CN108717276A - A kind of railway vacuum unloads the long-range operation maintenance system of dirty equipment - Google Patents

A kind of railway vacuum unloads the long-range operation maintenance system of dirty equipment Download PDF

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Publication number
CN108717276A
CN108717276A CN201810643067.5A CN201810643067A CN108717276A CN 108717276 A CN108717276 A CN 108717276A CN 201810643067 A CN201810643067 A CN 201810643067A CN 108717276 A CN108717276 A CN 108717276A
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China
Prior art keywords
data
unloads
long
operation maintenance
range operation
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CN201810643067.5A
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Inventor
薛强
于晓莹
水春雨
邱慧
龚圣阳
沈骏
李鹏
董大为
马麒
黄大鹏
张继杰
黄焱歆
王利
周丽铭
刘明辉
洪蔚
王晓伟
吴建华
范英红
王永泽
王孝君
李樊
杨瑞江
左秀成
刘亚军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Institute Of Energy Conservation And Environmental Protection China Railway Research Institute Group Co Ltd
China Academy of Railway Sciences Corp Ltd CARS
Energy Saving and Environmental Protection and Occupational Safety and Health Research of CARS
Beijing CARS Energy Saving and Environmental Protection New Technology Co Ltd
Original Assignee
Institute Of Energy Conservation And Environmental Protection China Railway Research Institute Group Co Ltd
China Academy of Railway Sciences Corp Ltd CARS
Beijing CARS Energy Saving and Environmental Protection New Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Institute Of Energy Conservation And Environmental Protection China Railway Research Institute Group Co Ltd, China Academy of Railway Sciences Corp Ltd CARS, Beijing CARS Energy Saving and Environmental Protection New Technology Co Ltd filed Critical Institute Of Energy Conservation And Environmental Protection China Railway Research Institute Group Co Ltd
Priority to CN201810643067.5A priority Critical patent/CN108717276A/en
Publication of CN108717276A publication Critical patent/CN108717276A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass
    • GPHYSICS
    • G08SIGNALLING
    • G08CTRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
    • G08C17/00Arrangements for transmitting signals characterised by the use of a wireless electrical link
    • G08C17/02Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Alarm Systems (AREA)

Abstract

The present invention relates to a kind of railway vacuum to unload the long-range operation maintenance system of dirty equipment, belongs to railway equipment intellectualized technology field, mainly by front-end collection system, data transmission network system and data processing system composition;Front-end collection system is connect with data transmission network system, and data transmission network system is connect with data processing system.Remote diagnosis and maintenance is carried out to current railway vacuum evacuation system by network, time and expense of the service engineer to scene can be reduced, a large amount of cost of human and material resources have not only been saved, while can also provide for client and more efficiently service, have reduced the loss of client.

Description

A kind of railway vacuum unloads the long-range operation maintenance system of dirty equipment
Technical field
The present invention relates to a kind of long-range operation maintenance system of equipment, more particularly to a kind of railway vacuum is unloaded dirty equipment and is remotely transported Row maintenance system belongs to railway equipment intellectualized technology field.
Background technology
Long-range operation maintenance system, abbreviation novel maintenance system, be in the entire life cycle of equipment, by intelligent and Network realizes the monitoring to equipment running status, main parts periodicmaintenance, fault pre-alarming.
In recent years, some developed countries headed by America and Europe, manufacturing industry start some new technological trends, i.e. equipment occur Intelligent product, networking.The effective information quality and information sharing mode for improving acquisition, raising equipment operating efficiency, Disclose Whole Process Control in production process.
With the enhancing of national economic strength, everybody also steps up in the requirement to environmental protection.Railway transport of passengers train The lavatory in compartment is gradually developed from original direct emission to vacuum feces collecting, and thus mating railway vacuum unloads dirty equipment, possesses Amount increases, and safeguards and monitors demand, thereupon.
