrent protection module outputs a second overcurrent protection signal to the MCU, so that the MCU outputs a driving signal for driving the switching tube to be closed to the PFC driving module, and simultaneously controls the load power to be reduced or controls the load to stop working;
the interleaved PFC control circuit further comprises an input voltage detection module and an output voltage detection module, wherein the input voltage detection module is connected between the positive electrode and the negative electrode of the output end of the rectification module in parallel and is used for detecting the output pulsating direct current voltage value, the output voltage detection module is connected at the two ends of the filtering module in parallel and is used for detecting the output direct current bus voltage value of the interleaved PFC control circuit and outputting the pulsating direct current voltage value and the output direct current bus voltage value to the MCU, and the MCU controls the switch tube of the interleaved PFC control circuit according to the pulsating direct current voltage value and the output direct current bus voltage value.
2. The interleaved PFC control circuit of claim 1 wherein after overcurrent protection occurs for the interleaved PFC control circuit, the overcurrent protection module is further configured to:
when the overcurrent protection is recovered, the overcurrent protection module delays to output a first overcurrent protection recovery signal to the PFC driving module and a second overcurrent protection recovery signal to the MCU, the MCU outputs a switching tube driving signal when judging that the load state is normal according to the second overcurrent protection recovery signal, and the PFC driving module drives the switching tube to normally work according to the first overcurrent protection recovery signal and the switching tube driving signal.
3. The interleaved PFC control circuit of claim 1 further comprising an isolation module;
and the second output end of each overcurrent protection module is connected to the input end of the isolation module in common, the output end of the isolation module is connected with the MCU, and the isolation module isolates the negative electrode of the direct current bus from the ground wire of the MCU.
4. The interleaved PFC control circuit of claim 2 wherein the over-current protection module comprises an over-current detection unit and a delay unit;
a first signal input end of the over-current detection unit is a first input end of the over-current protection module, a second signal input end of the over-current detection unit is a second input end of the over-current protection module, an output end of the over-current detection unit is connected with an input end of the delay unit, and a first output end and a second output end of the delay unit are respectively a first output end and a second output end of the over-current protection module; wherein,
the overcurrent detection unit is used for outputting a current normal signal when judging that the voltage of the first signal input end is smaller than the voltage of the second signal input end; when the voltage of the first signal input end is greater than that of the second signal input end, outputting an overcurrent signal;
the time delay unit is used for respectively outputting the first overcurrent protection signal and the second overcurrent protection signal at a first output end and a second output end of the time delay unit when the overcurrent detection unit outputs the overcurrent signal; and when the overcurrent detection unit outputs a current normal signal, timing is started, and when the timing time reaches the target time, a first overcurrent protection recovery signal and a second overcurrent protection recovery signal are respectively output at a first output end and a second output end of the delay unit.
5. The interleaved PFC control circuit of claim 4 wherein the over-current detection unit comprises a first comparator, a first resistor, a second resistor, a third resistor, and a fourth resistor;
one end of the first resistor and one end of the second resistor are connected with the inverting input end of the first comparator in a sharing mode, the other end of the first resistor is a first signal input end of the overcurrent detection unit, and the other end of the second resistor is connected with the positive electrode of the direct-current power supply;
one end of the third resistor and one end of the fourth resistor are connected with the non-inverting input end of the first comparator in a common mode, the other end of the third resistor is a second signal input end of the overcurrent detection unit, and the other end of the fourth resistor is connected with the positive electrode of the direct-current power supply;
the output end of the first comparator is the output end of the over-current detection unit.
6. The interleaved PFC control circuit of claim 4 wherein the delay unit comprises a second comparator, a fifth resistor, a sixth resistor, a seventh resistor, an eighth resistor, a first capacitor, a first diode, and a second diode;
the inverting input end of the second comparator, one end of the fifth resistor and one end of the sixth resistor are connected in common, the other end of the fifth resistor is connected with the positive electrode of the direct-current power supply, and the other end of the sixth resistor is connected with the negative electrode of the direct-current bus;
the non-inverting input end of the second comparator, one end of the first capacitor and one end of the seventh resistor are connected to the input end of the delay unit, and the other end of the seventh resistor and one end of the eighth resistor are connected to the positive electrode of the direct-current power supply;
the other end of the eighth resistor, the other end of the first capacitor, the cathode of the first diode and the cathode of the second diode are connected to the output end of the second comparator in a sharing mode, and the anode of the first diode and the anode of the second diode are respectively the first output end and the second output end of the delay unit.
7. The interleaved PFC control circuit of claim 5 wherein the over-current detection unit further comprises a ninth resistor;
one end of the ninth resistor is connected with the other end of the second resistor and the other end of the fourth resistor in common, and the other end of the ninth resistor is connected with the positive electrode of the direct-current power supply.