Railway vacuum evacuation system has covered national 18 Railway Bureaus at present, in the whole nations such as MTU depot, the whole institute of visitor, stations A website is extensively and profoundly applied more than 100.Existing vacuum evacuation system is divided into 2 major class, 6 types, and per needed for one kind There is the data to be acquired very big difference, the overwhelming majority to unload dirty center and not have remote monitoring function, for later stage operation dimension Protecting management work, more stringent requirements are proposed.
Since these number of devices are more, distribution is wide, the day-to-day operation shape for grasping equipment can not in time, be accurately monitored at present State is all to report description phenomenon of the failure for repairment by customer phone once breaking down, and client is inaccurate to phenomenon of the failure description, no Comprehensive situation happens occasionally, and causes service engineer to be difficult to carry out Accurate Diagnosis to equipment fault, to increase maintenance work Difficulty, make repair replace standby redundancy preparation and can not be targeted to arranging work for field conduct maintenance work personnel Tissue and progress.It is traditional it is artificial report for repairment, the management mode after sale of on-site maintenance obviously has been unable to meet competition and increasingly swashs The market environment encouraged.
Therefore, in order to solve the problems, such as vacuum evacuation system operation, safeguard, reinforce equipment running status monitoring; The promptness and validity for improving repair, safeguarding;Improve that after-sale service is horizontal and satisfaction, it is ensured that the normal operation of system is Railway operation provides sound assurance, unloads dirty equipment for different types of vacuum and carries out long-range operation maintenance system research, carries Unloading the long-range operation maintenance system of dirty equipment just for a kind of railway vacuum becomes the technical barrier that the technical field is badly in need of solution.
Invention content
The purpose of the present invention is to provide one kind can collecting and analyzing equipment running status information, finds that operation is asked in time Topic realizes data efficient, fast processing and analysis using information platform, and it is remote to ensure that the railway vacuum of equipment normal operation unloads dirty equipment Journey operation maintenance system.
To achieve the above object, the present invention takes following technical scheme:
A kind of railway vacuum unloads the long-range operation maintenance system of dirty equipment, it is characterised in that:Mainly by front-end collection system, number It is formed according to transfers net system and data processing system;Front-end collection system is connect with data transmission network system, data transmission Network system is connect with data processing system;The front-end collection system includes data converter, acquisition control unit, sensing dress It sets, built-in industrial control machine, alarm, communication module, the built-in industrial control machine unloads dirt by data converter and railway vacuum The data output of system connects, and is connected with the sensing device of railway vacuum evacuation system by acquisition control unit, described Acquisition control unit is connected with the sensing device, built-in industrial control machine and alarm respectively, the communication module respectively with Built-in industrial control machine is connected with data processing system;The data processing system includes at server and connected data Reason center LAN.
Preferably, the data processing system is equipped with fire wall.
Preferably, the communication module is GPRSDTU communication modules.
Preferably, the sensing device includes temperature sensor, humidity sensor, vibrating sensor or baroceptor.
Preferably, in the front-end collection system railway vacuum evacuation system data output be RS232, RS485 or RJ45 network interfaces.
Preferably, the front-end collection system is equipped with local data storage.
Preferably, the data transmission network system is GPRS, 3G or 4G wireless data transmission network system, the front end Acquisition system is connect by RS485 network interfaces with GPRS wireless data transmission network systems.
Preferably, the GPRS wireless data transmission networks system accommodates 127 remote transmission websites in a network segment.
Preferably, the GPRS wireless data transmission networks system is provided with multiple network segments, while parallel progress data are remote Journey is transmitted.
The advantage of the invention is that:
(1) vacuum of the present invention unloads the long-range operation maintenance system of dirty equipment and passes through data collection station automatic collection vacuum Unload dirty host, the running state data for the critical component for unloading dirty unit and vacuum pipe and equipment initial condition data (temperature, Humidity, vibrations, air pressure etc.), it preserves to acquisition terminal equipment local, analyzes status data in real time, be when its status data reaches After system setting threshold values, equipment sends out alarm prompt.Timing by equipment install yard AP or by public network (GPRS, 3G, 4G) or by railway Intranet (T-MIS) by device status data it is uploaded to Data processing central server.
(2) is determined by the device status data sent back in intelligent data analysis network analysis front end data acquisition equipment The operating status that phase unloads vacuum dirty equipment and critical component does Gernral Check-up.Forecast incipient fault in time, and formulate respective dimension Repair scheme.
(3) is by device history fault message, from equipment fault scene, time, component, parameter state value, failure The dimensions such as type, phenomenon of the failure are analyzed and summarized, and grasp the inducement that failure occurs, and are transformed for device upgrade and repair provides Strong data supporting and foundation.
(4) replaces accessory historical data by maintenance of equipment, from accessory type, replacing construction, quantity, place, reason Angle analysis is summarized, and grasps member replacing trend and developing state, decision branch is provided to establish standby redundancy dynamic administrative mechanism Support.
(5) realizes that front end data acquisition equipment realizes external unified interface and communications protocol, provides equipment diversified Interface.
The railway vacuum of the present invention unloads the long-range operation maintenance system of dirty equipment by establishing long-range operation maintenance system, not only It can realize the compatibility for remotely monitoring centralized management system to existing vacuum pump set, may also help in and collect and analyze equipment operation Status information finds operation problem in time, and data efficient, fast processing and analysis are realized using information platform, ensures that equipment is normal Operation.
Remote diagnosis and maintenance is carried out to current railway vacuum evacuation system by network, it is possible to reduce service engineer arrives The time at scene and expense, have not only saved a large amount of cost of human and material resources, while can also be provided for client more efficiently Service, reduces the loss of client.
Below by the drawings and specific embodiments, the present invention will be further described, but is not meant to protect the present invention Protect the limitation of range.
Description of the drawings
Fig. 1 is the schematic network structure that railway vacuum of the present invention unloads the long-range operation maintenance system of dirty equipment.
Fig. 2 is the logical construction schematic diagram that railway vacuum of the present invention unloads the long-range operation maintenance system of dirty equipment.
Fig. 3 is the structural representation that railway vacuum of the present invention unloads front-end collection system in the long-range operation maintenance system of dirty equipment Figure.
Main appended drawing reference explanation:
1 front-end collection system, 2 communication base station
3 fire wall, 4 first interchanger
5 second switch, 6 central server
7 first user, 8 second user
9 third users
Specific implementation mode
Embodiment 1
As shown in Figure 1, be the schematic network structure that railway vacuum of the present invention unloads the long-range operation maintenance system of dirty equipment, In, 1 is front-end collection system, and 2 be communication base station, and 3 be fire wall, and 4 be the first interchanger, and 5 be second switch, centered on 6 Server, 7 be the first user, and 8 be second user, and 9 be third user;The railway vacuum of the present invention unloads dirty equipment and remotely runs dimension Protecting system includes front-end collection system 1, communication base station 2, fire wall 3, the first interchanger 4, second switch 5, central server 6, the first user 7, second user 8, third user 9;Front-end collection system 1 passes through communication base station 2, fire wall 3, the first interchanger 4 and second switch 5 be connected with central server 6 and the first user 7, second user 8 and third user 9.
Railway vacuum unloads the long-range operation maintenance system of dirty equipment and relies on computer network, MTU depot, the whole institute of visitor, station point Local area network is not built, and all terminals connect local area network, and computer network is accessed by special line channel;Together When MTU depot, the whole institute of visitor, station deployment wireless access points (AP, Access Point), the terminal in front-end collection system Acquisition module connects local area network by wireless aps, and computer network is accessed by special line channel.