8. The interleaved PFC control circuit of claim 6 wherein the delay unit further comprises a third diode;
and the cathode of the third diode is connected with the other end of the seventh resistor, and the anode of the third diode is connected with one end of the seventh resistor.
9. The interleaved PFC control circuit of claim 3 wherein the isolation module comprises a first optocoupler, a first PNP transistor, a tenth resistor, an eleventh resistor, a second NPN transistor, a twelfth resistor, a thirteenth resistor;
one end of the tenth resistor is an input end of the isolation module, the other end of the tenth resistor is connected with a base electrode of the first PNP triode, an emitting electrode of the first PNP triode is connected with a positive electrode of a direct-current power supply, a collector electrode of the first PNP triode is connected with one end of the eleventh resistor, the other end of the eleventh resistor is connected with a positive electrode of a light-emitting diode of the first optocoupler, and a cathode of the light-emitting diode of the first optocoupler is connected with a negative electrode of the direct-current bus;
the collector electrode of the triode of the first optocoupler is connected with the positive electrode of a direct-current power supply, the emitter electrode of the triode of the first optocoupler is connected with one end of the twelfth resistor, the other end of the twelfth resistor is connected with the base electrode of the second NPN triode, the emitter electrode of the second NPN triode is connected with the grounding end of the MCU, the collector electrode of the second NPN triode and one end of the thirteenth resistor are connected to the output end of the isolation module in a shared mode, and the other end of the thirteenth resistor is connected with the positive electrode of the direct-current power supply.
10. A motor drive circuit comprising an interleaved PFC control circuit according to any one of claims 1 to 9.
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| CN112015093B (en) * | 2019-05-31 | 2022-02-11 | 广东美的制冷设备有限公司 | Drive control method, device, household appliance and computer readable storage medium |
| CN110190740B (en) * | 2019-06-21 | 2020-11-24 | 珠海格力电器股份有限公司 | Fault-tolerant protection method and circuit of PFC circuit and air conditioner |
| CN110417251B (en) * | 2019-07-09 | 2021-08-13 | 广东美的制冷设备有限公司 | PFC circuit and air conditioner |
| CN110311544B (en) * | 2019-07-26 | 2020-10-09 | 广东美的制冷设备有限公司 | Overcurrent protection method, compressor control device and air conditioner |
| CN110311358A (en) * | 2019-07-26 | 2019-10-08 | 广东美的制冷设备有限公司 | Compressor control device and air conditioner |
| CN110504824B (en) * | 2019-09-05 | 2024-03-05 | 厦门厦华科技有限公司 | Dual-switching-tube-driven current equalizing circuit |
| CN111740381B (en) * | 2020-07-10 | 2022-08-19 | 广东美芝制冷设备有限公司 | Switching power supply circuit, air conditioning equipment and refrigerator |
| CN112398341B (en) * | 2020-12-03 | 2021-10-15 | 深圳市蓝德汽车电源技术有限公司 | Control method of multiphase interleaving parallel DCDC converter |
| CN114002487A (en) * | 2021-11-03 | 2022-02-01 | 深圳硅山技术有限公司 | Power supply input voltage detection method |
| KR20240000283A (en) * | 2022-06-23 | 2024-01-02 | 삼성전자주식회사 | Method and apparatus for digitally controlling an interleaved boost power factor correction converter |
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| KR100734352B1 (en) * | 2001-05-09 | 2007-07-03 | 엘지전자 주식회사 | Inverter System |
| US8654483B2 (en) * | 2009-11-09 | 2014-02-18 | Cirrus Logic, Inc. | Power system having voltage-based monitoring for over current protection |
| CN201947169U (en) * | 2010-12-17 | 2011-08-24 | 海信（山东）空调有限公司 | Stagger active PFC (power factor correction) circuit of inverter air conditioner |
| CN202888809U (en) * | 2012-09-29 | 2013-04-17 | 广东美的制冷设备有限公司 | PFC dual-protection circuit and air-conditioner |
| CN203445604U (en) * | 2013-05-03 | 2014-02-19 | Tcl空调器(中山)有限公司 | PFC (power factor correction) circuit and PFC frequency converter |
| CN204119020U (en) * | 2014-07-30 | 2015-01-21 | 美的集团股份有限公司 | A kind of PFC protective circuit and air conditioner |
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| CN105790548A (en) * | 2016-04-08 | 2016-07-20 | 华中科技大学 | Three-channel interlaced PFC circuit for frequency converter and channel management method |
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| CN105827120B (en) * | 2016-05-04 | 2018-07-10 | 广东美的暖通设备有限公司 | The control method and device of air conditioner and interleaved PFC circuit for air conditioner |
| CN206323325U (en) * | 2016-11-29 | 2017-07-11 | 广州视源电子科技股份有限公司 | Frequency conversion heat pump motor control circuit |
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