Railway vacuum of the present invention unloads the long-range operation maintenance system of dirty equipment by front-end collection system, data transmission network system It is formed with data processing system;Front-end collection system is connect with data transmission network system, data transmission network system and data Processing system connects;Front-end collection system includes terminal acquisition module, built-in industrial control machine, data converter, acquisition control list Member, sensing device, alarm, communication module, the built-in industrial control machine pass through data converter and railway vacuum evacuation system Data output connection, be connected with the sensing device of railway vacuum evacuation system by acquisition control unit, acquisition control Unit is connected with sensing device, built-in industrial control machine and alarm respectively, the communication module respectively with built-in industrial control machine It is connected with data processing system;Data processing system includes server and connected data processing centre's LAN, number It is equipped with fire wall according to processing system, communication module is GPRS DTU communication modules, and sensing device includes temperature sensor, humidity biography Sensor, vibrating sensor or baroceptor etc., the data output in front-end collection system are 232,485 or 422 delivery outlets, Front-end collection system is equipped with local data storage, and data transmission network system is GPRS, 3G or 4G wireless data transmission net Network system is railway Intranet (T-MIS networks) system.
As shown in Fig. 2, being the logical construction schematic diagram that railway vacuum of the present invention unloads the long-range operation maintenance system of dirty equipment;Packet Server, client, control layer and mechanical floor are included, server includes base station, connected GPRS DTU communication modules, GPRS DTU communication modules are connected by internet (Internet) and router with remote service center, remote service center It can be with short message Realtime Alerts, Data Management Analysis and data storage;It can provide local IP access, and IE is accessed and cell phone application is visited It asks, wherein IE is accessed and cell phone application access needle is to user.
As shown in figure 3, being the knot that railway vacuum of the present invention unloads front-end collection system in the long-range operation maintenance system of dirty equipment Structure schematic diagram;Front-end collection host is connect or is passed through with GPRS DTU wireless data transmission network systems by RS485 interfaces Railway Intranet (T-MIS) connects, upload server after the data of all websites monitoring are packaged, and front-end collection host and unloads dirty single It is connected by LORA communication modules between member, unloads dirty unit and be grouped according to live actual quantity, every group of LORA communicates mould Block respectively unloads dirty unit monitoring point and is connected by 485 wire communications in group;Pass through between front-end collection host and vacuum pipe LORA2R1L communication modules are connected, and 485 communications turn LORA wireless connections;Vacuum pipe monitoring shares three sets, using LORA- 2Re1L+ZKA-4088-RS or ZKA-4088-LORA;Vacuum pipe monitoring increases digital display vacuum degree newly and acquires sensor;It adopts front end Collection host unloads the detection signal in dirty host with vacuum and is connected by 485MODBUS/RTU.Acquisition terminal module compatible equipment Layer RJ45, RS485 interface, external interface RJ45, communications protocol TCP/IP.Terminal module is moved by GPRS via 4G logical Believe net with MODBUS agreements and server communication.Acquisition terminal module integrates data acquisition, data storage, data transmission.
Front-end collection host is according to field condition, or passes through RS485 interfaces and GPRS DTU wireless data transmission networks system System connection, or connected by railway Intranet (T-MIS).GPRS DTU wireless data transmission networks systems are most in a network segment 127 remote transmission websites are accommodated, multiple network segments can be arranged in GPRS DTU wireless data transmission networks system when necessary, while simultaneously Row carries out data remote transmission, the mechanical floor in railway vacuum evacuation system include the big machine of import double pump, import list pump assembly, into The small unit of the mouth big machine of double pump, domestic double pump unit, domestic single pump assembly and vacuum fill formula center.
In the embodiment of the present invention, vacuum unloads the front end data acquisition of the long-range operation maintenance system of dirty equipment, selects embedded Main control device of the industrial personal computer as collection in worksite unloads the running state data of the critical component of dirty unit and vacuum pipe and sets Standby initial condition data (voltage, electric current, temperature, humidity, vibrations, air pressure etc.), use commercially available industry spot sensing in the market Device acquires, and sensor has and vacuum unloads the degree of protection and security reliability that dirty device context industry park plan environment matches.
The front end data acquisition controller that vacuum unloads the long-range operation maintenance system of dirty equipment passes through computer network and number It is connected according to the server of processing system, gathered data is uploaded in the server of data processing system.When scene does not have iron When the direct-connected condition of road computer network, GPRS data transmission module is connected by RS485 buses, data pass through in GPRS network system Turn to be uploaded in the server of data processing system again.
The data transmission network system of the embodiment of the present invention uses GPRS DTU network data transmissions radio station, is a The wireless network data transmission radio station that serial ports transmits serial data is carried out using GPRS network, ICP/IP protocol stack is integrated, is User provides that all-transparent is point-to-point and the data transmission channel of point-to-multipoint, and GPRS numbers pass website, are limited without communication distance with host System, using regular handset card, without fixed IP, serial ports to serial ports bidirectional real-time supports one-to-one and one-to-many communication, nothing It need to apply for frequency point, facilitate networking, data security is high, is not easily susceptible to interfere, almost without communication dead angle, be brought greatly to user It is convenient, realize data transparent transmission between serial equipment, the system integration ICP/IP protocol stack, all-transparent wireless transmission make It is connect with front end data acquisition controller with RS485 interfaces.
The data transmission network system of the present invention, since vacuum unloads dirty device distribution more than the 100 of national 18 Railway Bureaus A website (MTU depot, the whole institute of visitor, station), it is contemplated that the vacuum for acquiring monitoring is unloaded dirty equipment and can also be increased, it is necessary to consider data Transmission system can have enough remote network sites, have good scalability and cost performance, for this purpose, the number of the present invention It is to make full use of the nothing of mobile phone operators that GPRS data transfers net system, biggest advantage are preferentially selected according to transfers net system Line network system, the signal covering whole nation, builds a station at low cost, network transmission speed is met the requirements.It theoretically can be in a network segment 127 remote transmission websites of interior receiving, but in order to improve transmission rate, system latency time is reduced, multiple nets can be arranged in system Section, while data remote is carried out parallel.In this system, with every increase 20-30GPRS remote transmission websites, increase a network segment Cost performance highest, concrete configuration can be adjusted according to actual acquisition effect.
The present invention data processing system base platform contain BI data analysis engines, permission and safety management, System setting, Workflow Management, the storage and management of database, network security, Application Engineer station etc..
(1) .BI data analysis engines, permission and safety management, system setting, Workflow Management, the storage of database with Management.According to data volume and business processing amount option and installment server, the present invention selects Huawei FusionServer RH2288H V2-12 servers, BI data analysis engines, permission and safety management, system setting, Workflow Management, database Storage and management share this server.
Huawei's FusionServer RH2288H V2-12 servers configuration is as follows:Rack 2U servers, CPU Intel To strong Xeon E5-2609V2,2, memory 8GB, hard-disk interface SATA/SAS/SSD, 12 3.5 inches of SAS/SATA are can configure With 2 2.5 cun of SAS/SATA/SSD hard disks, each hard disk standard configuration is 1TB, and network interface is+1 management of dual-port Gigabit Ethernet Network interface, power supply are 1 460W gold medal efficient power of standard configuration, support N+1 redundancies, cooling system:Integrated BMC management modules, 4 A hot plug to counter-rotating fan, support N+1 redundancies;
(2) data processing centre's LAN in data processing systems, using the adaptive LANs of 100M and 1000M from Adapt to LAN mixed mode.Server side uses the adaptive LANs of 1000M, the engineer station of application program to be placed in 100M Adaptive LAN, the adaptive LANs of 100M where the engineer station of application program also can be with the existing local of user oneself It is user-friendly that net merges interconnection.The engineer station of application program can be the special management that can also directly use user Computer.If user network is railway mis system, transparent transmission connection needs the security audit by railway mis system.
(3) is according to network link situation and safety requirements, configuration Huawei USG6330 hardware firewalls.
The front end data acquisition system (front end data acquisition equipment) of the present invention, using siemens PLC smart PLC Acquisition system is done, is connected with the data output of railway vacuum evacuation system by data converter, passes through acquisition control unit With the connections such as temperature sensor, humidity sensor, shock sensor, baroceptor, passing through GPRS module and center service Device connects.
Data converter:Different vacuum evacuation systems may have different RS232, RS485 or RJ45 network interfaces, lead to 485 interfaces of RS, Uniform data format can be converted to by crossing data converter, and industrial personal computer is facilitated to receive.
The front end data acquisition equipment that vacuum unloads dirty equipment remote detection website is unloaded mounted on vacuum in dirty device Host, main It consists of the following parts:Power module, embedded industrial control host, ZKA-8088-RS, ZKD-12I12O-RS, collection in worksite pass Sensor, it is MODBUS-RTU agreements that communication, which uses 485 interfaces of RS, agreement,.
Vacuum unloads dirty device Host acquisition signal:Vacuum unloads 485 interfaces that dirty device Host acquisition module uses industrial personal computer, The industrial personal computer of selection has 6 serial ports, wherein RS 232 mouthfuls 5, and RS 485 mouthfuls one, 485 mouthfuls are com2 mouthfuls.
Vacuum line acquires the proximal ends PT202 vacuum degree, PT203 interludes vacuum degree, PT204 remote vacuums degree totally 3 points of letters Number, since 3 signal locations are separation, every signal needs 1 set of acquisition module, each module only to need a point AI defeated Enter, is made of one LORA wireless modules 2R1L of host computer side and 3 ZKA-4088-LORA modules.
Every vacuum pipe data acquisition equipment, mainly consists of the following parts:24V power modules, pressure transmitter, ZKA-8088-LORA, live waterproof control cabinet, the LORA wireless modules 2R1L and industrial control host of host computer side pass through COM port or COM device or COM1 (RS232) it connects, agreement is MODBUS-RTU agreements.
Vacuum unloads dirty unit, and to correspond to a passenger car a set of, and according to station scale, each station has tens to hundreds of to cover to unload Dirty unit.Using 1 LORA bus module, 10 substations LORA-2R1L modules, each substation module turns 485 outputs, under connect 10 sets of 485 serial acquisition modules of ZKD-8I8O-RS.
Every 100 sets are unloaded dirty unit, occupy one serial ports of industrial personal computer using 1 LORA bus module, selected industrial personal computer has 6 Serial ports, agreement are MODBUS-RTU agreements.
Since the front-end collection equipment that the vacuum of the present invention unloads the long-range operation maintenance system of dirty equipment is believed using working standard The acquisition signal of number specification, all analog inputs passes through the acquisition input of the master die analog quantity input module of 4-20mA, switch Amount is using 24V DC inputs.Temperature sensor, humidity sensor, shock sensor, baroceptor for being acquired etc. have ready-made Industrial sensor for type selecting buy, it is of fine qualities, without voluntarily researching and developing.
When GPRS communicating interrupts, data transmit and receive pause, and automatic search connection connects rear log-on data and transmits and receives Function.Timing dog is arranged in system on GPRS headend equipments, and when a normal data transmission terminates, communication data verification is logical It crosses, program resets timing dog automatically.When not communicating successfully for a long time, the action of timing dog is automatic to start communication connection, inspection It whether normal looks into communication, ensures that system is online.
The vacuum of the present invention, which unloads the long-range operation maintenance system of dirty equipment, to analyze equipment operating data, such as very The operation hours such as empty pump, lobe pump, can send out reminder events, be lubricated oily filling, mechanical seal inspection, filter It replaces, time-based maintenance etc..Especially pot type unloads dirty system equipment composition complexity, and fault point is more, the fault alarm in system operation Information can directly reflect the state of equipment operation or the early warning of equipment fault, such as:Vacuum tank liquid level superelevation, dredge pump No-mistake Principle failure, it can be determined that go out dredge pump blocking, pipeline blockage, once there is pipeline blockage, it is likely that cause system function It completely loses.Under such circumstances, accuracy, promptness, the validity of equipment operating data, especially warning message are especially heavy It wants.
The vacuum of the present invention is unloaded in the long-range operation maintenance system of dirty equipment, is unloaded by data collection station automatic collection dirty single The running state data of the critical component of member and vacuum pipe and equipment initial condition data (temperature, humidity, vibrations, air pressure Deng), it is uploaded and is preserved to data processing system by data transmission network system, run for data processing system process analytical equipment State, since telecommunication there is a possibility that Communications failure in short-term, front-end collection system have certain local datastore Ability, when the non-Returning communication success of communication handshake, system can automatic retransmission data.
Beneficial effects of the present invention:
(1) reinforces equipment running status monitoring.
(2) acquires current railway vacuum evacuation system progress status data by network in real time.
(3) carries out mining analysis by BI systems to device status data, and Gernral Check-up is carried out to its operating status, real Existing incipient fault is prejudged, is alerted, and finds operation problem in time, decreases or even eliminates the pipe after sale that failure/reaction equation is safeguarded Reason pattern exists.
(4) is by the way that failure data analysis, realization remotely examines current railway vacuum evacuation system by network Disconnected and maintenance, it is possible to reduce time and expense of the service engineer to scene, a large amount of cost of human and material resources are not only saved, It can also provide for client and more efficiently service simultaneously, reduce the loss of client.
(5) establishes breakdown maintenance experts database by analyzing phenomenon of the failure;Standby redundancy dynamic administrative mechanism is established, is subtracted Few product spare part dynamic management stock and shortening dispatch cycle.

Claims (10)

1. a kind of railway vacuum unloads the long-range operation maintenance system of dirty equipment, it is characterised in that:Mainly by front-end collection system, data Transfers net system and data processing system composition;Front-end collection system is connect with data transmission network system, data transmission network Network system is connect with data processing system;The front-end collection system includes data converter, acquisition control unit, sensing dress It sets, built-in industrial control machine, alarm, communication module, the built-in industrial control machine unloads dirt by data converter and railway vacuum The data output of system connects, and is connected with the sensing device of railway vacuum evacuation system by acquisition control unit, described Acquisition control unit is connected with the sensing device, programmable controller and alarm respectively, the communication module respectively with Programmable controller is connected with data processing system;The data processing system includes at server and connected data Reason center LAN.
2. railway vacuum according to claim 1 unloads the long-range operation maintenance system of dirty equipment, it is characterised in that:The data Processing system is equipped with fire wall.
3. railway vacuum according to claim 1 unloads the long-range operation maintenance system of dirty equipment, it is characterised in that:The communication Module is GPRS communication modules.
4. railway vacuum according to claim 1 unloads the long-range operation maintenance system of dirty equipment, it is characterised in that:The sensing Device includes temperature sensor, humidity sensor, vibrating sensor or baroceptor.
5. railway vacuum according to claim 1 unloads the long-range operation maintenance system of dirty equipment, it is characterised in that:The front end The data output of railway vacuum evacuation system is RS232, RS485 or RJ45 network interface in acquisition system.
6. railway vacuum according to claim 1 unloads the long-range operation maintenance system of dirty equipment, it is characterised in that:The front end Acquisition system is equipped with local data storage.
7. railway vacuum according to claim 1 unloads the long-range operation maintenance system of dirty equipment, it is characterised in that:The data Transfers net system be GPRS, 3G or 4G wireless data transmission network system, the front-end collection system by RS485 interfaces with GPRS wireless data transmission network systems connect.
8. railway vacuum according to claim 1 unloads the long-range operation maintenance system of dirty equipment, it is characterised in that:The GPRS Wireless data transmission network system accommodates multiple remote transmission websites in a network segment.
9. railway vacuum according to claim 8 unloads the long-range operation maintenance system of dirty equipment, it is characterised in that:The GPRS The number that wireless data transmission network system accommodates remote transmission website in a network segment is less than 127.
10. railway vacuum according to claim 1 unloads the long-range operation maintenance system of dirty equipment, it is characterised in that:It is described GPRS wireless data transmission network systems are provided with multiple network segments, while carrying out data remote transmission parallel.
CN201810643067.5A 2018-06-21 2018-06-21 A kind of railway vacuum unloads the long-range operation maintenance system of dirty equipment Pending CN108717276A (en)

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CN109405218A (en) * 2018-11-02 2019-03-01 广东美的暖通设备有限公司 Controller control method and control device, controller and air conditioner

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